CA1110384A - Plastics based composition - Google Patents

Plastics based composition

Info

Publication number
CA1110384A
CA1110384A CA311,368A CA311368A CA1110384A CA 1110384 A CA1110384 A CA 1110384A CA 311368 A CA311368 A CA 311368A CA 1110384 A CA1110384 A CA 1110384A
Authority
CA
Canada
Prior art keywords
starch
granules
wax
lubricant
grams
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA311,368A
Other languages
French (fr)
Inventor
Gerald J.L. Griffin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Coloroll Ltd
Original Assignee
Coloroll Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coloroll Ltd filed Critical Coloroll Ltd
Priority to CA000377443A priority Critical patent/CA1189212A/en
Application granted granted Critical
Publication of CA1110384A publication Critical patent/CA1110384A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/02Starch; Degradation products thereof, e.g. dextrin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06Waxes

Abstract

ABSTRACT

In the manufacture of products made of starch filled plastics the polymer and starch granules are mixed with a lubricant immediately prior to forming. A feedstock material in accordance with the invention comprises particles of starch granules in admixture with a lubricant such as an oil or wax.

Description

D~.SCRIP~ION

This invention relates to compositions includ~
ing plastics, i.e. s~nthetic polymers and organic biodegradable fillers particularly natural starch granules. ~xamples of such compositions are pub-lished in U.E. Patent Specifications Nos. 1,485,8~3and 1,487,050.
The present invention is concerned with the incorporation of the filler part of the formulation.
As tha primary application of the invention is to compositions based on plastics and natural starch granule formulations we shall hereinafter, in the descriptive part of the specification, refer to the filïer as starch. ~he use of other granular organic fillers such as lactose is not excluded~
We ha~e proposed incorporating starch composi-tions by fluxing the plastic material and then adding the starch in a special purpose machine such as a mill having two rollers or an internal mixer~
Because this fluxing and adding constitutes an extra operatio~ before the plastics composition can be processed in a final conversion operatlon such as film extiusion t pipe extrusion, or injection mould-ing, it adds an extra processin~ cost to ~he o~rerall operation and i~ is custo~ary to minimise this extra ,....................................................... ~.
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:., cost by making the initial mixing at a high starch concentration referred to as a "masterbatch" which ; is subsequently diluted with unfilled polymer at the final conversion, thus reducing the tonnage passing through the masterbatching stage.
It has occasionally proved possible to add : limited amounts, of the order of 1 - ~/o, of starch directly to the polymer entering the final conver-sion operation~ where the heat softening and mixing part of the machinetakes the form of an extruder screw in a heated barrel, but this soon gives rise to mixing and dispersing problems as the ~oncentra~
tion is raised and, in the case of natural starch, when the added concentration reaches 15 - 30% an extra complication is revealed in the form of dry friction between the relatively large sta.rch granules.
It has now ~een discovered that this latter problem can be readily overcome by pre~mixing a small amount of a fluid lubricating substance, ultimately compatible with the pol~mer, with the starch whereupon at least ~ of starch can be directly : blended, immediately prior to final con~ersion, ~ with most thermoplastics. ~he lubricating substance ~, .

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which is plastic in state may be a liquid oil or a wax meltable into a liquid. The substance will h.ereinafter be referred to as a lubricant. It has further been observed that, when the dry friction is eliminated by the addition of a lubricant as described the extreme ease of dispersion of dry natural starch in molten polymers is developed to its full, this ease of dispersion being attributable to the virtual absence of ~ery fine particles.
Further in accordance with the invention the starch is preformed with the lubricant into discrete particles or pellets which particles or pellets are mixed with the plastics prior to final conversion.
This is particularly advantageous when the starch granules are rendered hydrophobic in accordance with the teachings of U.X. Patent No. 1,487,050.
Such granules are difficult to handle and store in the raw state and the present invention makes it possible for the hydrophobic starch to be supplied to converters, extruders etc. as particles or pellets comprising a blend of starch and lubricant.
Further and in accordance with another aspect of the invention it has been found possible to use the starch as a ~ehicle for introducing into plastics compositions a variety of modifying sub-stances such as fire retardants, smoke suppressants, fertilisers, crop nutrients such as nitrates and phosphates and insecticides and the like.

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It is necessary that these added substances should be soluble in a solvent which is not a solvent for starch ~rains, thus enabling the starch yrains to be coated with a substantially uniform layer of 5 the additive by blending together the additive solution at an appropriate concentration and the starch material followed by a drying staye to remove the solvent. This dry stage can conveniently be r achieved by the well known process of spray drying or 10 the operations of mixing and drying can be combined by introducing the additive solution into the starch ~ which is being maintained in the form of a fluid bed ; by a stream of gas which is at a temperature appropriate to accomplish the drying action.
The following Examples illustrate the two aspects of the present invPntion:

.~

;' ', EXAMPLE 1 - Comparative tests compa ing the extrusion characteristics of a s*arch/plastics blend wi-th-and without lubricant.

.. .. .
A dry blend o~ natural maize starch'grains and polyethylene granules where the polyethylene had a melt flow index of 2 and a density of .918 was introduced into the hopper of an extrusion machine of screw diameter 45mm and L:D ratio 20:1. The screw was a normal 3 section diminishing depth configuration designed for the extrusion of polyethylene, and the machine settings of temperature and speed were also appropriate to the extrusion of poly-ethylene. With a starch concentration of 25~
by weight the starch friction produced much noise and the product was obviously imperfectly mixed and contained many particles of burnt and discoloured starch. When this operation was repeated using the techniques of the present invention but using a starch which had been cold pre-blended with a 10%
of ethyl oleate, an oily material, calculated on the weight of the starch together with 4~ of calcium stearate, another oily material, calculated on the weight of the starch then the extrusion operation worked normally, producing a smooth and uniform product with no discolsuration. The ethyl oleate is an autoxidisable material as described in our Patent Specifications Nos. 1,485,833 and :

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.: . . .:, , ,: ' , 1,487,050. The starch granules may be untreated but preferably have the surfaces thereof modified (rendered hydrophobic) by reaction with a compound which readily reacts with hydroxyl groups to form an ester or an ether. This is in accordance with the teachings of Patent No. 1,487,050.

400 grams of a lubricant, refined paraffin wax of melting range 50 - 55C was ~used in a water jac]~etted pan and maintained at a temperature about 10C above its melting point. 600 grams of corn starch dried to ~elow 1% moisture content and pre-heated to 70C was added smoothly whilst agitating the mass with a slow speed stirrer. When all the starch was dispersed and no lumps or agglomerates remained the resulting fluid paste was poured into shallow metal trays and allowed to cool and solidify in the form of layers some 3 mm thick which were sub-sequently broken into fr~gments and sieved through a s~reen with 4 mm s~uare apertures yielding uniform particles or pellets. These granules when mixed with low density polyethylene of density 0.912 and melt flow index 2 in the ratio of 8.33 parts by weight of starch concentrate to 91.67 parts by weight ~ . . . . . .

of polyethylene could he fed to the hopper of a conventional film blowing extrusion machine (a 45 mm screw diameter with.L : D ratio of 20 : 1 and made by Samafor Limited, ~rance) could be converted to plastic film of 50 micrometre thickness in which the starch could be seen to be uniformly dispersed and was present at a concentration of 5% by weight.

400 grams o refined paraffin wax of melting ~ 10 range 50 - 55C was fused in a water jacketted ; kettle and maintained at a temperature of about 10C
above its melting point. 600 grams of warm dry hydrophobic corn starch (prepared as described in British Patent Specification No. 1,487,050)was then mixed into the fluid wax by low speed stirring followed by 50 grams of iso-octyl oleate, 50 grams .
I of calcium oxide of particle size 5 micrometres and below, and 200 grams of rutile titanium dioxide.
The resulting fluid paste was xefired by passing it through a Pascall & Co. 9" x 3" triple roll mill with its rolls heated to 60C, the output being received in shallow trays where it was allowed to cool and solidify in sheets about 3 mm thick before being broken into fragments and screened through . .

; ~ :, " !
~ . -~, . , a 4 mm aperture sieve. The sieved particles or pellets were blended with low density polyethylene o~ density 0.912 and MFl 2 in the ratio 11 parts by weight of granules to 89 parts by weight of polyeth~lene before extruding as described in Example 2 to give a white smooth film 50 micrometres thick and containing 6~ starch, 2~ pigment, 0.6%
oleic ester autoxidant and 0.5~ calcium oxide dessicant.
EXAMPLE_4 600 grams of dry hydrophobic starch prepared as described in British Patent No. 1,487,050 was placed in a hi-gh speed fluidizing mixer made by Henschel AG and having a mixing chamber capacity of about 20 litres. In the mixer were also placed 50 grams of iso-octyl oleate/ 50 grams of calcium oxide powder of particle size 5 m:icrometres and less, and 150 grams of roughly powdered paraffin wax of melting range 50-55C. The mixer was run at high speed until the wax fused, and then at lower speed allowing the temperature to fall to about 40C when the blend could be discharged as a warm dry powder which could be fed to a single punch tabletting machine by Manesty & Co. The product from the tabletting machine was in the form of small ,: ~ , .,.:, .,: : : : :
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firm uniform tablets (pellet or granule) of dimensions similar to customary plastics granules. A blend of the starch concentrate granules with polyethylene in such proportions as to give a starch concentxation of 6% by weight in the final product was converted into plastic film as in the previous examples.

.
A warm blend of starch, iso-octyloleate, calcium oxide and wax dispersed in a high speed mixer and discharged warm as described in Example 4 was transferred to a Manesty Co. 'Rotogran' oscillating bar granulating machine in which it was forced by moving steel bars through a coarse screen. The product was a coarse granular powder which could be blended with low density polyethylene and extruded into uniform film as described in Example 3.
In the above examples 2 to 5 paraffin wax could be replaced for example by a low molecular weight polyethylene wax. There is no limitation to low density polyethylene, successful films could be blown from High Density polyethylene.

~r :' ,' ,"~''', ': '" ' ' There is no limitation to film blowing, thick sections were extruded in other polyolefins and also starch filled polypropylene film was prepared by extrustion casting onto a chilled casting roller.
EXA~lPLE 6 - A plastics/starch foxmulation includin_ a fire ret_rdant.
A slurry was prepared of corn starch in water by suspending 220 grams of undried maize starch in 1 litre of water. Sufficient ammonium molybda-te was then dissolved in the suspension water to cor-respond to a final concentration of 12% of the -weight of the starch. This slurry was then intro-duced into the spray system of a laboratory spray drying unit by compressed air at 4 kg/cm2 and with the chamber air inlet temperature of 165 and outlet temperature of 65C. The product recovered from the output cyclone was a free flow dry white powder which was used as a filler for plasticised PVC compositions containing 50 p.h.r. of D.O.P.
plasticiser and 0.5 p.h~r. of lead stearate stabiliser, the modified starch concentration being adjusted to 30~ by weight of the whole formulation.

., - - . - - . , - . . . .

~he mixing was accomplished on a steam heated 2-roll mill at 150C, ~he product in the form of a sheet approximately 2.5 mm thick when compared with a similar formulation except for the ommission of 5 the ammo~ium mol~bdate gave rise to a much lower .
generation of smoke in a combustion test. Again the starch granules are preferably rendered hydro-phobic in accordance with the teachings of Patent No. 1,487,050.

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Claims (4)

The embodiments of the invention in which an ex-clusive property or privilege is claimed are defined as follows:
1. In a process of manufacturing a plastic based product which includes the step of feeding a feedstock to a shaping apparatus which develops heat and pressure, said feedstock comprising polymer granules and natural starch granules with the surfaces thereof rendered hydrophobic, the improvement comprising incorporating a lubricant which is an oily material with the said granules, whereby the granules of starch are coated with said lubricant when undergoing the shaping.
2. A process according to Claim 1 wherein the said oily material is a wax.
3. A process according to Claim 1 wherein the wax and starch granules are preformed into pellets.
4. A feedstock for carrying out the process of Claim 3 consisting essentially of polymer granules and preformed pellets of natural starch granules and a meltable wax.
CA311,368A 1977-09-16 1978-09-15 Plastics based composition Expired CA1110384A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000377443A CA1189212A (en) 1977-09-16 1981-05-12 Plastics based composition

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB38772/77A GB1600496A (en) 1977-09-16 1977-09-16 Plasticsbased composition
GB38772/77 1977-09-16

Publications (1)

Publication Number Publication Date
CA1110384A true CA1110384A (en) 1981-10-06

Family

ID=10405606

Family Applications (1)

Application Number Title Priority Date Filing Date
CA311,368A Expired CA1110384A (en) 1977-09-16 1978-09-15 Plastics based composition

Country Status (23)

Country Link
US (2) US4218350A (en)
JP (1) JPS5490248A (en)
AR (2) AR230840A1 (en)
AT (1) AT368770B (en)
AU (1) AU537455B2 (en)
BE (1) BE870457A (en)
BR (1) BR7806072A (en)
CA (1) CA1110384A (en)
CH (2) CH644880A5 (en)
DE (1) DE2839908A1 (en)
DK (1) DK407778A (en)
ES (1) ES473389A1 (en)
FI (1) FI782826A (en)
FR (1) FR2403354B1 (en)
GB (1) GB1600496A (en)
IE (1) IE47745B1 (en)
IL (2) IL55559A0 (en)
IT (1) IT1109078B (en)
NL (1) NL7809320A (en)
NO (1) NO783106L (en)
NZ (1) NZ188382A (en)
SE (2) SE7809716L (en)
ZA (1) ZA785208B (en)

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CA1252586A (en) * 1987-03-12 1989-04-11 Alphons D. Beshay Silane bonding agent grafts and bonds a mixture consisting of a cellulosic and an inorganic materials to be applied for bonding with thermoplastic polymers
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GB2214918B (en) * 1988-02-03 1992-10-07 Warner Lambert Co Polymeric materials made from starch and at least one synthetic thermoplastic polymeric material
US5035930A (en) * 1988-12-30 1991-07-30 National Starch And Chemical Investment Holding Corporation Biodegradable shaped products and the method of preparation thereof
US5043196A (en) * 1989-05-17 1991-08-27 National Starch And Chemical Investment Holding Corporation Biodegradable shaped products and the method of preparation thereof
US5009648A (en) * 1989-03-22 1991-04-23 E. R. Squibb & Sons, Inc. Starch containing film ostomy pouches
EP0473726A4 (en) * 1989-05-19 1992-07-15 Agri-Tech Industries, Inc. Injection molded biodegradable starch polymer composite
JP2900402B2 (en) * 1989-05-26 1999-06-02 エヌオーケー株式会社 Biodegradable rubber composition
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FI88724C (en) * 1989-10-05 1993-06-28 Biodata Oy Biologically untreated backing film and foil production
US4985024A (en) * 1989-12-01 1991-01-15 Minnesota Mining And Manufacturing Company Disposable diaper having fastening means that are degradable
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US5219646A (en) * 1990-05-11 1993-06-15 E. I. Du Pont De Nemours And Company Polyester blends and their use in compostable products such as disposable diapers
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KR960012445B1 (en) * 1992-11-24 1996-09-20 주식회사 유공 Biodegradable polyethylene composition coupled chemically by starch and process thereof
US5352716A (en) * 1992-12-16 1994-10-04 Ecostar International, L.P. Degradable synthetic polymeric compounds
US5322866A (en) * 1993-01-29 1994-06-21 The United States Of America As Represented By The Secretary Of The Army Method of producing biodegradable starch-based product from unprocessed raw materials
EP0714419A4 (en) * 1993-08-10 1996-11-13 Planet Polymer Tech Inc Biodegradable compostable plastic and method of making the same
US5429073A (en) * 1993-10-26 1995-07-04 Shakespeare Company Bedding materials for animals
US5814404A (en) * 1994-06-03 1998-09-29 Minnesota Mining And Manufacturing Company Degradable multilayer melt blown microfibers
US5759569A (en) * 1995-01-10 1998-06-02 The Procter & Gamble Company Biodegradable articles made from certain trans-polymers and blends thereof with other biodegradable components
EP0966500A4 (en) * 1997-02-14 2000-10-11 Foster Miller Inc Biodegradable polymers
US6159516A (en) * 1999-01-08 2000-12-12 Tfh Publication, Inc. Method of molding edible starch
JP3980446B2 (en) * 2002-08-13 2007-09-26 富士通株式会社 Biodegradable resin composition, and filler and molded article for biodegradable resin composition
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Also Published As

Publication number Publication date
FR2403354B1 (en) 1985-09-06
NO783106L (en) 1979-03-19
SE8503650D0 (en) 1985-07-31
AR230840A1 (en) 1984-07-31
BR7806072A (en) 1979-04-17
IL63045A0 (en) 1981-09-13
DK407778A (en) 1979-03-17
ATA673778A (en) 1982-03-15
AU3976278A (en) 1980-03-20
NL7809320A (en) 1979-03-20
AU537455B2 (en) 1984-06-28
CH644881A5 (en) 1984-08-31
NZ188382A (en) 1980-04-28
US4324709A (en) 1982-04-13
DE2839908A1 (en) 1979-03-29
JPS5490248A (en) 1979-07-17
IT7869138A0 (en) 1978-09-15
ES473389A1 (en) 1979-10-16
SE7809716L (en) 1979-03-17
IE781873L (en) 1979-03-16
US4218350A (en) 1980-08-19
AR223433A1 (en) 1981-08-14
FI782826A (en) 1979-03-17
IL55559A0 (en) 1978-12-17
GB1600496A (en) 1981-10-14
SE462284B (en) 1990-05-28
CH644880A5 (en) 1984-08-31
ZA785208B (en) 1979-08-29
AT368770B (en) 1982-11-10
BE870457A (en) 1979-01-02
IE47745B1 (en) 1984-06-13
IT1109078B (en) 1985-12-16
FR2403354A1 (en) 1979-04-13
SE8503650L (en) 1985-07-31

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