CA1162266A - Switching cable assembly - Google Patents

Switching cable assembly

Info

Publication number
CA1162266A
CA1162266A CA000380451A CA380451A CA1162266A CA 1162266 A CA1162266 A CA 1162266A CA 000380451 A CA000380451 A CA 000380451A CA 380451 A CA380451 A CA 380451A CA 1162266 A CA1162266 A CA 1162266A
Authority
CA
Canada
Prior art keywords
power
receptacle
contacts
housing
plug
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000380451A
Other languages
French (fr)
Inventor
Willard R. Garnett
Robert L. Scofield
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Emerson Electric Co
Original Assignee
Emerson Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Emerson Electric Co filed Critical Emerson Electric Co
Application granted granted Critical
Publication of CA1162266A publication Critical patent/CA1162266A/en
Expired legal-status Critical Current

Links

Abstract

Abstract of the Disclosure In a lighting system in which each of a multiplicity of lighting fixtures has a receptacle containing a multiplicity of electrical contacts, a switching cable assembly is provided. A
pass-through power plug of the assembly has a housing, a stem connector projecting from the housing with a multiplicity of electrical contacts adapted to mate with complementary contacts in the fixture receptacle, a power-in receptacle mounted in the power plug housing and a power-out receptacle mounted in the housing, and electrical conductors electrically connected, mediately or immediately, to and between contacts of the power-in receptacle, contacts of the power-out receptacle and contacts of the stem connector, the stem connector and its complementary fixture receptacle constituting the means for mounting the plug on the system. A switch cable boss in the housing accommodates electrical conductors electrically connected to the electrical conductors between contacts of the power-in receptacle and contacts of the stem connector.

Description

226~

Backyround_of the Invention The switching cable assembly of this invention is designed particularly for use wi~h lighting syste~s of the sort illustrated in Quin U. SO patent NoO 4,134,045, in which fixtures are provided with receptacles adapted to receive connectors of flexible plug-in power and connecting cables. In the commercial devices now available, separate swi~ch tap boxes and switch tap cable are usedl $he switch ~ap boxes being separately mounted and a branch circuit cable between the switch tap box and the first luminaire to be switched being required. Furthermore, Tee junctions have required separate junction boxes, separately mounted.
One of the objects of this~invention is to provide a simple, relatively inexpensive cable assembly that eliminates the need for separately mounted switch tap boxes, Tee junction boxes, and branch circuit cables.
Another object is to provide such an assembly that is easily installed.
Another object is to provide an assembly that is securely mountable and sufficiently stable to receive connecting cables.
Still another object is to provide an assembly having a low installed profile to avoid the need for excessive space above suspended ceilings.
Other objects will become apparent to those skilled in the art in the light of the following description and accompanying drawing.
2 ~`~
Summary of the Invention In accordance with this invention, generally stated, in a licJhting system in which each of a multiplicity of light-ing fixtures has a receptacle containing a multiplicity of electrical contacts, a switching cable assembly is provided.
A pass-through power plug of the assembly has a housing, a stem connector projecting from the housing with a multiplicity of electrical contacts adapted to mate with complementary contacts in the receptacle, a power-in receptacle mounted in the housing and a power-out receptacle in the housing, and electrical conductors electrically connected, mediately or immediately, to and between contacts of the power-in recepta-cle, contacts of the power-out receptacle and contacts of the stem connector, the stem connector and its complementary fixture receptacle preferably con~stituting the means for mounting the plug on the system. In a preferred embodiment, a switch cable boss in the housing accommodates electrical conductors to be electrically connected to the electrical conductors connected between contacts of the power-in recep-tacle and contacts of the stem connector. Also preferably, the power-in, power-out and stem connector receptacles lie substantially in a common plane.

In the drawing, Figure 1 is a view in perspective of one illustrative embodiment of pass-through power plug of the switching cable of this invention;
Figure 2 is a view in perspective of a part of the housing of the plug of Figure 1, without a cover;
Figure 3 is a fragmentary sectional view taken along the line 3-3 of Figure 2, with a cover plate, grounding screw and ground wire in position;

~ ~ 62~

Figure 4 is a view in side elevation on a reduced scale of the side of the pass-through power plug opposite the one shown in Figure ~;
Figures 5~ 6, 7 and 8 are somewhat diagrammatic views of various different circuit arrangements, illustrating internal wiring to accommodate different lighting system arrangements;
Figure 9 i5 a somewhat diagrammatic view showing the conventional arrangement of lighting fixture with switch connection;
lo Figure 9A is a somewhat diagrammatic view corresponding to the view shown in Figure 9, showing the arrangement of lighting fixture with switch connection employing the switching cable assembly of this invention;
Figure 10 is a somewhat diagrammatic view showing the conventional arrangement of lighting fixtures with Tee junction;
Figure lOA is a somewhat diagrammatic view corresponding to the view shown in Figure 10, showing the arrangement of lighting fixture with switch connection emoloying the switching cable assembly of this invention; and Figure 11 is a somewhat diagrammatic view of a lighting system employing the switching cable assembly of this invention.
Description of the Preferred Embodiment Referring now to the drawing, and particularly to Figures 9, 10, and 11, reference numeral 1 indicates a conventional system employing lighting f ixtures (luminaires) and cables of the type shown and described in U.S. patent No.
4,134,045, and presently sold commercially by the Day-Brite Lighting Division of Emerson Electric Co~ under the trademark 1 ~ ~2~

ELECTR0/CONNECT. In Figure 9, the system 1 is shown as a single luminaire, with a switch 5~ which, in the conventional system shown, requires a separate switch box 50 and branch circuit cable 55. In Figure 9A, a system corresponding to the system 1 but utilizing the switching cable assembly of this invention is shown. It will be seen that the system shown in Figure 9A
requires neither separate switch box 50 nor brar.ch circuit cable 55. In Figure 10, a system ~ is shown in which a separate junction box 51 is used at a ~ee junction to feed a fixture 10 lo rnounted at right angles to a pair of flxtures in series. In Figure lOA, a system corresponding to the system 2 but utilizing the switching cable assembly of this invention is shown. It will be seen that no separate junction box 51 is required.
In Figure 11, a lighting system utilizing the switching cable assembly of this invention shows three fixtures 10 in line, and one at right angles. For convenience of illustration, the three fixtures in line are designated 14, 15 and 16, and the one at right angles, as 17.
In all of the fixtures 10 there are power-in fixture receptacles 11, typically of the type shown in Figure 3 of U. S.
patent No. 4,134,045, with electrical contacts 12, and power-out fixture receptacles 21, with electrical contacts 22. In both of the systems, conventional and new, power is supplied from a power source through a power cable 30 equipped with a connector plug, and to fixtures electrically connected to the first luminaire through connecting cable 40r equipped with connector plugs at both ends, again as illustra~ed in V. S. patent No. 4,134,045.

l :1 6~2~6 Referring now ~o Figures 1 through 4, reerence numeral 60 ind;cates one embodiment of switching cable assembly of this invention. The assembly 60 includes a pass-through power plug 61 and switcll cable 161 which, in Figure 1, is shown as including armored cable 162 and electrical conductors 163.
The pass~through power plug ~ includes a die cast housing box 62, a sheet metal cover plate 105, a power-in receptacle 120, a power-out receptacle 121, and a stem plug receptacle 122.
lo The housing box 62 has a "bottom" wall 64 ~as viewed in Figure 2), a boundary wall 65, and inner locating walls 7~ and 73. The boundary wall 65 and inner locating wall 72 define by their uppermost edges a plane, to accommodate the substantially flat surface of the cover plate 105. The boundary wall 65 includes an uninterrupted upper wall 66. The rest of the boundary wall and the inner locating walls are interrup~ed to provide power-in receptacle openings 67 and power-out receptacle openings 68. The boundary wall 65, cover plate 105, which is shaped complementarily, and bottom wall 64 also define a stem 80, pro~ecting from the housing on the opposite side from and : perpendicularly to the upper wall 66. The stem 80 has an opening 81 in which the stem plug receptacle 122 is seated.
The housing hox bottom wall 64 has integral with it various mounting lugs 87 positioned to straddle, ;n the case of the stem plug receptacle, or engage one side, in the case of the power-in and power-out receptacles, ribs 88 molded on the receptacles In this embodiment, the bottom wall also has ~ ~ ~2~6~

rectangular openings 85 through it, between mounting lugs 87, to cage ribs B8 on the stem plug receptacle 122. All of the receptacle~ 120, 121 and 122 have ribs 88, interrupted through a center section, on both sides of the receptacle, but the receptacles 120 and 121 are caged by other means than openings.
Also integral with the bottom wall 64 are grounding wire posts 94 and 95, each with a slot 95 opening through and extending from the outer end of the post. A screw-receiving channel 97 extends the ~ength of the slot from the open outer end of the slot to a surface 98 defining the bottom of the slot 96.
The bottom surface 98 is depressed at its center, forming a shallow V, as shown particularly in Figure 3.
On the same side of the housing box 62 as the stem 80, but opening at right angles to the side walls of the stem 80, is a switch cable boss 90, opening through the boundary wall 65 below the receptacle opening 67 The switch cable boss 90 forms a seat 91 for one end of the armored cable 162, and a passage to the interior of the box 62 for electrical conductors to and from a switch 5.
The sheet metal cover plate 105 has grounding screw openings 107 coinciaent with the screw-receiviny channels 97 of the grounding wire posts 94 and 95, to admit grounding screws 110, and mounting screw holes to admit screws threaded into internally threaded screw bosses integral with the bottom wall of the housing box 62, as shown in Figure 1, to fasten the cover plate 105 to the ho~sing box. The cover plate 105 has rib-receiving openings 108 aligned with and oppositely disposed ~ ~ ~22~

from ~he openings 85 in the housing, and locating and mounting tabs 10~ lanced inwardly to straddle and embrace the sides of the ribs of receptacles 120 and 121 opposite the ribs on those receptacles that are mounted between long edges ~f the boundary wall and inner locating walls ~efining the receptacle openings 67 and 68. The cover plate is al~o dimpled to embrace and engage the part of the armored cable that is seated in the box seat 91.
The stem plug has a pair of resilient latching elements 115, from whicn detents 116 are lanced, as shown in Figure 1, and described and ill~strated in U. S. patent 4,134,045.
The power plug 61 can be pre-wired for any desired switching arrangement. The wiring diagrams of Figures 4 through 8 are merely illustrative. However, each of the wiring arrangements shown is characterized by a ground wire 100 which is preferably stiff and firmly secured to terminals in the receptacles 120 and 121 that are aligned with one another and with the slot 96 of grounding post 94~. The ground wire 100 then passes through the slot 96 and is held in tight mechanical and electrical contact with the screw 110 and the post 94 and in electrical contact with the cover plate 105, hence with the armored cable 162. A similar ground wire from the stem plug receptacle 122 is held in mechanical and electrical con~act in the slot 96 of the post 95.
Referring now to Figure 11, it can be seen that the sw;tching cable of assembly 60 of this invention can be used to provide either a simple switching function, by plugging in a pre-wired pass-through power plug, thus eliminating the necessity ~ 3 ~6 for a separate switch box and branch circuit cable, or it can be used to provide power to a luminare and a pass-through connection to another luminaire either in the same line or in a different brancht as in a corridor at right angles to the main line of fixturesO In Fisure 11, fvr example~ the luminaire 14 is switched, and the luminaire 15 will, because it is connected to the power-out receptacle of luminaire 14, be switched with the luminaire 14. The luminaire 17, at right angles to the first line of luminaires, is connected to the power-out receptacle of lo the pass-through power plug plugged into the luminaire 14 ? by way of its own pass-through power plug plugged into its power-in receptacle, which is, in turn, wired to permit luminaire 17 to be switched independently of the luminaire 14. By way of illustr3tion, the luminaire 16 is shown as connected to the power-out receptacle of the pass-throogh plug in the "corridor"
luminaire 17, by way of its own power plug wired for independent switching.
The stem of the power plug, with its wings or resilient elements 115, plugged into the power-in fixture receptacle, serves as the sole mounting means for the switching cable assembly.
It will be observed that the power-in, power-out and stem receptacles are in a single plane. The power plug projects, in its commercial form, no more than 3-1/2" above the fixture receptacle. If a fixture receptacle is oriented horizontally . rather than vertically, the power plug will require practically no head room beyond that required by the fixture receptacle. The planar arrangement provides a narrow, compact device.

2~

Numerous variations in the construction of the switching cable assembly of this invention, within the scope of the appended claims, will occur to those skilled in the art in t~e light of the foregoing disclosure. Merely by way of example, the pass-through power plug oan be provided without the switching cablel and may even have the seat 91 closed, for use as a pass-through plug alone, without switching. Such a construction may be useful in taking the place of a conventional Tee junction box, for example. The pass-through plug can even be wirecl only lo to a switch and the stem receptacle, if no pass-through power connection is to be made. The pass-through plug can be made in different shapes and sizes, and with different means for mounting the cover, and for mounting the receptacles. The housing box can be made differently than by die casting, and the cover plate can be made of something different from sheet metal. These variations are merely illustrative.

Claims (8)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. In a lighting system in which each of a multiplicity of lighting fixtures has a receptacle containing a multiplicity of electrical contacts, the improvement comprising a pass-through power plug comprising a housing, a stem connector projecting from said housing, said stem connector having a receptacle with a multiplicity of electrical contacts adapted to mate with complementary contacts in the receptacle mounted on a lighting fixture, a power-in receptacle mounted in said housing and having a multiplicity of electrical contacts accessible to and adapted to mate with complementary contacts of a plug-in connector of a power cable, a power-out receptacle mounted in said housing and having a multiplicity of electrical contacts accessible to and adapted to mate with complementary contacts of a plug-in connector of a connecting cable, said power-in, power-out and stem connector receptacles lying in a common plane, and electrical conductors electrically connected mediately or immediately to and between contacts of the power in receptacle and contacts of the power-out receptacle and contacts of the stem connector receptacle, said stem connector and its complementary fixture receptacle constituting the sole mounting means of said plug on said system.
2. A pass-through power plug comprising a housing, a stem connector projecting from said housing, said stem connector having a multiplicity of electrical contacts adapted to mate with complementary contacts in a receptacle mounted on a lighting fixture, a power-in receptacle mounted in said housing and having a multiplicity of electrical contacts accessible to and adapted to mate with complementary contacts of a plug-in connector of a power cable, a power-out receptacle mounted in said housing and having a multiplicity of electrical contacts accessible to and adapted to mate with complementary contacts of a plug-in connector of a connecting cable, electrical conductors electrically connected mediately or immediately to and between contacts of the power-in receptacle and contacts of the power-out receptacle and contacts of the stem connector, and means in said housing for mounting electrical switch conductors electrically connected to said electrical conductors connected between contacts of the power-in receptacle and contacts of the stem connector.
3. The power plug of claim 2 which comprises an open-topped box with a bottom wall and an interrupted boundary wall, said box being shallow as compared with its height and length, a stem part, housing said stem connector, integral with and projecting from one side of said box, said stem part having an opening defined by edges of said box and said boundary wall being interrupted on opposite sides of said box to define power in and power out receptacle openings through said box defined by edges of said boundary wall perpendicular to the surfaces defining the open end of said stem, and a grounding post integral with the inner surface of said bottom wall, said grounding post having a slot extending from the outer end of said post toward but short of said bottom wall, defined by surfaces perpendicular to the surfaces defining the receptacle openings.
4. The device of claim 3 wherein a wall defining the bottom of the slot in the grounding post is depressed intermediate its ends.
5. The device of claim 3 wherein the slot defining surfaces define a screw-receiving and locating channel in the grounding post, a cover plate, having a grounding screw hole coincident with an open end of said screw-receiving and locating channel, and a grounding screw extending through said hole and into engagement with surfaces defining the said screw-receiving and locating channels.
6. The device of claim 3 including receptacles mounted in said receptacle openings, said receptacles having electrical contacts, and a ground wire between electrical contacts in oppositely disposed receptacles, extending through the slow.
7. The device of claim 6 including a sheet metal cover having a grounding screw hole coincident with said screw-receiving and locating channel in said grounding post, and a grounding screw extending through said hole and into engagement with said ground wire and said cover to provide mechanical and electrical connection between said ground wire and said cover.
8. The device of claim 2 wherein the means for mounting the electrical switch conductors includes a switch cable boss integral with said housing.
CA000380451A 1980-07-14 1981-06-23 Switching cable assembly Expired CA1162266A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US16792480A 1980-07-14 1980-07-14
US167,924 1988-03-14

Publications (1)

Publication Number Publication Date
CA1162266A true CA1162266A (en) 1984-02-14

Family

ID=22609379

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000380451A Expired CA1162266A (en) 1980-07-14 1981-06-23 Switching cable assembly

Country Status (2)

Country Link
JP (1) JPS5749180A (en)
CA (1) CA1162266A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4775802A (en) * 1986-05-08 1988-10-04 Comstock Canada Modular interconnecting wiring system with molded mating components

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4775802A (en) * 1986-05-08 1988-10-04 Comstock Canada Modular interconnecting wiring system with molded mating components

Also Published As

Publication number Publication date
JPS5749180A (en) 1982-03-20

Similar Documents

Publication Publication Date Title
US5135411A (en) Multiple outlet receptacle and mountings therefor
US4978318A (en) Multiple outlet receptacle and mountings therefor
US5702176A (en) Modular connector device
US8062072B2 (en) Tamper resistant convenience outlet
US6497592B1 (en) Voltage terminal connector assembly
US6443783B1 (en) Electrical terminal connector
US4828513A (en) Electrical housing assembly for removable placement on a table top
US3609647A (en) Electrical receptacle
US6923663B2 (en) Triplex receptacle
US4308418A (en) Arrangement for hard wiring movable room divider panels
US3295093A (en) Electric power distribution conduit accessible for connection thereto along substantially its entire length
US4071696A (en) Telephone wall jack cover
US5789702A (en) Modular component of appliance housing
US3950053A (en) Assembling unit for modular electrical apparatus
US4502744A (en) Switching cable assembly
RU2388120C2 (en) Component of junction box and screw-free connector
US4470656A (en) Connector assembly for undercarpet communication cable and power cable
GB2245433A (en) Electric track
US4437725A (en) Junction connections for modular wiring systems
CA1162266A (en) Switching cable assembly
US4618741A (en) Adaptor for connecting raceway trunking to a box for electrical components, and the adaptor and box in combination
US2932000A (en) Housing unit and mounting means
US4738634A (en) Electrical wiring apparatus
AU677737B2 (en) Multisocket module for socket outlets
US3416124A (en) Lamp holder

Legal Events

Date Code Title Description
MKEX Expiry