CA1074043A - Method of preparing a thermoplastic elastomeric blend of monoolefin copolymer rubber and polyolefin resin - Google Patents

Method of preparing a thermoplastic elastomeric blend of monoolefin copolymer rubber and polyolefin resin

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Publication number
CA1074043A
CA1074043A CA252,080A CA252080A CA1074043A CA 1074043 A CA1074043 A CA 1074043A CA 252080 A CA252080 A CA 252080A CA 1074043 A CA1074043 A CA 1074043A
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Prior art keywords
blend
curing agent
rubber
mixture
semi
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CA252,080A
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French (fr)
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David J. Duncan
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UNIROYAL Ltd
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UNIROYAL Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2312/00Crosslinking
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/04Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof

Abstract

ABSTRACT OF THE DISCLOSURE

A method of preparing a thermoplastic elastomeric blend comprising mixing from 90 to 10 parts by weight of monoolefin copolymer rubber with correspondingly from 10 to 90 parts by weight of polyolefin resin having tertiary hydrogen and a free radical generating curing agent therefor, masticating and shearing the mixture to produce a semi-cure of the rubber, completing the semi-cure before the onset of melting of the polyolefin resin, and ensuring that once the polyolefin has melted the level of free radicals remaining in the mixture is not sufficient to cause substantial degradation of the polyolefin.

Description

~0~4V~3 This invention relates to a thermoplastic elastomeric blend and a method of making such a blend.
Thermoplastic elastomers, which can be processed and fabricated by methods used for thermoplastics, and which do not require vulcanisation to develop elastomeric properties, are known. Canadian Patent No. 984,993 discloses such a blend having highly desirable characteristics and that can be fabricated by such methods as molding and extrusion, into shaped articles, which do not require a vulcanisation step to develop good physical properties. Furthermore~ the blends can be re-processed, like a thermoplastic material. -The above mentioned specification describes the production of a blend of a monoolefin copolymer rubber, typified by saturated EPM (ethylene-propylene copolymer rubber) or unsaturated EPDM (ethylene-propylene-non-conjugated diene terpolymer rubber), with a polyolefin resin, typified by polyethylene or polypropylene, by subjecting the mixture to the action of a conventional curing agent while the mixeure is masticated. The curing conditions are such that the cure of the blend is only partial, that is, the blend is cross-linked to the state where it becomes less soluble in the usual solvents for the uncured blend. A blend of monoolefin rubber with a polyolefin resin9 which has thus been partially cured or cross-lined under dynamic conditions, provides a thermoplastic material having very desirable characteristics.

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- 2 -10~4043 In carrying out the process described in the aforesaid Canadian Patent the blend of monoolefin copolymer rubber and polyolefin resin is mixed with a small amount of curative and subjected to curing conditions while masticating and shearing the mixture. The amount of curative and the curing conditions are so selected as to produce only a partial cure as evidenced by conventional tests suitable for determining the degree of cure or cross-linking of a polymer.
In making such blends, difficulty may be experienced when attempting to make a blend in which the polyolefin resin has tertiary hydrogen groups and is present in the blend in more than 25% by weight of the rubber and resin together and when a free radical generating curing agent is used.
In these blends the polyolefin may have a tendency to degrade and the mass may become sticky and difficult to process.
According to the present invention we prepare a thermo-plastic elastomeric blend by mixing from 90 to 10 parts by weight of monoolefin copolymer rubber with correspondingly ~ from 10 to 90 parts by weight of polyolefin resin having ; 20 tertiary hydrogen and a free radical generating curing agent therefor, masticating and shearing the mixture to produce a semi-cure of the rubber, completing the semi-cure before the onset of melting of the polyolefin resin and ensuring that once the polyolefin has melted the level of free radicals remaining in the mixture is not sufficient to cause substantial degradation (i.e., deterioration as evidenced by eventual development of stickiness and consequent poor proces-sing) of the polyolefin.
Once the semi-cure of the rubber has been completed
-3-: ' ' ~074~43 there is no further need for free radicals in the blend, and by ensuring that virtually no fr~e radicals from the curing agent are left in the mixture by the time the poly-ole~in melts it is found that degradation of the polyole-fin can be prevented and stickiness of the blend avoided.
Although the invention can be used in blends where the rubber/resin ratio is from 90/10 to 10/90 it finds par-ticular utility where the percentage by weight of the poly-olefin is 25% or more (i.e., 25 to 90%)of the blend and the percentage by weight of the monoolefin copolymer rub-ber is correspondingly 75% or less (i.e., 75 to 10%) of the blend. Mixtures of these proportions have been par-ticularly di~ficult to process because o~ the problem of stickiness and the invention solves this problem. Blends with such proportions are desirable for some applications as generally spea~ing the hardness and tensile strength of the finished product increases with increasing polyolefin.
The simplest way to ensure substantial exhaustion of the æree radicals is by suitable selection of the c~ring agent. Preferably the curing agent is a peroxide curing agent and should have completed three half-lives by the onset Or melting of the polyolefin. Thus, peroxide curing agents having a ten hour half-life temperature of less than 100C. and/or a one hour half-life temperature of less than ; 25 120~C. are preferred.
As it may be difficult or dangerous to use peroxides hav-ing low stability it is further preferred that the ten hour half-life temperature of the peroxide be not less than 50-C.
Amongst preferred curing agents may be listed 2,4-dichloro-benzoyl peroxide, benzoyl peroxide, p-chlorobenzoyl peroxide, caprylyl peroxide, decanoyl peroxide, lauroyl peroxide, isonanayl p~roxide, di-isonanoyl p-~roxide, pelargonyl peroxide, succinic acid peroxide, acetyl peroxide, and 1,1-bis(t-butylperoxy~-3,~,5- tri~lethylcyclohexane.
The per~xide curing agent ~lay be a peroxy ester, suitable exa~,ples of which are t-butyl peroxyneodecanoate, t-butyl peroxypivalate, 1,1,3,3-tetra~ethylbutyl peroxy-2-ethylhexanoate, 2,5-dimethyl-2,5-bis (2-ethylhexanoyl peroxy) hexane, t-butyl peroxy-2-ethylhexanoate, t-butyl peroxyisobu-tyrate, t-butyl peroxymaleic acid and 2,5-dimethyl-2,5-bis (benzoyl peroxy) hexane. Alternatively, the peroxide curing agent ~lay be a peroxy carbonate or dicarbonate, suitable examples of which are t-butylperoxy isopropyl carbonate, 00-t-butyl 0-isopropyl monoperoxycarbonate, ` di(n-propyl) peroxydicarbonate, diisopropyl peroxydicarbonate, 1~5~ di(~ec-butyl~ peroxydicarbonate, dicyclohexyl peroxydicarbonate, t-butyl peroxydicarbonate and dibenzyl peroxydicarbonate.
Blends of peroxides ~ay be used, and free radical generating curing agents other than peroxides may be used. Clearly, the amount of curing agent used should also be selected to avoid excess curing agent in the blend, which could lead to the presence of free radicals after the onset of melting of the resin, and could also lead to undesirable over cure of the rubber. It is preferred that the a~ount of the active constituent o~ the curing agent not exceed 1 part per 100 parts of the rubber and resin blend, and for most processes desirably 0.2 part or less should be used.
It is possible to include in the blend an activating ~ 5 -.... , . . . . . . . ... ., .. .... . .. . . .. .. . . , . . . ~ .
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.
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agent f~r the curing agent, effective t~ cause the curing agent to produce free radicals at a temperature lower then - ; its n~rmal activation te~perature. This may be advantageous with some curing agents having ten-hour half-life temperatures below 100C and/or one-hour half-life temperatures below 120C and may also allow curing agents particularly, for examplej hydroperoxide curing agents with ten-hour half-life temperatures above 100C to be used. Activating agents sultable for use may be amines and mercaptans such as tetramethylene pentamine, dimethyl aniline and d~decyl mercaptan.
It i9 aloo possible to ensure that the free radical level at the onset of melting of the resin is as low as required by adding to the blend after the semi-cure of the rubber is complete and before onset of melting, a sca~enging agent, such as a stabillzer or antioxidant, which wlll ;~ deacti~ate or abqorb remaining free radicals. Any con~entional stabilizer or antioxidant may be used, for example amine types, phenolic types, sulphides, and phosphites.
This technlque requires reasonably accurate temperature control if it i8 to be used with curing agents having a ; ten hour half-life temperature above 100C, and lt i~ not preferred.

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The monoolefin copolymer rubber employed in the blend of the invention is an essentially amorphous, random, elastomeric copolymer of two or more monoolefins, with or without at least one copolymerizable polyene. Usually two monoolefins are used, but three or more may be used.
Ordinarily one of the monoolefins is ethylene while the other ethylene:propylene is preferably propylene, frequently in/weight ratio of from 90:10 to 20:80. However, other alpha-monoolefins may be used including those of the formula CH2=CHR where R is an alkyl radical having for example 1 to 12 carbon atoms (e.g. butene-l, pentene-l, hexene-l, 4-methylpentene-1, 5-methylhexene-1,
4-ethylhexene-1 etc.). The monoolefin copolymer rubber may be a saturated material, for example an ethylene-propylene binary copolymer rubber or may be unsaturated by including in the copolymer a small amount (e.g., 2-20% by weight) of ; at least one copolymerizable polyene to confer unsaturation ; on the copolymer. Although con~ugated dienes such as butadiene or isoprene may be used for this purpose, in practice it is usual to employ a noncon~ugated diene, such as an open-chain noncon~ugated diolefin or a cyclic diene. Examples of such dienes are 1,4-hexadiene, dicyclopentadiene, 5-methyleno-2-norbornene, 5-ethylidene-2-norbornene, 1,3- or 1~5-cyclooctadiene, methyltetrahydroindene,etc. The polyenes employed are not limited to those having only two double bonds~
but include those having three or more double bonds.
The polyolefin resin with which the monoolefin copolymer rubber is mixed to make the blend of the invention is a solid, '' ~ .'':

' . :' .

. .

high molecular weight resin made by polymerizing such olefins as propylene, butene-1, pentene-1, 3-methylbutene-1 and 4-methylpentene-1 in conventional ~lanner. Copolymers of th~se olefins may also be used. Polypr~pylene is a preferred polyolefin resin, having highly crystalline ` isotactic and syndiotactic forms. Frequently the density of polypropylene i9 from .800 to .980 g/cc, and isotactic polypropylene having a density of from 0.900 to 0.910 g/cc.
may be particularly preferred. The onset of melting of .
polypropylene occurs at about 160C. Thus, when polypropylene - l~ used in the blend there should be virtually no free radicals remaining by the time the blend temperatur~ -approaches 160C.
The desired semi-cure of the blend of monoolefin 1-5 copolymer rubber and polyolefin resin is brought about by mixing the rubber and resin with a small amount of the curing agent, and sub~ecting the mixture to curing conditions while shearing or masticatlng the blend. It will be understood that the curing or cro3s-linking parameters (viz., the amount of curing agent, thè curing temperature, the curing time) ` will be 90 selected as to produce a semi-cure rather than a full or substantially complete cura. In many cases, the use of less than ~, or use of less than ~, and in some cases or less, of the amount of curative conventionally required for full cure, is capable of producing the desired degree of semi-cure in the blend.
To effect the semi-cure, the rubber, resin, and curing ',:

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agent mix may be workedon an open roll mill, or in an internal mixer, such as a Banbury (Trade Mark) mixer, an extruder-mixer or a trans-fer mixer.
Preferably blending is effected in a high-speed Banbury internal mixer, and the time taken is about 3 to 5 minutes starting with a Banbury preheated to about 100C. The final temperature reached by the mix should be sufficient to have melted the resin and formed a uniform blend. A final temperature of about 200C is often suitable.
Pigments, fillers, stabilisers, ultra-violet screening agents, certain process oils or other compounding or modifying ingre-dients can be included in the blend i~ so desired.
Blends according to the invention may be used to manufacture various articles by such methods as extrusion, screw-injection, injection or compression moulding, calendering, vacuum forming and blow moulding. In certain of these forming operations a considerable amount of scrap is produced. Scrap produced from the blend of the invention may, however, be reprocessed several times and still retain its advantageous characteristics.
If desiredia lubricant may be included in the blend of the invention: this may be advantageous in improvind the extruding quality of the composition. Any lubricant conventionally used in ~`
rubber or resins may be used in conventional amount, for example from 0.2 to 3 parts per 100 parts of the blend. The lubricant may be added after the mixing of the blend has been substantially completed, --_9_ .: :' ' ,: ::' .~
' . ' . ~ .: ' ' '., ' ' ' `

and ~,ay be added to the mixer or to the blen~ after it has be~n unloaded from ~he mixer.
The following examples, in which all quantities are expressed by weight, will illustrate the practice ~f the invention in more detail.
Example 1 The rubber, polyolefin resin, curing agent and magnesium oxlde as shown in Table 1 below were loaded into a high speed Banbury internal mixer. In runs 4 to 14, mixing was carried out at about 155 r.p.m. until the temperature of the mixture reached an actual value of about 160C, the flux temperature of the polypropylene, 1 and the stabilizer was then added. In runs 1 to 3 the stabilizer was added at an actual temperature of about 190C. Mixing continued until the mixture reached an actual temperature of about 200C. The mixing time taken to 160C was about 2~ to 3 minutes, and the time then taken to reach 200C was about a further 1 to 1~
minutes. After mixing, the blend was unloaded on to a two-roll mill and formed into a strip.

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107~043 S indicates that the blend was too sticky to process properly. Vistalon 6505 is an ethylene/propylene ethylidenenor-bornene terpolymer made by Exxon Chemical Co., it has an ethylene/
propylene ratio of 53/47, an Iodine number of 17 and a Mooney viscosity ML-4 at 100C of 55. Vestolen P4200 is polypropylene made by Chemische Werke Huls and is largely crystalline, isotactic poly-propylene having a 5 Kg. melt flow index at 190C as determined by ASTM D1238-70 condition P of about 4g/10 mins., and a specific gravity of 0.906 gm/cc. The stabiliser is a mixture of dilauryl-thiodiproprionate and tetrakis (methylene-3-(3',5'-di-t-butyl-4'-hydroxyphenol)propionate) methane. Maglite D is magnesium oxide.
Varox is 50% inert filler and 50% 2,5-dimethyl-2,5-bis(t-butyl peroxy) hexane; it has a ten hour half-life temperature of 119C
and a one hour half-life temperature of 138C. Lucidol G20 is 80%
inert filler and 20% benzoyl peroxide, which has a ten hour half-life temperature of 73C and a one hour half-life temperature of 91C. Trigonox 29/40 is 60% inert filler and 40% l,l-bis(t-butyl-peroxy)-3,3,5-trimethylcyclohexane, having a ten hour half-life temperature of 92C and a one hour half-life temperature of 113C.
The tests were carried out on samples cut from injection moulded plaques of the material from each run to obtain the tensile strength and elongation at break figures. A Type 1 Dumbbell was cut from the plaque and tested at 20C on an Instron tensometer with a cross head speed of 51 cm per minute generally in accordance with BS 903 Part A2, 1971. Compression set . - . .

- .: ~ - ~

was measured foll~wing the principles of ASTM D~95 method B, the set being measured after 22 hours at 70C.
Fr~ the Table it will be seen that runs 1 to 3 employed a peroxide with a high activation temperature. The peroxide has not completed one half-life by the onset of melting of the resin, causing degradation of the polypropylene.
The blend from run 1 processed well through the Banbury and the mill stages. The level of polypropylene in the blend was not sufficiently high for the degradation of the resin to result in stickiness causing processing difficulties.
The blend from run 2 was satisfactory in the Banbury, but displayed some stickine~s on the mill, needing a co~led mill to sheet it properly. The blend from run 3 was very l `- sticky in the Banbury and unprocessable on the mill. It banded around both rolls, having a consistency somewhat like that of hot toffee, and had to be chiselled off the rolls. The blends ~rom runs 4 to 12 all handled well on - the mill after dropping from the Banbury in a single plece.
The strength of the strip from the mill was good and the material diced ea~ily. In these runs the peroxide used had a low activation temperature. In runs 4 to 8 the peroxide had completed about four half-lives by the time the mix had reached 160C, in runs 9 to 14 the peroxide had completed about three half-lives. There were very few free radicals left in the blend when the temperature was 160C.
The stabiliser was added to i~prove the stability and lower the degradation rate of the finished blend during its life.

, .
- . . .
-' All of runs 4 t~ 12 pr~duced blends with go~d tensile strength. The blends of runs 13 and 14 suffered from some degree of overcure because of the higher levels of peroxide used. The tensile strength was thus so~,ewhat lower, and the elongation at break was very much lower. The elongation at break of the blends from runs 4 to 11 was satisfactory, as was that from run 1. The blend from run 2 exhibited a high elongation at break figure, which is indicative of the degradation of the polypropylene by the curing agent.
The blends from runs 4 to 14 were all capable of being in~ection moulded and extruded to give finished products. Some surface roughness was observed on the extrudates from blends processed with higher quantitie~ of curing agent.
,~ ~ The Maglite D need not be added to the Banbury with ; 15 the polymers and may be added with the stabiliser. Runs 4 to 8 were repeated with this modification and indicated that a small increase in tensile strength was achieved in thls way.
Example 2 This example shows th~t it is not necessary to add the ~tablllser to the blend at or below the flux temperature Or the polypropylene when curing agents having low ten hour half-life temperatures are used.

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B indicates that the stabiliser, as in Example 1, was added at ab~ut 160C immediately before the polypropy-lene fluxed; A indicates that the stabiliser was added at 200C, after the polypropylene fluxed. S indicates that the blend was too sticky to process properly. Perkadox 14/40 is 60% inert filler and 40% bis(t-butyl peroxy isopropyl) benzene, it has a ten hour half-life temperature of 114~C
and a one hour half-life temperature of 130C.
Runs 15 to 26 were made with peroxides having low ten hour half-life temperatures and it will be noted from comparing the results in ad~acent columns that whether the stabiliser was added before or after the flux temperature was reached made little difference to the physical properties of the resultant blend. Furthermore, all the blend~ from 15 to 26 handled well in the Banbury and on the mill and there was no tendency to ~tickiness.
Runs 27 to 32 were made with peroxide~ having high ten hour half-life temperatures. Run~ 27 and 29 qhowed low tensile strengths, presumably because the stabiliser was added before the pero~ide was activated and therefore inhibited the cure. Adding the stabiliser later improved the ten~ile strength ln run 28. The blend from run 27 exhibited some stlcklness, tho~e fr~m runs 28 and 29 were quite sticky and th~se from runs ~0 to 32 were so sticky as to be unprocessable.

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:~ 10'~4(t~3 Example 3 This Example demonstrates the use of an ethylene-propylene copolymer. The copolymer used was Vistalon 404, made by Exxon Chemical Co., and containing by weight 45% ethylene and 55% propylene. The Mooney viscosity ML-4 at 100C is 40.
The rubber, polyolefin resin, curing agent and magnesium oxide shown in Table 3 below were loaded into a Banbury internal mixer. Mixing was carried out until the actual temperature of the batch reached about 160C and the stabiliser was then added. Mixing continued until an actual temperature of 200C was reached, and the blend was then unloaded on to a two-roll mill and formed into a strip.

Run number 33 34 35 36 37 33 Vistalon 404* 60 60 60 60 60 60 Vestolen P4200 40 40 40 40 40 40 Stabiliser 2.0 2.0 2.0 2.0 2.0 2.0 Maglite D 0.4 0.4 0.4 0.4 0.4 0.4 Lucidol G20 0.5 1.0 2.0 _ _ _ (active constituent) 0.1 0.2 0.4 _ _ _ Trigonox 29/40 _ _ _ 0.5 1.0 2.0 (active constituent) _ _ _ 0.2 0.4 008 Tensile Strength (psi) 1427 13551419 1286 1147 1012 Elongation at Break (%) 347 245 305 330 363 430 Compression Set (%) 73 70 63 76 78 77 Hardness (Shore A) 95 95 95 90 91 94 * trademark . ' . ' , ,.

The processing characteristics of these blends in the Banbury and on the mill were all good. The compounds extruded well, although slight surface roughness showed when 2 parts of peroxide was uced, and they also gave good results when in~ection moulded.
Example 4 This Example demonstrates the use of ethylene~propyleDe copolymera of different viscosities, and also of different polypropylene resins~ The mixing process was as described for runs 4 to 14 in Example 1.

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(Trade Mark), "V" denotes "Vistalon", D denotes "Dutral"
(Trade Mark) and R denotes'Royalene'i (Trade Mark). Vistalon 606 (run 44) and Dutral C0-054 (run 45) are ethylene/propylene copolymers. The other rubbers are all terpolymers, the third ~onomer being dicyclopentadiene in Keltan 320 (run 42) and ethylidenenorbornene in all the other rubbers. Vistalon 5630 (runs 46 and 48) contains 30 parts per hundred rubber of a paraffinic process oil.
In the polypropylene type row VP4200 is as described in -Example 1. A denotes 'IAmoco'' ~ Trade Mark) and P denotes "Propathene" (Trade Mark). The quoted melt flow indices of the polypropylenes was measured according to ASTMD 1238-70 condition L at 2.16 kg~230C.
The processing characteristics of all these blends in the Banbury and on the mill were good.
ExamPle 5.
This Example demonstrates the use of different ratios of rubber and re~in in the blend. The mixing process was as described for runs 4 to 14 in Example 1.

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1074~)43 By varying the ratio of rubber to resin it is possible to obtain materials with widely differing physical properties. Except in runs 52 to 54 wherein a high decomposition temperature curing agent was used all materials had good processing characteristics in the Banbury and on the mill. The material of run 52 was only just processable and had to be chiselled from the mill.
Example 6 This demonstrates the use of other peroxide curing agents. The mixing process was as described for runs 4 to 14 in Example 1.
In the following Table Laurydol*is lauroyl peroxide of 98h minimum activity, and has a 10 hour half life temperature of 62C and a one hour half life temperature of 80C. t-butyl peroctoate is a liquid persester of -~
95% activity~ and has a 10 hour half life temperature of 77C and a one hour half life temperature of 92C.
All the materials have good processing characteristics in the Banbury and on the mill.
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Claims (18)

What is Claimed is:
1. A method of preparing a thermoplastic elas-tomeric blend comprising mixing from 75 to 10 parts by weight of monoolefin copolymer rubber with correspondingly from 25 to 90 parts by weight of polyolefin resin having tertiary hydrogen and a free radical generating peroxide curing agent therefor having a ten hour half-life tem-perature of from not less than 50°C. to less than 100°C., the amount of the active constituent of the curing agent in the blend not exceeding 1 part by weight per 100 parts of said rubber and resin together, masticating and shear-ing the mixture at an elevated temperature sufficient to produce a semi-cure of the rubber but below the tempera-ture of melting of the polyolefin resin, and completing the said semi-cure before the onset of melting of the polyolefin resin thereby ensuring that once the polyole-fin has melted the level of free radicals remaining in the mixture is not sufficient to cause substantial de-gradation of the polyolefin as evidenced by stickiness, the final temperature reached by the mixture after com-pleting the said semi-cure being sufficient to melt the resin and form a uniform blend.
2. A method according to claim 1 in which the monoolefin copolymer rubber is an essentially amorphous, random, elastomeric copolymer of at least two monoole-fins, and optionally, at least one copolymerizable polyene.
3. A method according to claim 2 in which the monoolefin copolymer rubber is an ethylene/propylene copolymer.
4. A method according to claim 2 in which the monoolefin copolymer rubber is a terpolymer of ethylene propylene and a copolymerizable diene.
5. A method according to claim 1 in which the polyolefin resin is polypropylene.
6. A method according to claim 1 in which the curing agent is selected so that during masticating and shearing of the blend the curing agent has completed three half-lives by the onset of melting of the poly-propylene.
7. A method according to claim 1 in which the curing agent has a one hour half-life temperature of less than 120°C.
8. A method according to claim 1 in which the curing agent is benzoyl peroxide.
9. A method according to claim 1 in which the curing agent is selected from the group comprising 1,1-bis(t-butylperoxy)-3,3,5-trimethylcyclohexane, lauroyl peroxide and t-butyl peroctoate.
10. A method according to claim 1 in which the amount of the active constituent of the curing agent in the blend does not exceed 0.2 part by weight per 100 parts of rubber and resin together.
11. A method according to claim 1 in which in-cluded in the mixture is an activating agent for the curing agent selected from the group consisting of amine activating agents and mercaptan activating agents, ef-fective to cause the curing agent to produce free radicals at a temperature lower than its normal activation tem-perature.
12. A method according to claim l in which a scavenging agent is added to the mixture after the semi-cure of the rubber is complete and before the onset of melting of the resin.
13. A method according to claim 12 in which the scavenging agent is a stabilizer for the resultant semi-cured blend.
14. A method according to claim 13 in which the stabilizer is a mixture of dilaurylthio diproprionate and tetrakis (methylene-3-(3',5'-di-t-butyl-4'-hydroxy-phenol) proprionate) methane.
15. A method according to claim 4 in which the copolymerizable diene is selected from the group consist-ing of 1,4-hexadiene, dicyclopentadiene and 5-ethylidene-2-norbornene.
16. A method according to claim 4 in which the copolymerizable diene is 1,4-hexadiene.
17. A method according to claim 4 in which the copolymerizable diene is dicyclopentadiene.
18. A method according to claim 4 in which the copolymerizable diene is 5-ethylidene-2-norbornene.
CA252,080A 1975-05-12 1976-05-10 Method of preparing a thermoplastic elastomeric blend of monoolefin copolymer rubber and polyolefin resin Expired CA1074043A (en)

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US4143099A (en) 1979-03-06
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FR2311056A1 (en) 1976-12-10
BE841507A (en) 1976-11-08
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NL190377C (en) 1994-02-01
IT1081231B (en) 1985-05-16
FR2311056B1 (en) 1979-05-11
GB1489108A (en) 1977-10-19
JPS52841A (en) 1977-01-06

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