CA1103734A - Fault detection and system for electrostatographic machines - Google Patents

Abstract

FAULT DETECTION AND SYSTEM FOR
ELECTROSTATOGRAPHIC MACHINES

ABSTRACT OF THE DISCLOSURE
A xerographic type copying or reproduction machine incorporating a programmable controller to operate the various machine components in an integrated manner to produce copies is disclosed. The controller carries a master program bearing machine operating parameters from which an operating program for the specific copy run desired is formed and used to operate the machine components to produce the copies programmed. A
fault flag array is routinely scanned, each flag comprising the array being associated with an operating component or area of such machine such that on a fault or malfunction thereof, the fault flag corresponding thereto is set. On detection of a fault flag, a machine fault is declared. Display means are provided to visually identify the fault location. A permanent record of certain faults and machine operations are stored in memory for future use.

Description

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This invention relates to xerographic type r~pro-duction machine, and more particularly, to an improved fault detection system for such machines.
The advent of higher speed and more complex copiers and reproduction machines has brought with it a corresponding increase in the complexity in the machine control wiring and logic. While this complexity manifests itself in many ways, perhaps the most onerous involves the inflexibility of the typical control logic/wiring systems. For as can be appreciated, simple unsophisticated machines with relatively simple control logîc and wiring can be altered and modified easily to incor-porate changes, retrofits, and the like~ Servicing and repair of the control logic is also fairly simple. On the other hand, some modern high speed machines, which often include sorter, a document handler, choice of copy size, multiple paper trays t jam protection and the like have extremely complex logic systems making even the most minor changes and improvements in the control logic difficult, expensive and time consuming. And servicing or repairing the machine control logic paper handling systems, electromechanical components, etc. may similarly entail sub-stantial difficulty, time and expense.
To mitigate probelms of the type alluded to, a pro-grammable controller may be used, to operate the machine.
~owever, the complexity and operational speed of such machines makes the identification and handling of machine faults and malfunctions difficult. For example, in the event of a paper jam, the jam must be located from among a maze of paper trans-ports. Otherwise, the entire paper pa h must be accessed and every transpor~ device checked, through inspection ox actual operation a time consuming job, and particularly annoying in a

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high speed, high volume reproduction machine.
It is therefore an object of an aspect of the present invention to provide a new and improved control system for xero-graphic type reproduction machines.
It is an object of an aspect of -the present invention to provide an arrangement for permanently recording the occur-; rence of faults and malfunction of an electrostatic copier.
It is an object of an aspect of the present invention to provide a memory bank in which certain selected operating events in the life of a reproduction machine are recorded.
The invention in one aspect relates to a reproduction system having a plurality of copy processing components co-operable to produce copies and a controller for operating said components in accordance with a program to produce copies, memory mean5 providing an array of fault flags, each flag being associated with individual ones of the components and means for setting individual fault flags in the array in response to a fault in the machine component associated therewith, means to scan-the array of fault flags, and display means to identify the associated with any fault flag in the array that has been - set.
In accordance with another aspect of this invention there is provided in a reproduction system having a plurality of copy processing components cooperable to produce copies and a controller for operating said components in accordance with a program to produce copies, memory means providing an array of fault flags, each flag in said fault flag array being asso-ciated with an individual fault conditionl and means to set individual fault flags in said array in response to fault signals representing the occurrence of the fault condition associated therewith, the improvement comprising: means for scanning said array of fault flags; and display means for

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identifying the fault condition fcr any fault flag ln said axray that has been set.
Other ohjects and advantages will be apparent from the ensuing description and drawings in which:
Fig. 1 is a schematic representation of an exem-plary reproduction apparatus incorporating the control system of the present invention;
; Fig. 2 is a vertical sectional view of the appara-tus shown in Fig. 1 along the image plane;
Fig. 3 is a top plane view of the apparatus shown ;~
in Fig 1:

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Fig. 4 is an isometric ~iew showing the drive train for the apparatus shown in Fig. l;
Fig. S is an enlaxged view showing dQtails of the photoreceptor edge fade-out mechanism for the apparatus shown in Fig. l;
Fig. 6 is an enlarged view showing details of the ; developing mechanism for the apparatus shown in Fig. l;
Fig. 7 is an enlarged view showing details of the ~ developing mechanism drive;
- Fig. 8 is an enlarged view showing details of the developability control for the apparatus shown in Fig. l;
Fig. 9 is an enlarged view showing details of the transfer roll support mechanism for the apparatus shown in Fig. 1, Fig. 10 is an enlarged view showing details of the photoreceptor cleaning mechanism for the apparatus shown in Fig. l;
; Fig. 11 is an enlarged view showing details of the fuser for the apparatus shown in Fig. l;
Fig. 12 is a schematic view showing the paper path and sensors of the apparatus shown in Fig. l;
Fig. 13 is an enlarged view showing details of the copy sorter for the apparatus shown in Fig. l;
Fig. 14 is a schematic view showing details of the document handler for the apparatus shown in Fig. l;
Fig. 15 is a view showing dekails of the drive mechanism for the document handler shown in Fig. 14;
~ Fig. 16 is a block diagram of the controller for the apparatus shown in Fig. l;
Fig. 17 is a block diagram of the controller CPU;

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Fig. 18a is a block diagram showing the CPU micro-proeessor input/output conneetions;
Fig. 18b is a timing chart oE Direct Memory Access (DMA) Read and Write cyeles;
Fig. l9a is a logic schematic of the CPU clock;
Fig. l9h is a chart illustrating the output wave orm of the clock shown in Fig. 19a;
Fig. 20 is a logic schematic of the CPU memory;
` Fig. 21 is a logic schematie of the CPU memory ready;
Figs. 22a, 22b, 22c are logic schematics of the CPU power supply stages;
Figs. 23a and 23b comprise a block diagram o the controller I/O module;
Fig. 24 is a logic schematic of the nonvolatile memory power supply;
Fig. 25 is a block diagram of the apparatus interface and remote output connections;
Fig. 26 is a block diagram of the CPU interface module;
Fig. 27 is a block diagram of the apparatus special circuits module;
Fig. 28 is a block diagram of the main panel inter-~ace module;
Fig. 29 is a block diagram of the input matrix module;
~ Fig. 30 is a block diagram of a typical remote;
; Fig. 31 is a block diagram of the sorter remote;
Fig. 32 is a view of the control console for input-ting copy run instructions to the apparatus shown in Fig. l;
Fig. 33 is a flow chart illustrating a typical machine state;

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Fig. 34 is a flow char-t of the machin2 state routine;
Fig. 35 is a view showing the even-t table layout;
Fig. 36 is a flow chart of the fault scanning routine;
Fig. 37 is a flow chart of the fault display routine;
Fig. 38 is a flow chart of the cover actuated ault display routine;
Fi~s. 39a and 39b are flow charts of the -Eault find routine;
Fig. 40 is a flow chart of the ault code digit fetch routine;
Fig. 41 is a flow chart of the ~am scan routine;
Fig. 42 is a flo~ chart of the fault lamp control routine;
Fig. 43 is a flow chart of the fault status panel lamp routine;
- Figs. 44a, 44b and 44c are flow charts of the non-volatile memory update routine;
Fig. 45 is a flow chart of the byte counter update routine; and Figs. 46a, 46b and 46c are timing charts illustra~
ting an exemplary copy run.
Referring particularly to F.igures 1 ~ 3 of the draw-ings, there is shown, in schematic outline, an electrostatic reproduction system or host machine, identified by numeral 10, incorporating the control arrangement of the present invent.ion.
To acilitate description, the reproduction system 10 is divided into a main electrostatic xerographic processor 12, sorter 6~

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14, document handler 16, and controller 18. Other processor, sorter and/or document handler types and constructions, and dif~erent combinations thereof may instead be envisioned.
PROCESSOR
Processor 12 utilizes a photorecep~or in the fonm of an endless photoconductive belt 20 supported in generally triangular coniguration by rolls 21, 22, 23. Belt supporting rolls 21, 22, 23 are in turn rotatably journaled on subframe 24 In the exemplary processor illustrated~ belt 20 com-prises a photoconductive layer o~ selenium, which is the light receiving surace and imaging medium, on a conductive ~ubstrate~
Other photoreceptor types and forms, such as comprising organic m~terials or of multi-layers or a drum may instead he envisioned. Still other forms may comprise scroll type arrangements wherein webs of photoconductive material may be played in and out of the interior of supporting cylinders.
Suitable biasing means (not shown) are provided on sub~rame 24 to tension the photoreceptor belt 20 and insure movement of belt 20 along a prescribed operating path. Belt tracking switch 25 (shown in Fig. 2) monitors movement of belt 20 from side to side. Belt 20 i5 supported so as to provide a trio of substantially flat belt runs opposite exposure, developing, and cleaning stations 27, 28, 29 respectfully. To enhance belt flatness at these stations, vacuum platens 30 are provided under belt 20 at each belt run. Conduits 31 communicate vacuum platens 30 with a vacuum pump 32. Photoconductive belt 2C
moves~in the direction indicated ~y the solid line arrow, drive thereto bein~ effected through roll 21, which in turn is driven by maln drive motor 34, as seen in Figure 4.

3'~3~a Pr~cessox 12 includes a generally recta~gular, hori-zontal transparent platen 35 on which each original 2 to be copied is disposed. A two or four sided illumin~tio~ assembly, consisting of internal re~lectors 36 and flash lamps 37 tshown in ~ig. 2) disposed below and along at least two sides of platen 35, is provlded for illuminating the original 2 on platen 35. To control temperatures within the illumination space, the assembly is coupled through conduit 33 with a vacuum pump 38 which is adapted to withdraw overly heated air fxom the space~ To retain the original 2 in place on platen 35 and prevent escape of extraneous light rrom the illumination assembly, a platen cover may be provided.
The light image generated by the illumination system is projected via mirrors 39, 40 and a variable magnification lens assembly 41 onto the photoreceptive belt 20 at the exposure station 27. Reversible motor 43 is provided to move the main lens and add on lens elements that comprise the lens assem~ly 41 to different predetermined positions and combinations to provide the pre~
selected image sizes corresponding to push button selectors 818, 819, 820 on operator module 800. (See Figure 32) Sensors 116, 117, 118 signal the present disposition of lens assembly 41. Exposure of the previously charged belt 20 selectively discharges the photoconductive belt to produce on belt 20 an electrostatic latent ima~e of the original 2. To prepare belt 20 for imaging, belt 20 is uniformly charged to a pre-selected level by charge corotron 42 upst~eam o~ the exposure : station 27.
To prevent development o~ charged but unwanted image areas, erase lamps 44, 45 are provided. L~p 44, which is );37~3~

referred to herein as the pitch fadeout lamp, is supported in transvexse relationship to ~elt 20, lamp 44 extending across substantially the en~ire width o~ belt 20 to e~ase (i.e. discharge) areas o ~elt 20 before the first image, between successive images, and ater the last image. Lamps 45, which are referred to herein as ed~e fadeout lamps, ~erve to erase axeas bordering each slde o t~e ~mages. ~eferring particularly to Fig. S, edge fadeout l~nps 45, which extend transversely to belt 20, are disposed within a housing 46 ha~ing a pair of transverssly extending openings 47, 47' o~,differing length adjacent each edge of belt 20. By selectively actuating one or the other of the lamps 45, the width of the area bor-dering the sides of the image th~t i3 erased can be controlled.
Referring to Figs. 1, 6 and 7, magnetic brush rolls 50 are provided in a developer housing Sl at developing station 28. Housing 51 i5 pivotally supported adjacent the lower end thereof with interlock switch 52 to sense disposition of housing 51 in operative position adjacent belt 20. The bottom of housing 51 forms a sump within which a supply of developing material is contained. A rotatable auger 54 in the s~np area serves to mix the developing material and bring the material into operative relationship with the lowermost of the magnetic brush rolls 50.
As will be understood by those skilled in the art, the electrostatically attractable developing material commonly used in magnetic brush deYeloping apparatus of the type shown comprises a pigmented xesinous powder, referred to ~s toner, and larger granular beads refexred to as caxrier. To provide the necessary magnetic prQperties, the carrier is comprised of a magnetizable material such as steel. By vixtue of the ~3~

magnatic fields establlshed by developing rolls 50 and the interrelationship therebetween, a blanket of developing material i5 farmed along the surfaces of developing rolls 50 adjacent the belt 20 and extending from one roll to another. Toner is attracted to the electrostatic latent image from the carrier bristles to produce a visible powder image on the surface of belt 20.
Magnetic brush rolls 50 each comprise a rotatable exterior sleeve S5 with relati~ely stationary magnet 56 inside.
Sleeves 55 are rotated in unison and at substantially the same speed as belt 20 by a developer drive motor 57 through a belt and pulley arrangement 58. A second belt and pulley arrangement 59 drives auger 54.
To regulate development of the latent electrostatic images on belt 20, magnetic brush sleeves 55 are electrically biased. A suitable power supply 60 is provided for this purpose with the amount of bias being regulated by controller 18.
Developing material is returned to the upper portion of developer housing 51 for reuse and is accomplished by utilizing a photocell 62 which monitors the level of developing material in housing 51 and a photocell lamp 62' spaced opposite to the photo-cell 62 in cooperative relationship therewlth. The disclosed machine is also provided with automatic developability control which maintains an optimum proportion of toner-to-carrier material by sensing toner concentration and replenishing toner, as needed. As shown in Fig. 8, the automatic developability control comprises a pair of transparent plates 64 mounted in spaced, parrallel arrangement in developer housing 51 such --10 ~

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that a portion o the returnin~ developing material passes therebetween. ~ suitable circuit, not shown, alternately places a charge on ~he plate 64 to attract ton~x thereto.
~hotocell 65 on one side of the plate pair senses the de~eloper material as the material passes therebetween. Lamp 65l on the opposite side of plate pair 64 provides reference illumination. In this arrangement, the returnin~ developing material is alternately attxacted and repelled to and from plate 64. The accumulation of toner, i.e. density determines the amount of light transmitted from lamp 62' to photocell 62. Photocell 6S monitors the density of the returning developing material with the 3ignal output therefrom being used by controller 18 to control the amount of fresh or make-up toner to ~e added to developer housing 51 from toner supply container ~7.
To discharge toner from container 67, rotatable dis-pensing roll 68 is provided in the inlet to developer housing 51. Motox 69 driv~s roll 68. When fresh toner is required, as determined by the signal rom photocell 65, controller 13 actuates motor 69 to turn roll 6R for a timed interval. The ~otating roll 68, which is comprised of a relatively porous sponge-like material, carries toner particles thereon into developer housing 51 where it is discharged. Pre-transfer corotron 70 and lamp 71 are provided downstream of magnetic brush rolls 50 to regulate developed image charges before transfer.
A magnetic pick-off roll 72 is rotatably supported opposite belt 20 downstream o pre-transfer lamp 71, roll 72 serving to scavenge leftover carrier from belt 20 preparatory -to transfer of ~he developed image to the copy sheet 3. Motor 73 turns roLl 72 in the same direction and at substantially the same speed as belt 20 to prevent scoring or scratching of belt 20. One type of magnetic pic~-off roll is shown in U. S~
Patent No. 3,834,804, issued October 10, 1974 to Bhagat et al.
Referring to Figs. 4, 9 ancl 12, to transfer developed images from belt 20 to the copy sheets 3, a ~ransfer roll 75 is provided. Transfer roll 75, which forms part of the copy sheet feed path, is rotatably supported within a transfer roll housing opposite belt support roll 21. Housing 76 is pivotally mounted to parmit the transfer roll assembly to be moved into and out or operative relationship with belt 20. A transfer roll cleaning brush 77 is rotatably journalled in transfer roll housing 76 with the brush periphery in contact with transfer roll 90. Transfer roll 75 is driven through contact wi;_h belt 20 while cleaning brush 77 is coupled to main drive motor 34.
To remove toner, housing 76 is connected through conduit 78 with vacuum pump 81. To facilitate and control transfer of the developed images from belt 20 to the copy sheets 3, a suitable electrical bias is applied to transfer roll 75.
To pe~mlt transfer roll 75 to be moved into and out of operative relationship with belt 20, cam 7g is provided in driving contact with transfer roll housing 76. Cam 79 is driven from motor 34 through an electromagnetiGally operated one revolution clutch 80. Spring means (not shown) serves to maintain housing 76 in driving engagement with cam 79.
To acilitate separation of the copy sheets 3 from belt 20 following transfer of developed images, a detack corotron 82 is provided. Corotron 82 generates a charge designed to neutralize or reduce the charges tending to retain the copy sheet on belt 20. Corotron 82 is supported 3~

on transfer roll housing 76 opposite belt 20 and downstream o_ transfer roll 75.
Referring to Figs. 1, 2 and 10, to prepare belt 20 for cleaning, residual charges on belt 20 are removed by dis-charge lamp 84 and preclean corotron 94. A cleaning brush 85, rotatably supported wi~hin an evacuated semi-circular shaped brush housing 86 at cleaning station 29, serves to remove residual developer from belt 20. Motor 95 drives brush 85, brush 85 turning in a direction opposite that of belt 20.
Vacuum cond~it 87 couples brush housing 86 through a centri~ugal type separator 88 with the suction side o~ vacuum p~mp 93. A final filter 89 on the outlet of motor 93 traps particles that pass through separator 88. The heavier toner pa~ticles separated by separator 88 drop into and are collected in one or more collecting bottles 90. Pressure sensor 91 monitors the condition of flnal filtex 89 while a sensor 92 monitors the level of toner particles in collecting bottles 90 .
To obviate the danger of copy sheets remaining on belt 20 and becoming entangled with the belt cleaning mechanism, a deflector 96 is provided upsteam of cleaning brush 85.
Deflector 96, which is pivotally supported on the brush housing 86, is operated by solenoid 97. In the norma} or o~f position, deflector 96 is spaced from belt 20 (the solid line position shown in the drawings). Energization o~ solenoid 97 pivots deflector 96 downwaxdly to bring the deflector leading edge into close proximity to belt 20.
Sensors 98, 99 are provided on each side of deflector 96 for sensing the presence or copy material on belt 20. A
signal output from upstream sensor g8 triggers solenoid 97 to -13~

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pi~ot deflector 96 into position to intercept the copy sheet on belt 20. The signal from sensox ~8 alsc initiates a system shutdown cycle (mis strip jam) wherein tha various operating components are, within a prescribed interval, brought to a stop. The interval permits any copy sheet present in fuser 150 to be removed, sheet trap solenoid 158 having been actuated to prevent the next copy sheet from entering fuser 150 and becoming trapped therein. The signal from sensor 99, indicating failure of deflector 96 to intercept or remove the copy sheet from belt 20, triggers an immediate or hard stop (sheet on selenium jam) of the processor. In this type of power to drive motor 34 is lnterrupted to bring belt ~0 and the other components driven therafrom to an immediate stop.
Referring particularly to Figures 1 and 12, copy sheets 3 comprise precut paper sheets supplied from either main or auxiliary paper txays 100, 102. Each paper tray has a platform or base 103 for supporting in stack like fashion a quantity of sheets. The tray platforms 103 are supported for vertical up and down movement as motors 105, 106. Side guide pairs 107, in each tray 100, 102 delimit the tray side boundaries, the guide pairs being adjustable toward and away ~rom one another in accommodation of dif~erent size sheets.
Sensors 108, 109 respond to the position of each side guide pair 107, the output or sensors 108, 109 serving to regulate operation of edge fadeou-t lamps 45 and fuser cooling valve 171.
Lower limit switches 110 on each tray prevent overtravel of the tray platform in a downward direction.
A heater 112 is provided below the platform 103 of main tray 100 to warm the tray area and enhance feeding of sheets therefrom. Humidstat 113 and ther~ostat 114 control ~14-~3~

opexation of heater 112 in response to the te~peratuxe/humidity conditions o~ main tray 100. Fan 115 is provided to circulate aix within tra~ 100.
To advance the sheets 3 from eithe~ main or auxiliary tray 100, 102, main and auxiliary sheet ~eeders 120, 121 are pxovided. Feeders 120, 1~1 each include a nudger roll 123 to engage and adYance the topmost sheet in the paper tray forward into the nip formed by a feed belt 1~4 and reta~d roll 125.
Retaxd rolls 125, which are driven at an extremely low speed by motor 126, cooperate with ~eed belts 124 to restrict feed-ing of sheets from trays 100, 102 to one sheet at a time.
Feed belts 124 are driven by main and auxiliary sheet feed motors 127, 128 respecti~el~. Nudger rolls 123 are supported for pivotal mo~ement about the axis of feed belt drive shaft 129 with drive to the nudger rolls taken from drive shaft 129. Stack height sensors 133, 134 are provided for the main and auxiliary trays, the pivoting nudger rolls 123 serving to operate sensors 133, 134 in response to the sheet stack height. ~ain and auxiliary tray misfeed sensors 135 r 136 are provided at the tray outlets.
Main transport 140 extends from main paper tray 100 to a point slightly upstream of the nip formed by photocon-ductive bPlt 20 and transfer roll 75. Transport 140 is driven from main motor 34. To register sheets 3 with the images developed on belt 20, sheet register ~ingers 141 are provided, fingexs 141 ~eing arranged to ~ove into and out of the path o~ the sheets on txansport 140 once each revolution.
Registration ~ingers 141 are driven from m~in motor 34 through electxomagnetic clutch 145. A timing ox reset switch 146 is set once on each revolution of sheet register fingers 3~,~3~

141. Sensor 139 monitors transport 140 ~or jams. Further amplification of sheet register system mAy be found in U. S.
Patent No. 3,781,004, issued December ~5, 1973 to Buddendeck et al.
Pinch roll pair 142 is interspaGed between transport ~elts th~ comprise main transport 140 on the downstream side of register fingers 141. Pinch roll pair 142 are dxi~en from main motor 34.
Auxiliary txansport 147 extends fxom auxiliary tray 102 to main transport 140 at a point upstre~m of sheet register finger3 141. Transport 147 is dri~en from mo~or 34.
To maintain the sheets in driving contact with the belts of transport~ 140, 147, suitable guides or retainers (not shown) may be providad along the belt runs.
The image bearing sheets leaving the nip for~ed by photoconductive belt 20 and transfer roll 75 are picked off by belts 155 of the leading edge of vacuum transport 149.
Belts 155, which are perforated for the admission of vacuum therethrough, ride on forward roller pair 148 and xear roll 153. A pair of internal vacuum plenums 151, 154 are provided, the leading plenum 154 cooperatiny with belts 155 to pic~ up the sheets leaving the belt/transfer roll nip. Transport 149 conveys the image bearing sheets to fuser 150. Vacuum conduits 147, 156 communicate plenums 151, 154 with vacuum pump 152.
A pressure sensor lS7 monitors operation of Yacuum pump 152.
Sensor 144 monitors transport 149 for jams.
To prevent the sheet on transport 149 from being carried into fuser 150 in the eYent of a jam or mal~unction, a trap solenoi.d 158 is provided belo~ transpoxt 149. Energiza-tion of solenoid 158 raises the armatuxe thereo~ into contact :

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with the lower face of plenum 1S4 to intexcept and stop the sheet mo~ing thexepast.
Referrin~ particularly to Figuxes 4, 10 ~nd 12, fusex 150 comprises a lower heated fusing roll 160 and upper pressure roll 161. Rolls 160, 161 are supported for rotation in fuser housing 162. The core of fusing rol.l 160 is hollow for receipt of heating rod 163 therewithin.
Housing 162 includes a sump 164 for holding a ~uantity of liquid release agent, herein termed oil. Dispensing belt 165, moves ~hrough sump 164 to pick up the oil, belt 165 being driven by motor 166. A blanket-like wick 167 carrles the oil from belt 165 to the surface of fusing roll 160.
Pressure roll 161 is supparted within an upper pivotal section L68 or housing 162. This enables pressure roll 161 to be moved into and out of operative contact ~using roll 160.
Cam shaft 169 in the lower portion of fuser housing 162 serves to move housing section 168 and pressure roll 161 into operati~e : relationship with fusing xoll 160 against a suita~le bias (not shown). Cam shaft 169 is coupled to maln motor 34 through an electromagnetically operated one revolution clutch lS9.
Fuser section 168 is evacuated, conduit 170 coupling housing section 168 with vacuum pump 152. The ends of housin~
section 168 are separated i~to vacuum compartments opposite the ends of pressure roll 161 thereunder to cool the roll ends where smaller size copy sheets 3 are being processed~ Vacuum valve 171 in conduit 172 xegulates communication of the vacuum compar~ments with vacuum pump 152 in response to the size sheets as sensed b~ side guide sensoxs 108, 109 in paper txays 100, 102.
- Fusex xoll 1~0 is driven from main motor 34. Pressure roll 161 is dri~ingly coupled t4 fusex xoll 160 for rotation there-with.

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Thermostat 174 in fuser housing 162 controls operation of heating rod 163 in response to temperatuxe. Sensor 175 pro tects against fuse~ over-tempexatur~. To pro~ect against trap-ping of a sheet in fusex 150 in the eYent of a j~m, sensor 176 is provided, Following ~user 150, the sheet is carried by post fuser transport 180 to either discharge transport 181 or, where duplex or two sided copies are desired, to retuxn transport 18~. Sheet sensor 183 ~oni~ors passage of the sheets fxom user 150. Trans-ports 180, 181 are dri~en from main motor 34. Sensor 181' monitors transport 181 for jams. SuLtable retalning means may be pro~ided to retain the sheets on txansports 180, 181.
A deflector 1~4, when extended routes sheets on transport 180 onto conveyor roll 18S and into chute 186 le~ding to return transport 182. Solenoid 179, when energized raises de~lector 184 into the sheet path. Return transp~rt 182 carries the sheets back to auxiliary tray 1~2. Sensor 189 monitors transport 182 for jams. The forward stop 187 of tray 102 are supported for oscillating movement. Motor 188 drives stop 187 to oscillate stops 187 back and forth and tap sheets returned to auxiliary tray 102 into alignment for refeeding.
To invert duplex copy sheets ~ollowing fusing of the second or duplex image, a displaceable sheet stop 190 is provided adjacent the dischar~e end o chute 186. Stop 190 is pivotally supported for swinging movement in~o and out of chute 186.
Solenoid 191 is provided to move stop 190 selecti~ely into or out of chute 186. Pinch roll pairs 192, 1~3 serve to dxaw the sheet trapped in chute 186 by stop 190 and caxxy the sheet for-ward onto discharge transport 181. ~urthex description of the 3~7~

inverter mechanism may be found in U. S. Patent No. 3,856,295, issued December 24, 1974, to John H. Looney.
Outpu~ tray 195 re~eives unsor~ed copies. Transport 196 a portion of which is wrapped around a turn around roll 197, serves to carry the finished copies to tray 195. Sensor 194 monitors transport 196 for jams. To route copies into output tray l9S, a deflector 198 is provided. Deflectox solenoid 199, when energized, turns deflector 198 to intercept sheets on conveyor 181 and route the sheets onto conveyor 196.
When output tray 195 is not used, the sheets are carried by conveyor 181 to sorter 14.
SORTER
Referring particularly to Fig. 13~ sorter 14 comprises upper and lower bin arrays 210, 211. Each bin array 210, 211 consists of series of spaced downwardly inclined trays 212, forming a series of individual hins 213 for receipt of finished copies 3'. Conveyors 214 along the top of each bin array, cooperate with idler rolls 215 ad~acent the inlet to each bin to transport the copies into juxtaposition with the bins.
Individual deflectors 21~ at each bin cooperate, when depressed, with the adjoining idler roll 215 to turn the copies into the bin associated therewith. An operating solenoid 217 is provided for each deflector.
A driven roll pair 218 is provided at the inlet to sorter 14. A generally vertical conveyor 219 serves to bring copies 3' to the upper bin array 210. Entrance deflector 220 ~- routes the copies selectively to either the upper or lower bin array 210, 211 respectively. Solenoid 221 operates deflector 220.
- Motor 222 is provided for each bin array to drive the ~3'~3~
conveyors 214 and 219 of upper bin array 210 and conveyor 214 of lower bin array 211. Roll paix 218 is drivingly coupled to both motors.
To de~ect entry of copies 3' in the individual bins 213, a photoelectric type sensor 225, 226 is provided at one end of each bin array 210, 211 respectively. Sensor lamps 225', 226' are disposed adjacent the other end of the bin array. To detect the presence of copies in the bins 213, a second set of photoelectric type sensors 227, 228 is provided for each bin array, on a level with tray cutout ~29. Reference lamps 22~', 228' are disposed opposite sensors 227, 228O
DOCUMENT HAN~LER
Referring particularly to Figs. 14 and 15, document handler 16 includes a tray 233 into which originals or docu-ments 2 to be copied are placed by the operator following which a cover (not shown) is closed. A movable bail or separator 235, driven in an oscillatory path from motor 236 through a solenoid operated one revolution clutch 238, is provided to maintain document separation.
A document feed belt 239 is supported on drive and idler rolls 240, 241 and kicker roll 242 under tray 233, tray 233 being suitably apertured to permit the belt surface to project therewithîn. Feed belt 239 is driven by motor 236 through electromagnetic clutch 244. Guide 245, disposed near the discharge end of feed belt 239, cooperates with belt 239 to form a nip between which the documents pass.
A photoelectric type sensor 246 is disposed adjacent the discharge end of belt 239. Sensor 246 responds on failure of a document to feed within a predetermined interval to actuate solenoid operated clutch 248 which raises kicker roll -242 and increase the surface area of feed belt 239 in contact with the documents.
Document guides 2~0 route the document fed from tray 233 via roll pair ~Sl, 252 to platen 35. Roll 251 is drivingly cvupled to motor 236 through elPctromagnetic clutch 244. Con-tact of roll 251 with roll 252 turns roll 252.
Roll pair 260, 261 at the entrance to platen 35 advance the document onto platen 35, xoll 260 being dri~en through electromagnetic clutch 262 in the forward direction.
Contact of roll 260 with roll 261 turns roll 261 in the docu~
ment feeding direction. Roll 260 is selectively coupled through gearset 268 with motor 236 through electromagnetic clutch 265 so that on engagement of clutch 265 and disengage-ment of clutch 262, roll 260 and roll 261 therewith turn in the reverse direction to carry t~e document back to tray 233.
One way clutches 266, 267 permit free wheeling of the roll drive shafts.
The document leaving roll pair 260, 261 is carried by platen feed belt ~70 onto platen 35, belt 270 beiny com-prised of a suitable flexible material having an exterior surface o~ xerographic white. Belt 270 is caxried about drive and idler rolls 271, 272. Roll 271 is drivingl~ coupled to motor 235 for xotation in either a ~orwaxd or reverse direction through clutches 262, 265. Engagement of clutoh ~62 operates through belt and pulley drive 279 to dri~e belt in the forward directlon, engagement of clutch 265 operates through drive 279 to drive belt 270 in the ~evexse directivn.
To locate the d~cument in pxedete~ined p~sition on platen 35, a register 273 is pxoYided at the platen inlet for engagement with the document txailing edge. Fvr this purpos~, ~1 3~

control of platen belt 270 is such that following transporting of the document onto plate 35 and beyond register 273, belt 270 is reversed to carry the documen~ backwards against register 273.
To remo~e the document from platen 35 following copying, register 273 is retracted to an inoperative position.
5O1enoid 274 is provided for movin~ register 273.
A document deflector 275, is provided to route the document leaving platen 35 into return chute 276. For this purpose, platen belt 270 and pinch roll pair 260, 261 are reversed through engagement of clutch 265, Discharge roll pair 278, driven by motor 236, carry the returning document into tray 233.
To monitor movement of the documents in document handler 16 and detect jams and other malfunctions, photo-electric type sensors 246 and 280, 281 and 282 are disposed along the document routes.
To align documents 2 returned to tray 233, a docu~
ment patter 284 is provided adjacent one end of tray 233.
Patter 284 is oscillated by motor 285.
To provide the requisite operational synchronization between host machine 10 and controller 18 as will appear, pro-cessor or machine clock 202 is provided. Referring particularly to Fig. 1, clock 20~ comprises a toothed disc 203 drivingly supported on the output shaft of main drive motor 34. A
photoelectric type signal generator 204 is disposed astride the path followed by the toothed rim of disc 203, generator 204 producing, whenever drive motor 34 is energized, a pulse like signal output at a frequency correlated with the speed of motor 34, and the machine components driven therefrom.

As described, a second machine clock, termed a pitch reset clock 138 herein, and comprising timing switch 146 is provided. Switch 146 cooperates with sheet ~egister fingers 141 to generate an output pulse once each re~olution of fingers 141. As will appear, the pulse like output of the pitch reset clock is used to reset ox resynchronize controller 18 with host machine 10.
Referring to Fig. 15, a documen~ handler clock 286 consisting of apertured disc 287 on the output shaft of docu-ment handler drive motor 236 and coopexating photoelectric type signal generator 288 i3 pro~ided. As in the case o machine clock 202, document handler clock 286 ~roduces a pulse CONTROLLER
Referring to Figure 16 controller 18 includes a Computer Processor Unit (CPU) Module 500, Input/Output (I/O) Module 502, and Interface 504. Address, Data, and Control Buses 507, 508, 509 respectively operatively couple CPU Module 500 and I~O ~odule 502. CPU Module 500 and I/O Module 502 are disposed within a shield 518 to preYent noise interference.
Interace 504 couples I/O Module 502 with special circuits module 522, input matrix module 524, and main panel interface module 526. Module 504 also couples I/O ~odule 502 to operating sec-tions of the machine, namely, docwnent handler section 530, input section 532, sorter section 534 and processor sections 536, 538. A spare section 540, which may he used for monitoring operation of the host machine, or which may be later utilized to control other de~ices, is proYided.
~ e~erri~g to Figures 17, 18, CPU module 500 co~prises a processor 542 such as an Intel 8080 microprocessor manu-factured by Intel Corporation, Santa Clara, Cali~ornia, 16K

- ~, 73~

Read Only Memory (herein ROM) and 2K Random Access Memory (herein RAM) sections 545, 546, ~emory Ready section 548, power regulator section 550, and onboard clock 552. Bipolar tri-state buffers 510, Sll in Address and Data buses 507, 508 disable the bus on a Direct Memory Access (DM~) signal (HOLD
A) as will appear. While the capacity of memory sections 545, 546 are indicated throughout as being 16K and 2K respect-ively, other memory sizes may be readily contemplated.
Referring particularly to Figure 19, clock 552 com-prises a suitable clock oscillator 553 feeding a multi-bit (Qa - Qn) shift register 554. Register 554 includes an internal feedback path from one bit to the serial input of register 554.
Output signal waveforms ~ 2~ ~1 1 and ~2 1 are produced for use by the system.
Referring to Figure 20, the memory bytes in ROM
section 545 are implemented by Address signals (Ao - A lS) from processor 542, selection being effected by 3 to 8 decode chip 560 controlling chip select 1 (CS-l) and a 1 bit selection (A 13) controlling chip select 2 (CS-2). The most significant addxess bits (A 14, A lS) select the first 16K of the total 64K bytes of addressing space. The memory bytes in ~M
section 546 are implemented by Address signals (Ao - A 15) through selector circuit 561. Address bit A 10 serves to select the memory bank while the reaminin~ five most significant bits (A 11 A 15~ select the last 2 K bytes out of the 64K
bytes of addressing space. R~M memory section 545 includes a 40 bit output buffer 546', the output of which is tied together with the output from ROM memory sectîon 545 and goes to tri-state buffer 562 to drive Data bus 508. Buffer 562 is enabled when either memory section 545 or 546 is being ~IJ3'73~

addressed and either a ~MEM ~EAD) or DMA (H~D A) memory reques~ exists. An enabling signal ~MEMEN) is provided from the machine control or service panel tnot shown) which is used to permi~ disabling of buffer 562 during servicing of CPU Module 500. Write control comes from either processor 542 (~EM WRITE) or from DMA (HOLD A) control. Tri-state buffers 563 permit Refresh Control 605 of I/O Module 502 to access MEM
RE~D and MEM WRITE control channels directly on a DMA signal (HULD A) from processor S42 as will appear.
Raferring to Fig~re 21, memory ready section 548 provides a READY signal to processor 542. A binary counter 566, which is initialized by a SYNC signal (0,) to a prewired count as determined by input circuitry 567, counts up at a predetermined rate. At the maximum count, the output at gate 568 comes true stopping the counter 566. If the cycle is a memory request (MEM REQ) and the memory location is on board as determined by the signal (MEM HERE) to tri-state buffer 569, a READY signal is sent to processor 542. Tri-state buffer 570 in MEM REQ line permits Refresh Control 605 of I/O Module 502 to access the MEM REQ channel dixectly on a DMA signal (HOLD A) from processor 542 as will appear.
Rererring to Figure 22, power regulators 550, 551, 552 provide the various voltage levels , i.e. ~5v, ~12v~ and -5v D.C. required by the module 500. Each of the three on board regulators 550, 551, 552 employ filtered D.C. inputs.
Power Not Normal (PNN) detection circuitry 571 is provided to reset processor 542 during the power up time. Panel reset is alsc provided via PNN. An enabling signal ~INHIBIT
RESET~ allows completion of a write cycle in Non Volatile (N.V.) Memory 610 of I/O Module 502.

Reerring to Figs 1~, 20, 21, and the DMA timing chart (Fig. 18a) data txansfer from ~A~ sectlon 546 to host machine 10 is e~fected through Direct Memory Acc~ss (DMA), as will ~ppear. To initiate D~, a signal (~OLD) is generated by Reresh Control 605 (Fig. 23a). On acceptance, processor 542 generates a signal HOL~ ACKNOWLED~E ~HOLD A). which works through tri-state buffers 510, 511 and through buffers 563 and 570 to release ~ddress bus 507, Data bus 508 and MEM READ, MEM
WRITE, and M~M REQ channels ~Figs. 20, 21) to Refresh Control 605 of I/O Module 502.
Re~erring to Figure 23, I/O module 502 interfaces with CPU module 500 through bi-directional Address, Data and Control buses 507, 508, 509. I/O mcdule 502 appears to CPU
module 500 as a memory portion. .Data transfers between CPU
and I/O modules 500, 502, and commands to I/O module 502 except for output refresh are controlled by memory reference instructions executed b~ CPU module 500. Output refresh which is initiated by one of several uniquely decoded memory reference commands, enables Direct Memory Access (DMA) by I/O Module 502 to RAM
section 546.
I/O ~odule 502 includes Matrix Input Select 604 ~through which inputs from the host machine 10~ are received), Refr~sh Control 605, NonYolatile (NV) memory 610, Interrupt Control 61~, Watch Dog Timer and Failure Flag 614 and clock 570.
A Function Decode Section 601 receives and interprets co~nands rom CPU section 500 by decoding information on address bus 507 ~long ~ith control signals from processox 542 on control ~us 509. On comma~d, decode section 601 generates control signals to perfol~ the function indicated. These functions include (a) controlling tri-state buf~ers 6~0 to establish the -~6-~`
~3~

direction of data flow in Data bus 508; (bl strobing data from Data bus 508 into buffer latches 622; (c) cont~olling multiplexer 624 to pu~ dat~ rrom Interrupt Control 61~, Real TLme clock registex 621, Matrix Input Select 604 or N.V. memory 610 o~to data b~s 508; (d~ actuating refresh control 605 to initiate a Dl~A operation; (e) actuating buffers 63~ to enable address bits Ao - A 7 to be sent to the host machine 10 for input matrix read operations; (f) commanding operation of Mat~ix Input ~elect 604; (g) initiating read or write operation of N.V.
memory 610 through Memory Control 638; (h) loading Real Time clock register 621 from data bus 508i and (i) resetting the Watch Dog timer or setting the Fault Failuxe flag 614. In addition, section 601 includes logic to control and synchronize the ~EADY control line to CPU module 500, the R~ADY line being used to advise module 500 when data placed on the Data Bus by I/O Module 502 is validO
Watch dog timer and failure flag 614, which serves to detect certain hardwired and software malfunctions, comprises a free running counter which under nor~al circumstances is periodically reset by an output refresh command (REFRES~) from Function Decode Section 601. If an output refresh command is not received within a preset time inter~al, (i.e.
2Sm sec) a fault flip flop is set and a signal (FAULT3 sent to the host machine 10. The signal (FAULT~ also ra.ises the HOLD l.ine to disable CPU Module 503. Cleaxing of the fault flip flop ma~ be b~ cycling power or generating a signal (~ESET). ~ selectox (not shown) may be provided to disable ~DISABLE) the watch dog timex when deslred. The f~ult flip flop may also be set by a command from the C~U Module to indicate that the operating program detected a fault.

.; ' .

, '7~

Matxix Input Select 604 has cap~city to read up to 32 groups of 8 discrete inputs ~rom host machine 10. I,ines A2 through A7 of Addxess bus 507 are routed to host machine 10 via CPU Interface Module 504 to select the desired group of 8 inputs. The selected inputs from machine 10 are xeceived via Input Matrix Module 524 tFig~ 28) and are placed by matrlx 604 onto data bus 508 and sent to CPU Module 500 ~ia multi-plexer 624. Bit selection is effected by lines Ao thxough A~
of Address bus 507.
Output refresh control 605, when initiated, transfers either 16 or 32 sequential words from R~M memor~ output buffer 546' to host machine 10 at the predetermined clock rate in line 574. Direct Memory Access (D;*~) is used to facilitate transfer of the data at a relatively high rate. On a Refresh signal from Function Decode Section 601, Refresh Control 605 generates a HOLD signal to processor 542. On acknowledgement ~HOLD A~
processor 542 enters a hold condition. In this mode, CPU
Module 500 releases address and data buses 507, 508 to the high impedance state giving I/O module 502 control thereo~er.
I/O module 502 then sequentiall~ accessas the 32 memory words from output bu~fer 546' (REFRESH ADDRESS) and transfers the contents to the host machine 10. CPU ~odule 5~0 is dormant d~iring this period.
A control signal ~LOAD) in line 607 along with the pxedetermined clock rate determined by the clock signal (CLOCK) in line 574 is utilized to generate ei~ht 32 bit serial words which are transmitted serially via CPU Interface Module 504 to the host machine remote locations whexe se~ial to paxallel transformation îs performed. Alternati~ely, the data ~ay be stoxed in addressable latches and distributed in parallel 3~

directly to the required destina~ions.
N.V. memory 510 comprises a predete~ined number of bi.ts of non-volatile memoxy stored in I/O Module $02 under Memory Control 638. N.V. memory 610 appears to CPU module 500 as part o~ the CPU module memory complement and therefore may be accessed by the standard C~U memory reference instruction set.
Referring particularly ~o Fig. 24, to sustain the contents of N~V. mem~ry 610 should sys~em power be interrupted, one or more rechaxgeable batteries 635 are proYided exterior to I/O
madule 502. CMOS protective circuitxy 636 couples batteries 635 to memory 610 to preser~e memory 610 on a failure of the system power. A logic si~nal (INHIBIT RESET) pre~ents the CPU ~odule 500 from being reset during the M.V. memor~ write cycle interval so that any write operation in progress will be completed before the system is shut down.
For tasks that require frequent servicing~ high speed response to external events, or synchronization with the operation of host machine 10, a multiple interrupt system is pro~ided. These comprise machine based interrupts, herein referred to as Pitch Reset, Machine, and Doc~ment Handler interrupts. A fouxth clock driven interrupt, the Real Time interrupt, is also provided.
Referring particularly to Figs. 23(b) and 34, the ; highest priority interrupt signal, Pitch Reset signal 6~0, i~
generated by the signal output of pitch reset clock 138. The clock signal is fed yia optical isolator 645 and digital filter 646 to edge trigger flip flop 647.
The second highest p~iorit~ intexxupt signal, machine clock signal 641, is sent directly from machine clock 202 through isolation txansfo~mer 648 to ~ phase locked loop : -29-~13~

649. Loop 64~, which se~es ~s bandpath filtex and signal conditioner, sends a squaxe wave sign~l to edge t~igger flip flop 651. The second signal output (LOCK~ serves to indicate whether lo~p 649 is locked onto a valid signal input or not~
The third highest priority interrupt signal, Document Handler Clock signal 642, is sent directly ~rom document handler clock 286 via isolation transformer 6i2 and phase locked loop 653 to flip flop 654. The signal (LOCK) serves to indicate the validity of the signal input to loop 653.
The lowest priority interrupt signal, Real Time Clock signal 643, is generated by register 621. Register 521 which is loaded and stored by memo~y reference instructions rrom CPU module 500 is decremented by a clock signal in line 643 which mav be derived ~rom I/O Module clock 570. On the register count reaching zero, xegister 621 sends an interrupt signal to edge trigger flip ~lop 656.
Setting o~ one or more of the edge trigger flip flops 647, 651, 654, 656 by the interrupt signals 640, 641, 642, 643 generates a signal (INT) via priority chip 659 to processor 542 of CPU Module 500. On acknowledgement, processor 542, issues a signal ~INTA) transferring the status of the edge trigger flip 10ps 647, 651, 654, 656 to a four bit latch 660 to generate an interrupt instruction code ~RESTART) onto the data bus 508.
Each interrupt is assigned a unique RESTART instruction code. Should an interrupt of hi~hex priority be trig~exed, a new i~errupt signal ~I~T) and RESTART inst~uct.ion code are senerated resulting in a nesting of interrupt soft~are xoutines whenever the interrupt recognition circuitry is enabled within the CPU 500.

i ' .; -30-~?3'7~

Priori~y chip 659 serves to establish a handling priority in the event of simultaneous interrupt signals in accordance with the priority schedule described.
Once triggered, the edge trigger flip flop 647, 651, 654, or 656 must be reset in order to capture the next occurrence o the interrupt associated therewith. Each interrupt subroutine serves, in addition to performing the functions programmed, to reset the flip flops (through the writing of a coded byte in a uniquely selected address) and to re-enable the interrupt ~through execution of a re-enabling instruction). Until re-enabled, initiation of a second interrupt is precluded while the first interrupt is in progress.
Lines 658 permit interrupt status to be interrogated by CPU module 500 on a memory reference instruction.
I/O Module 502 includes a suitable pulse generator or clock 570 for generating the various timing signals required by module 502. Clock 570 is driven by the pulse-like output 01' 02 of processor clock 552 (Fig. l9a). As described, clock 570 provides a reference cloc~ pulse ~in line 574) for synchronizing the output refresh data and is the source of clock pulses (in line 643) for driving Real Time register CPU interface module 504 interfaces I/O module 502 with the host machine 10 and transmits operating data stored in RAM section 546 to the machine. Referring particularly to Fig. 25 and 26, data and address information are inputted to module 504 through suitable means such as optical type couplers 700 which convert the information to single ended logic levels. Data in bus 508 on a signal from Refresh Control 605 in line 607 ~LOAD) t is clocked into module 546 at the ~'' ~3~

reference clock rate in line 574 paxallel by bit, serial by byte for a pxeset byte length, with each data bit o ea~h suc-cessive byte being clocked into a separate da~ channel DO -D7. As best seen in Fig. 25, eac~ data ch~nnel DO - D7 has an assigned output ~unction with data c~lannel DO being used for operating the front pan~l lamps 830 .Ln the digital display, (see Fig. 32), data channel Dl for spe~ial circuits moduLe 522, and remaining data channels D2 - D7 ~llocated to the host machine operating sections 530, 532, 534~ 536, 538 and 540.
Portions of data channels Dl - D7 have bits xeserYed for rront panel lamps and dig.ital display.
Since the bit capacity of the data channels D2 - D7 is limited, a bit buffer 703 is preferably provided to catch any bit overflow in data channels D2 - D7.
Inasmuch as the machine output sections 530, 532, 534, 536, 538 and 540 are electrically a long distance away, i.e.
remote, from CPU interface module 504, and the environment is electrically "noisy", the data stream in channels D2 - D7 is transmitted to remote sections 530, 532, 534, 536, 538 and 540 via a shielded twisted pair 704. By this arrangement, induced noise appears as a differential input to both lines and is rejected. The associated clock signal for the data is also transmitted over line 704 with ~he line shield carrying the return signal curxents for both data and clock signals.
3ata in channel Dl destined ~or special circuits - module 522 is inputted to shift register type storage cir-cuitry 705 for transmittal to module 522. Data is also inputted to main panel intexface module 52~. Address in~ox~
~: mation in bus 507 is conYerted to single ended output by ~- couplers 700 and txansmitted to Input Matrix Module 524 to ,~

. -32-;

addxess host machine inputs.
CPU interface module 504 includes ~ault detector circuitxy 706 or monitoring both ~aults occurring in host machine 10 and faults or failures along the buses, the latter normally comprising a low voltage level or failure in one of the system power lines. ~achine faults may comprise a fault in CPU module 500, a belt mistxack signal from sensor 27 (see Fig . 2 ), opening one of the machine doors or covers as responded to by con~entional co~er interlock sensors (not shown~, a fuser over temperature as detected by sensor 175, etc. In the event of a bus fault, a reset signal (~ESET) is generated automatically in line 709 to CPU module 500 (see Figs. 17 and 18) until the fault is removed. In the event of a machine fault, a signal is generated by the CPU in line 710 to actuate a suitable relay (not shown) controlling power to all or a portion of host machine 10. A load disabling signal (LOAD DISBL) is inputted to optical couplers 700 via line 708 in the event of a fault in CPU module 500 to terminate input of data to host machine 10. Other fault conditions are monitored by the software background program. In the event of a fault, a signal is genexated in line 711 to the digital display on control console 800 (via main panel interface module 526) signifying a fault.
Referring particularly to Figs. 25 and 27, special circuits module 522 comprises a collection o~ relatively indepen-dent circuits for eithex monitoring opexatlon o~ and/or driving various elements o host machine 1~. Module 522 incorpox~tes suitable cixcuitxy 712 fox ampli~ying the out-put of sensors 225, 226, 227, 228 and 280, 281, 2~2 of sorter 14 and document handler 16 respectivel~; cixcuitry 713 for , :

~l~a3~3~

operating fuser release clutch 159; and circuitry 714 fox operating main and au~iliaxy paper tra~ ~eed ~oll clutches 130, 131 and documen~ handlex feed clutch 244~
Additionally, user detect~on circuitxy 715 monitors temperature conditions of user 150 as responded to by sensor 174. On overheatin~ of fuser 150, a signal ~FUS-OT) is generated to turn heater 163 of, actuate clutch 159 to separate fusing and pressure rolls 160, 161; trigger trap solenoid 158 to prevent entrance of the next copy sheet into fuser 150, and initiate a shutdown of host machine 10. Ci~cuitxy 715 also cycles fuser heater 163 to maintain fusex 150 at proper opera-ting temperatures and signals tFUS-RDUT) host machine 10 when fuser 150 is ready for operation.
Circuitry 716 provides closed loop control over sensor 98 which responds to the presence of a copy sheet 3 on belt 20. On a signal from sensor 98, solenoid 97 is trig-gered to bring deflector 96 into intercepting position adjacent belt 20. At the same time, a backup timer (not shown) is actuated. If the sheet is lifted from the belt 20 by deflector 96 within the ti~e allotted, a signal from sensor 99 disables the timer and a mis strip type jam condition of host machine 10 is declared and the machine is stoppedO If the signal from sensor 99 is not recei~ed within the allotted time, a sheet on selenium ~SOS) type jam is declared and an immediate machine stop is effected.
Circuitry 718 controls the position ~and hence the image reduction effe~ted~ b~ the various opti~al elements that comprise main lens 41 in xesponse to the ~eduction mode selected b~ the operatox and the si~nal inputs from lens position ~esponsive sensors 116, 117, :L18. The signal output .

3~

of circuitxy 718 ser~es to operate lens dxiYe motor 43 as required to place the optical elements o-f lens 41 in pxoper position to ef~ect the image reduction progx~ed by the opexator.
Referring to Fig. 28, lnput matrix module 524 pro~ides analog g~tes 719 for receiving data fro~ the ~arious host machine sensors and inputs (i.e. sheet sensors 135, 136; pressure sensor 157; etc), module 524 serving to convert the signal input to a byte oriented output for tran~mittal to I~O module 502 under control of Input Matrix Select 604. The ~yte output to module 524 is selected by address information inputted on bus 507 and decoded on module 524. Con~ersion matrix 720, which may comprise a diode array, converts the input logic signals of "0" to logic "1" true. Data from input matrix module 524 is transmitted via optical isolators 721 and Input Matrix Select 604 of I/O
module 502 to CPU Module 500.
Referring particularly to Fig~ 2g, main panel inter-face module 526 serves as interface between CPU interface module 504 and operator control console 800 for display pur-poses and as interface between input matrix module 524 and the console switches. As described, data channels DO - D7 have data bits in each channel associated with the control console digital display or lamps. This data is clocked into buffer circuitry 723 and from there, for digital display, data in channels Dl - D7 is inputted to multiplexer 724. Multiplexer 724 selectively multiple~es the data to HEX to 7 segment converter 72S. Sotware controlled ou~put drivers 726 are provided for each digit which enable the pxopex display cliyit in xesponse to the data output of con~erter 725. This ~lso pro~ides blanking control for leading zero suppression or inter digit suppression.

-35~

., .

~3'~

Bufer circuitxy 723 also enables th~ough anode logic 728 the common digit anode drive. The ~ignal (LOAD) to latch an~ l~mp drlYer cont~o~ circui~ 72~ xegulates the length of the di~play cycle.
For console lamps 830, data in channel DO lS clocked to shift xegister 727 whose output is connected by drivers to the console lamps. Access by input matrix module 524 to the console swi~ches and keyboard is through main panel interface module 526.
The machine output sections 530, 5~2, 534, 536, 538, 540 are interfaced with I/O module 502 by CPU interface module 504. At each interrupt/refresh cycle, data :LS outputted to sections 530, 532, 534, 536, 538, 540 at the clock signal rate in llne 574 over data channels D2, D3, D4, D5, D6, D7 respectively.
Referring to Fig. 30, wherein a typical output section i.e. document handler section 530 is shown, data inputted to section 530 is stored iIl shift register/latch circuit combina-tion 740, 741 pending output to the individual drivers 7a2 associated with each machine component. Preferably d.c.
isolation ~etween the output sections is maintained by the use of transformer coupled differential outputs and inputs for both data and clock signals and a shielded twisted con-ductor pair. Due to tran~former coupling, the data must be restored to a d.c. waYeform. For this purpose, control reco~ery circuitry 744, which may comprise an inYerting/non-inverting digital compar~tor pair ~nd output latch is p~oYided.
The LO~D signal serves to lockout lnput o~ data to latches 741 while new data is being clocked into shift registex 74~. RemoYal of the LOAD signal enables commutation . .

of the fresh data to latches 741. The LOAD si~nal also serves to start tim~r 745 which imposes a maximum time limit within which a refresh period (initiated b~ Refresh Control 605) mus occur. If refresh does not occur within the prescribed time limit, timer 74~ genexates a signal (RESET) which sets shi~t register 740 to zero.
With the exception of sorter section 534 discussed below, output sections 532, 536, 538 and 540 are substantially identical to document handler section 530.
Reerring to Fig. 31 wherein like numbers refer to like parts, to provide capaclty for driving the sorter deflector solenoids ~21, a decode matrix arrangement consisting of a Prom encoder 750 controlling a pair of decoders 751, 752 is pro~ided. The output of decoders 751, 752 drive the sorter solenoids 221 of upper and lower ~in arrays 210 t 211 respectively.
Data is inputted to encoder 750 by means of shift register 754 Referring now to Fig. 32, control console 800 serves to enable the operator to program host machine 10 to perform the copy run or runs desiredO At the same time, ~arious indicators on console 800 reflect the operational condition of machine 10. Console 800 includes a bezel housing 802 suitably supported on host machine 10 at a convenient point with decorative front or face panel 803 on which the various machine programming buttons and indicators appear. Programming buttons include power on/off buttons 804, start print (PRINT) button 805, stop print (STOP) button 806 and keyboard copy quantity selector 808. A series of feature select buttons consisting of auxiliary paper tray button 810, two sided copy button 811, copy lighter button 814, and copy darker button 815, are provided.

73~

; Additionally, image size selector buttons 818, 819, 82~; mul~iple ox sin~le document select buttons 822, 8~3 for opexation of document h~ndler 14; and sorte~ sets or stacks buttons 825 r 826 are pro~ided. An on/of se~Yice selector 828 is also provided for acti~ation during machine servicing.
Indicators comprise progxam display lamps 830 and displays such as RE~DY, ~AIT, SIDE 1, SIDE 2, ADD PAPER, CHECR
STATUS PANEL, PRESS FAULT CODE, QUANTITY CO~PLE~ED, C~ECK
DOORS, UNLOAD AUX TRAY, CHECg DOCU~ENT ~ATH, C~IECK PAPER PATH, and UNLOAD SORTER. Other display infor~ation ma~ be en~isioned.
OPERATION
As will appear, host machlne 10 is co~eniently divided into a number of operational states. The machine control program is divlded into Background routines and Fore-ground routines with operational control normally residing in the Background xoutine or routines appropriate to the particular machine state then in effectu The output bufer 546' of RAM
memory section 546 is used to transfer/refresh control data to the various remote locations in host machine 10, control data from both Background and Foreground routines being inputted . to buffer 546' for subsequent transmittal to host machine 10.
: Transmittal/refresh of control data presently in output buffer ~ 546' is effected through Direct Memory Access (DMA~ under the , ~
- aegis of a Machine Clock interrupt routine~

Poreground routine control data which includes a i; Run Event Table built in response to the particular copy run ; or runs progra~med, is transferred to output buffer 546' by ,.
means of a multiple prioriti~ed interrupt system ~he~ein the Ba~kground routine in process is temporarily interrupted while ` ~ fresh Foreground routine control data is inputted to buffer -3~-~ 3~3~

i46' following which the interrupted Background routine is resumed.
~ he opera~ing program for host machine 10 is divided into a collection of foregxound tasks, some of which are dri~en by the several interrupt routines and background or non-interrupt routines. Foreground tasks are tasks that generally require fre~uent servici~g, high speed response, or synchxonization with the host machine 10. Background routines are related to the state of host machine 10, different background routines being pexformed with different machine states. A single background software control program (STATCHK~, (TABLE I) composed of specific sub-programs associated with the principal operating states or host machine 10 is provided. A byte called STATE contains a number indicative of the current operating state of host machine 10. The machine STATES are as follows:
STATE NO. ~ACHINE STATE CONTROL SUBR~
0 Software Initialize I~IT
1 System Not Ready NRDY
2 System Ready RDY
3 Print PRINT

4 System Running, Not Pxint RUNNPRT
Service TECHREP
Referring to Figure 33, each STATE is normàlly divided lnto PROLOGUE, LOOP and EPILOGUE sections. As will be evident rom the exemplary pxogram STATCHX reproduced in TABLE I, entry into a given ST~TE ~P~OLOGUE) normally causes a group of operations to be performed, these consisting of operations that are performed once only at the entry into the STATE. For complex cperations, a CALL is made to an applications subroutine therefor. Relatively simpler operations (i.eO turning devices ~Q~

on or off, clearing memory, presetting memory, etc.) are done dixectly.
Once the STATE P~OLOGUE is completed, the main body (LOOP) is entered. The program (STATCHK) remains in this LOOP until a change of STATE request is received and honored. On a change of STATE request, the STATE EPILOGUE
is entered wherein a group of operations are performed, fol lowing which the STATE moves into the PROLOGUE of the next STATE to be entered.
Reerring to Fig. 34 and the exemplary program (S~ATCHK) in ~ABLE I, on actuation of the machine POWER-ON
button 804, the software Initialize STATE (INIT) ls extered.
In this STATE, the controller is initialized and a software controLled self test subroutine is entered. If the self test of the controller is successfully passed, the System Not Ready STATE ~NRDY) is entered. If not, a fault condition is signalled.
In the System Not Ready STATE (NRDY), background sub-routines are entered. These include setting of Ready Flags, control registers, timers, and the like; turning on power ~ .;, supplies, the fuser, etc., initializing the Fault Handler, checking for paper jams (left over fonm a previous run), door and cover interlocks, fuser temperatures, etc, During this period, the WAIT lamp on console 800 is lit and operation of host machine 10 precluded.
When all ready conditions have been checked and found acceptable, the controller moves to the System Ready State (RDY).
The READY lamp on console 800 is lit and final xeady checks made.
Host machine 10 is now ready for operation upon completion of input o~ a copy run progxam, loading of one or rnore originals 2 into document handler 16 (if selected ~y the operator), and 3~

actuation of START PR~NT button 805. As will appear here-inafter, the next state is PRINT wherein the particular copy run programmed is carried out Following the copy run, (PRINT), the controller normally enters the System Not Ready state (NRDY) for rechecking of the ready conditions. If all are satisfied, the system proceeds to the System Ready State (RDY) unless the machine is turned off by actuation ofPOWER OFF button -804 or a malfunction inspired shutdown is triggered. The last state (TECH REP) is a machine servicing state wherein certain service routines are made available to the machine/
repair personal, i.e. Tech Reps.
A description of the aforementioned data transfer system is found in copending Canadian application S.N.
272,544, filed February 24, 1977.
To identify faults in the diverse host machine components, the master operating program for the machine 10 includes a routine for checking the condition of an array of fault flags. Each flag in the array is associated with and represents a particular machine fault. Signal lamps ~51 (PRESS FAULT CODE), 852 (CHECR STATUS) and 853 (CHECK DOORS) are provided on control console 800 for fault identification.
A specific identifying code is assigned to each fault to permit the fault to be pin pointed. A display arrangement is provided on consol 800 (Fig. 32) using the copy count numerical dis-play of the coded number. A suitable chart (not shown) is provided to relate the different coded numbexs with the proper machine component.
Additionally, a status panel 9Glr which comprises a " ~

3173~

schematic of the paper feed path (see Fig, la) i5 provided on the underside o transport 900, cover 900 being suitably mounted for liting movement for access to the transport 182 therebelow as well as when viewing the status panel 901. A series of lamps 903, located at strategic points along the paper path schematic, are selectively lit to display the particular place or places in the paper path where a fault exists. Raising of cover 900 to expose the paper path schematic and lamps 903 is in response to lighting of signal lamp 852 (CHECK STATUS) on console 800.
To provide a permanent record or history of the faults that occur during the life o~ host machine 10, a record is kept in non-volatile memory 610 of at least some fault occurrences.
As described earlier, sensors are associated with various of the machine operating components to sense the operating status of the component. For example, a series of of sheet jam sensors 133, 134, 139, 144, 176, 183~ 179, 194 are disposed at strategic points along the path of copy sheets 3 to detect a sheet jam of other feeding failure (See Fig. 12).
Other sensors 280l 281 and 282 monitor document handler 16 and ;
sensors 225, 226, sorter 14 (See Figs. 14, 13)o Conditions within fuser 150 are responded to by detector 174 while other detectors 157 monitor pressures in the machine vacuum system (Fig. 12). Sensors 98, 99 guard against the presence of sheets ~; 3 on belt 20 following transfer (See Fig. 10). Additional ' s sensors 910 monitor the several exterior doors and covers of host machine 10 such as transport cover 900 and door 911 to trigger an alarm should a cover be open or ajar (See Fig.l).
As will be understood, other sensing and monitoring devices may be provided for various operating components of host machine 10. Those shown and described herein are therefore to be considered exemplary only.
Reerring paxticularly to drawings~ Figure 36 and TABLE II, the routine for scanning the array of fault flags (FLT SCAN) is initiated from time to time as part of the back-ground program of host machine 10. Initially, paper path sensors 133, 134, 139, etc. are polled to determi~e if a paper jam exists (JAM SCAN) in ~he sheet transport path. The starting address of the fault array ~ADDR OF FLT TBL) and the total number of fault flags to be scanned ~FLT CNT) are obtained~ The flag counter ~B) is set ~o the total number of fault flags and fault flag counter ~E) is set to zero~
Scanning of the faul.t flag array (SCAN) is then initiated, the first fault flag obtained, and the flag pointer ~H) indexed to the next flag. The flag is tested (TEST FLAG) and if set, indicating the existance of a fault, the fault counter (E~ is incremented. A query is made as to whether ~~~~~~
readout of both code and status lamps 851, 852 are required (FLT CDPL) and the particular lamp or lamps ~FLT LAMP) de-termined.
It is understood that the code readout is obtained on numerical display 830 of control console 800 while the lamp display is obtained through the actuation o the prescribed jam lamp 903 on status panel 901 of cover 900.
Ths flag counter ~B) is decremented and the fore-going loop is repeated until tXe last flag of the array has been checked at which point the flag counter (B) is zero~ A
query is made if any flags have been set (FLAGS S~T), and i so, the fault signal lamp (PRESS FAULT CODE) ~51 on console 800 is lit and the fault ready flag reset. If not, the fault code lamp is held off and the fault ready flag set. Th~

73l3~

number of fault flags set are saved (FLT TOT).
When the machine operator, notified that one or more faults exist by lamp 851 (PRESS FAULT CODE) on console 800, desires to identlfy the fault, fault display button 850 may be depressed to produce a coded number on copy count numerical display 830. If lamp 852 tCHECK STATUS) is lit, transport cover 900 may be raised to identify, by means of lamps 903, the fault condition in the sheet transport system. If the fault ~s not in the sheet transport system, identification can be effected only by depressing fault display button 850.
The fault display (FLT DISP) subroutine shown in Fig.
37 and TABLE III, which is entered on depressing of fault dis-play button 851, queries whether or not any faults exist ~FLT
TOT) and if so, a check is made to determine if the fault code is already display (FLT SHOW). If, not, the next fault is looked for (FLT FIND), the code for that fault (FLT DCTL) obtained, and display requested (~ISPL IST).
If the fault code is already displayed and the display button 851 remains depressed, the old display is continued. If there are no faults (FLT TOT = 0), no display is made and the display request flags (DSPL FLT; FLT SHOW, DSPL IST) axe clearedO
As long as fault display button 850 is depressed the ~ault code, identifying the speciic fault, appears on console 800. To determine if additional faults beside the one displayed exist, the operator momentarily releases button 850. When re-depressed, scanning of the fault flag array for the next fault (if any) is xesumed. If a second fault is found, the code number for that fault i5 displayed. If no other fault exists, the scannlng loop returns tc the first ~3~
fault and the code for that fault is again displayed on console 8000 Where the fault exists in the mac:hine paper path, the code display therefor on console 800 may be fetched either by depressing fault display button 850 or raising transport cover 900.
Referring to the subxoutine shown in Fig. 38 and TABLE IV, where the fault consists of a jam or malfunction in the machine paper path, a check is made tG determine i.f fault display button 850 has been actuated (DSPL FLT). If so, display of the fault code is made as described heretofore in connection with Fig. 36. If button 850 has not been depressed a check is made to determine if the fault is a processor jam (PROC JAM). The status o cover 900 is checked (TCVR OPEN) and whether or not a new display is requested by cover 900 (FLT CSHW). With cover 900 open and a display requested, the fault flag is found (F~T CFIND) and the fault code obtained ~FLT DCTL). Display of the fault code on numerical display 830 (DSPL IST) is made.
If the mal~unction is confined to the area of host machine 10 other than the paper feed path, or if top cover 900 is not opened, no display (under this routine) is made, and the fault flags (FLT C S~W; DSPL IST) are cleared (RESET).
In the subroutine (TAB~LE V) to determine which fault is to be displayed ~FLT FIND) ~ schematically sh ~ in Figs. 39a and 39b, on entry, a fault while loop flag (FLT WILE) is set and the address to begin searching for the next flag (FLT ADDR) obtained.
On entering the loop, a check is made to determine if the fault pointer is at the top of the fault table (FLT rroP~

~J ~J~ ~

If not, the ault number (FLT BCD) is obtained. The faulk counter is incremented (INCR A), the fau]t flag is obtained (GET FLAG)~ and the flag tested (TEST ~L~G). If the flag is set, the loop control flag (FLT WILE) is reset, a check is made for the end of the fault array (FLT FLGS EQ E), and the address of the next flag (FLT ADDR) obtained. In the event the fault flag is not set, a check is made to determine if the flag was the last flag in the table, and the loop repeated until the last flag In the array (FLT FLGS EQ E) has been checked.
~; After finding the fault flag (FLT FIND), the Fault Code display loop (FLT DCTL) is entered (Fig~ 40~ TABLE VI).
In this subroutine the fault flag pointer (FLT NVM), the base address of the fault table (ADDR OF FLT TBL), and the address of the display (ADDR OF DISPLAY) are fetched and the display word (FC DIGIT) obtained.
As described, on entry into the fault scan routine (FLT SCAN) a check is made to determine of a jam exists in the machine paper path. For this purpose the paper jam - sensors 133, 134/ 139, 144, 176, 183, 179 and 194 axe polled for thè presence of a copy sheet 3.
Referring to the schematic routine of Fig. 41 and TABLE VIIr the jam switch bytes (JSW BYTE) are tPsted and a check made to determine if any jam switch bits (JSW BITS) are set. If so, the address o the firs~ jam flag is obtained (ADDR OF JAM FLAG) and the bit counter ~B) set. If any bits remain (B ~ 0), ~he bit is obtained (GET BIT) and tested ~TEST
BIT). If set, the fault flag corresponding thereto is set. The counter (B) is decremented and the address incremented. The loop is repeated until the counter ~B~ reaches zero and the routine is exited.

-46~-'7~

As described, on a fault, one of the status ]amps 8 5 1 (PRESS ~AULT CODE ), 8 5 2 ( CHECK ST~TUS ) and 8 5 3 ( CHECK
DOORS) on console 800 is lit. In the lamp selection routine (FLT LAMP) of Fig. 41 and TABLE VIII, a check is made to determine if the status panel 1ag is set (STATUS PNL FLG)o If so, a check is made to determine if the fault is a processor jam (PROC JAM) and if not, the fault panel lamp routine (FLT
SPNL) of Fig. 43 is entered. If the jam is a processor jam, the routine is exited.
If the status panel flag (STATUS PNL FLAG) is not set, a doors fault (CHECK DOORS FLAG) is looked for. If a door fault is found, the lamp 853 (CHECK DOORS~ is turned on.
If no door fault exists the routine is exited.
Where the jam or malfunction lies in the sheet transport pa~h as indicated by lighting of lamp 852 (CHEC~
STATUS) on console 800, individual lamps 903 on status panel 901 (see Fig. 1) are lit to identify the point where the fault has occurred. The fault panel lamp routine (FLT SPNL~ of Fig. 42 and ~ABLE IX is entered for this puxpose. In this routine, checks are made to determine if the jam flags for face ùp tray 195, fuser 150, sheet regis~er 14~, and transport 149 are set. A check is made to determine if duplex copies are programmed (2SDC FLAG) and if so, inverter 184, return transport 182, and auxiliary transport 147, jam checks are made. If duplex copies are not programmed, and the auxiliary tray is programmed (AX F~AG), auxiliary transport 147 is checked (~-X-JAM). A check is made for a ~am at belt cleaning station 86 (SOS JAM) and the routine exited.
To provide a permanent record of the number of times various faults occur in host machine 10, a portion of non-3~

volatile memory 610 lFig. 23a) is set aside for this purpose.
Each time a selected fault occurs, i.e. settiny of the fuser overtemperature fault flag in response to an overtemperature condition in fuser 150 as responded to b~ sensor 174, a counter in non-volatile memory 610 set aside for this purpose is in-cremented by one. In this way, a permanent record o the total number of times the particular fault has occurred is kept in non-volatile memory 610 and is available for various purposes such as servicing host machine 10.
In addition to recording the number of times certain faults occur, non-volatile memory 610 is used to store the number and type of copies made on host machine 10 as will appear.
It is understood that the type and number of fault occurrences , stored in non-volatile memory 610 may be varied as well as th~
type of other machine operating information, and that the listing given herein is exemplary only.
; As explained herqtofore, on completion of a CGpy run or on detection of a fault, host machine 10 comes to a stop~ Stopping of host machine 10 may he through a cycle down procedure wherein the various operating components of machine 10 come to a stop when no longer needed, as at the completion of a copy run, or through an emergency stop wherein the various operating components are brought to a premature stop, as in the case of a fault condition. Conveniently, the routine for updating information stored in non-volatile memory may be entered at that time.

; Referring to Figs. 44a, 44b and 44c and TABLE X, on entry of ~e non-~olatile memory updating routine (~IST FLE)~ the address of the non-volatile memory counters for recording paper path ~ams (NVM PAPER PATH FLT CONTROLS) and the address of the J~7~

paper path fault flags (PAPER PATH FLT TBL FLAGS) are obtained, and a loop through the paper path fault flags entered. Each paper path fault flag is checked and if set a countex updating subroutine (HST ~CN~) is called to update the count on the non-volatile memory counter for that fault. The loop is exited when the last paper path fault flag has been checked and the non-volatile memory counter therefor updated (as appropriate).
In a similar manner, the non-volatile memory counters for reset and error faults, fuser and cleaning (SOS) station faults, sheet registration faults, and sorter faults are up-dated as appropriate.
Following updating of the non-volatile memory fault countersl counters associated with the copy production of host machine 10 are updated (HST DCNT). For this, the non-volatile memory counters recording the number of sheets delivered to sorter 14, to face up tray 195, and to auxiliary tray 102 (when making duplex copies) are updated, followed by updating of the counters recording the number of times flash lamps 37 are operated, both as an absolute -total and as a functicn of simplex (side 1) or duplex (side 2) copying. Following this the routine is exited.
In the fault counter updating routine tHSTBCNT -Fig. 45 and TABLE XI), the address of the countex is fetched (FETC~ NVM COUNTER LS NIBBLE), updated, and stored. A check is made for overflow out of the counter LS Nibble, and the counter loaded to the new count.

In the non-volatile memory digit counter updating routine (HST DCNT and TABLE XII), the current count of the counter digit breakdowns (i.e. units, tens~
hundreds, etc~ are etched, starting with the units digit _~9_ ~3~7;3~

and updated. An overflow check i3 made with provision for carrying the overflow over into the .succeeding digit grouping.
The non volatile memory counters are then loaded with the new number and the routine exited.
It is understood that the non-volatile memory fault and digit counters may be updated in different sequences and at different times from that described and that fault and machine operating conditions other than or in addition to those described in non-volatile memory 610.

:

.

~ q T~LBLE I

STs~TE C-HEC-~ ROUTI~E ~ST.~TCEC) INITL~LIZATION ST.~TE B~C'.~GROUND- ?ROLOG
001D6 I~IIT: EQU
I~IITIALIZ.~TION ST.~LTE 3~C-~CGROD-ND- h-'dILc: LOOP
001D6 3A08'c'E '~AIJ.,: .~3YT,ST~TE: ,EQ,O DO I~IT LOOP hAIL_ COND c'~IâTS
001Dg EOO

001DE CDF30; CALL SELFTEST CALL CONTROLLr R SELF TEST SU3R
001E1 78 I: Y3YT,3,. Q,O DID CONT.OLLE.~ P.~SS Sc-LF T"ST

001E7 2108FE INCBYT STATE: YES, ~IOVr TO NOT-READY ST~,T--ENDIP
001E3 C3D601 ENDhrHILE
LYITIALIZJ~TION ST.~TE 3AC-.CGROD~'D- _PIL0G
001EE 2184r7 L~I H,?~DYFLGS: HSL~DDR OF FIRST RDY .L~G
001F1 060A ~lVI 3,RDYFNU~: 3=NU~.BER OF RDY .7~GS
001F3 16a0 ~IVI D,:~'80' D-REG TO SET FLAGS
001F; 78 h~ILE: ~3YT,3,!iE,O DO LQOP - T0 d I'.~ 3-1EG

001-8 C.~0102 Q01-B 77 YOV X,D SET FLAG
001cC 23 WX a H&L-~LDDR OF !i3T ~ ~G
001cD 05 DCR B DECR LOOP COU~iTER
001F'7 C3F501 ENDh~ILE
LOOP TO SET ALL ~DY FLAGS
00201 3E80 SrLG 25D*E~SA3 00203 32;FF4 00206 3E80 SFLG PROG*RDY S~T PROG ROUTI~E REi~DY

Q0208 3c80 SrLG DSPL*SEL L`IIT PROG TO DIâLA" QTY SELECT
0020D 3234c-4 00210 2106FE LYI 5,DI'rD10: H&L= .~DDR OF 100 ~!SEC CNTR
00213 360A !IVI 2q,10 PRESET TO 10 00215 2120F3 LYI H,T~IRB~52: H&Lo.~DDR OF lST 10 ~IS~C T-~'R
00218 .'F XE~A A ~=0 (SET 'Z' CONDITION CODE) 00219 C .~DI T7}lCNTl:+TI~ICNT2: ~aTOT.~L !~ OF TI'rRS (10 S 100) 00218 1601 ~IVI D,l S-cT .~lL TI~ERS TO TE'.~ AL C:;T
0021D C~2602 h'Y.ILE CC,Z,C h-dILE ~ TI`RS .NE. O
00220 72 ~IOV ~I,D HALT THE PRESr.NT TI'R
00221 23 INY 'd ~IOVE TO NEYT TI~R LOC
00222 3D DCR .~ DECR~I LOOP C~ITR (l~ OF Tî'~.ERS) 00223 C31D02 ENDh'aILE
00226 _121r7 LYI H,FLT~TBL I~lITI.:lIZE h~ER_ rLT :L:NDL_R
00229 2279r8 S-dLD FLT*.'LDDR ' ST.~TS TO LOOR FOR .-AULTS
0022C 3E80 S-LG FLT~TOP 'uSED TO I~;ITI~IZ- -~-.-L. V:LIIE

00231 21C301 LYI 'd,EV*STBY: H&L- .~LDDP Or ST3Y EV-c~iT T~3L-00234 2250F8 SHLD EV*?TR: S~VE .OR .''ACH CLC ROUT7N-00237 2EF0 ~IVI A,X'rO~ L0.~D ~RESET INI_~'-?~S' 3~.T~
Qo23g 3200E6 ST.i RSINT-F: i~SET ALL I~lTE~i.. '?T rLT?--LO?S
0023C F3 EI ENA3LE I~TEi~ll,'PT S''ST--".
0023D 21DCFF SOBIT ?.050FTF TU?`J OF. ?ITC~{ ~-AD--OI,T L `I?

~, ~
~.

OOZ45 rB
00246 2131FF SOBIT 24V$SPL TURN ON 24 VOLT SUPPLY

0024F 3E47 STI~ IL.C*TL~E,7000 SET BLOWER ST.~T-UP DELAY

00254 C9 RET RETUR``I TO STATE C'IEC'CER
SYST'EY ?tOT-READY STATE 8AC'~CGROUND- PROLOG
0032C DC5C03 NF;DY: CALL NRDY: SSL 00 SLW-SCAN B~CGD AT LEAST ONCE
SYSTE-~ NOT-READY STATE 3AhCGROUND- ',~HILE. LOOP
00259 3A08FE NRDY: WaILE: 'CBYT,STAIE: ,EQ,1 DO NRDY LOOP 'fl~ILE COND E:CISTS

0025D CD2C06 C~LL STBYB~CG: CALL C02~iON STaY 3'CGND SU3RIS
00260 CD4306 C~LL DEL~LY
00263 CDOOOO C~LL FLT*DISP DISPLAY FAULT CODE
00266 CDOOOO CALL RED*BGND CONTROL LENS IN ?JRDY: STATE
00269 CDOOOO C~LL SOS*SUS SOS JA~ DETECTION
0026C CDOOOO CALL 3LR*NRDY Bl.INR T~E WAIT r~?Tp 0026F CD205 CALL RDYTEST: CALL READY CO~DITION TEST SDBR
00272 3A09F4 IF: ELG,AL_~rRDY,T .~r~E ALL R~DY CONDITONS O'~C00275 07 00279 2108FE INCBYT STATE: YES, XO'rE TO RDY STATE

ENDIF
0027D C35502 ENDW~}ILE
SYSTE~i NOT-'READY STATE 3ACgGROUND. EPILOG
00280 21E9FF COBIT 'YiAITS TURN OFF '~E~LIT L~P

00289 C9 RET RETURN TO STATE C';IEC'CE2 SYSTE?~ READY STATE BACKGROUND- PROLOG
0028A 21E7FF RDY: SOBIT READY$ TUR.`I ON READY L.~'IP

00293 AF CFLG STRT:R~T DISALLOW PRI!iT O?iTIL SliSR CALLS

SYSTE~ RE~DY STATE BACKGROrJ-ND. ',iHILE: LOOP
00297 3A08FE. W~ILE: ~BYT,STATE: ,c.Q,2 DO '.~DY LOOP 'flY.ILE COND E CISTS
0029A ~ E02 0029F CD2C06 GILLL STBYBRG: CALL CO?MON STBY BKG?rD Sli'3RIS

002A5 CDOOOO CALL SFT*C.~LC CALC SHIFTED L~L~.GE '~AI.tiES
002A8 CDD205 CALL RDYT' ST: CALL READY CONDITION TEST SUB2 002AB 2108FE L CI ~, STATE: 'rl&L- ADDR OF ST.'.TE:
002.AE 3A09F4 IF: FLG,ALL5RD'',F .iRE ALL '.~DY CONDITIG.iS Gg --;2--'7~

002B5 3601 XVI ~1,1 NO, LOAD 1 INTO ST.A.TE: tNRDY) 00237 C3C302 ELSE: ALL READY CONDITIONS .~ET
002BA 3A4EF4 IF: FLG,STRT:PRT,T 'HAS 'ST.~RT PRI?TT' aERN PUSHED

002C1 3603 ~VI !~,3 YES, LOAD 3 I`TTO STATE: (PRINT) END IF

SYSTE~ READY STATE 3ACXGROUND- EPILOG
002C6 21E7FF COBIT RE~DY$ TIJRN OFF READY LA-~iP

002CF C9 RET RLTURN TO STATE CTIEC~CER
t PRINT ST~TE BAcRGaouND- ?ROLOG 1 002DO AF PRINT: XRA A CL~ A-REG FOR USE AS C`.13R
002D1 47 ~fOV 3,A CLR B-~EG (O'S INTO SHIFTREG) 002D2 2100F8 LXI H,SHIFTREG H&L~ START ADDR OF SEIIFT~EG
002D5 }'E20 ~THILE: ~BYT,A,LT,32 ~IHILE STILL I~t SR. . . (CLR SR) 002DA 70 ~IOV ~1, a CLR PRESE`.IT SR LOCATION
002D3 23 I~TX Tl Y.OVE TO NEXT SR LOCATION
002DC 3C INR A L'`tCRT~ LOOP C tTR
002DD C3D;02 ENDWE~ILE
002E0 3E80 SFLG 910*DONE ALLO~;t FIRST PITCd RESF.T
002E2 3260F4 , --002E5 3E80 SFLG SRS~*FLG SIGNAL NEU SR VALUE REQ'D

002EA .4F XRA A
002EB 3207FE STA cYcupcr: INIT CYCLE-UP CNTR TO O
002EE 3205FE STA SR*VALU: LTIT 'NEU SR V.~LUE' TO O
002F1 3E03 ~tVI A,3 002F3 320AFE STA NOL'iGCT: INIT 'NO I~!AGE CNTR' TO 3 002F6 CDOOOO CALL SRSR S'dIFT REG SCHEDUI ER ~INIT SRi'O) 002F9 CDOOOO CALL TBLD*PRT BUILD NE~T PITC'd TA3LE
002FC 3E51 STI~l SYS:TI~IR,800 INIT 'OVER-RUN EVENT' Th~iER

00301 21F5FF SOBIT PRNT$RLY TURN ON PRI~T RELAY (PRINT) 0030A 21DCFF COBIT PF050FF TURN ON F.~DE-OUT ~' 00313 AF CFLG NOR~I'DN: CLR NORNAL SUUTD0~1N REQUEST

00317 AF CFLG S'~Cl*DLY CLR SIDE 1 DE~Y E'L~G

}t~

:
;~
;

0031B AF CFLG TL~LE*DN: ' CLR TIY.ED SEUTDOWN REQUEST FLAG

0031F ~F CFLG I~G.~LADE: CLR 1st L~UGE ~ADE FLAG

003Z3 .4F CFLG CYCL*DN: CLR CYCLE-DO~IN REqUEST FLAG

00327 AF CFLG L'LED*DN: CLR L~IED S~UTDOliN REOUEST FLAG

0032B .~F CFLG SD1*TL~lO CLR SIDE 1 Tl~LE OUT FLAG

0032F AF CFLG PROC* A~L CLEAR IN CASE TELERE '~rAS A J.
00339 CWOOO CALL PAP*SIZE ClEC'.C ?APER WIDTa FOR FUSER
0033C CDOOOO CALL PROG*UP PROG I~ITL~LIZ TION SUBR
0033F CDOOOO CALL CLBK*SPR COLOR BRGRD ~lI BIAS AT SRT PFT
00342 CDOOOO CALL SET*UP INITIALIZE ITE~LS FOR PAPER PATH
00345 CDOOOO CALL FDR*PRT ' CaEC~C FEEDER SELECTION
CAl~L TO EDOE*FB ~UST BE AFTER CALL TO P.~*SLZE
00348 CDOOOO CALL EDGE*FO DETER~NE ~'ELICH EDGE FADE OUT
PRL~T STATE BAC~CGROUND- WaILE: LCOP
0034B 3A08FE WaILE: YBYT,ST.iTE: ,EQ,3 DO PRINT WHILE COND EYISTS

00353 3A07FE IF: .Y3YT,CYCUPCT: ,EQ,3 IS C'YCLE-UP CNTR- 3 00358 3E80 . SFLG PRT*PR02 YES, SET 'PRINT PROLOG 2' FLAG

00360 C37D03 ORIF: YBYT,A,EQ,4 NO, IS CYCLE-tiP C~lTR= 4 00368 3A20F4 A`IDIF: FLG,PRT*PR02,T YES, A-`lD IS PROLOG 2 FLAG SET

- 0036F AF CFLG PRT*PR02 ' YES, DO PROLOG 2 AL`ID CLR FL! G

PRLNT STATE BAC'~GROUND- PROLOG 2 00373 3AOFF4 IF: FLG,I~G2~1ADE: ,T HAS lST I~ GE BEEN ~ADE

0037A CDOOOO CALL PROG*UP ~ES,CALL PROG INITIALI~ATroN
ENDIF
ENDIF

00380 CDOOOO CALL PRT*SWS PRINT SWITCH SCAN SUBR

0038C CDOOOO CALL READY*C~ CONTROL READY LA~P IN PRINT
0038F CDOOOO CALL DSPL*CTL CONTROL DIGITAL DISPLAY
00392 ~ CDOOOO C~LL RLTI~*DO CO~LPLETE PROG PITCH EVENTS
00395 CDOOOO C~LL YUS*RDUT TEST FUSER FOR liNDER-TE.`~P
00398 CDOOOO CALL OIL*~LSFD STOP OIL IF ~ISFEED
0039B CDOOOO CALL SOS*~LDT SOS PRT JA~ CHEC~
003Al CDOOOO CALL ~ANL*DN CaECX ,`~AWAL DN S~
003A4 CDOOOO CALL N~*ELV*P ~ONITOR `tAI~ TRAY IN PRINT
003A7 CDOOOO CALL TON*DIS TONER DISPENSE ROUTINE
003e A CDOOOO CALL DVL.~B*~ DVL OPER~TION IF ~SISFEED
003AD CDOOOO CALL SETJ6TOG CaEC~ J.~6 FOR EYIT OF COPY
003BO CDOOOO CALL FDR*BR*R RESET FEEDER ~ARDWARE
003B3 CDOOOO CALL FDR*B~F1 lST SaEET FAULT DETECT (FDR~

003B9 2108FE LYI ~,STATE: a~L - ADDR OF STATE: BYTE
~ !

003BC 3A4AF7 IF: FLG,I~IED*DN: ,T IS LW SHUTDOtUN REQt~-ESTE3 003C3 34 I;`rR ~I YES, ~OVF. TO RUNNPRT: STATE
003C4 c34ao4 ELSE: I,~ED SHUTDOhU NOT REOtrESTED
003C7 3AOAFE WA NOL~GCT: PREPARE TO TEST ' NO IHAGE CNTR' 003CA 47 ~ov B,A B--~NO I~AGE CNTR>
003CB 3A49F7 IF: FLG,CYCLi")N: ,T IS CYCLE-DOh'U REOUESTED

003D2 3AOFF4 IF: FLG,~G~IADE: ,F 'YESJ H~S lST I.`IAGE BEEN ~IADE

003D9 34 I~R ~ NO, ~IOVE TO R~iNPRT: ST'.TE
003DA C3F503 ORIF: FLG,SDl*TIMEO,T IS PROC ,~IARING SIDE l'S - DUPLE.

003El D2EE03 003E4 73 IF: ~3YT,B,GE,16 YES, ~1EBE THERE)15 NO I'hAGES

003EA 34 INR X YES, ~iOVE TO RU~iP~T: STATE
E2~IF
003E3 C3F503 ORIF: 'C3YT,B,GE,13 UERE THERE>12 UO I~L~GES
003EE 7a 003Fl DAFS03 003F4 34 INR ~ YES, !~OVE TO RUNNPRT: STATE
ENDIF
003F5 C34804 ORIF: FLG,NORY*DU: ,T IS A NOR~L SHUTDOhN REQUESTED
003F8 3AlOF4 003FF 3AOFE4 NDIF: FLG,I~.G~fADE: ,F YES, AND ARE O I~AGES FLAS'~IED

00406 34 INR ~ YES, HO'IE TO RUNNPRT: STATE
00407 C34B04 ORIF: 'E'LG,SDl*TI~O,T IS PROC ~IUC SIDE l'S- DUPLEC

00411 3A39F4 IF: FLG,Al)H*2qUTF,F YES, IS ADH I21 ~ULT FEED ~.ODE

00418 78 IF: ,CBYT,B,GE,36 NO, UERE THERE>35 NO I~L~GES

00418 DAlF04 0041E 34 INR ~I YES, ~IOVE TO RUNNPRT: STATE
ENDIF
0041F C32gO4 ELSE:
00422 78 IF: .YPYT,B,GE,16 'tTERE THERE > lS NO ~ AGES

00428 34 INR ~ YES, ~IOVE TO RD~PRT: STATE
ENDIF
ENDIF
00429 C34304 ORIF: FTG,ADH*~UTF,r IS ADH NOT IN ~!ULTIPLE FEED
0042C 3A3gF4 --5i--. _ 00433 3A3BF4 ANDIF: FLG"~DE*SINF,F YES, A-ND IS IT NOT IN SINGLE

0043A 78 IF: XBYT,B,GE,21 NO, ~ERE T~ERE)20 NO I~LAGES

00440 34 lNR ~ YES, .~OVE TO RUNNP~T: STATE
E~DIF
00441 C34B04 ELSE: ADe IS SELECTED
00444 78 'LF: ~BYT,B9GE,13 NERE THERE~12 NO L~AGES

0044A 34 I~R Y. YES, ~OVE TO RUNNPRT: ST~TE
ENDIF
ENDIF
PR'L~T STATE BAC~GROUND-EPILOG
0044B 3AlOF4 IF: FLG,NOR~*DW:,F IS NORYAL SBIB~DOWN REQUESTED

00452 3A49F7 .~NDIF: FLG,CYCL*DN:,F NO, IS CYCLZ-DOWN REOUESTED
0045; 07 00459 3A16F4 ANDIF: FLG,SDl*DLY/F NO, IS PROC DEAD CYCLI~G

00460 C37104 ELSE: 1 OR BOT~I COND'S REQUESTED
00463 3E02 ~'I A,2 LOAD 2 INTO CYCLE-UP CYTR TO
00465 3207FE STA CYCUPCT: FORCE THE CYCLE-UP ~ODE AGALN
00468 21DAFF COBIT ILL~$SPL ILI~ SPL OFF DURING DE.~D CYCLE

0046E ~L6 ENDIF

00474 21FSFF COBIT PRNT$RLY TU~W OFF PRIYT RELAY

0047D AE CFLG TBLD9~FIN SIGNAL NEW PITCH TABLE REQ'D

00481 21CBO1 LXI H,EV*STBY: 8~L~ ADDR STBY EVENT TABLE
00484 2250F8 SHLD EV*PTR: ' SAVE FOR ~AC8 CLg ROUTINE
00487 21DCFF COBIT PFO$0FF TURN OFF FADE-OUT LA~IP

00490 21EEFF COBIT EFO~11 CLEAR 11 LN EDGE F.~DE-OUT LAL"P

00495 ~3 00499 21D9FF C08IT EFO$12$5 CL~ R 12.5 IN EDGE FADE-OUT

004Al FB
004A~ CWOOO G~LL FUSNTRDY TURN OFF FUS2R STUFF
004A5 CDOOOO CALL SOS*STaY CII~R SOS E~A8LE
004A8 21EEFF COBIT DTCR$c-.DG

004B1 21F6FF COBIT XER$CURR TURN OFF Ta~'~NSFER CIRC'IIT

0048A ZlFOFF C03IT X2R$LOAD R2LE.~SE TRA.`tSF2R 20LL

004Cl 77 004C3 71F3FF COBIT ~X$UT llJP~ OFF AU~YILIARY TRAY WAIT

004CC 21F4FF COBIT ~IN$WT TURN OFF b~AIN TRAY WAIT

004Dl F3 004D5 21FBFF COBIT AX~D$I~JT TURN OFF AUXILIARY FEEDER

004DE 21FAFF COBIT ~INFD$INT TURN OF MAIN FEEDER

004E7 21DAFF COBIT ILL`il$5PL TURN OFF ILLl-~I!iATION LAMP SUPPLY

004E~ FB
004FO CDOOOO CALL DVL*NRDY TURNS OFF DVL IF J.4~1 004F3 C9 RET RETIJRI`7 TO STATE CHECKE~
SYST&~i RIJ~NING, NOT PRINT STATE BACKGROUND- WHILE: LOOP

--;7--:
004F4 3A08FE RUNNPRT W~ILE: .Y9YT,STATE: ,ZQ,4 DO RUN~PRT 'tlEIILE COND E2ISTS

004FC CDOOOO CAI,L READY*CI~ CONTROL RF~DY L~ l RUNNPRT:
004FF CDOOOO CAI~ DSPL*CTL CONTROL DIGITAL DISpLAY
00502 CDOOOO CALL BLTL'I*DO CO~?LETE PRO~; PITCB E;VE~JTS
00505 CDOOOO CALL ILg*C}~
00508 CDOOOO C~LL RILg*CE~
00508 CDOOOO CALL FUS*RDUT TEST FUSER FOR UNDEX-TEXP
0050E CDOOOO C~LL ~ANL*DN CEIEC~ ~IU~L DN SU
00511 CDOOOO CALL ~*ELV*S ~ONITORS ~IAI~ TR.~Y IN SDBY

00517 CDOOOO CALL SETJ6TOG OECg JA116 SU FOR ECIT OF COPY
0051A 3A58F4 IF: FLG,SRT*SETF,T IS SRT SELECTED ~SETS ~ADE) 0051E D23205 A.`IDIF: FLG,SRT*COPY,F YES, .~ND ARE S~T COPIES ,NE.O

00528 3A6CF4 .4NDIF: ~G,SRT*J~M,F YES, .~D IS SRT Jh~l-FREE

ao52c DA3205 ALL TESTS PASSED- ST.~Y IN RUNNPRT: ST.~E
0052F C38505 ORIF: FLG,SRT*ST~F,T IS SRT SELECTED (Sr~S ~IODE) OOS39 3A6EF4 ANDIF: FLG,SRT*COPY,F YES, A`lD ARE SRT COPIES ,NE O

00540 3A6CF4 h`tDIF: FLG,SRT*JA~,F YES, h`lD IS S~T JA~I-FREE

ALL rESTS P~SSED-- ST.'-Y IN ~UNNPRT: STATE -00547 C38505 ORIF- FLG,SDl*TIllO,T ARE SIDE 1 COPIES GOING TO AUX
( 0054A 3A07F4 i 0054D 07 00551 3AFlFF A`TDIF: OBIT,RET$~.0T,T YES, A-`iD IS RETURN PAT~ ?IOTOR 011 ALL TESTS PASSED- ST.~Y IN RUUNPRT: STATE
00559 C38505 ORIF: FLG,SYS:TI~iE,T aAS TI~IER BEEN INITIATE3 ~PLL
0055C 3AlFF4 UNLOCKFD LAST TI~IE T~lRU) 00563 3A21F8 IF: TI~,SYS:TI~IR,L YES, IS TI}IER TI~IED OUT ; !

00563 C27005 A,l YES, LOAD 1 INTO STATE: FORCING
0056D 3208F5 STA STATE: ~OYE TO NRDY STATE
E~DIF
00570 C38505 ORIF: XBYT,RIstBYT,.~lD~PLL,NZ TI~IER NOT USED: IS PLL LOC.CED

Q0576 CA8505 ST:i~L SYS:TI~IR,300 NO, SET TI~IER TQ 300 MSEC

-;8--~; '' - ' ' ' ' - ' 00580 3E80 SFLG SYS:TI~F SET 'TIMER IN USE' FLAG

ENDIF
00585 C3F404 ENDWPiILE
SYSTEM RUNNING, NOT PRINT STATE BACKGROUND-EPILOG
00588 CDOOOO CALL DEL*C~ CALC COPIES DELIVERED INFO
00588 21F3FF COBIT FUS$TRAP INSURE FUSER TRAP sor OFF

00593 F3 ~ET RETURN TO STATE CaECRER
TECH REP STATE 8ACKGROUND- ~HILE: LOOP
00S95 3A08FE TECHREP: WHILE XBYT,STATE:,EQ,5 DO TECHREP WHILE COND EXISTS

0059D CDOOOO CALL ILR*CR
005AO CDOOOO CALL NRILR*CR
005A3 3EOl MVI A,l LOAD 1 INTO STATE: TO FORCE A
( 005A5 3208FE STA STATE: CHANGE TO NRDY STATE

T,~3LE II
SCAN FAULT FLAGS / LOCP
oioo8 3A4CF7 FLT*SCAN IF: FLG,PROC*JAM,F OE CR FOR PROCESSOR JAM

OlOOF CDCB10 CALL JAM*SCAN LOOR FOR PAPER ON SWITCaES
! 01012 2121F7 ELNDIIF H,FLT*TBL GET STARTING ADDR OF FLAG ARRAY
01015 3A0210 LDA FLT*CNT GET NO. OF FLAGS
01018 47 MOV B,A
01019 lEOO MVI E O ZERO FAULT COUNTER

O101C 78 WUILE: VBYT,B,N2 SCAN FLAGS

01023 7E MOV A,M GET FLAG

01026 D23410 IF: CC,C,S TEST FLAG
01029 lC INR E FLAG IS SET, COUNT IT
0102A 3AOllO IF: XBYT,FLT*CDPL,GE,D ARE 30Ta CODE .~ND L~PS ~EQD

01031 CDOOOO CALL FLT*LA~P DETERMINE WaICH L~MPS
ENDIF
ENDIF

01035 C31C10 ENDWaILE
01038 7B IF: VBYT,E,NZ ARE ANY FLAGS SET

:
_59_ :~
.

33~

01038 2181FF SOBIT PRES$FCD PRESS FAULT CODE LA~P ON

01047 AF CFLG FLT*RDY RESET FLAG, INDICATE FAULT

0104B C35C10 ELSE: NO FLAGS SET
0104E 21FlFF COBIT PRES$FCD PRESS FAULT CODE L~P - OFF

01057 3E80 SFLG FLT*RDY SET FLAG, NO FAULT PRESENT
01059 328BE'7 ENDIF
0105C 7B ~OV A,E YES
0105D 321DF8 STA FLT*TOT SAVE NO. OF FLAGS SET

TABLE III

DISPLAY FAULT CODE / LOOP - NOT READY
02B09 3A32F4 FLT*DISP IF: FL&,DSPL*FLT,T DISPLAY FLT CODE WAS PUSHED

02B10 3A22FE IF: VBYT,ELT*TOT,NZ FAULTS EXIST

02B18 2E6A ANDIF: IBIT,F9ULT#CD,T BUTTON STILL PUS8ED
02BlA CD0000 02BlD D2392B
02B20 3AOEF4 IF: FLG,FLT*SHOW,F CHECK IF CODE ALREADY DISPLAYED

02B27 CD952B CALL FLT*FIND LOOK FOR NEXT FAULT IN TABLE
02B2A CDOAZC CALL FLT*DCTL GET FAULT CODE,PREP FOR DISPLAY
02B2D AF CFLG DSPL*lST REQUEST DISPIAY OF FAULT CODE

02B31 3E80 SFLG FLT*SHOW FAULT CODE READY FOR DISPLAY

ENDIF
02B36 C34C2B ELSE:
02B39 3A6FF4 IF: FLG,FLT*CSHW,F

02B40 AF CFLG DSPL*lST CALL FOR OLD DISP~Y

02B44 AF CFLG DSPL*FLT DO NOT DISPLAY FAULT CODE

02B48 AF CFLG FLT*SHOW

ENDIF
ENDIF
ENDIF

--3~

; TABLE IV
FAULT DISPLAY - TOP COVER CONTROL / LOOP NOT READY
02B4D 3AOEF4 FLT*CO~tR IF: FLG,FLT*SP~OW,F CHECK IF DISP FAULT CODE PUSHED

02B54 3A7CF7 IF: FLG,PROC*JA~,T C~ECK FOR PROCESSOR JA~

: 02B58 D2812B
02B58 2EF9 ANDIF: IBIT,TCVR#OPN,T CHECK IF TOP COVER IS OPEN

02B60 D2812B :
02B63 3A6FF4 IF: FLG,FLT*CSHW,F CHECK IF D~SPLAY REQ BY COVER

02B6A CD8B2B CALL: FLT*CFND FIND ~HICH FLAG IS SET
02B6D CDOA2C CALL: FLT*DCTL GET FAULT CODE
:. ( 02B70 3F80 SFLG FLT*CSHW
; 02B72 326FF4 02B75 3E80 SFLG DSPL*FLT REQUEST DISPLAY OF FAULT CODE

02B74 AF CFLG DSPL*lST

Et.~DIP
02B7E C3942B - ELSE:
02B81 3A7FF4 IF: FLG,FLT*CSHW,T CHECK IF DISPLAY NOT REQUIRED

a2a85 D2942B
02B88 AF CFLG FLT*CSHW CLEAR FLAGS

0238C AF CFLG DSPL*lST

02B90 AF CFLG DSPL*FLT
( 02B91 3232F4 ENDIF
ENDIF
ENDIF

TABLE V
DETER~INE WHICH FAULT IS TO BE DISPLAYED / SUBR
02B95 3E80 FLT*FIND SFLG FLT*WILE SET W~ILE: LOOP CONTROL FLAG

02B9A 2A79F8 LHLD FLT*ADDR GET ADDRESS OF FLAG
02B9D 3A05F4 WHILE: FLG,rLT*WILE,T

.~ 02BA1 02EA2B
~:: 02BA4 3A5EF4 IF: FLG,FLT*TOP,T CHECK IF AT TOP OF TABLE

: 028A8 D2B32B
: OZBAB AF CFLG FLT*TOP

02BAF AP X~A A

: -61-:

., ~ .

'73~
02BBO C3B62B ELSE:
02BB3 3A34FE LDA FLT*NUM GET FA~LT POINTER
ENDIF
02BB6 30 INR A INCREME~'T FAULT CODE
02BB7 3234FE STA FLT*NUM STORE IT
02BBA SF MOV E,A
02BBB 7E MOV AM, GET FLAG

02BBE D2D92B IF: CC,C,S TEST FLAG
02BCl AF CFLG FLT*WILE RESET LOOP CONTROL FLAG
02BC5 7B IF: XBYT,E,E~,FLT*FLGS C~ECK FOR END OF FAULT ARRAY

02BCB 3E80 SFLG FLT*TOP

02BD0 2121F7 LXI H,FLT*TBL GET STARTING ADDR OF ARRAY
ENDIF
: 02BD3 2279F8 SHLD FLT*ADDR SAVE IT
02BD6 C3E72B ELSE:
02BD9 7B IF: XBYT,E,EQ,FLT*FLGS CHECK FOR RND OF TABLE

02BDF 3F80 SFLG FLT*TOP
02BE1 325FF4 LXI H,FLT*TBL POINT TO TOP OF ARRAY
ENDIF
~ ENDIF
:~ 02BE7 C39D2B ENDWHILE

' TABLE VI
-GET DISPLAY DATA FROM TABLE / SUBR
017D1 3AD017 FLT*DCTL LDA FLT*NUM GET FLAG NO., USE AS POINTER

017D6 1600 MVI D,O SET UP INDEX
017D8 5F MOV ~,A
017D9 218818 LXI H,FLT*DTBL GET BASE ADDR OF DATA TABLE

017DD 7E MOV A,M GET LSD
: 017DE 3276F8 STA FLT*DSPL STORE IN DISPLAY WORD (LSD) ` 017B2 7E MOV A,M G~T MSD
017B3 1176F8 LXI D,FLT*DSPL
C17B7 12 IsNTAX DD STORE IN DISPLAY WORD (MSU) - 017B8 3E07 MVI A,7 US~ lOO'S 3 10 7 S, 1 7 S DIGITS
017EA 3278F8 STA FC*DIGIT SAVE DIGIT BLANKING BITS

:~ -62-TABLE VII
LOOK FOR PAPER ON J~l SWITCHES - STANDBY / SIIBR
02D30 2ED7 JAM::SCAN RIBYT JSW*BYTE TEST PAPER PATa JA`I SWITCaES

02D35 3233FE STA JSN*3ITS SAVE CONTENTS OF BYTE
02D38 FE00 IF: VBYT,A,NZ CaECK IF ANY BITS ARE SET

02D3D 2121F7 LXI H,FLT*TRL GET ADDR OF lST JAM FL4.G
02D40 0607 ~lVI B,7 SCAN 7 BITS
02D42 78 NHILE: VBYT,B,NZ OECK IF ~ORE BITS TO SCAN

02D48 3A33FE LDA JSW*BITS.

02D4C 3233FE S$A JSW*BITS
02D4F D2552D IF: CC,C,S TEST BIT
02D52 3E80 MVI A,X' 80 ' LOAD MASK
02D54 77 ~S0V M,A SET FLAG
ENDIF
02D55 05 DCR B DECRE~ENT BIT COUNT
02D56 23 INX H INCRE~NT ADDR

ENDIF

TABLE VIII
TURN ON LAMPS ASSOCIATED WITa FAULT CODES / SUBR
02C20 E5 FLT~LAMP PuSa H SAVE H AND L REGISTERS
02C2A 7A IF: XBYT,D,LE,10 C8ECK IF STATUS PANEL FIAG SET

02C33 3A7CF7 ANDIF: FLG,PROC*JA~I,T CHECK FOR PROCESSOR JAM

02C3A CD4E2C CALL FLT*SPNL
ENDIF
02C3D 7A IF: XBYT,D,GE,22 LOOK FOR CHECK DOORS FAULT

02C43 213FFF SOBIT C$DOORS TUE~N ON CHECR DOORS LA
02C46 3E03.

ENDIF
02C4C El POP H GET }I AND L REGISTERS

' ' .... _ _ :,~,;

~3'73~

TABLE IX

TURN ON STATUS PA~EL LAMPS / SUBR
01817 21BAFF FLT*SPNL SOBIT C$STATUS CHECK STATUS PANEL
0181A 3EOl 018Z0 210000 SOBIT FACE$JAM FACE UP

01829 21B2FF SOBIT FUS$JA~ FUSER

01831 FB SOBIT REG$JAM REGISTRATION

0183A FB SOBIT C$X$JAM C TRANSPORT

01844 3A13F4 IF: FLG,2SD*FLAG,T CHECK FOR 2 SIDED COPY

0184B 21EBFF SOBIT INVT$JAM INVERTER

01854 3A14F4 IF: FLG,SIDE*l,T
0~857 07 0185B 21BOFF SOBIT RETX$JAM RETURN TRANSPORT
01860 F3 SOBIT B$X$JAM B TRANSPORT

ENDIF
01864 C37718 EIFSE: FLG,~X*FLAG,F CHECK FOR AUX TRAY SELECT

0186E 21É8FF SOBIT B$X$JAM B TRANSPORT

-6~-~g33~7~

ENDIF
ENDIF
01877 3A2CF7 IF: FLG,SOS*JA~,T CaEC~ FOR SOS J~

0187E 21F4FF SOBIT SOS$JAM SOS

ENDIF

TABLE X
HISTORY FILE
00019 2110E2 HIST*FLE LXI H,NV*TAB1 LOAD ~E~M POINTER WITH BEGINING
PATH JAM COUNTERS
OOOlC 1121F7 LXI D,FLT*TAB1 LOAD POINTER UITH BEGINING OF PAPER
PATH FAULT TABLE
OOOlF 3F2A MVI A,FLT*TBlF LOAD ACCUM WITH LSBYTE OF IHE END
OF THE PAPER PATa FAULT TABLE
00021 BB WHILE: XBYT,A,GE,E LOOP UNTIL THROUGH FAULT T~BLE

00025 CDOOOO CALL HST*BCNT CALL ROUTINE TO UPDATE A COUNTER
NUMEM DEPENDING ON D7 BIT OF-kI~MORY
00028 3E2A MVI A,FLT*BlF PREPARE FOR END OF TABLE TEST
( 0002A C32100 ENDWHILE
0002D 2124E2 LXI H,NV*TAB2 LOAD POINTER WITH START OF
RESET AND COUNT ERROR COUNTERS
00030 114FF7 LXI D,FLT*TAB2 LOAD POINTER WITH ST.~RT OF
RESET AND COUNT ERROR FAULT TABLE
00033 3F52 MVI A,FLT*TB2F LOAD ACCU~ WITH END OF 2ND FAULT
00035 8B WHILE: XBUT,A,GE,F LOOP UNTII THROUGH 2ND FAULT TABLE00036 DA4100 00039 CDOOOO CALL HST*BCNT
0003C 3E52 MVI A,FLT*TB2F

00041 2140E2 LXI H,NV*TAR4 LOAD PNT WITH STRT OF FUSER UNDER
TEM A~D CLEAN SOS COUNTERS
00044 1148F7 LXI D,FLT*TAB4 LOAD PNTR WITH STRT OF FUS U~DER TE~
A~D CLN SOS FAULT TABLE
00047 3F48 ~VI A,FLT*TB4F SET UP END OF FAULT TABLE
00049 BB W~ILE~ XBYT,A,GE,F LOOP UNTIL T~ROUGH FAULT TABLE

0004D CDOOOO CALL HST*BCNT
00050 3F48 MVI A,FLT*TB4F

00055 2142E2 LXI H NV*TAB5 START PRINTER AT BEG OF FEEDER
00058 1158F6 LXI D FLT*TAB5 STRT PNTR AT BEG OF FEEDER FLT
OOOSB 3F5A ~VI A,FLT*TB5F SET UP E~D OF FEEDER FLT TABLE

:~' ~ ~ ~ r~3 ~3i~

0005D BR r~HILE: XBYT,A,GE,F LOOP UNTIL THROUGa FAULT TABLE

00061 CDOOOO CALL HST*BCNT
00064 OF5A MVI A,FLT*185F
00064 C35DOO ENDr~HILE
00069 3A74F4 IF: FLG~SRT*SFl,T COUNT SORTER JA~IS IF SELECTED

00070 115BF6 LXI D,FLT*TAB6 SET PNT TO STRT OF SRT JA~ FLAG
00073 3F5C MVI A~FLT*TB6F
00075 BB WHILE: XBYT,A,GE,F

00079 CDOOOO CALL aST*BCNT
0007C 3F5C MVI AJFLT*TB6F
0007E C37500 ENDr~iHILE
ENDIF
00081 AF XRA A CLEAR ACCU~I FOR ZERO TEST
00082 2AB3F8 lHLD SDFL*HST FETCH BCD CNT OF SHEETS DELIVERED

00086 B4 ORA El DO NOT UPDATE NVCOUNTER OF NO. SHEETS
00087 CA9300 IF: CC~Z~C DELIVERED TO SRT DURING LAST JOB
0008A 114CE2 LXI D~NV*CNTl SET POINTER TO SORTER NV COUNTER
0008D CDO901 CALL HST*DCNT CALL ROUTINE TO UPDATE 6 DIGIT00090 22B3F8 SHLD SDFL~HST CLEAR BCD CNT OF SaEETS DELIVERED
ENDIF
00093 2Ab5F8 LHLD FDFL*HST BCD COUNT OF SHEETS DEL TO FACE UP TR4 00098 CAA400 IF: CC,Z~C CHECK FOR ZERO COUNT IN LAST JOB
OOO9B 1152E2 LXI D,NV*CNT2 SET POINTER TO FACEHP NV COUNTER
OOO9E CDO901 CALL EiST*DCNT UPDATE NVCOUNTER WITH CURRENT COUNT
OOOA1 22B5F8 SHLD FDEL*HST CLEAR FACEUP COUNT FROM LAST JOB
ENDIF
OOOA4 2AB7F8 LHLD ADFL*HST BCD COUNT OF AUX TRAY DELIVERED

OOOA9 CAB500 IF: CC,Z,C SKIP UPDATE IF COUNT IS ZERO
OOOAC 1158E2 LXI D~NV*CNT3 $ET POINTER TO AUX TRAY NV COUNTER
OOOAF CDO901 CALL HST*DCNT UPDATE NV COUNTER r~ITd CURRENT COUNT
OOOB2 22B7F8 SHLD ADEL*HST CLEAR CURRENT AUX TRAY COUNT
ENDIF
: OOOB5 2A89F8 L~ILD TFLH*HST BCD COUNT OF TOTAL FLASH2S

OOOBA CACFOO IF: CC~Z~C
OOOBD llSEE2 LXI D,NV*CNT4 NVCOUNTER OF TOTAL FLASHES
OOOCO CDO901 CALL HST*DCNT
OOOC3 2AB9F8 LHLD - TFLH*HST
OOOC6 1170E2 LXI D,NV*CNTF - NVCOUNTER OF TOTAL FLASHES ON D
OOOC9 CDO901 CALL HST*DCNT
OOOCC 22B9F8 SHLD TFLH*HST
ENDIF
OOOCF 2ABBF8 LHLD 2FLH*HST BCD CNTR OF TOTAL SIDE 2 FLSH

OOOD4 CAEOOO IF: CC,Z,C UPDATE NVCNTR IF CURRENT CNT NO
OOOD7 1164E2 LXI D,NV*CNT5 OOODA CDO901 CALL HST*DCNT
OOODD 22BBF8 SHLD 2FLH*HST
ENDIF

7~

TABLE XI
HISTORY - B COUNTER ROUTINE
00000 lA aST*BCNT 1 DAX D FETCH FLAG TO ACCUM

00002 7E MOV A,l'l FETCH LSNIBBLE OF COUNTER

00005 77 MOV M,A STORE UPDATED NIBBLE

00008 CA1600 IF: CC,Z,C IF OVERFLOW OUT OF LSNIBBLE

OOOOC AF ~RA A

0000E C21600 IF: CC,Z,S IF ZERO TliE COUNTER OVERFLOWED

00012 77 MW M,A LOAD MSNIBBI.E WITR 'F' 00014 77 MOV M,A LOAD LSNIBBLE WITH 'F' 00nl5 23 INX H RESTORE NV POINTER
ENDIF
ENDIF
00016 23 INX H ~IOV POINTER TO LSNIBBLE OF NEXT FLAG
00017 13 INX D MOV POINTER TO NE~YT FLAG

TABLE XII
aISTORY - D COl1NTER ROUTINE
00109 EB BST*DCNT XCHG SWAP CURRENT CNT .9ND POINTER TO
0010A 7B MOV A,F LOAD UNIT/TENS DIGITS OF CUP~RENT
0010B 86 ADD ~1 OOlOD 77 MOV M,A UPDATE UNITS DIGITS (LSNIB) OF NV
0010E D21201 IF: CC,C,S CHECK FOR OVERFLOW

ENDIF

00113 CD4101 CALL HST*DCTS UPDATE TENS DIGIT AND SET OVERFLOW
00116 CAlAOl IF: CC,Z,C

ENDIF
OOllA 7A MOV A,D FETCH CUl~RENT HUND/THOU DIGIT

OOllC 8E ADC ~1 UPDATE WITH CURRENT+O"ERFI.OW
OOllD 27 DM
0011E 77 MW M,A STORE UPDATE
0011F D22401 IF: CC,C,S CHECK FOR OVERFLOW
00122 EF01 XRI 1 COMPLEMENT DO BIT ro SET WERFI.OW
ENDIF
00124 AF XRA M ~IASKOFF 1000'S NIB/SET OVERFLOW
00125 CD4101 CALL HST*DCTS UPDATE THOU DIGIT AND SET OVERFLOW
00128 CD4101 CALL HST*DCTS UPDATE 10K DIGIT WITH OVERFLOW
0012B CD4101 CALL HST*DCTS UPDATE 100R DITIT WITH OVERFLOW
0012E CA3EOl IF: CC,2,C CHEGIC FOR OVERFLOW FROM 100K DIGIT

~Q3'~

00131 2F C~A
00132 77 ~OV ~,A LOAD lOOR DIGIT WITa 'F' 00133 2B DCX a OQ134 77 MOV ~,A LOAD lOK DIGIT WITa 'F' 00135 2B DCX a 00136 77 ~OV ~,A LOAD lK DIGIT WIT~ 'F' 00138 77 ~OV ~,A LOAD 100 DIGIT WITa 'F' 00139 2~ ~CX a 0013A 77 ~OV ~,A LOAD 10 DIGIT WITa 'F' 0013B 2B DCX a 0013C 77 ~OV X,A LOAD UNIT DIGIT WITa 'F' 0013D AF XRA A CLEAR ACCU~ TO CLEAR REG PAIR
ENDIF ~`
0013E 67 ~OV ~,A SET UP REGISTER PAIR TO CLEAR C
0013F 7F ~OV L,A

3~

Referring particularly to -the timing chart shown in Figure 41, an exemplary copy run wherein three copies of each of two simplex or one-sided originals in duplex mode is made. Referring to Fig. 32 t the appropriate button of copy selector 808 is set for the number of copies desired, i.e. 3 and document handler button g22, sorter select button 825 and two sided (duplex) button 811 depressed. The originals, in this case, two simplex or one-sided originals are loaded into tray 233 of document handler 16 (Fig. 14~ and the Prin~
butto~ 805 depressed. On depression o button 805, the host machine 10 enters the PRINT state and the Run Event Table for the exemplary copy run programmed is built by controller 18 and stored in RAM section 546. As described, the Run Event Table together with Background routines serve, via the multiple inte.rrupt system and output refresh (through D.M.A.) to operate the various components of host machine 10 in integrated timed relationship to produce the copies programmed.
During the run, the first original is advanced onto platen 35 by document handler 16 where, as seen in Figure 41, three exposures (lST FLASH SIDE 1) are made producing three latent electrostatic images on belt 20 in succession. As described earlier, the images are developed at developing station 28 and transferred to individual copy sheets fed forward (lST FEED SIDE 1) from main paper tray 100. The sheets bearing the images are carried from the transfer roll/belt nip by vacuum transport 155 to fuser 150 where the images are fixed.
Following fusing, the copy sheets are routed by deflector 184 to return transport 182 and carried to auxiliary tray 102.
The image bearing sheets entering tray 102 are aligned by edge patter 187 in pxeparation for refeeding thereof Following delivery of the last copy sheet to aux-iliary tray 102, the document handler 16 is activated to remove the first original from platen 35 and bring the second original into registered position on platen 35. The second original is exposed three times (FLASH SIDE 2), the resulting images being developed on belt 20 at developing sta~ion 28 and transferred to the opposite or second side of the previously processed copy sheets which are now advanced ~FEED SIDE 2) in timed relationship from auxiliary tray 102. Following transfer, the side two images are fused by fuser 150 and routed, by gate 184 toward stop 190, the latter being raised for this purpose~
Abutment of the leading edge of the copy sheet with stop 190 causes the sheet trailing edge to be guided into discharge chute 186, effectively inverting the sheet know bearing images on both sides. The inverted sheet is fed onto transport 181 and into sorter 14 where the sheets are placed in successive ones of ~he first three trays ~12 of either the upper of lower àrrays 210, 211 respectively depending on the disposition of deflector 220.
Other copy run programs, both simplex and duplex with and without sorter 14 and document handler 16 may be envisioned.
While the invention has been described with reference to the structure disclosed, it is not confined to the details set forth, but is intended to cover such modifications or changes as may come within the scope of the following claims.

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Claims (9)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. In a reproduction system having a plurality of copy processing components cooperable to produce copies and a controller for operating said components in accordance with a program to produce copies, memory means providing an array of fault flags, each flag in said fault flag array being associ-ated with an individual fault condition, and means to set individual fault flags in said array in response to fault signals representing the occurrence of the fault condition associated therewith, the improvement comprising:
means for scanning said array of fault flags; and display means for identifying the fault condition for any fault flag in said array that has been set.

2. The reproduction system according to claim 1 including means to selectively actuate said display means.

3. The reproduction machine according to claim 1 including means responsive to a fault condition in said system to generate a fault signal.

4. In a reproduction system having a plurality of copy processing components cooperable to produce copies and a controller for operating said components in accordance with a program to produce copies, memory means providing an array of fault flags, each flag in said fault flag array being associ-ated with an individual fault condition, and means to set individual fault flags in said array in response to fault signals representing the occurrence of the fault condition associated therewith, the improvement comprising:
means for scanning said array of fault flags;
means for displaying the fault condition represented by said fault flags;
control means effective when actuated to trigger said scanning means and initiate scanning of said fault flag array; and means responsive to detection of a set fault flag by said scanning means to trigger said display means whereby to display the fault condition represented by said set flag.

5. In a reproduction system having a plurality of copy processing components cooperable to produce copies and a controller for operating said components in accordance with a program to produce copies, memory means providing an array of fault flags, each flag in said fault flag array being associ-ated with an individual fault condition, and means to set individual fault flags in said array in response to fault signals representing the occurrence of the fault condition associated therewith, the improvement comprising:
means for scanning said array of fault flags;
control means effective when actuated to trigger said scanning means and initiate scanning of said fault flag array;
means providing individual numerical codes represen-tative of each of said fault conditions;
means to display said numerical codes; and means responsive to detection of means to trigger said display means whereby the numerical code represented by said set fault flag is displayed.

6. The reproduction system according to claim 4 in which said control means is adapted following actuation of said display means and display of said fault condition to resume scanning of said fault flag array.

7. The reproduction system according to claim 4 in which said reproduction system includes means forming a processing path for said copies, fault detecting means disposed at preset points along said processing path to detect faults, said fault flag array including processing path fault flags associated with said fault detecting means, said display means including a map representative of said processing path, said map having lamps correlated with said fault detecting means preset points.
said display trigger means responding to setting of at least one of said processing path fault flags to actuate the lamp associated with said fault falg whereby to identify the location of the fault on said map.

8. In a reproduction system having a plurality of copy processing components cooperable to produce copies and a controller for operating said components in accordance with a program to produce copies, memory means providing an array of fault flags, each flag in said fault flag array being associ-ated with an individual fault condition, and means to set individual fault flags in said array in response to fault, signals representating the occurrence of the fault condition associated therewith, the improvement comprising:
means for scanning said array of fault flags;
display means for identifying the fault condition for any fault flag in said array that has been set;
control means effective when actuated to actuate said scanning means to scan said fault flag array;
said display means including fault identification means associated with each flag in said fault flag array for identifying the fault conditon represented by the flag;
means responsive to detection of a set fault flag to trigger said display means and identify the fault condition;
means forming a processing path for said copies;
at least one fault sensor disposed at a present point along said path to detect a fault in said processing path, said fault sensor being associated with one of said fault flags whereby to set said one flag on a fault in said pro-cessing path;
said display means including a map representative of said processing path, said fault identification means including a lamp on said map representing said one fault sensor;

said display trigger means responding to actuation of said one fault sensor and setting of said one fault flag to actuate said lamp and identify the fault on said map; and cover means for accessing said processing path;
said map being disposed on said cover.

9. The reproduction system according to claim 8 in which said display trigger means includes means responsive to raising of said cover to actuate said lamp.