CA1102988A - Polymeric materials - Google Patents

Polymeric materials

Info

Publication number
CA1102988A
CA1102988A CA286,596A CA286596A CA1102988A CA 1102988 A CA1102988 A CA 1102988A CA 286596 A CA286596 A CA 286596A CA 1102988 A CA1102988 A CA 1102988A
Authority
CA
Canada
Prior art keywords
film
treatment medium
hydrophilic
polymeric material
liquid treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA286,596A
Other languages
French (fr)
Inventor
Lionel B. Adams
Keith V. Lovell
Gordon Partridge
Barbara J. Ringrose
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UK Secretary of State for Defence
Original Assignee
UK Secretary of State for Defence
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UK Secretary of State for Defence filed Critical UK Secretary of State for Defence
Application granted granted Critical
Publication of CA1102988A publication Critical patent/CA1102988A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0081After-treatment of organic or inorganic membranes
    • B01D67/0083Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0081After-treatment of organic or inorganic membranes
    • B01D67/0088Physical treatment with compounds, e.g. swelling, coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/02Chemical treatment or coating of shaped articles made of macromolecular substances with solvents, e.g. swelling agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2351/00Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers

Abstract

ABSTRACT OF THE DISCLOSURE

A method of treating a hydrophilic polymer film is described in which the film is immersed at a temperature greater than 80°C, and preferably greater than the crystalline melting point of the polymer, in a liquid capable of swelling the polymer. Polymers to which this method can be applied include graft copolymers of for example polyethylene, polypropylene, polytetrafluoroethylene, and nylon with acrylic or methacrylic acid. The films when treated have decreased electrical resistance and increased hydroxyl ion permeability and are then useful as battery separators and in other semi permeable membrane applications.

Description

The present invention is concerned with rnethods of heat treatment of polymers and wi.th pol.ymers so heat treated, and is particularly concerned with graft copolymers.
Graft copolymers are well kno~l and preparative metnods are well doclimented, ~or example in "GraEt Copolymers" by H A Battaerd and G W rrregear (Vol 16 o~ Polymer Reviews) published in 1967 by Interscience, "Radiation Chemistry of Po:lymeric Systems" edited by A Chapiro (Vol 15 of High Polymers) published in 1962 by Interscience, and "Modern Plastics", ~ (1957) page 171~176~ They are conveniently prepared by polymerisation of a monomer in the presence of a polymeric substrate using initiation means, generally irradiation, which generates free radical sites on the backbone of the existing polymer which initiate copolymerisation of the monomer. A cer-tain amoun-t of cross-linking and homopolymerisation may also take place.
Amongst the most important of these gra~t copolymers are those in which a hydrophobic baokbone, eg polyethylene7 is grafted with a hydrophilio monomer, eg acrylic acid, resulting in materials having uses as semi-permeable membranes in dialysis sepa.rators9 in water purification appara-tus by the phenomena o~ ultra~iltra-tion or reverse osmosisr and as anolyte-catholyte separators in electrochemical systems. ~he use of these materials in primary and seoondary alkaline and acid batteries is -to replace the long es-tablished and somewhat unsatis~actory cellulosic separator as indicated in "Zinc-Silver Oxide Batteries" edited by A Fleisher and J Lander and published by J Wiley ~ Sons in 1971~ (s0e partioularly page 271)~

:: : . , ' ''. :

,: :
. .

. , .

~ J ~

In accordance ~lith -the present invention a film of hydrophilic polymeric material i6 immersed at an elevated temperature, for example in excess of 80C, in a liquid treatment medium as defined hereafter capable of swelling the hydrophilic polymeric ma-terial after which -the liquid treatment medium iB
removed by quenching and washing in cold water or dilute alkaline solution. It has been discovered that the treated material may be quenched in either dilute alkali or in distilled water at about room temperature or indeed it may be quenched to about room temperature in air, after which it is normally washed, for example in dilute alkali.
Preferably the treatmen-t temperature i8 above the crystalline melting point of the hydrophilic polymeric material and the optimum temperature for any particular treatment will vary depending upon the identity of the hydrophilic polymeric material being treated and the properties desired in the ~inal material.
Suitable hydrophilic polymeric materials include graft copolymers in which a hydrophilic comonomer is grafted on to a hydrophobia polymer backbone or base polymer, sulphonated polymers, and polymers containing quaternary ammonium groups~
for example aontaining pyridine or pyrrolidone groups.

In a preferred embodiment of the invention the hydrophilic polymeric material is a gra~t copolymer on any of the polyole~ins or copolyolefins, for example polyetheylene (low, medium or high density~, polypropylene, poly 4-methy~pentene-1 (and copolymers of these polyolefins), products of other vinyl polymerisations1 for example polyvinylacetate and polyvin~lalcohol as well as the halogen containing polymers or copolymers, ~or example poly~inylchloride, chlorin~ rubbers, an~ polytetrafLuorethylene7 polychlorofluozcet.~ylere, products of condensation polymerisa-tions, for example poly~nides or copolymides, ~e -the nylons,or the saturated and the un-satur~ted polyesters, or a mixture of any of these polymers. The hydrophilic comonomer may be any reactive polar vinyl monomer selected from acrylic acid, methacrylic acid, other ethylenic carboxylic acids, for example itaoonic acid, ethylenic carboxylic acid amides, for example acrylamide and methacrylamide, and ethyleniccarboxylic acid amines, for example butylamine acrylate, and organic bases capable of quatern~sation for example vinylpyridine or vinylpyrrolidoneO Of these acrylic acid and methacrylic acid are preferred and acrylic acid is the most commonly used.
These graft copolymers may be polymerised by any suitable method although the preferred technique is radiation initiated grafting with high energy radiation, for example gamma photons or accelerated electrons. The copolymers may include additives such as filler particles or other additives such as thermal or oxidation stabilisers, dyes1 and pigments.
The hydrophi]ic polymsric material should be adequately cross-linked to ensuretheintegrity of the film during treatment. In certain instanceæ, for example graf-t copolymers using acrylic acid as the comonomer7 sufficient cross-linldng is normal]y introduced during the grafting procesæ. If sufficient cross-linking is not present in the polymer then it may be introduced, for example by irradiation, or possibly by chemical meanæ using divinylbenzene, for examplet as cross~linking agent. The pre~ence of cross-linking may be checked by a conventional gel -test in a solvent. In -this way the mechanical integrity of the film of hydrophilic polymeric material may be ensured during the reao-tion.

.

.
' ' ' ~ .

Ad~antageously the liquid trea-tmen-t medium is a ~ydro~yl containing organic liquid and suitable liquids include alkanols, for example octanol or decanol, polyh~ydric alcohols, for e~ample glycerol, mono-, di-, and tri-ethylene glycoll and polye-thylene g~lycol and although the liquid treatment medium is normally substa~tiall~ non-a~ùeous may also include azeotropic mixtures of alkanols and polyhydric alcohols containing less than about 20% by weight of water.
The preferred heat treatment medium is glycerol. The heat treatment medium may include up to 5% molar of an alkali or al~aline earth metal hydroxide and potassium hydroxide is preferred.
The object of the process of the present invention is to ~mprove certain properties of the film of hydrophilic polymeric material so as to make it more useful as a ba-ttery separator material. The process produces ~ilm material which tends to have a decreased electrical resistance, increased hydroxyl ion permeability, increased rate of we-tting out (as defined hereinafter~
and in increased equilibrium water conten-t (as defined hereinafter) when compared with the untreated film.
~ he optimum time of heat treatmen-t varies with the values of the various parameters employed, eg temperature of treatmen-t bath, iden-tity of heat treatment medium and it is believed that in each instance there is a particular time after which no improve~ent takes place. The optimum time tends to be measured in minutes rather then hours in most instances.
It is believed that the present process achieves its beneficial effects by relieving s-tresses and strains in the molecular structure through increasing molecular movement and permitting reorientation and rearrangemen-t of the molecular structure. X-ray crystallography shows that there is no marked reduction in total bulk crystalline content although -there is a marked reduc-tion in the degree of preferred molecular orientation originating in the base film from which the copolymer was made. rrhe process is usually accompanied by changes in the dimensions of the material in length, breadth and thiokness, furtrler indication of a relaxation and reordering of struc-ture.
It has been discovered that no chemical interaction occurs between the oopolymer and the treatmen-t medium in the process of the present invention as determined by spectrophotometric analysis before and after treatment; neither is there a weight loss of copolymer during processing indicating that the process is not a leaching ou-t treatment producing pores or voids in the material by removal of matter. rrhe foregoing discussion of the postulated reaction mechanism is not to be cons-trued as defining the extent or scope of the invention in any way.
rrhe present invention will now be described by way of exa~ple only with reference -to the following Examples~
rrhe degree of grafting as used in the following is defined as (WF -WI)/w~ x 100%

where W~ is the weight of -the copolymer and WI is the weight of the original polymer fil~ and the equilibrium water content of the , ,: : .
~ , ' .

' :'' , ' :' ' . ' copolymer fil~ is defined as (WW -W3)/T~D x 100%

whe~e Ww is the weight of -the sample after having been equilibrated in distilled water for 20 hours and WD is the weight of the same sample af-ter drying in an oven in the presen¢e of silica gel for 20 hours a-t ~5C.
~ he electrical resistivity of the material is de-ter~ined by the method outlined on page 258 of "Alkaline Storage Batteries" by Falk & S~lkind published by J Wiley & Sons in 1969 in conjunction with a Wayne-E~rr Au-tobalance bridge using 30% aqueous Potassium hydroxide solution at 25C as electrolyte.
Wetting-out rate vPlues refer to the time taken for the resistivity of the sample to fall from infini-ty at the moment of introduction of the elctrolyte to a value 10% above the final equilibrium valueO It is a measure of -the rate of absorption of electrolyte by -the separa-tor and is related to porous structure and hydrophilic nature of the separator~
The hydroxyl ion permeability is measured at th0 rate at which hydroxyl ions migrate across the separator, at 25C, from a cell compartment con-taining a 10 molar aqueous potassium hydroxide solution to a cell compartment containing initially only distilled water. ~he rate is measured titrimetrically using ~ hydrochloric acid with phenolphthalein as indicator.
2~

A 12~ thick low density polyethylene film (supplied by ~ritish Visqueen Ltd) having a size of 5 feet by 1 foot was rolled up with a single ply ~lue Tissue paper interle~ving and placed in a glass tube 22 inches x 1.5 inches, which was then filled with 500 ml of a 25% by volume aqueous soltuion of acrylic acid and containlng 4g/l of Analar ferrous sulphate.
The tube and contents were e~acuated by water pump for 20 minutes at the end of which time it was back filled with nominally o~ygen-free nitrogen and sealed. The tube was irradiated with gamma rays from a Co source at 20C to a total absorbed dose of 6 x 105 rad at a dose rate of 3.5 x 104 rad per hour. The graft copoly~erised LDPE film was removed from the tube, washed three times with distilled water and air dried in a hot air oven, Thc ~eight Or copolymerised aorylic acid was found to be 31.~o by weight, being an horogeneous graf-t.
The copolymer was subjected to heat treatment by immersion in a bath o~ Glycerol A.R. (ex ~DH) at 122C, for 5 minutes.
Following i~mersion the film wPs quenched in 0.1N aqueous pOtaSSiUm hydroxide solution at 25 C for 10 minutes and then air dried at 45C.
_ The properties defined above ~re measured and the resul~s listed in Table 1 below.
* Trade ~rk , ': ' ' ~ . ,' : '. '.
: :
, .

qlA13LE 1 --- ~ -- ~ -- l Electriczl Hydroxyl ionl Equilivrium Wetting-out reJ~is~ivity permeability water content rate ~cm ) (~ KHl ~i~(secs.) cm nlin _____~___ ~ .- l Before heat 0.08 0.39 72 72 treatmen-t ______~
After heat 0.03 0.53 135 12 treatment ___ ~__ __ .

A 38~ thick low density polyethylene film (supplied by Metal ~ox Co Ltd) was graft copolymerised to a level of 32.5~ with acrylic acid in the manner of example 1.
The heat treatment was carried out by immersion in Glycerol A.R.
at 120C for 4 minutes followed by quenchin~ and drying as in example 1.
The properties were determined as abo~e and are listed in Table 2 below.

~ABLE 2 -- Electrioal Hydr yl ion E uilibriD Wettir~out resistiv~ty permeability water con-tent rate (~1~ cm ) (ml ~ KOH 1 ~, (secs.
__ ___~
~efore heat0.18 0.12 70 44 treatment ~ ....... ~__ After heat O 09 0 20 105 68 treatment . .
--_____ __ ~__ ..

A 19~ high density polythene film ~supplied by Dickinson Robinson Ltd) was copolymerised with acrylic acid to a level of 28.3~, by the technique of exarnple 1.

The copolymer was subsequently heat treated by immersion in Clycerol A.~. at 120C for 5 minutes~ quenched in dilute alkali and dried.

The properties were determined as above and are listed in Table 4 below.

__ __ __ ~
Electrical Hydroxyl ion Equilibrium ~etting-outi resist~vity permeability water content rate cm ) (ml ~ K0~ 1 % (secs~) cm min _~ _____. ~_ before heat 0.12 0.29 48 560 treatment After _____________ ___________ _ heat 0.12 0.27 62 100 treatment ~ r ___ ~ ~_ ~ .
A 25~ polytetrafluorethylene film (supplied by Polypenco Ltd) was grafted, in a similar manner to exarr.ple 1~ with acrylic acid to a level of 12. ~.
The copolymer filrn was heat treated by immersion in Glycerol A.R~
at 120 C for 4 minutes, followed by quenching in dilute alkali and air drying. ~he properties were determined as a~ove and are listed in Table 4 below.

~hBLE ~

~ ~_ , ...... _ ,_ _ . , Electrical Hydroxyl ion Equilibrium Wettin~-out Resist2vity Permeability water content rate ~r~ cm ) ( m~~ n~1) % (secs) . _ . _ ~efore hea-t 0.18 ~ 0.18 29 127 treatment _ _ . . .... _ .

After heat 0.18 O.20 31 9o treatment , .
EX~PLE ~
A 4 ~ thick ~ilm ~ polyamide (GRILAMID L25 Nylon 12) film (supplisd by Grilon Plastics Ltd) was gra~t copolymerised to a level of 41.5%
with Acrylic Acid in the manner o~ example 1.
The heat treatment was ~arrled out by immersion in Glycerol AR at 1gO~C for 5 minutes followed by quenching and drying as in example 1 and the properties determined and listed in Table 5 below.
; TABLE 5 _ ~ ~__ _ Electrical ~ydroxyl ion Eq~ilibri= Netting out Resist~nce permeabili~ watsr content rate ( n~cm ~ ~mlN ~ Hc~ % ( 6ecs ~ _ _ _ . ____ . _ Before heat 0~16 0.10 26 425 treatment __ ~ _ _ _ _ .
Af~er heat 0.04 0~60 915 15 treatment :
_ _ _ ~ _r _ _. A _ ___._ _ -- T ~ _ __ *

Trade Mark 11 .

A 32 ~ thick cas-t polypropylene film (supplied by Shorko Films Ltd) was graft copolymerised to a level of 33.5~0 wi-th Acrylic acid in the manner of example 1.
~ he heat treatment was carried out by immersion in glycol AR at 190C ~or 5 minu-tes followed by quenching and drying as in example 1 to gi~e material having the properties listed in ~able 6 below.
TA~LE 6 _ . _ _ __.
Electrical Hydroxyl ion Equilibrium Wetting out Resist~nce permeabili-ty2 water content rate ( Q.cm ) min ) % (secs) _ . . _ ~ ~ __ ___ ~efore heat 0.11 0.25 27 120 treatment Ai~er _ _ ~
heat 0.08 0.37 1~2 45 treatment ~ ~ ~ _ A 19 ~ thick cast film of high densi-ty polyethylene ~supplied by Dickenson Robinson Group Ltd, Packaging Division) was graft copolymerised to a level of 55.3% with Acrylic Acid, The heat treatment waæ carried out by immersi~n in glycerol AR at 190C for 5 minutes followed by quenching a-nd drying as in e~ample 1 to give material ha~ing the propterles listed in ~able 7 belo~

: .
':
' ,, ' , ' , ' .
. . .

. .

~2~

__ , .
Blectrioal Hydroxyl ion Equilibrium Wetting out resista~ce permeability water content rate ( n,cm ) cm~~min 1) % (secs) _._ , . ~ . _ Before heat 0.04 o.46 43 20 treatment Aftsr heat 0.02 0.52 207 10 treatment ~

EXA ~
A 38 ~ thick cast low density polyethylene (supplied by Dixons Ltd) was gra~t copolymerised to a level of 43.8% with Methacrylic Acid in the manner described in Example 10 The heat treatmen-t, quenching and drying was carried out in the manner o~ example 1 to yield material having the properties set out in ~able 8 below.

__ .__ _ ~ _~
Electrical Hydroxyl ion Equilibri~n ~et-ting out : resista~ce permeability water content rate : ( Q.cm ) cm~Zmln~l) % (secs) Before heat 2.0 0~01 15 ~ 1000 treatmsnt Aft=r heat 0~8 0.07 : 81 ~ 1000 treatment ~ . ., ~

, -, ', EXAM~
l~is example illustrates three difference methods of quenching the material after -the heat treatment of the present invention.
A 25 ~ lhick film of low density polye-thylene film (supplied by ~ritish Visqueen Ltd) was graft copolymerised to a level of 34.8 with acrylic acid as described in Example 1.
q`he heat treatment was carried out by immersion in glyoeral A~ at 120C for 5 minutes ~ollowed by one of the following quenching trea-tmen-ts:-a quenohed in 0.1N aqueous po-tassium hydroxide solution at 25C ~or 10 minutes followed by drying in air at ~5 C.
b quenched in distilled water a-t 20C for 10 minutes followed by d~ying in air at 45C.
c Air cooled in contact with glycerol ~R from 120 C to 25 C
followed by washing in 001N aqueous KOH solution at 25C. Air dried at 45C~
q`he properties of the products were determined and are listed in Table 9 below.

1~

. .: . - , .: - , . . :
, ' .' ': , ' , .
': : '' : .

8~

_ __ , . __ ~
Electrical Hydroxyl ion E~ilibriumWetting out Sample resis-ta~ce permeability water contentrate ( n .cm ) cm~2min~1) % (8ec8) _ _ _ ~efore hea-t 0.11 0.20 25 145 trea-tment After ~ _ _ _ - ~ _ quenching 0. o6 o. 37 88 44 treatment (a) A~ter ~ . ~ ~ _ quenching 0, o6 o. 44 68 47 treatment (b l A~ter ~ _ _ _ _ _ quenching 0.05 0. 40 94 41 treatmen-t(c ~ __ As will be seen all -three methods of quenching give similar results but generally method (a) is pre~erred.

This example illustrates the use of heat treatment media other than glycerol.
A 25 ~ thick low densi-ty polyethylene film (supplied by British Visqueen ~td) was gra~t copolyerised to a level of 34.8~ with Acrylic Acid in -the manner of example 1 and samples were subjected to each of the following heat treatments:-(a1 Immersion in a bath of diethylene glycol (supplied by Koch Light Laboratories) at 120C for 5 min~tes Immersion in a bath o~ polyethylene glycol (Code No 200 supplied by BDH Ltd) a-t 120C for 5 minutes.
After the heat treatment the materials were then quenched and dried as described in Example 1 and the proper-ties determined to give the results ~uoted in Table 10 below.

.
. . ~ , ,-~' ' ' ' :
.

~lectrical Hydro~yl ion Equilibrium Wetting out resista~ce permeability water content rate Sample (n .cm )(ml N KOH % (secs) . cm~~min~1 ) Before heat 0.11 0.20 25 145 treatment Aftte-r ' . _ _ treatment 0.05 0.50 113 18 (a) he~t _ _ __ _ _ treatment 0.05 0.49 116 17 and que~ch _ _ EX~PLE 11 This example illustrates the addition of alkali metal hydr~xide particularly pstaæsium hydroxide to the heat treatment medium.
A 12 ~ thick low density polyethylene film (ex British Visqueèn Ltd) was grafted copolymerised to a level of 31.2% with Acrylic Acid as in example 1.
The heat treatment was carried out by immersion in Glycerol AR
in ~hich had been dissolved 5~0 weight for volume of Analar (ex ~DH Ltd3 potassium hydroxide, for 5 minutes at 122 C, followed by quenching ~nd drying as in example 1 and the porperties of the material are givenlin Table 11 below.

* Trade Mark . .
,-. .
. .

q'ABl.E 1 1 .
Electrical Hydroxyl ion Equilibri.um Wet-ting out resista~ce premeability Wa-ter content rate (Q ,cm ) (ml N KOH % (secs) cm~Z'min 1 ) After _ _______________ __ _ treatment 0.03 0.53 135 12 A~ter ~ ~. ._ . _ treatment 0.02 o.58 140 10 in Glycerol : & 5~0 w/v KOH
_ ~___ ... . - . . ~
This illustrates a marginal irnprovement in the properties of the film with the addition of potassium hydroxide to the heat treatment `; medium.

This Example illustrates the effect of temperature upon the process of the present inventionO

~a) A 19 ~ thick cast film if high density polyethylene (supplied by Dickenson Robinson Group Ltd, Packaging Division) was graft copolymerised to a level of 5503% with Acrylic Acid similarly to Example 1.
Heat treatment was oarried out in a bath of Glycerol AR at temeratures of 120C and 190C for 5 minutes~ Quenchir~ and drying were carried out in the manner of example 1 and the properties of the products are given in Table 12 below.

' ' ", ' ' : ' ' '' ' _ _ Electrical ~ydFoxyl ion Equilibrium Wetting out resista~ce permeability water conten-t rate ( n.cm ) (ml N KOH % (secs) cm min ~_ _ Before heat 0.04 0.46 43 20 treatment . _ __ _ .
After treatmOent 0.03 0.51 78 13 _ . ~ ~ , .-......... ~ _ _ After -treatmgnt 0.02 0-52 207 10 at 190 C
. , ~b) A ~2 ~ -thick cast polypropylene ~ilm tsupplied by Shorko Films Ltd) was graft copolymerised to a level o~ 33.5~ with Acrylic Acid in the manner of example 1.
Heat treatmen-t was carried out in a ba-th of Glycerol ~R at temperatures of 120C and 190C for 5 minutes. Quenching and drying were carried out as in example 1 and -the propertias of the products are given in Table 13 below.
~A~LE 13 . ; ~ ___ ___ ~_ Electrical H~droxyl ion Equilibrium Wetting out resista~ce permeability water content rate ( Q.cm ) (ml N KOH % (secs) . cm- min-1) Before heat 0.11 0.25 : 27 120 treatmsn-t _ ~_ ___ ~ _ ~_ : After heat 0 16 0.21 79 180 treatm8nt ~
. : _~ ___ ~ __ .~ After ea O, o8 o. 37 142 45 t~=atment 8~

~c) A 40 ~ thick polyamide (Grilanid L25 Nylon 12) supplied by Grilon Plastic~ Ltd was graft copolymerised to a level of 41.5% with Acrylic Acid in the manner of E~ample 1.
Heat trea-tment was carried out in a bath of Glycerol AR at temperatures of 120C and 190C for 5 minutes. Quenching and drying were carried out as in Example 1 and the properties of the products are given in Table 14 below9 .
Electrical ~ydroxyl ion Equilibrium Wetting out resistanoe permeability water content rate (n .cm2) (ml~Nmin~1) % (secs) ,_ _ ~ _ _ _ . ~
Before heat 0~16 0.10 26 425 treatment After _ _ _ _ heat 0.20 0020 64 580 at 120C

After _ __ _______________ heat 0.04 o.60 915 15 treatment at 190C

The bass polymers used in this example (a) cast high density polyethylene~
(b) cast polypropylene, and (c) nylon 12 have crystalline melting points of 127C, 159 C, and 175C respectively. The crystalline melting points of the respective graft copoly~ers are 127C, 157C, and 174C. The results quoted in Tables 12 to 14 indicate that the best imProvement in properties is obtained w~en the heat treat~ent temperature is above the crystalline melting point o~ ~he copolymer. It has been found that below the crystalline melting point, the results are variable.
* Trade ~ark .

Claims (16)

1. A method of treating a film of hydrophilic polymeric material selected from graft copolymers in which a hydrophilic comonomer is grafted on to a hydrophobic base polymer, sulphonated polymers, and polymers containing a quaternary ammonium group, which includes the steps of a. immersing, at a temperature in excess of 80°C, the said film of polymeric material in a liquid treatment medi?
consisting of a liquid which is mainly organic and contains hydroxyl groups or ions and is capable of swelling the said hydrophilic polymeric material, and b. removing the liquid treatment medium by quenching the said film to about room temperature and washing the said polymeric film in a wash liquid selected from cold water or dilute alkaline solution.
2. A method as claimed in claim 1 and wherein the temperature of the liquid treatment medium is above the crystalline melting point of the said hydrophilic polymeric material.
3. A method as claimed in claim 1 and wherein the liquid treatment medium is selected from alkanols, polyhydric alcohols, ethylene glycols and polyethylene glycols.
4. A method as claimed in claim 3 and wherein the heat treatment medium is selected from glycerol, diethylene glycol and polyethylene glycol.
5. A method as claimed in claim 3 and wherein the liquid treatment medium also contains up to 5% molar of an alkali metal hydroxide or alkaline earth metal hydroxide.
6. A method as claimed in claim 5 and wherein the alkali metal hydroxide is potassium hydroxide.
7. A method of treating a film of hydrophilic polymeric material which includes the steps of a. immersing at a temperature in excess of 80°C, the said film of polymeric material in a liquid treatment medium consisting of a liquid which is mainly organic and contains hydroxyl groups or ions and is capable of swelling the said hydrophilic polymeric material, and b. removing the liquid treatment medium by quenching the said film to about room temperature and washing the said polymeric film in a wash liquid selected from cold water or dilute alkaline solution, wherein the hydrophilic polymeric material is a graft copolymer in which a hydrophilic comonomer is grafted on to a hydrophobic base polymer, and the said base polymer being selected from polyolefins, copolyolefins, condensation polymers, and mixtures thereof, and the hydrophilic comonomer is selected from ethylenic carboxylic acids, ethylenic carboxylic acid amides, ethylenic carboxylic acid amines, and organic bases capable of quaternization.
8. A method as claimed in claim 7 and wherein the said base polymer is selected from low, medium and high density polyethylene, polypropylene, poly-4-methylpentene-1, polyvinylacetate, polyvinyl-alcohol, polyvinylchloride, chlorinated rubber, polytetrafluoro-ethylene, polychlorofluoroethylene, polyamides, copolyamides, saturated and unsaturated polyesters, and mixtures and copolymers thereof.
9. A method as claimed in claim 7 and wherein the said hydrophilic copolymer is selected from acrylic acid, methacrylic acid, itaconic acid, acrylamide methacrylamide, butylamine acrylate; vinyl pyridine and vinyl pyrrolidone.
10. A method as claimed in claim 7 and wherein the said base polymer is selected from low, medium and high density polyethylene, polypropylene, polytetrafluoroethylene and polyamides and the said hydrophilic comonomer is selected from acrylic acid and methacrylic acid.
11. A method as claimed in claim 7 and wherein the temperature of the liquid treatment medium is above the crystalline melting point of the said hydrophilic polymeric material.
12. A method as claimed in claim 7 and wherein the liquid treatment medium is selected from alkanols, polyhydric alcohols, ethylene glycols and polyethylene glycols.
13. A method as claimed in claim 12 and wherein the heat treatment medium is selected from octanol, decanol glycerol, diethylene glycol and polyethylene glycol.
14. A method as claimed in claim 12 and wherein the liquid treatment medium also contains up to 5% molar of an alkali metal or alkaline earth metal hydroxide.
15. A battery separator comprising the product of the process of claim 1.
16. A process for decreasing the electrical resistance, increasing the hydroxyl ion permeability, increasing the rate of wetting out and increasing the equilibrium water content of a cross-linked polymer film which comprises immersing a graft copolymer film on which the grafted copolymer has been prepared by grafting a hydrophilic comonomer on to a hydrophobic base polymer, sulphonated polymer or a polymer containing a quaternary ammonium group at a temperature above 80°C in a polyhydric alcohol, cooling the film to about room temperature and washing the film with cold water or a dilute aqueous alkaline solution.
CA286,596A 1976-09-14 1977-09-13 Polymeric materials Expired CA1102988A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB38076/76A GB1581641A (en) 1976-09-14 1976-09-14 Methods of heat treatment of graft copolymer films
GB38076/76 1976-09-14

Publications (1)

Publication Number Publication Date
CA1102988A true CA1102988A (en) 1981-06-16

Family

ID=10401008

Family Applications (1)

Application Number Title Priority Date Filing Date
CA286,596A Expired CA1102988A (en) 1976-09-14 1977-09-13 Polymeric materials

Country Status (6)

Country Link
US (1) US4143218A (en)
JP (1) JPS6028851B2 (en)
CA (1) CA1102988A (en)
DE (1) DE2741439C2 (en)
FR (1) FR2364241A1 (en)
GB (1) GB1581641A (en)

Families Citing this family (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4377010A (en) * 1978-11-08 1983-03-22 The Secretary Of State For Defence In Her Britannic Majesty's Government Of The United Kingdom Of Great Britain And Northern Ireland Biocompatible material comprising a base polymer bulk graft polymerized with an ethylenically unsaturated carboxylic acid
US4287275A (en) * 1979-01-26 1981-09-01 Sac Membrane Products Corporation Alkaline cell with graft polymer separator
JPS596469B2 (en) * 1979-02-05 1984-02-10 日本原子力研究所 Manufacturing method for battery diaphragm with excellent dimensional stability
JPS55105971A (en) * 1979-02-05 1980-08-14 Japan Atom Energy Res Inst Improved cell separator and its manufacturing method
US4309494A (en) * 1979-05-15 1982-01-05 Stockel Richard F Electrochemical cell having battery separator of ethylene-vinyl alcohol copolymer
US4339473A (en) * 1980-08-28 1982-07-13 Rai Research Corporation Gamma radiation grafting process for preparing separator membranes for electrochemical cells
US4357262A (en) * 1980-10-31 1982-11-02 Diamond Shamrock Corporation Electrode layer treating process
US4387183A (en) * 1981-10-16 1983-06-07 Atlantic Richfield Company Thromboresistant molded article and method for its production
US4460652A (en) * 1981-10-16 1984-07-17 Atlantic Richfield Company Thromboresistant molded article and method for its production
ZA823981B (en) * 1982-05-21 1983-06-29 Kollmorgen Tech Corp Radiation stress relieving of polymer articles
US4443492A (en) * 1983-04-18 1984-04-17 Personal Products Company Rate of absorbency of substrates containing in-situ polymerized monomers
US4774132A (en) * 1986-05-01 1988-09-27 Pall Corporation Polyvinylidene difluoride structure
NO173366C (en) * 1987-11-02 1993-12-08 Tokyo Bi Tech Lab Inc Hollow fiber membrane for blood purification, blood purification process, and blood purification apparatus
US5006287A (en) * 1988-01-14 1991-04-09 The Standard Oil Company Affinity membranes having pendant hydroxy groups and processes for the preparation and use thereof
US4919811A (en) * 1988-01-14 1990-04-24 The Standard Oil Company Affinity membranes having pendant hydroxy groups and processes for the preparation and use thereof
JPH01150817U (en) * 1988-04-08 1989-10-18
JP2627310B2 (en) * 1988-06-16 1997-07-02 三洋電機株式会社 Manufacturing method of metal monohydrogen alkaline storage battery
US5010009A (en) * 1988-08-22 1991-04-23 Commonwealth Scientific & Industrial Research Organisation & Telectronics Pty. Limited Material for cell attachment and growth
US5061751A (en) * 1989-06-02 1991-10-29 Exxon Chemical Patents Inc. Vinylpyrrolidone grafted polyolefins in polymer blends and composites
US5180492A (en) * 1989-07-21 1993-01-19 Terumo Kabushiki Kaisha Hydrophilic porous material sterilizable with gamma-ray
US5443727A (en) * 1990-10-30 1995-08-22 Minnesota Mining And Manufacturing Company Articles having a polymeric shell and method for preparing same
US6132849A (en) * 1990-10-30 2000-10-17 Minnesota Mining And Manufacturing Company Receptive media for permanent imaging and methods of preparing and using same
DE69117174T2 (en) * 1990-11-29 1996-07-04 Nitto Denko Corp FILTRATION FILM FOR LIQUIDS AND FILTER DEVICE USING THIS FILM
DE69700138T2 (en) * 1996-01-31 1999-09-02 Aea Technology Plc Polyvinylidene fluoride as a polymeric solid electrolyte for lithium-ion batteries
US5871862A (en) * 1997-05-08 1999-02-16 Optima Batteries, Inc. Battery paste compositions and electrochemical cells for use therewith
EP1680827B1 (en) * 2003-10-21 2011-10-05 Johnson Controls Technology Company Battery paste material and method
US7011805B2 (en) 2004-03-19 2006-03-14 Ges Technologies Ip Gmbh Production of tetrabasic lead sulfate from solid state reactions for the preparation of active plates to be used in lead-acid batteries
US20060039852A1 (en) * 2004-08-19 2006-02-23 Johnson Controls Technology Company Method for making lead oxide for lead-acid batteries
JP2013119555A (en) * 2011-12-06 2013-06-17 Mitsui Chemicals Inc Hydrophilic film
JP6834643B2 (en) * 2016-11-29 2021-02-24 三菱ケミカル株式会社 Method for manufacturing grafted vinyl alcohol-based film

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE527754A (en) * 1953-04-10
DE1069864B (en) * 1953-12-23 1959-11-26 The Chloride Electrical Storage Company Limited, Clifton Junction, Manchester (Großbritannien) Process for stabilizing thermoplastic microporous plastic in tape or sheet form
BE552098A (en) * 1955-10-25
GB866500A (en) * 1958-12-11 1961-04-26 Permutit Co Ltd Improvements relating to ion-selective membranes
US3035110A (en) * 1959-11-18 1962-05-15 Sidney A Corren Integral electrode-separator structure
US3236695A (en) * 1962-07-16 1966-02-22 Yardney International Corp Electrochemical device
US3427206A (en) * 1965-02-26 1969-02-11 Rai Res Corp Separator for alkaline cells
US3497072A (en) * 1966-05-02 1970-02-24 Aerojet General Co Reverse osmosis membrane and method of manufacture
US3536796A (en) * 1967-11-29 1970-10-27 Grace W R & Co Process for reducing shrinkage in preparing porous plastic sheet
GB1328510A (en) * 1969-12-22 1973-08-30 Secr Defence Self contained electrode separator for primary and secondary electrolytic cells
US3720321A (en) * 1970-03-11 1973-03-13 Research Corp Radiation crosslinked, swelled semipermeable membranes
JPS5543511B1 (en) * 1970-07-24 1980-11-06
US3912834A (en) * 1972-06-05 1975-10-14 Kanegafuchi Chemical Ind Process for producing a selectively permeable composite

Also Published As

Publication number Publication date
DE2741439C2 (en) 1986-04-03
FR2364241B1 (en) 1984-12-21
FR2364241A1 (en) 1978-04-07
US4143218A (en) 1979-03-06
DE2741439A1 (en) 1978-03-23
JPS5356271A (en) 1978-05-22
JPS6028851B2 (en) 1985-07-06
GB1581641A (en) 1980-12-17

Similar Documents

Publication Publication Date Title
CA1102988A (en) Polymeric materials
US3376238A (en) Process for forming crosslinked oriented, microporous polyolefin film
US5425865A (en) Polymer membrane
US4113912A (en) Hydrophilic porous structures and process for production thereof
CA1152942A (en) Hydrophilic monomer treated microporous films
CA1080049A (en) Metal modified graft co-polymers
US4283442A (en) Method of producing a dimensionally stable battery separator
US3392096A (en) Soluble sulfonated vinyl aryl polymers crosslinked with an allyl amine
Hegazy et al. Some investigations on the post radiation grafting of acrylamide onto polyethylene films
US4201641A (en) Radiation grafting process for preparing a membrane for battery separator
Hegazy et al. Radiation‐induced graft polymerization of acrylic acid onto fluorinated polymers. I. Kinetic study on the grafting onto poly (tetrafluoroethylene‐ethylene) copolymer
Sakai et al. Humidity sensor composed of a microporous film of polyethylene-graft-poly-(2-acrylamido-2-methylpropane sulfonate)
Hegazy et al. Radiation initiated grafting onto fluoro polymers for membrane preparation II
JPH11106552A (en) Microporous hydrophilized polyolefin membrane and its production
Dessouki et al. Cationic membrane obtained by radiation grafting method
Taher et al. Preparation and properties of cationic membranes obtained by radiation grafting of vinyl monomers onto poly (tetrafluoroethylene‐perfluoropropylvinyl ether)(PFA) films
US2794753A (en) Method of producing microporous materials resistant to chemical attack
JPH0931226A (en) Hydrophilic polyethylene microporous film, its production and separator for cell or battery using the same
Darwis et al. Improvement of hot water resistance of poly (vinyl alcohol) hydrogel by acetalization and irradiation techniques
Dessouki et al. Radiation grafting of acrylic and methacrylic acids onto poly (tetrafluoroethylene‐hexafluoropropylene‐vinylidene fluoride) TFB films
Hegazy et al. Radiation grafting of MMA onto PVC films
US3069340A (en) Dialysis method and semi-permeable membrane thereof
JPH0977900A (en) Production of hydrophilic polyethylene finely porous film
JPS59219334A (en) Anion exchange membrane
El-Assy et al. Radiation initiated grafting onto fluoro polymers for membrane preparation

Legal Events

Date Code Title Description
MKEX Expiry