CA1231517A - Transparent iron oxide pigment - Google Patents

Transparent iron oxide pigment

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Publication number
CA1231517A
CA1231517A CA000491603A CA491603A CA1231517A CA 1231517 A CA1231517 A CA 1231517A CA 000491603 A CA000491603 A CA 000491603A CA 491603 A CA491603 A CA 491603A CA 1231517 A CA1231517 A CA 1231517A
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CA
Canada
Prior art keywords
compound
solvent
iron
amount
percent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000491603A
Other languages
French (fr)
Inventor
Arvind S. Patil
Louis J. Pepoy
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BASF Corp
Original Assignee
BASF Corp
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Filing date
Publication date
Application filed by BASF Corp filed Critical BASF Corp
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Publication of CA1231517A publication Critical patent/CA1231517A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • C01G49/06Ferric oxide (Fe2O3)
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/0015Pigments exhibiting interference colours, e.g. transparent platelets of appropriate thinness or flaky substrates, e.g. mica, bearing appropriate thin transparent coatings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/22Compounds of iron
    • C09C1/24Oxides of iron
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/60Optical properties, e.g. expressed in CIELAB-values
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C2200/00Compositional and structural details of pigments exhibiting interference colours
    • C09C2200/10Interference pigments characterized by the core material
    • C09C2200/1054Interference pigments characterized by the core material the core consisting of a metal
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C2220/00Methods of preparing the interference pigments
    • C09C2220/10Wet methods, e.g. co-precipitation

Abstract

TRANSPARENT IRON OXIDE PIGMENTS

Abstract of the Disclosure The present invention relates to a process for preparing transparent iron oxide pigments comprising reacting an iron compound, an ammonia releasing compound and water in a non-aqueous solvent in which both the iron compound and the ammonia releasing compound have appreciable solubility. The reaction is performed by refluxing this composition. Where a red pigment is desired, a high boiling alcohol may be employed whereby the refluxing is carried out above 200°C which thus converts the pigment to a red iron oxide pigment during the reflex step. In order to get a metallic finish, aluminum flake pigment may be added to a mixture of the iron compound and solvent prior to addition of the ammonia-releasing salt.

Description

TRANSPARENT IRON OXIDE PIGMENTS
Background ox the Invention The instant invention relates to transparent iron oxide pigments. More specifically, the instant invention relates to a process for substantially improving the transparency of such pigments.
Iron oxide pigments are found in nature as mineral deposits. There are three types of iron oxide pigments which are found in nature as mineral deposits. These are laminator hematite, and magnetites Laminate is yellow and has a chemical formula of Fox where x is an into-germ As can be seen from its formula, it is a hydrated iron(III~oxide. Hematite is red and has a chemical formula of Foe. It is an an hydrous iron(III)oxide. Magnetize is black and has a chemical formula of Foe. It is considered to be a spinet containing iron) and iron(III)ions.
In addition to the natural mineral deposits, iron oxide pigments can be obtained synthetically. The prior art preparation of iron oxide pigments is well known. Reference is made to various topics concerning iron oxide such as "Pigments (Inorganic)," pages 816-818, vol. 17, Encyclopedia of Chemical Technology, by Kirk-Othmer, 3rd Edition, published by John Wiley Sons. Synthetic methods for preparing iron oxide pigments generally involve the alkali precipitation of iron) compounds from a soluble iron)-~.;231~

salt and the oxidation of the precipitated iron) compound to an iron(III~oxide pigment slurry. The pigment produced by such methods corresponds to the yellow hydrated iron-(III~oxide previously described. The yellow pigment is recovered from the slurry by filtration, washing, and drying. The alkali precipitation must occur under acidic conditions; otherwise, dark brown or black undesirable color shades will be produced. Iron oxide pigments of various yellow shades can be prepared by controlling the temperature and rate of oxidation. Red, orange and other colors can be prepared by calcining the yellow pigments at high tempera-lures.
Iron oxide pigments which have an average particle size less than 0.1 micron are considered to be transparent because they can transmit visible light. Stated another way, "transparent pigment" is pigment having a majority of the particles smaller than the wavelength of light. Iron oxide pigments which have an average particle size greater than 0.1 microns and which cannot transmit visible light are considered to be opaque.
Yellow and red transparent iron oxides are used in combination with aluminum flake pigments to produce autumn-live metallic top coats. The metallic effect is dependent on the degree of transparency of the pigment.

I .7 Iron oxide pigments produced by the alkali precipitation of iron compounds from a soluble iron salt contain salts as a result of the hydrolysis reaction which have to be subsequently washed after the pigment is lit-toned. Also because of the high surface tension of the water, the pigment undergoes agglomeration during drying which makes the pigment hard to disperse. Accordingly, it is the purpose of the instant invention to provide a process for producing extremely fine iron oxide pigments. It is an additional purpose of the instant invention to be able to produce extremely fine red iron oxide pigments during the normal processing, i.e., a one-step reaction whereby the necessity of calcining the yellow iron oxide pigment to get red is eliminated. It is also a purpose of the instant invention to be able to produce a metallic pigment for automobile top coats whereby fracturing of the aluminum flake particles is minimized and the aluminum flake is included during the normal process to produce the yellow or red iron oxide pigment.
Summary of the Invention The present invention relates to a process for preparing transparent iron oxide pigments comprising reacting an iron compound, an ammonia releasing compound and water in a non-aqueous solvent in which both the iron compound and the ammonia-releasing compound have appreciable ~23~7 volubility. The reaction is performed by refluxing this composition. Where a red pigment is desired a high boiling alcohol may be employed whereby the refluxing is carried out above 200C which thus converts the pigment to a red iron oxide pigment during the reflex step. In order to get a metallic finish, aluminum flake pigment may be added to a mixture of the iron compound and solvent prior to addition of the ammonia-releasing salt.
Description o the Preferred Embodiments The iron compounds that are the raw material for the instant invention can be any of the available and known iron salts such as ferrous and ferris sulfate and ferrous and ferris chloride. Ferrous chloride (Fake) is the preferred iron compound for the instant invention In a preferred embodiment the iron compound is mixed with the non-aqueou~ solvent in an amount of about 1 to 50 percent by weight of the solvent or to the limit of volubility. The optimum is about 15%. This composition is then heated to dissolve the iron compound after which the ammonia-releasing compound is added preferably in about stoichiometric amount. The amount of ammonia-releasing compound is about 1 to 20 percent by weight based on the weight of the solvent, optimum about 5 percent. A preferred ammonia-releasing compound is urea. Other suitable ammonia-releasing compounds include various aliphatic and aromatic ~3~LS~'7 asides, amide-nitrile, various ureides traction products of urea with various acid chlorides or anhydries) such as acetylurea. Particularly asides may be used for this purpose such as formamide, acetamide, propionamide, n-butylamide, n-Valeramide, strummed, benæamide, succinmide, and phthalimide. And even more particularly, cyanamide such as calcium cyanamide and other nitrites such as acetonitrile, n-valeronitrile, benzonitrile, p-tolunitrile.
Any polar solvent capable of dissolving the iron compound and the ammonia-releasing compound in equivalent quantities may be employed. Such solvents include various alcohols such as methyl ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, Natalie, n-octyl, n-decyl, n-dodecyl, n-tetra-decal, n-hexadecyl, n-octadecyl, isopropyl, isobutyl, sea-bottle, tert-butyl, isopentyl, Amy, tert-pentyl, cyclopean-tunnel, cyclohexanol, ally, crotyl, methylvinylcarbinol, bouncily ~-phenylethyl, ~-phenylethyl, diphenylcarbinol, triphenylcarbionol, cinnamyl, and glycols such as ethylene glycol, propylene glycol, 1,3-propanediol, glycerol and pentaerythritol. The solvent selected will depend on the iron salt employed, the ammonia-releasing compound and also on whether a yellow or red iron oxide is desired. The ammonia and iron salt are preferably reacted in statue-metric quantities since quantities other than these are uneconomic. Where the iron compound is a ferrous salt, the US

proper proportion is two moles of the ammonia released or 1 mole of urea per mole of ferrous ion. Where a ferris salt is employed, the proportion is 1.5 moles of urea or 3 moles of the ammonia released per mole of ferris ion. A small amount of water is then added and the composition relaxed for from 1 to 24 hours at the reflex temperature of the selected solvent. The amount of water is the stoichiometric amount necessary to produce the desired pimento It may range from about 0 to 5 percent based on the weight of the solvent. The yellow iron oxide pigment generally has a formula Fox. The amount of water added is preferably the stoichiometric amount to provide the desired amount of combined water. In general, it is preferred that the letter x have an average value of 1. For producing yellow iron oxide, a preferred solvent is ethanol which reflexes at from OWE to 80C. Where it it desired to produce a red pigment, a preferred solvent is decal alcohol which has a reflex temperature of 180 to 230C and the mixture should be heated to a temperature above 200C in order to get a red rather than a yellow iron oxide pigment. After refluxing, the product is washed with the non-aqueous solvent, lit-toned, and dried. Conventional filtration and drying equipment may be employed. In order to produce a metallic finish, aluminum flake pigment is added to the mixture of iron compound and solvent prior to the addition of the ammonia releasing salt.

~23~S~7 The non-aqueous solvent could also have some volubility for water. Once the iron salt and ammonia releasing compound are dissolved in the solvent the hydrol-Isis of the ferrous ion commences when urea releases the ammonium ion. Unlike the hydrolysis reaction in the presence of strong alkali such as sodium hydroxide or ammonium hydroxide, this reaction occurs slowly producing extremely fine particles of yellow iron oxide. Also the non-aqueous reaction affords quick filtering and drying of the pigment without causing any agglomeration and disperse ability problems that are characteristic of the aqueous system. No milling is thus necessary.
By suspending the aluminum flakes in the solvent prior to adding the ammonia releasing compound, iron oxide pigment can be deposited on the aluminum flakes. The resultant pigment can then be dispersed by a Cowls disk solver which is a gentler form of dispersion and less likely to have an undesirable effect upon the aluminum flake pigment.
The examples which follow provide details which will enable those of ordinary skill in the art to practice this invention. All parts are by weight and all tempera-lures are in degrees Centigrade throughout the application unless otherwise indicated.

~23~

Example 1 Three hundred ~300) milliliters of ethanol were placed in a three-neck 500 milliliter flask assembly equipped with a stirrer, thermometer, and a reflex con-denser. 45 grams of Fake were added followed by heating to 60C to dissolve the ferrous chloride, said heating being continued until a clear reddish solution is obtained. Urea in the amount of 15 grams was then added and hydrolysis began as soon as the urea was added since the ferrous chloride already contained some water. An add-tonal S milliliters of water was then added followed by refluxing for 3 hours. This was followed by filtration, washing the cake with 100 milliliters of alcohol and drying. About 18 grams of transparent yellow iron oxide was recovered.
Example 2 Example 1 was repeated with the exception that before adding the urea, one gram of aluminum flake pigment sold by the U. S. Bronze Company as 807 Grade was added.
The resultant pigment had a golden yellow color and could be dispersed with a Cowls dissolver to give a metallic color effect. After dispersing with the Cowls dissolver a pigment with a brilliant yellow metallic color was obtained.

Example 3 _ Three hundred t300) milliliters of decal alcohol were placed in a three-neck 500 milliliter flask assembly equipped with a stirrer, thermometer, and a reflex con denser. Ten grams of Fake were added and stirred followed by heating to 60C to dissolve the ferrous Shelley-ride, said heating being continued until a clear reddish solution was obtained. Urea in the amount of 15 grams was then added and hydrolysis began as soon as the urea was added since the ferrous chloride already contained some water. An additional 5 milliliters of water was then added followed by refluxing for 3 hours. The temperature was raised to 200C and held for 4 hours. This was followed by filtration, washing the cake with 100 milliliters of decal alcohol and drying. About 4 grams of transparent red iron oxide were recovered.
Example 4 Example 3 was repeated with the exception that before adding the urea, 0.5 gram of aluminum flake pigment sold by the U. S. Bronze Company as 807 Grade was added.
The resultant pigment was dispersed with a Cowls dissolver to give a metallic color effect. After dispersing with the Cowls dissolver a pigment with a brilliant yellow metallic color was obtained.

~3~L5~Lt7 Example S
Three hundred (300) milliliters of ethanol are placed in a three-neck 500 milliliter flask assembly equipped with a stirrer, thermometer, and a reflex con-denser. 48 grams of Phase HO are added followed by heating to 60C to dissolve the ferris sulfate, said heating being continued until a clear reddish solution is ox-twined. Urea in the amount of 15 grams is then added and hydrolysis begins as soon as the urea is added since the ferris sulfate already contains some water. An additional 5 milliliters of water is then added followed by refluxing for 3 hours. This is followed by filtration washing the cake with 100 milliliters of alcohol and drying. About 10 grays of transparent yellow iron oxide are recovered.

Claims (25)

The embodiments of the invention in which an exclusive privilege or property is claimed are defined as follows:
1. A process for preparing transparent iron oxide pigment comprising reacting an iron compound, an ammonia releasing compound and water in a non-aqueous solvent in which both the iron compound and ammonia releasing compound have appreciable solubility, and in which water has some solubility by refluxing for a period of about 1 to 24 hours.
2. The process of claim 1 wherein said refluxing is followed by washing with non-aqueous solvent, filtration and drying.
3. The process of claim 2 wherein the amount of iron compound is about 1 to 50 percent, the amount of said ammonia releasing compound is about 1 to 20 percent, the amount of water is about 0 to 5 percent, all based on the weight of the solvent.
4. The process of claim 3 wherein said iron compound is a ferrous compound and said ammonia releasing compound is urea.
5. The process of claim 4 wherein said iron compound is ferrous chloride.
6. The process of claim 4 wherein the mole ratio of released ammonia to ferrous ion is about 2:1.
7. The process of claim 3 wherein said iron compound is a ferric compound and said ammonia releasing compound is urea.
8. The process of claim 7 wherein said iron compound is ferric sulfate.
9. The process of claim 7 wherein the mole ratio of released ammonia to ferric ion is 3:1.
10. The process of claim 3 wherein said solvent is ethanol and the reflux temperature is from about 60 to 80°C.
11. The process of claim 1 wherein said solvent is a high boiling alcohol, the reflux step is carried out at a temperature of at least about 200°C and the product produced is a red iron oxide.
12. The process of claim 11 wherein said refluxing is followed by washing with non aqueous solvent, filtration and drying.
13. The process of claim 12 wherein the amount of iron compound is about 1 to 50 percent, the amount of said ammonia releasing compound is about 1 to 20 percent, the amount of water is about 0 to 5 percent, all based on the weight of the solvent.
14. The process of claim 13 wherein said iron compound is ferrous chloride and said ammonia releasing compound is urea.
15. The process of claim 14 wherein said solvent is decyl alcohol and the reflux temperature is from about 180° to 230°C.
16. The process of claim 1 wherein aluminum flake pigment is added to the solvent before the addition of the ammonia releasing salt.
17. The process of claim 16 wherein said refluxing is followed by washing with non-aqueous solvent, filtration and drying.
18. The process of claim 17 wherein the amount of iron compound is about 1 to 50 percent, the amount of said ammonia releasing compound is about 1 to 20 percent, the amount of water is about 0 to 5 percent, all based on the weight of the solvent.
19. The process of claim 18 wherein said iron salt is ferrous chloride and said ammonia releasing salt is urea.
20. The process of claim 18 wherein said solvent is ethanol.
21. The process of claim 1 wherein said solvent is a high boiling alcohol and said reflux step is carried out at a temperature of at least 200°C and where aluminum flake pigment is added to said solvent prior to the addition of the ammonia releasing compound.
22. The process of claim 21 wherein said refluxing is followed by washing with said solvent, filtration and drying.
23. The process of claim 22 wherein the amount of iron compound is about 1 to 50 percent, the amount of said ammonia releasing compound is about 1 to 20 percent, the amount of water is about 0 to 5 percent, all based on the weight of the solvent.
24. The process of claim 23 wherein said iron compound is ferrous chloride and said ammonia releasing compound is urea.
25. The process of claim 23 wherein said solvent is decyl alcohol and the reflux temperature is from about 180° to 230°C.
CA000491603A 1984-10-04 1985-09-26 Transparent iron oxide pigment Expired CA1231517A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US657,579 1984-10-04
US06/657,579 US4618375A (en) 1984-10-04 1984-10-04 Transparent iron oxide pigments

Publications (1)

Publication Number Publication Date
CA1231517A true CA1231517A (en) 1988-01-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA000491603A Expired CA1231517A (en) 1984-10-04 1985-09-26 Transparent iron oxide pigment

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US (1) US4618375A (en)
CA (1) CA1231517A (en)
DE (1) DE3534477A1 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3617430A1 (en) * 1986-05-23 1987-11-26 Merck Patent Gmbh PEARL PIGMENT
US4741781A (en) * 1986-10-29 1988-05-03 Mobay Corporation Iron oxide pigment suspensions and slurries
DE4217511A1 (en) * 1992-05-27 1993-12-02 Basf Ag Gloss pigments based on multi-coated platelet-shaped metallic substrates
DE4223383A1 (en) * 1992-07-16 1994-01-20 Basf Ag Glossy pigments with a coating containing metal sulfide
DE4421933A1 (en) * 1994-06-23 1996-01-04 Basf Ag Glossy pigments with nitrogen-containing metal layers
WO2002020674A1 (en) * 2000-09-07 2002-03-14 Bayer Aktiengesellschaft Method for producing an iron oxide nucleus containing aluminium
DE10044097A1 (en) * 2000-09-07 2002-04-04 Bayer Ag Process for producing an iron oxide seed containing aluminum
ES2550489T3 (en) * 2012-09-04 2015-11-10 CANBEKTE, Hüsnü Sinan Iron recovery method
CN103864151B (en) * 2012-12-10 2016-01-20 浙江神光材料科技有限公司 The preparation technology of transparent ferric oxide red
JP2022177647A (en) * 2021-05-18 2022-12-01 チタン工業株式会社 Iron oxide pigment for cosmetic composition and cosmetic composition containing iron oxide pigment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4414033A (en) * 1981-11-06 1983-11-08 Basf Wyandotte Corporation Process for preparing ferriferrocyanide pigments

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DE3534477A1 (en) 1986-04-10
US4618375A (en) 1986-10-21

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