CA1190565A - Catalytic hydrogenation of di(4-aminophenyl)methane - Google Patents

Catalytic hydrogenation of di(4-aminophenyl)methane

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Publication number
CA1190565A
CA1190565A CA000400847A CA400847A CA1190565A CA 1190565 A CA1190565 A CA 1190565A CA 000400847 A CA000400847 A CA 000400847A CA 400847 A CA400847 A CA 400847A CA 1190565 A CA1190565 A CA 1190565A
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CA
Canada
Prior art keywords
methane
weight
aminophenyl
trans
amount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000400847A
Other languages
French (fr)
Inventor
Gary F. Allen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bayer Corp
Original Assignee
Mobay Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mobay Corp filed Critical Mobay Corp
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Publication of CA1190565A publication Critical patent/CA1190565A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/68Preparation of compounds containing amino groups bound to a carbon skeleton from amines, by reactions not involving amino groups, e.g. reduction of unsaturated amines, aromatisation, or substitution of the carbon skeleton
    • C07C209/70Preparation of compounds containing amino groups bound to a carbon skeleton from amines, by reactions not involving amino groups, e.g. reduction of unsaturated amines, aromatisation, or substitution of the carbon skeleton by reduction of unsaturated amines
    • C07C209/72Preparation of compounds containing amino groups bound to a carbon skeleton from amines, by reactions not involving amino groups, e.g. reduction of unsaturated amines, aromatisation, or substitution of the carbon skeleton by reduction of unsaturated amines by reduction of six-membered aromatic rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/14The ring being saturated

Abstract

CATALYTIC HYDROGENATION OF
DI(4-AMINOPHENYL)METHANE
ABSTRACT OF THE DISCLOSURE
The present invention relates to an improved proc-ess for the catalytic hydrogenation of di(4-aminophenyl) methane to a liquid di(4-aminocyelohexyl) methane mixture containing from 15 to 40% by weight of the trans, trans isomer. The invention resides in the use of a ruthenium-on-alumina catalyst, the use of an aliphatic alcohol during hydrogenation and the use of ammonia during hydro-genation, with the hydrogenation being conducted under specific process conditions. The hydrogenation reaction is conducted for no more than about sixty minutes at a temperature of from 150 to 217°C and at a hydrogen pres-sure of at least 500 psi.

Description

-1 Mo-2230 CATALYTIC HYDROGENATION OF
DI(4-AMINORHENYL)METHANE
BACKGROUND OF THE INVENTION
In the production of di(4-aminocyclohexyl) methane by the catalytic hydrogenation of di(4-aminophenyl)methane, essentially three skereoisomers are produced:
2 ~ ~ CH2 ~ ~ WH2 CIS CIS

2 ~ / 2 ~ IH~2 CIS TRANS

H ~ CH2 \ / H

TRANS TRANS

It is known in the art that in order to produce a corresponding isocyanate (via the known phosgena-tion process) which is liquid and storage stable at room temperature (i.e., from 20 to 25C), the mixture of amine stereoisomers used for phosgenation must contain the trans, trans stereoisomer in relatively narrow amounts (typically from 15 to 40~ by weight).

Mo-2230 ~9~

Numerous techniques are known in the art for the production of amine mixtures containing the requisite amount of the trans, trans isomer. Typical of these known techniques are those described in U.S.
Patent Numbers 3,153,088; 3,155,724; 3,393,236;
3,644,522; 3,711,550 and 3,766,272. These known techniques generally require the separation of an amine mixture containing the re~uisite amount of the trans, trans isomer from an amine mixture formed after hydrogenation and containing around 50% by weight of the trans, trans isomer. Processes are known in the art for the production of a di(4-aminocyclohexyl)methane mixture containing the requisite amount of the trans, trans isomer directly rom di(4-aminophenyl)methane without the need for an inter-mediate separation step (see, e.g., U.S. Patent Number 2,606,928); however, ~he rates of reaction are much too slow for commercial application.
Numerous processes are known in the art for the production of di~4-aminocyclohexyl)methane from di(4-aminophenyl)methane via catalytic hydrogenation using supported and unsupported ruthenium catalysts.
Typical of these processes are those disclosed in U.S. Patent Numbers 2,494,563; 2,606,924; 2,606,928;
2,606,925; 3,347,917; 3,676,495; 3,959,374; 3,743,677;
3,914,307; 3,825,586; 3,636,108 and 4,161,492. While some of these processes yield an amine mixture containing the trans, trans isomer in an amount necessary to allow for the production of an isocyanate which is liquid and storage stable at room temperature, the rates of reaction are much too slow for commercial use.

Mo-2230 Ruthenium-based catalysts have also been described as being useful in the hydrogenation of (a) polycycloaromatic polyamines formed from aniline and formaldehyde (see U.S. Patent Number 4,226,737);
(b) 2,4-bis(p-aminobenzyl)aniline (see U.S. Patent Number 3,557,180); (c) 2,4'-diaminodiphenylmethane (see U.S. Patent Number 3,590,002); (d) tolylene diamine/formaldehyde condensates (see U.S. Patent Numbers 3,330,850 and 3,361,~14; and (e) di(4-nitrophenyl)~ethane (see U.S. Patent 3,742,049).However, none of these processes relate to the present problem, i.e., production of a di(4-amino-cyclohexyl)methane containing from 15 to 40~ by weight of the trans, trans isomer.
Finally, the use of a solvent and ammonia during the hydrogenation of di(4-aminophenyl)methane in the presence of a ruthenium catalyst is also known (see, eOg., U.S. Patent Numbers 3,347,917; 3,636,108 and 3,644,522). The '917 patent describes the hydrogenation of di(4-an~inophenyl)methane at temperatures of 180 to 300C and pressures above 500 psi in the presence of ruthenium, ammonia and solvent to obtain a high yield of di(4-aminocyclohexyl) methane rich in trans, trans isomer (i.e., above 45~
by weight). The '108 patent describes the hydrogena-tion of di(4-aminophenyl)methane at temperatures of from 100 to 300C and pressures in excess of 200 psi in the optional presence of ammonia and solvent and in the presence of a supported ruthenium catalyst which has been alkali moderated. In those examples of the '108 patent where the trans, trans content is described as being low (Examples 21, 22 and 27), neither organic solvent nor ammonia were used.
Finally, the '522 patent is similar to the '108 Mo-2230 patent except that the ruthenium catalyst used is supported on a specific substrate. Like the ']08 patent, where the trans, trans content is described as being low (Examples 17, 18 and 19), neither organic solvent nor ammonia were used.
DESCRIPTION OF THE I_VENTION
The present invention is directed to the discovery that liquid d1(4-aminocycloheYyl)methanes containing from 15~ to 40% by weight of the trans, trans isomer can be produced directly from di(4-aminophenyl)methane by hydrogenating in the presence of (i) a ruthenium-on~alumina catalyst, (ii) an aliphatic alcohol, and (iii) ammonia and under specific process conditions. Specifically, the hydrogen pressure must be at least 500 psi, the temperature must be from 150 to 217C, and the time of hydrogenation must not exceed about sixty minutes.
The ruthenium-on-alumina catalysts used in the present invention are well known in the art and are commercially available, and comprise elementary ruthenium deposited on an alumina carrier. The presently preferred catalyst is available from Engelhard and comprises 5~ by weigh~ ruthenium on an alumina carrier.
In conducting the process of the invention, the procedures commonly used in the art are employed, the only requirements being the presence of the alcohol and ammonia and the pressure, temperature and time conditions noted above.

Mo-2230 s The hydrogenation must be conducted in the presence of an aliphatic alcohol. The aliphatic alcohols used in the present invention include any Cl to C10 aliphatic alcohol. Suitable specifl~ d] cohols include methanol, 5 ethanol, n-propanol isopropanol and the like. The presently preferred solvent is methanol. The amount of alcohol must be at least 25% by weight based on the total weight of alcohol and starting diamine. The upper limit on the amount of solvent is dictated by the economics 10 of the process, and will generally not exceed 60% by weight based on the total weight of alcohol and starting diamine. The preferred range of alcohol is from 30% to 50% by weight based on the weight of alcohol and start-ing diamine.
~nonia must also be present during the hydrogen ation reaction. In general, the amount of ammonia used is such that the molar ratio of ammonia to starting diamine is fxom 0.5:1 to 10:1. The ammonia is prefer-ably used in an amount such that the molar ratio noted 20 is from 0.5:1 to 5:1 and most preferably about 1:1.
The higher amounts of ammonia noted are not generally preferred since higher pressures are generally neces-sary.
The amount of catalyst employed is such that the 25 amount of ruthenium is at least 0.05% by weight of the starting diamine, is preferably from 0.1% to 3% by ~eight, and is most preferably from 0.1% to I% by weight.
As noted~ the amount of catalyst should be at least 0.05~. Economics generally dictate the upper limit 30 since the catalyst is relatively expensive and since little practical advantage is gained by using relatively large amounts.
In general, the materials are mixed and added to the reactor in a batch process but, of course, a 35 continuous process ~ould also be used.
Mo-2230 ~6--The hydrogenation is conducted at a -temperature of from 150 to 217C, and preferably from 170 to 200C
The exact choice of temperatl7re in any given instance is a function of the reaction rate and the trans, trans content desired. In general, the higher the temperature, the faster the reaction rate and the higher the trans, trans content of the final product.
Thus, the tempexaturP will be generally selected within the range noted to yield the best balance of reaction time and trans, trans content.
The hydrogenation pressure employed in the process of the invention must be maintained at at least 500 psi, and will generally be from about 1500 psi to 4000 psi. of course, the pressures used are dependent on the equipment used and could be as high as 8000 psi or higher. In general r it has been found that the yield will increase with increasing pressure.

The progress of the hydrogenation reaction is followed readily by observation of the amount of hydrogen taken up by the reaction mixture and the hydrogenation is terminated at the point at which the theoretical quantity of hydrogen has been absorbed. In general, under the conditions noted, the total hydrogenation time will not exceed about sixty minutes and will typically be from about lO
to 50 minutes. Longer reaction times, particularly at higher temperatures, yenerally causes an increase in the trans, trans content. Following hydrogena-tion, the catalyst is separated from the solution of reduced material and the material is distilled to isolate the di(4-aminocyclohexyl)mathane.

Mo-2230 The invention is further illustrated, but is not intended to be limited by the following examples in which all parts and percentages are by weight unless other specified.
EXAMPLES

200 parts of di(4-aminophenyl)methane, 200 parts of a methyl alcohol solution which contained about 16 parts of ammonia, and the amount of catalyst noted in Table 1 were added to a high pressure autoclave.
The catalyst used was an Engelhard ruthenium-on-alumina catalyst containing 5~ ruthenium. The auto~
clave was sealed and pressurized to the pressure noted in Table 1, and the contents were heated to the temperatures noted in Table 1. The hydrogenation times were as set forth in Table 1. The contents of the autoclave were removed and vacuum filtered and then distilled to strip off the methyl alcohol and low boiling products. The resultant hydrogenated products (taken as overhead) were then analy~ed for yield and trans, trans content wlth the results being set forth in Table 1. Examples 6 and 11 through 14 are comparison examples and do fall under the scope of the present invention.

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E~

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r~

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Mo-2230

Claims (13)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A process for the catalytic hydrogenation of di(4-aminophenyl)methane to a liquid di(4-aminocyclo-hexyl)methane containing from 15% to 40% by weight of the trans, trans isomer comprising hydrogenating di(4-aminophenyl)methane in the presence of (i) a ruthenium-on-alumina catalyst, (ii) at least 25% by weight of an aliphatic alcohol, based on the weight of the total weight of the di(4-aminophenyl)methane and the alcohol, and (iii) ammonia, the amount of ammonia present being such that the mol ratio of ammonia to di(4-aminophenyl) methane is from 0.5:1 to 10:1, the hydrogenation being conducted at a hydrogen pressure of at least 500 psi, at a temperature of from 150°C to 217°C, and for a time not exceeding sixty minutes.
2. The process of Claim 1 wherein said alcohol contains from 1 to 10 carbon atoms.
3. The process of Claim 2, wherein said alcohol is methanol.
4. The process of Claim 1 wherein the amount of alcohol is from 25 to 60% by weight.
5. The process of Claim 4 wherein the amount of alcohol is from 30 to 50% by weight.
6. The process of Claim 1 wherein said mol ratio is from 0.5:1 to 5:1.
7. The process of Claim 6 wherein said mol ratio is about 1:1.
8. The process of Claim 1 wherein the amount of said catalyst is such that the amount of ruthenium is at least 0.05% by weight of the di(4-aminophenyl) methane.
9. The process of Claim 8 wherein the amount of ruthenium is from 0.1 to 3% by weight of the di(4-amino-phenyl)methane.
10. The process of Claim 9 wherein the amount of ruthenium is from 0.1 to 1% by weight of the di(4-amino-phenyl)methane.
11. The process of Claim 1 wherein the temperature is from 170 to 200°C.
12. The process of Claim 1 wherein the pressure is at least 1500 psi.
13. The process of Claim 1 wherein said time is between ten and fifty minutes.
CA000400847A 1981-06-01 1982-04-13 Catalytic hydrogenation of di(4-aminophenyl)methane Expired CA1190565A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US269,200 1981-06-01
US06/269,200 US4394523A (en) 1981-06-01 1981-06-01 Catalytic hydrogenation of di (4-aminophenyl) methane

Publications (1)

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CA1190565A true CA1190565A (en) 1985-07-16

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US (1) US4394523A (en)
EP (1) EP0066210B1 (en)
JP (1) JPS57203043A (en)
CA (1) CA1190565A (en)
DE (1) DE3260105D1 (en)

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US4448995A (en) * 1982-12-13 1984-05-15 Mobay Chemical Corporation Catalytic hydrogenation of di(4-aminophenyl)methane
US4754070A (en) * 1986-01-23 1988-06-28 Air Products And Chemicals, Inc. Hydrogenation of methylenedianiline to produce bis(para-aminocyclohexyl)methane
US5196594A (en) * 1988-01-14 1993-03-23 Miles, Inc. Process for the production of 4,4'-diamino-dicyclohexylmethane with a low trans-trans isomer content by the catalytic hydrogenation of 4,4'-diamino-diphenylmethane
US4960941A (en) * 1988-03-30 1990-10-02 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines to produce their ring hydrogenated counterparts
US5245082A (en) * 1990-09-06 1993-09-14 Bayer Aktiengesellschaft Process for the production of di-(4-aminocyclohexyl)-methane containing 15 to 25% by weight of the trans-trans isomer
US5214212A (en) * 1992-02-27 1993-05-25 Olin Corporation Promoters for hydrogenation of aromatic amines
US5550294A (en) * 1992-02-05 1996-08-27 Olin Corporation Method of increasing hydrogenation rate of aromatic amines
US5364971A (en) * 1993-08-25 1994-11-15 Texaco Chemical Inc. Decolorization of polyethylene polyamines using ruthenium
DE19533718A1 (en) * 1995-09-12 1997-03-13 Basf Ag Process for the hydrogenation of aromatic compounds in which at least one amino group is bonded to an aromatic nucleus
DE10119136A1 (en) * 2001-04-19 2002-11-14 Bayer Ag Ruthenium catalyst for the hydrogenation of diaminodiphenylmethane to diaminodicyclohexylmethane
US7049273B2 (en) * 2002-07-17 2006-05-23 Afton Chemical Intangibles Llc Hybridized olefin copolymer additives
US7743738B2 (en) * 2007-03-01 2010-06-29 Afton Chemical Corporation Scavenging phosphorus, sulfur, and lead from combustion exhaust using tungsten compounds and lubricant
US7794512B2 (en) * 2007-03-16 2010-09-14 Afton Chemical Corporation Supplying tungsten to a combustion system or combustion system exhaust stream containing iron
CN102093227B (en) 2011-01-07 2013-08-07 烟台万华聚氨酯股份有限公司 Method for producing 4,4'-diamino dicyclohexyl methane with low trans-trans isomer content
TWI534131B (en) 2014-11-27 2016-05-21 財團法人工業技術研究院 Catalyst and method for hydrogenation of 4,4'-methylenedianiline

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Publication number Publication date
US4394523A (en) 1983-07-19
EP0066210A1 (en) 1982-12-08
EP0066210B1 (en) 1984-04-11
DE3260105D1 (en) 1984-05-17
JPS57203043A (en) 1982-12-13

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