CA1080571A

CA1080571A - Disposable injection syringe

Info

Publication number: CA1080571A
Application number: CA275,343A
Authority: CA
Inventors: Ernst M. Schmidt; Hendrik M. Bekkering
Original assignee: Philips Gloeilampenfabrieken NV
Current assignee: Koninklijke Philips NV
Priority date: 1976-04-05
Filing date: 1977-04-01
Publication date: 1980-07-01
Also published as: AT374369B; SE428095B; FR2347057B1; NL178057B; SE7703912L; NL7603511A; FR2347057A1; JPS6125385B2; NL178057C; GB1517495A; JPS52138392A; AU2383577A; BE853218A; DE2713811A1; AU509664B2; ATA236977A; CH616081A5

Abstract

ABSTRACT
A disposable injection syringe having a very small volume of unusable injection liquid. The injection liquid is provided with a ruptur-able sealing member separating the injection liquid from the needle hub, and with a chamber in the needle hub between the needle and the sealing member, into which the sealing member can expand and be ruptured; the sealing member can be displaced by the plunger, so as to allow the plunger to move past the ruptured sealing member substantially all the way to the end of the chamber.

Description

10805'71 BACKGROUND OF THE INVENTION
1. Field of the Invention The invention relates to a disposable injection syringe and in particular to an injection syringe having a cylindrical liquid container with a needle hub for attaching an injection needle at one container end, and a plunger in the container for movement by a plunger rod so as to eject material to be injected.
In the design of such syringes, reduction of thè amount of liquid remaining is desirable. The development of new medicines involves steadily increasing costs for research in an industry which is heavily research-based, particularly because of the requirements imposed on new medicines by national authorities and advances in medical science, so that the costs of medicines are rising continually. Further, in a continuing effort to minimize the quantity of material being administered to patients, there is a trend to administer relatively smaller quantities of injection liquid than previously, and therefore injection syringes are desirable with smaller capacities.
Also, a large quantity of unusable injection liquid can be a disadvantage because this may needlessly impair the environment when a used syringe is destroyed.
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2. Description of the Prior Art Injection syringes, both disposable and re-usable, have been used for many years for injection of medicines into patients. All of these syringes have had the disadvantage that not all the liquid contained within the syringe can be administered. In part, this occurs because a quantity of injection liquid remains in the needle; however, at least part of the disadvantage arises because the plunger cannot be moved entirely to the end of the liquid-containing portion of the syringe, that i9, to the beginning of the needle. Thus there is often a quantity of injection liquid left between the ; plunger piston and the beginning of the needle.
This problem is particularly noticeable in disposable syringes which are pre-filled with medicine by the manufacturer. To permit long storage times of "~ such pre-filled syringes without excessive degradation of the medicine, in most cases it is necessary to protect the injection liquid from deterioration which would result from extended contact with the material from which the needle or needle connection means are made, these devices usually being made from a metal or a synthetic resin. Therefore a sealing member is often provided at the needle end of the liquid container, the sealing member being manufactured from a rubber material of a pharmaceutical quality, or from a corresponding chemical inert material. The plunger is made from materials which are similarly selected . As a result, during storage the injection liquid contacts only the materials from which the liquid container, the plunger and the sealing member are made.

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108~)571 Disposable syringes of the previously known types have a construc-tion or an inwardly extending flange which is formed by a portion of the liquid container itself at the needle connection end. This flange can serve both for attachment of the needle hub, and as a stop, limiting the motion of the plunger, and thereby resulting in the formation of a central region within the constriction, wherein unused injectable liquid collects. Normal injection syringes of the types described above, depending on their capacity, generally contain a volume between 0.1 and 0.3 ml of unusable injection liquid. Reduction of this unusable quantity to a minimum is desirable, particularly where expensive medicines are involved or injection syringes of small capacity are to be used.
SU~nlARY OF THE INVENTION
An object of the invention is to minimize the quantity of unusable ~ , medication which is wasted whenever an injection is to be made. -A further object of the invention is to provide a disposable syringe having a minimum quantity of liquid in the space remaining between the plunger and the injection needle. ;
In accordance with the invention, a disposable injection syringe is provided comprising a cylindrical liquid container having a needle hub for attaching an injection needle at one end, a plunger movable within the container for expelling material to be injected therefrom, means for moving the plunger within the container, a rupturable sealing member separating the interior of said container from said needle hub, and a chamber in the needle hub between the needle and the sealing member, into which the sealing member can expand and be ruptured, characterized in that the chamber within the needle hub is so proportioned that the plunger is movable in it, and that the sealing member is sufficiently flexible in order that after its rupture it can be displaced by the plunger, so as to allow the plunger to move past the ruptured sealing member substantially all the way to the end of the chamber.
This solution to the problem, which may at first seem almost self-evident, has in practice not proved possible for a disposable injection d ' : :

I08~571 syringe which has a simple structure and inexpensive manufacturing cost.
For example, British patent specification 704,259 describes a re-usable syringe which can be easily and rapidly dis-assembled but requires an expensive and complicated construction with several ground parts, screwed connections and the like. Of course, this could not reasonably be used or described as a disposable syringe.
For injection syringes having a capacity of less than approximate-ly 1 ml, as they are used in large quantities, e.g. for administering medicines in controlling thrombosis, it proves that in using a syringe according to the invention, the volume of remaining liquid can be reduced to less than 0.05 ml, a saving of 50-80% compared with previously known syringes. This construction is especially advantageous when a sealing member of the type used in the "Cartrix*" system, having a thin elastic diaphragm which can be ruptured by pressure, such as the syringe described in U.K. patents 1,203,098 and/or 1,210,676.
BRIEF DESCRIPTION OF THE DRAWING
The invention is described in detail hereinafter in connection with the drawing in which:
Figure 1 is a side view, partially in section, of a complete injec-tion syringe according to the invention, Figure 2 is a cross-sectional view of a liquid : ' -.

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5~ 977 ~080S71 container having a thickened outer portion at each end, Fig. 3 is a cross~sectional view of another embodiment of a liquid container having a thickened portion at the needle connec~ion end only.
Fig. 4 is a side view, partially in section, of the holder end of a syringe having a liquid container according to Fig. 3, Fig. 5 is a cross-sectional view of still another embodiment of a container according to the invention having notches at each end for connection ~ the needle and a finger grip, ~ig. 6 is a sectional Vi2W of a finger grip suitable for use with the container of Fig. 5, Fig. 7 is a cross-sectional view of the needle connection portion of a syringe having a tearable diaphragm as a sealing member, using the container of Figs. 2 or 3, , and - ~
Fig. 8 is a cross-sectional view of another embodiment of a syringe according to the invention having " ~ . .
a Luer cone for a needle connection means.
DES~RIPTION OF THE PREEERRED EMBODIMENTS
In Eig. 1 a complete injection syringe according to the invention is shown. A circular cylindrical liquid container 11 communicates with an injection needle 12, . .
prior to use the needle being covered by a protection cap 13. A needle connection means 14, for~example a formed - metal sleeve crimped at one end around the exterior of ~ the needle, is fitted snugly over a needle~ connection end ; 122 of the container 11. Eitted liquid-tight in the . .
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P~IN 8347 15.3.1977 ~80571 containsr 11 is a plunger 15 attached to a plunger rod 16, the rod passing through a finger-grip 17 attached at the end of the container 11 remote from the needle connection means 14.
Fig. 2 shows in cross-section a first embodiment of a liquid container usable in the syringe shown in Fig. 1.
The needle connection end 21 of the container has a thickened portion 22 protruding outward in comparison with the main portion of the container, so that a needle or needle connection means can be fastened thereabout. At the opposite end 23 a similar thickened portion 24 provides an external circumferential ridge for attachment of a finger-grip. It will of course be clear that neither the thickened portion 22 nor the portion 24 need be cylindrical in their exterior surfaces, although this is a preferred embodiment leading to simplicity in manufacture. The important feature is that the entire length of the inner surface be circular cylindrical, that is, of constant diameter.
~ig. 3 shows similarly in cross-section another ~0 embodiment of a liquid container usable with the syringe of Fig. 1. This differs from the Fig. 2 embodiment in that - the finger-grip connection end 31 does not ha~e a thickened portion. Such a container is readily used with a holding means such as that described in the United States patent specification 3,921,633. Such a finger-grip holding means is shown in ~ig. 4, in which a tensioning ring or - collet 40 is pressed tightly inward by a tensioning sleeve 41, the ring 40 being held against an end portion 42 of a liquid container 142. The plunger rod can be attached to the plunger with means known per se e.g. a screw-thread - , :
,.: '' ~'. ~ -P~IN 8347 15.3.1977 108~571 connection or a snap connection.
Fig. 5 shows in cross-sect'ion still another embodiment of a cylindrical liquid container according to the invention, having the outside diameter substantially constant throughout its length. To attach the needle, a notch 51 is formed in the outer sur~ace of the container at the needle attachment end, and a notch 52 is formed in the outer surface at the finger-grip connection end. ' A finger grip 60 suibable for use with either the container ,' of Fig. 2 or 5 is shown in Fig. 6, the grip having an inward circumferential ridge 62 adapted for engaging in the notch 52 of the Fig. 5 container. ~or use with the container of ~ig. 2, the projection 24 shown in ~ig. 2 fits in the internal circumferential depression 64 between the ridge 62 and an~end stop 66 projecting inwardly.
~ig. 7 shows the preferred embodiment of a needle connect,ion end and needle connection used with the invention. A liquid container 71 similar to that shown in Fig. Z or Fig. ,3 has a thickened end portion 222. A
sealing member 72 is held against an end face of the portion 222, the center of the sealing member having an elastic diaphragm 73 so proportioned that it can be ruptured by pressure from the interior of the container. Surrounding the diaphragm 73 is a tubular portion 223 extending a short distance inside the container 71. At the other end of the connection means 14 is a needle 74 held firmly in a needle hub 75 by c'rimping or shrinking; At an upper end 76 of the hub provision is made for mounting of a needle protection cap such as the c p 13.

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,: ' . ' . , 10~30571 Because of the flexibility of the sealing member 72, upon movement of a plunger 15 through the container 71 into contact with the extending portion 222, deflects the extending portion 223 and the diaphragm 73 into a space 78 in the means 14 so as to permit the plunger to pass to or beyond the end of the container 71 so as to expel a maximum proportion of injectable liquid which was contained in the space 78.
Still another embodiment of a connection means is shown in Figure 8, the container 81, sealing member 82 and diaphragm 83 being otherwise similar to those shown in Figure 7 and having related reference numerals. The end of the attachment means remote from the liquid containér has a Luer cone 85, of the well-known type to which a needle can be connected immediately prior to use of the syringe. Before attaching the needle, the syringe is activated by causing the elastic diaphragm 83 to tear against a sharp tip 86 provided on a cap 87 which is used to seal the Luer cone before use, for example as taught in Canadian Patent 1,001,033.
By way of example, a syringe constructed accord-ing to the preferred embodiment of Figure 1 and having an in-;~ side diameter of the liquid container of approximately 4.7 mm, was found to have a useless remaining liquid which was less than 0.05 ml. Such a syringe, when constructed with a capacity of 0.5 ml, may find application in large quantities, for administering medicine to control thrombosis. The syringe according to the invention having an unused volume of less than 10% of the original volume, in contrast with :
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108~571 a waste of 20 to 600~ when the prior known syringe types -are used.
It will be clear to those skilled in the art that - many other modifications of the embodiment shown and described are possible while incorporating the spirit of the invention. ~or example, the entire liquid container may be placed in a holder suitable for that purpose, such ~` as that shown in U.S. patent 3,976,o69. Whether of the design shown therein, or designs shown in the various figures of the accompanying drawing, the various parts of the syringe may be manufactured from any material which is suitable for the intended purpose and medicament.
Preferably, however, the liquid contalner consists of glass.
The plunger and the sealing member, when used, preferably ` consists of a pharmaceutical grade of rubber.
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Claims

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. Disposable injection syringe, comprising a cylindrical liquid con-tainer having a needle hub for attaching an injection needle at one end, a plunger movable within the container for expelling material to be injected therefrom, means for moving the plunger within the container, a rupturable sealing member separating the interior of said container from said needle hub, and a chamber in the needle hub between the needle and the sealing member, into which the sealing member can expand and be ruptured, character-ized in that the chamber within the needle hub is so proportioned that the plunger is movable in it, and that the sealing member is sufficiently flexible in order that after its rupture it can be displaced by the plunger, so as to allow the plunger to move past the ruptured sealing member substantially all the way to the end of the chamber.

2. Syringe as claimed in claim 1, characterized in that the sealing member is a thin, elastic membrane, which can be ruptured by pressure.

3. Syringe as claimed in claim 2, suitable for injecting dosages of less than approximately 1 ml, characterized in that the container has an inside diameter of at most 6 mm.