CA1125449A - Polyolefin articles sterilisable by gamma-irradiation - Google Patents

Polyolefin articles sterilisable by gamma-irradiation

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Publication number
CA1125449A
CA1125449A CA332,558A CA332558A CA1125449A CA 1125449 A CA1125449 A CA 1125449A CA 332558 A CA332558 A CA 332558A CA 1125449 A CA1125449 A CA 1125449A
Authority
CA
Canada
Prior art keywords
article
hindered amine
irradiation
amine
carbon atoms
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA332,558A
Other languages
French (fr)
Inventor
Martin G. Rayner
Colin A. Harris
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Imperial Chemical Industries Ltd
Original Assignee
Imperial Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Imperial Chemical Industries Ltd filed Critical Imperial Chemical Industries Ltd
Application granted granted Critical
Publication of CA1125449A publication Critical patent/CA1125449A/en
Expired legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/143Stabilizers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/17Amines; Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3412Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
    • C08K5/3432Six-membered rings
    • C08K5/3435Piperidines

Abstract

ABSTRACT OF THE DISCLOSURE
Polyolefin articles, especially polypropylene hypodermic syringes are made more resistant to the yellow discolouration and embrittlement which accompanies sterilisation by gamma-irradiation by the addition to the polyolefin of a heterocyclic hindered amine.

Description

~lZ~ g POLYOLEFIN ARTICLES STERILISABLE BY GAM~-IRRADIATION
This invention relates to polyolefin articles, especially polypropylene hypodermic syringe components which are suitable for sterilisation by gamma-irradiation from a cobalt-60 source.
Polypropylene syringes have been in use for many years (see British patent specification 1 050 802 published in 1966) and have been sterilised by gamma-irradiation even though this causes yellow discolouration and/or embrittlement of the syringe. Plester reports (see "Bio-Medical Engineering" September 1970, pages 443 to 447) that polypropylene is of only "borderline"
suitability for such use and accordingly many attempts have been made to alleviate the problem. Nevertheless, the problem has persisted and was discussed and left unsolved by Williams et al in "Radiation Physics and Chemistry", Volume 9, pages 445 to 454, published in 1977.
It has now been discovered that polyolefins containing certain hindered amines are more resistant to the discolouration which occurs as a result of gamma-irradiation. Typical hindered amines are described in West German patent specifications 2 204 659 and 2 319 816, published in 1972 and 1973 respectively.
Accordingly, this invention provides an article of medical (including hospital) ware sterilisable by gamma-irradiation from a cobalt-60 source and made from a composition comprising a crystalline polymer of an aliphatic alpha-olefin characterised in that the composition comprises from 0.01 to 2 (preferably 0.08 to 0.3)% by weight of the polymer of a hindered amine or its salt, N-oxide, N-hydroxide or N-nitroxide wherein the amine nitrogen is contained in a carbon-nitrogen-carbon chain which forms part of a non-aromatic heterocyclic ring and wherein each of the two carbon atoms of the chain is bonded to two same or different lower alkyl groups each ll~Z~ 9
- 2 - 30341 c:ontaining 1 to 12 carbon atoms or to an alicyclic group c:ontaining 4 to 9 carbon atoms which groups sterically hinder the amine. In general, the articles can receive a radiation dose of 5.0 Mrad from a cobalt-60 source and then have a discolouration factor (as hereinafter defined) of better than 0.750 (often better than 0.800) two weeks after irradiation and an oven life in air at 150C of at least 6 and often over 10 days in sections 3.17 mm thick.
The hindered amines preferably comprise a 5- or 6-memhered heterocyclic ring containing the hindered amine nitrogen and optionally another hetero atom preferably nitrogen or oxygen. If the hindered amine is a tertiary amine, the tertiary group may be, for example, an optionally substituted alkyl, aralkyl, alkaryl or alicyclic group containing 1 to 12 carbon atoms and one or more of the substituents may be hindered amines so that the tertiary group may be used to link a plurality of hindered amines. m e hindering groups are preferably alkyl groups containing 1 to 4 carbon atoms and most preferably all four groups are methyl. The most preferred hindered amines comprise 2,2,4,4-tetramethyl piperidine derivatives.
The hindered amine is preferably bonded to a carrier moiety which should have little if any inhibiting effect on the chemical activity of the hindered amine.
Reasonably inert carriers include aromatic compounds ~for example those based on the benzene, imidazole or triazine rings), saturated hydrocarbon compounds, esters or amides of carboxylic acids, ketones and ether, thioether, sulphinyl or sulphone groups. Preferably, in order to reduce the extractability of the hindered amines from polyolefins, the carriers can be used to link together a plurality of hindered amines and hence the tertiary groups may be regarded as carriers too.
Examples of hindered amines linked by diesters or ketones include:

1~2~449
- 3 - 30341 a) di-(2,2,6,6~tetramethyl-4-piperidyl) sebacate (see formula I) where it is the sebacate which is the carrier, b) di-(2,2,6,6-tetramethyl-4-piperidyl) 1-~3,5-ditertiarybutyl-4-hydroxyphenylmethyl)-1,1-pentanedicarboxylate (see formula II) where it is the pentanedicarboxylate which is the carrier, c) the condensate of succinic acid and N-(2-hydroxypropyl)-2,2,6,6-tetramethyl-4-hydroxypiperidine (see formula III) where both the succinate moiety and the tertiary propoxy groups combine to form carriers, The condensate preferably contains 6 to 20 hindered amine groups, and d) 1,4-di-(2,2,6,6-tetramethyl-4-piperidyl)-2,3-butanedione (see formula IV) where it is the butanedione which is the carrier.
The polyolefin can be, for example, a homopolymer of ethylene (low or high density polyethylene), propylene, butene-l or 4-methyl-pentene-1 or a copolymer of two or more of these monomers. Preferred copolymers are copolymers of propylene and either from 7 to 20% (by weight of the copolymer) of ethylene when made by injecting ethylene into the latter stages of an otherwise homopolymerisation of propylene or from 0.5 to 10% of ethylene when made by random copolymerisation. Copolymers of ethylene with up to 30% of vinyl acetate, methyl, ethyl or butyl (including tertiary butyl) acrylates or methacrylates or acrylic or methacrylic acids may also be used. Preferably, the polyolefins have melt flow indexes of from 0.1 to 25 g/10 minutes when measured according to British Standard 2782 Part 1/105C of 1970 using a 2.16 kg load at 230C in the case of polymers containing a major amount of polymerised propylene and at l9QC in all other cases. Added rubbers improve impact strength.

~ZS449 ~ 4 ~ 30341 The composition may contain stabilising amounts (e.g.
0.01 to 2% by weight of the polymer) of light stablisers (e.g. benzotriazoles) and~or phenolic antioxidants of the kind used in polyolefins, for example, n-octadecyl 3-(3,5-ditertiarybutyl-4-hydroxyphenyl) propionate. However, phenolic antioxidants may aggravate discolouration so their use may entail sacrifice of some of the improvement in discolouration. The compositions may also contain stabilising amounts of sulphur compounds of the type known to synergise with phenolic antioxidants in polyolefins, for example, long chain (e.g. ~10 to C22) mercap and sulphides but the preferred compounds are dialkyl thiodialkanoates especially when the alkyl groups contain from 10 to 22 carbon atoms and the alkanoic acids contain from 2 to 6 carbon atoms. Specific examples are dilauryl and distearyl thiodipropionate. The compositions preferably contain from 0.01 to 10% (usually 0.1 to 0.5%) by weight of organic sulphur compound. Other conventional additives such as pigments or moulding aids may be used.
Articles of sterilisable medical ware according to this invention include syringe components (such as barrels, plungers and needle hubs), catheters, cannulae and prosthetic devices and also wrappings for such articles.
The invention is illustrated by the following examples of which A to I are comparative.
EXAMPLES A TO I AND 1 to 3 Using a high speed powder mixer, powdered propylene homopolymer having a melt flow index of 8 g/10 minutes was mixed with 0.2% by weight of powdered calcium stearate and various amounts of various powdered additives as specified in Table 1. (The percentages specified in Table 1 and of calcium stearate are based on the weight of the polymer).
Each mixture of powders was heated to 225C to melt the polymer and the melt was converted to granules. Each l~lZ~

batch of granules was injection moulded into discs 3.17 mm thick and 11.4 cm in diameter.
Sample discs were retained as controls and the rest were irradiated at 2.5 or 5.0 Mrad using a cobalt-60 source. The irradiated discs were divided into three groups. The first group were kept under ambient conditions for 2 weeks and then their discolouration factors were measured. They were then kept under ambient conditions for a period of three months after irradiation and then their discolouration factors were measured again.
The second group of discs were kept under ambient conditions for 4 weeks and then placed in an air-circulating oven maintained at 100C for three days. On removal from the oven and cooling to ambient temperature, the discolouration factors of the discs were measured.
The third group of discs were put into an air-circulating oven maintained at 150C and the time taken for them to embrittle (i.e. for surface cracking to appear) was noted. All the results are shown in Table 2.
"Discolouration factor" is measured using a 'Colormaster' differential colorimeter as supplied by the Manufacturers, Engineering and Equipment Corporation of Warrington, Pennsylvania/ USA.
A beam of blue light from the 'Colormaster' was shone onto a white surface at an angle of incidence af q5~ so as to illuminate an area of the surface. The intensity of light leaving the illuminated area in a direction normal to the surface was registered by the 'Colormaster'. A
disc 3.17 mm thic~ was then placed over the illuminated area and was compared by the 'Colormaster'. The procedure was repeated using red light and the ratio of loss of intensity of blue light to loss of intensity of red light as compared by the 'Colormaster' was calculated. This ratio is defined as the "discolouration factor".

~25449 The higher the discolouration factor, the lower is the yellow discolouration of the sample. Therefore, it will be seen that in general the least yellow discolouration occurred in Examples 1, 2, 3 and A, but in the case of A, the brittleness of the sample was unacceptable.

Example % by weight % by weight % by weight antioxidant thioester other *additive B _ 0.3 _ C 0.1 0.3 D 0.2 0.5 E 0.1 0.3 0.3a F 0.1 0.3 O.lb G 0.1 0.3 O.lc H 0 1 0.3 O.ld .
I Proprietry Composition _ _ 1 0 1 _ 0 2e 3 0.1 _ 0.2g *Additives a = di-benzylidene sorbitol.
b = a mixture of tri-mono and tri-di-nonyl phenyl phosphite containing 1% by weight (of the weight of the phosphite) o~ tri-isopropanol amine.
c = tris-(2,4-ditertiary butyl phenyl) phosphite.
d = a proprietry organic phosphonite.
e = as formula III.
f = as formula II.
g = as formula I.

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Claims (6)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. An article of medical ware sterilisable by gamma-irradiation from a cobalt-60 source and made from a composition comprising a crystalline polymer of an aliphatic alpha-olefin wherein the composition comprises from 0.01 to 2% by weight of the polymer of a hindered amine or its salt, N-oxide, N-hydroxide or N-nitroxide wherein the amine nitrogen is contained in a carbon-nitrogen-carbon chain which forms part of a non-aromatic heterocyclic ring and wherein each of the two carbon atoms of the chain is bonded to two same or different lower alkyl groups each containing 1 to 12 carbon atoms or to an alicyclic group containing 4 to 9 carbon atoms which groups sterically hinder the amine.
2. An article as claimed in claim 1 wherein the hindered amine comprises a 6-membered heterocyclic ring.
3. An article as claimed in claim 2 wherein the hindered amine is carried by a carrier comprising a dicarboxylate.
4. An article as claimed in claim 2 wherein the hindered amine is carried by a carrier comprising a triazine ring.
5. An article as claimed in claim 2 wherein the hindered amine is carried by a carrier comprising a diketone.
6. An article as claimed in Claim 1, 2 or 3 wherein the article is a component for a hypodermic syringe.
CA332,558A 1978-07-25 1979-07-25 Polyolefin articles sterilisable by gamma-irradiation Expired CA1125449A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB7831086 1978-07-25
GB31086/78 1978-07-25

Publications (1)

Publication Number Publication Date
CA1125449A true CA1125449A (en) 1982-06-08

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ID=10498655

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Application Number Title Priority Date Filing Date
CA332,558A Expired CA1125449A (en) 1978-07-25 1979-07-25 Polyolefin articles sterilisable by gamma-irradiation

Country Status (9)

Country Link
EP (1) EP0007736B1 (en)
JP (1) JPS6029501B2 (en)
AT (1) ATE4992T1 (en)
AU (1) AU528404B2 (en)
CA (1) CA1125449A (en)
DE (1) DE2966294D1 (en)
DK (1) DK301979A (en)
IE (1) IE48527B1 (en)
NZ (1) NZ191075A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5417969A (en) * 1991-09-20 1995-05-23 Baxter International Inc. Process for reducing the thrombogenicity of biomaterials

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57179234A (en) * 1981-04-28 1982-11-04 Nippon Chibagaigii Kk Radiation resistant polyolefin composition
FR2512453B1 (en) * 1981-09-07 1988-07-29 Toa Nenryo Kogyo Kk POLYOLEFINIC COMPOSITION HAVING IMPROVED RESISTANCE TO RADIATION AND ITS USE FOR MEDICAL INSTRUMENTS
JPS5842638A (en) * 1981-09-07 1983-03-12 Toa Nenryo Kogyo Kk Polypropylene composition having improved radiation resistance
JPS5849737A (en) * 1981-09-19 1983-03-24 Mitsubishi Petrochem Co Ltd Polyolefin composition with resistance to gamma ray irradiation
EP0078603A1 (en) * 1981-10-12 1983-05-11 Imperial Chemical Industries Plc Polyolefin compositions and articles sterilisable by irradiation
CA1207481A (en) * 1982-02-23 1986-07-08 Joel L. Williams Radiation stabilization of polymeric material
US4507415A (en) * 1982-03-27 1985-03-26 Terumo Kabushiki Kaisha Medical articles
EP0155912A3 (en) * 1984-03-20 1986-06-04 Ciba-Geigy Ag Radiation-stabilized polymer compositions
US4888369A (en) * 1987-01-21 1989-12-19 Himont Incorporated Polypropylene composition resistant to high energy radiation, and radiation sterilized articles therefrom
US4797438A (en) * 1987-05-11 1989-01-10 The B. F. Goodrich Company Stabilized gamma-irradiated polypropylene and sterilizable articles thereof
JPH0663119U (en) * 1991-06-21 1994-09-06 株式会社アイディ Sheet-shaped adsorbent
FI94138C (en) * 1992-01-10 1995-07-25 Borealis Holding As Polymer composition comprising sterilization by radiation and process for its preparation
EP0735089B1 (en) * 1995-03-31 2004-09-22 Basell North America Inc. Polyolefin compositions resistant to high energy radiation, and articles produced therefrom
CN106751158B (en) * 2016-12-01 2019-05-28 北京化工大学 A kind of radiation resistance high molecular material and its preparation method and application

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US3537967A (en) * 1966-07-29 1970-11-03 Dart Ind Inc Radiation sterilized,thiodipropionic acid ester stabilized,propylene polymers
US3640928A (en) * 1968-06-12 1972-02-08 Sankyo Co Stabilization of synthetic polymers
US3758273A (en) * 1970-04-03 1973-09-11 Gillette Co Processes for sterilizing polypropylene objects
BE792043A (en) * 1971-11-30 1973-05-29 Ciba Geigy PIPERIDINE DERIVATIVES USED TO STABILIZE ORGANIC MATERIALS
DE2661090C2 (en) * 1975-11-07 1990-02-08 Ciba-Geigy Ag, Basel, Ch
CH597298A5 (en) * 1975-11-07 1978-03-31 Ciba Geigy Ag (4)-Piperidyl hydroxybenzyl-malonates and -malonamides
CH597297A5 (en) * 1975-11-07 1978-03-31 Ciba Geigy Ag (4)-Piperidyl hydroxybenzyl-malonates and -malonamides
CH626109A5 (en) * 1976-05-11 1981-10-30 Ciba Geigy Ag

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5417969A (en) * 1991-09-20 1995-05-23 Baxter International Inc. Process for reducing the thrombogenicity of biomaterials

Also Published As

Publication number Publication date
AU528404B2 (en) 1983-04-28
IE48527B1 (en) 1985-02-20
DE2966294D1 (en) 1983-11-17
JPS5519199A (en) 1980-02-09
AU4913079A (en) 1980-01-31
ATE4992T1 (en) 1983-10-15
DK301979A (en) 1980-01-26
IE791326L (en) 1980-01-25
EP0007736B1 (en) 1983-10-12
JPS6029501B2 (en) 1985-07-11
NZ191075A (en) 1981-12-15
EP0007736A1 (en) 1980-02-06

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