CA1250982A - Super jet black coatings - Google Patents

Super jet black coatings

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Publication number
CA1250982A
CA1250982A CA000458746A CA458746A CA1250982A CA 1250982 A CA1250982 A CA 1250982A CA 000458746 A CA000458746 A CA 000458746A CA 458746 A CA458746 A CA 458746A CA 1250982 A CA1250982 A CA 1250982A
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Canada
Prior art keywords
coating
composition
weight
black
thermosetting resin
Prior art date
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Application number
CA000458746A
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French (fr)
Inventor
Sol Panush
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BASF Corp
Original Assignee
Inmont Corp
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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0071Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/41Organic pigments; Organic dyes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/22Compounds containing nitrogen bound to another nitrogen atom
    • C08K5/23Azo-compounds

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

Abstract Super Jet Black Coatings A coating composition is described comprising a 1:2 chromium complex of a mono-AZO dye substituted with amino phenol and coupled with 2-napthol in a thermosetting resin system. The composition when applied to a substrate imparts a super jet black coating which is non-bleeding, unaffected by the dispersion method or vehicle used, and is durable to the elements.

Description

~L~Z5~

Description Super Jet Black Coatings Technical Field The field of art to which this invention pertains is coating compositions, coating methods, and the resultant coated articles.

Background Art Conventional jet black automotive pigments are subject to significant variations in jetness.
By jetness is meant a true blue-black color with depth and clarity totally void of haziness and/or conflicting undertones of red, yellow or brown.
The color development of a high color carbon black is dependant on the vehicle used to disperse the pigment (e.g., of dispersing vehicles, thermoset-ting acrylic copolymers, butylated melamines, polyester resins, alkyl resins, polymethanes, etc.).
The structure and immense surface area of the high color carbon blacks re~uire a very mobile (good wetting) vehicle which will extend itself to wet and encapsulate the pigment (individual particles and sub-micron agglomerates) during the dispersion process. Not all vehicles are capable of being extended to fully wet and encapsulate these pig-ments resulting in varying degrees of colordevelopment (jetness). The particular dispersion vehicle selection is governed by the finished enamel system, and optimum color development (jetness, clarity, depth) cannot always be obtained.
The dispersion method (steel ball mil, attritor, etc.~ requires formulation changes to optimize the efficiency of the specific equipment. However, the dispersion method is secondary to the vehicle of optimum jetness and depth. Substitution of the dis-persion vehicle to enable such jet blac~ automotive pigments to be compatible with various automotive paints systems (e.g., thermosetting acrylics, urethanes, thermoplastic acrylics, etc.) and/or altering the dispersion methods(e.g., steel ball mill, attritor, etc.) will result in variations in jetness ranging from deep blue-black to milky red-brown. As can be appreciated, such varia~ions in predictability for jet black automotive pigments is not a desirable feature.
All such pigments, which develop color and transparency as a product of the dispersing pro-cedure also generally are lacking in chroma and purity of color. Since the pigment agglomerates cannot be reduced to discrete particles, gloss and distinctness of image are adversely affected.
Furthermore, convention dyes also have a tendency to naturally "bleed" from the polymer systems resulting in a gradual change of color of lessening jetness.
Accordingly, what is needed in this art is an improved coating composition and coating system of consistent color regardless of the dispersion method or vehicle used which can provide durable, universal jetness.

3 ~.. 2~
_ Disclosure of Invention A super jet black coating composition is dis-closed comprising a polymer composition containing at least about 25% by weight based on total polymer content of the composition of a thermosetting poly-mer and at least about 5~ by weight based on solids content of the composition of a hydroxy-AZO complex dye. The dye is a 1:2 chromium complex of a mono-AZO dye substituted with amino-phenol coupled with
2 napthol. This dye is generally identified as CI
(Color Index) Solvent Black No. 29. This dye is commercially available under the name Orasol~ Black RL from Ciba-Geigy Corporation. The use of such dye in such system produces a consistent deep blue-black jetness regardless of the dispersion method ort~e vehicle used. When incorporated into the thermo-setting polymer containing composition and subjected to heat sufficient to cure the thermosetting polymer the dye "reacts" with the polymer becoming an integral part of the system eliminating the natural "bleeding"
tendency of the dye and becoming insoluble in the enamel. This dye dissolves in solvent, like "true"
conventional dyes but reacts like a "true" pigment when added to the enamel, becoming coated and pro-tected by the polymer system. It is in this unitywith the polymer system that the "reaction" with the polymer occursO Conventional dyes never become part of the enamel. They remain free and exposed to "bleeding" (sensitivity to attack from solvents, enamels, etc., coming in contact with them). It is postulated that the chromium ion complex takes part in the catalyzed thermosetting reaction yielding a tightly knitted, non-bleeding system.

Another aspec~ of the invention includes a substrate material having coated thereon at least one layer of the above-described coating composition.
A multilayer coated article is also described including a base coat of the above-described coat-ing composition overcoated with a clear thermosetting or thermoplastic top coating or such top coating additionally containing iron oxide encapsulated mica particles.
Another aspect of the invention includes a method of coating a substrate by depositing the above-described coating composition and optionally, the above-described top coats.
By utilizing the compositions and processes of this invention, not only are more brilliant, consistent, deep blue-black coatings produced but ]et black coatings which are durable to the elements ac well.
The foregoing and other features and advantages of the present invention will become more apparent from the following description.

Best Mode for Carrying Out the Invention While any substrate material can be coated with the coating compositions according to the present invention, including such things as glass, ceramics, asbestos, wood, and even plastic material depending on the specific drying and/or curing requirements of the particular composition, the coating system of the present invention is - 5 ~

particularly adapted for metal substrates, and specifically as an automotive paint finish system.
The substrate may also be bare substxate material or can be conventionall~ primed, for example, to impart corrosion resistance. Exemplary metal substrates include such things as steel, aluminum, copper, magnesium, alloys thereof, etc. The components of the composition can be varied to suit the temperature tolerance of the substrate material. For example, the components can be so constituted for air drying (i.e., ambient), low temperature cure (e.g., 150F-180F~, or high temperature cure (e.g., over 180 F).
The polymer vehicle containing the hydroxy-AZO
complex must contain at least about 25% by weight (based on total weight of polymer) of a thermosetting polymer system, including cross-linking agent. This insures the insolubility of the h~droxy-AZO complex in the enamel, color durability and lack of bleeding.
Fox convenience this polymer vehicle containing the hydroxy-AZO complex will be referred to as the base-coat material. It should be understood, however, that it is not necessary to put a topcoat material on this basecoat, i.e., the basecoat can represent the entire polymer coating on the substrate.
The basecoat material can include any suitable film forming material conventionally used in this art including acrylics, alkyds, polyurethanes, polyesters and aminoplast resins. Although the basecoat can be deposited out of an aqueous carrier, it is preferred to use conventional volatile organic solvents such as aliphatic, cycloaliphatic and aromatic hydrocarbons, esters, ethers, ketones and alcohols including such things as toluene, xylene, butyl acetate, acetone, methyl isobutyl ketone, butyl alcohol, etc. When using volatile organic solvents, although it is no-t required, it is preferred to include from about 2% to about 50%
~y weight of a cellulose ester and/or wax (e.g., polyethylene) which facilitates quick release of the volatile organic solvent resulting in improved flow or leveling out of the coating. The cell-ulose esters used must be compatable with the particular resin systems selected and include such things as cellulose nitrate, cellulose pro-pionate, cellulose butyrate, cellulose acetate butyrate, cellulose acetate propionate, and mixtuxes thereof. The cellulose esters when used are preferably used in a~out 5% to about 20% by weight based on film forming solids.
The acrylic resins in the basecoat (in excess of the required 25% thermosetting) may be either thermoplastic (acrylic lacquer systems) or thermo-setting. Acrylic lacquers such as are described in U.S. Patent No. 2,860,110 are one type of film forming composition useful according to this invention in the basecoat. The acrylic lacquer compositions typically include homopolymers of methyl methacrylate and copolymers of methyl methacrylate which contain among others, acrylic acid, methacrylic acid, alkyl esters of acrylic acid, alkyl esters of methacrylic acid, vinyl acetate, acrylonitrile, styrene and the like.

.
When the relative viscosity of the acrylic lacquer polymer is less than about 1.05, the result-ing films have poor solvent resistance, durability and mechanical properties. On the other hand, when the relative viscosity is increased above the 1.40 level, paints made from these resins are difficult to spray and have high coalascing temperatures.
Another type of film forming material useful in forming the basecoat of this invention is a combination of a crosslinking agent and a carboxy-hydroxy acrylic copolymer. Monomers that can be copolymerized in the carboxy-hydroxy acrylic co-polymer include esters of acrylic and methacrylic acid with alkanols containing 1 to 12 carbon atoms, such as ethyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, lauryl methacrylate, benzyl acrylate, cyclohexyl methacrylate, and the like. Additional monomers are acrylonitrile, methacrylonitrile, styrene, vinyl toluene, alpha-methyl styrene, vinyl acetate, and so forth. These monomers contain one poly-merizable ethylenically unsaturated group and are devoid of hydroxyl and carboxylic groups.
The crosslinking agents used in combination with the hydroxy-carboxy copolymers are those compositions which are reactive with hydroxy and/or carboxylic acid groups. Examples of such cross-linking agents are polyisocyanates (typically di-and/or tri- isocyanates) polyepoxides and aminoplast resins. Particularly preferred crosslinking agents are the aminoplast resins.

- 8 - ~ ~5~

The polyisocyanates when reacted with hydroxyl bearing polyester or polyether or acrylic polymers will yield urethane films useful in the process of this invention in both the basecoat and topcoa-t.
The isocyanate (-NCO) - hydroxyl (-OH) reaction takes place readily at room temperature, so that ambient and low temperature cure is possible.
~ mong other basecoats which are typically used in the processesof~le present invention are those commonly known as alkyd resins which are defined to include fatty acid or oil containing esterification products. The methods for preparing these resins are well known in the art.
The preferred alkyd resins useful in this invention are those containing from about 5 to about 65 weight percent of a fatty acid or oil and having an hydroxyl equivalent ratio of from about 1.05 to 1.75. Alkyd resins having less than about 5% fatty compound are classified as the "oil-less" alkyd resins or polyester resins described hereinafter. On the other hand, alkyd resins containing greater than 65% of a fatty compound exhibit poor baking properties, poor chemical resistance and unsatisfactory adhesion to either the basecoat or the substrate. When the hydroxyl to carboxyl equivalent ratio is less than about 1.05 gelation can result during polymer pre paration while resins prepared having a ratio in excess of 1.75 have low molecular weights and therefore poor chemical resistance.

9 ~ 8;~

These alkyd resins can also be used as the topcoat of this invention. When this is the case it is preferred that 'che oil or fatty acid portion of the alkyd resin contain a light colored baking oil or fatty acid such as coconut or dehydrated castor oils or fatty acids. Furthermore, when these resins are used as topcoats they can be reacted with various acrylic or ethylenically un-saturated monomers as described above to produce vinyl modified alkyd resins.
Curing of these alkyd resins can be accomplished by blending with any of the previously described crosslinking agents in the same weight ratios as are used with carboxy-hydroxy copolymers.
Included among the various fatty acids and oils ùseful in preparing these alkyd resins are the fatty acids derived from the following oils;
castor, dehydrated castor, coconut, corn, cotton-seed, linseed, oticica, perilla, poppyseed, safflower, soybean, tung oil, etc., and the various rosins containing tall oil fatty acids. Useful polyols include the various glycols, such as ethylene glycol, propylene glycol, neopentyl glycol, butylene glycol, 1, 4 butanediol, hexylene glycol, 1,6 hexanediol, the polyglycols such as diethylene glycol or triethylene glycol, etc.;
the triols such as glycerine, trimethylol ethane, trimethylol propane, etc., and other higher function-al alcohols such as pentaerythritol, sorbitol, mannitol, and the like. Acids useful in preparing the alkyd resins of this invention include mono-functional acids such as rosin acids, benzoic acid, ~25i~

para tertiary butyl benzoic acid and the like; -the polyfunctional acids such as adipic acid, azelaic acid, sebacic acid, phthalic acid or anhydride, isophthalic acid, terephthalic acid, dimerized and polymerized fatty acids, trimellitic acid, and the like.
Yet another useful basecoat is prepared using non-aqueous dispersions such as are described in U.S. Patent Nos. 3,050,412; 3,19~,759; 3,232,903;
3,255,135. Typically, these dispersions are pre-pared by polymerizing a monomer such as methyl methacrylate in the presence of a solvent in which polymers derived from the above monomer are in-soluble and a precursor which is soluble in the solvent. Non-aqueous dispersions can have a relative solution viscosity as previously defined of about 1.05 to 3.Q. Dispersions having a relative solution viscosity in excess of about 3 0 are difficult to spray and have high coalescence temperatures while dispersions with a relative solution viscosity less than about 1.05 have poor resistance, durability and mechanical properties.
The monomers useful in preparing the above dispersed copolymers or homopolymers are those listed pre-viously as useful in forming the carboxy-hydroxy acrylic copolymers.
In another instance the basecoat film can be produced from resins known as polyesters or "oil-less" alkyd resins. These resins are prepared by condensing non-fatty containing polyols and polyacids.

~5C~

Included among the useful polyacids are isophthalic acid, phthalic acid or anhydride, terephthalic acid, maleic acid or anhyride, fumaric acid, oxalic acid, sebacic acid, acelaic acid, adipic acid, etc. Mono basic acids such as benxoic, para tertiary butyl benzoic and the like can also be utilized. Among the polyalcohols are the diols or glycols such as propylene glycol, eth~lene glycol, butylene glycol, 1, 4 butanediol, neopentyl glycol, hexalene glycol, 1, 6-hexanediol, and the like; the triols such as trimethylol ethane, trimethylol propane and glycerine and various other higher functional alcohols such as pentaerythritol.
Any of the above-recited polymers may also be used as topcoats, as long as it provides a trans-parent film. The term "transparent film" is defined as a film through which the basecoat can be seen.
It is preferred that the transparent film contain a UV absorbing compound and/or a hindered amine UV
stabilizer and be substantially colorless so that the full polychromatic and aesthetic effect of the base-coat is not substantially decreased. An outstanding feature the inclusion of a topcoat provides is the significant improvement in the durability which is provided to the overall coating composition. The use of a topcoat which covers the basecoat also provides the opportunity to u-tilize iron oxide en-capsulated mica pigments (Richelyn~ pigments, Inmont Corporation) in the topcoat.
The iron oxide encapsulated mica pigments according to the present invention are commercially available from the Mearl Corporation and EM Chemicals, and range in color from golden bronze at the thinnest iron oxide encapsulation through copper, to red at the thickest iron oxide encapsulation. The iron oxide coatings on these pigments being transparen-t act as natural ultraviolet absorbers. For additional exterior durability (e.g., exposure to the sun) minor amounts o~ other additives such as chromium hydroxide and titanium dioxide may be included in the iron oxide encapsulation layer. It should also be noted that other high temperatur~ stable metal oxides (such as copper, calcium, cadmium, cobalt, barium, strontium, manganese, magnesium and lithium) can be substituted in whole or in part for the en-capsulating iron oxide. The iron oxide encapsulation layer is generally in the molecular range of thick-nesses representing about 10% to about 85% by weight of the total weight of the encapsulated mica particle, preferably about 20% to about 60%, and typically about 29% to about 48% by weight. If additives such as titanium dioxide or chromium hydroxide are used as part of the encapsulation layer, they are generally present in an amount of about 1% to about 35% by weight, and typically about 2% to about 5% for the titanium dioxide, and about 0.1% to about 3.5%
by weight for the chromium hydroxide, based on total weight of the encapsulated particle.
The iron oxide encapsulated mica pigments are carefully screened and controlled particles, all within about 5 microns to about 60 microns (prefer-ably about 5 microns to about 45 microns, and ~ 8 t~pically about 5 microns to about 35 microns) in their largest dimension, and about 0.25 micron to a~out 1.0 micron in thickness. The closely control-led particle size provides ~he transparent, trans-lucent, reflective and refractive features establish-ing improved aesthetic and physical properties of these coatings.
The unique aesthetics of such topcoat system re~uire the iron oxide encapsulated mica in the topcoat to be randomly located throughout the depth, width, and length of the clear film. In conjunction with the random distribution, the mica must also be randomly oriented off both the vertical and horizontal axes. This distribution and orientation assures the visibility of the mica regardless of the viewing angle (90 acute or obtuse). While this is in some degree a function of the particular coating method utilized, it is also a function of the size and constitution of the particle as described above.
A Ransburg turbobell electrostatic sprayer is particularly suitable for such applications of the transparent topcoat film containing the iron oxide encapsulated mica.
A big advantage of such a transparent topcoat system is the extremely low pigment to binder ratio of iron oxide encapsulated mica necessary to pro-duce improved, uni~ue, aesthetic effects and pro-tective qualities. Typical pigment to binder ratios range from about .0001 to 0.32 (by weight) and preferably about 0.001. The iron oxide encapæulated - 14 - ~2~ 2 mica particles in the topcoat also provide a multi-plicity of prismatic ~ariation both due to the presence of the particles in the topcoat and due to the light reflective and refractive properties of the particles themselves, i.e., the inaividual layers on the mica particlesr Another advantage of such topcoat system is the durability of the coating. The iron oxide encap-sulated mica particles are natural ultraviolet light absorbers. This provides protection not only to the polymer base but the organic and inorganic pigments as well. For automobile use this provides extended weathering durability. Note U.S. Patent No. 4,499,143 issued February 12, 1985 entitled "~ultilayer Automotive Paint System".

Three iron oxide encapsulated mica pigments are typically used in the topcoats. A Golden Bronze Richelyn pigment comprises 62%-68% mica, 29%-35% iron oxide (Fe203), 3%-5% titanium dioxide (TiO2) and 0.3~-0.9% chromium hydroxide (Cr(OH)3).
A Red Richelyn pigment comprises 49%-55~ mica, 42%-48% iron oxide, 2%-4% titanium dioxide, and O.3%-0.9% chromium hydroxide. A Copper Richelyn pigment comprises 51%-57% mica, 40%-46% iron oxide, 3~-5% titanium dioxide and 0.3%-0.9% chromium hydroxide. All percents are by weight based on the total weight of the encapsulated pigment. The Golden Bronze Richelyn pigment contains a relatively thin layer of iron oxide encapsulation, the Red - 15 - ~2~9~

Richelyn pigment contains a relatively thick layer of iron oxide encapsulation, and the Copper Richelyn piy-ment contains a layer of iron oxide encapsulation which is somewhere in between.
Both the basecoat and the optional topcoat can be applied by any conventional method in this art such as brushing, spraying, dipping, flow coating, etc. Typically, spray application is used especially for automotive finishing. Various ~ypes of spraying can be utilized such as compressed air spraying electrostatic spraying, hot spraying tech-niques, airless spraying techniques etc. These can also be done by hand or by machine.
Prior to application of the coating materials of the present invention a conventional corrosion resistant primer typically has already been applied. To this primed substrate is applied the basecoat. The basecoat is typically applied from about 1.2 mils to about 3.0 mils if applied as a sole-coat and from about 0.4 mil to about 2.0 mil and preferably about 0.5 mil to about 0.8 mil if applied in conjunction with a topcoat. This thick-ness can be applied in a single coating pass or a plurality of passes with very brief drying ("flash") between applications o coats.
Once the basecoat has been applied the optional transparent overcoat should be applied after allowing the basecoat to flash at ambient temperature for about 30 seconds to about 10 minutes, preferably about 1 to about 3 minutes. While the ~5~82 basecoat can be dried ~or lonyer periods of time, even a-t higher temperatures, a much improved product is produced by application of the transparent topcoat after only a brief flash. Some drying out of the basecoat is necessary to prevent total mixing of the basecoat and topcoat. However, a minimal degree of basecoat-topcoat interaction is desirable for improved bonding of the coatings. The topcoat is applied thicker than the basecoat (preferably about 1.~ to 2~3 mils) and can also be applied in a single or multiple pass.
If a topcoat is applied, the system is again flashed for 30 seconds to 10 minutes, and in either case the total coatings are baked at temperature sufficient to drive off all of the solvent and cure and cross-link the thermosetting polymer. These temperatures can range anywhere from ambient temperature to about 400F. Typically, temperatures of about 225F to about 280 F (e.g., 250F) are used, (e~g., for about 30 minut~s).
In order to impart the improved super ~et black properties of the coating of the present invention at least about 5% of the hydroxy-AZO complex must be used. Conventional carbon black can also be used to impart the black color. Naturally, the hydroxy-AZO complex can represent the entire dye composition.
The following examples are illustrated of the principles and practice of this invention although not limited thereto. Parts and percentages where used are parts and percentages by weight.

- 17 - ~2~8~

62.40 parts (by weight solids) of thermosetting acrylic in solution, 35.25 parts of melamine resin, 2 parts of an ultraviolet absorber (e.g., Ciba-Geigy Tin Uvin 328~ and 0.35 part of an acid con-verter (e.g., para-toluene sulfonic acid based3 were combined with 100 parts of Orasol Rl.. Enough solvent was present in the composition to result in 57.05% solid polymer vehicle and 2.65% pigment, for a total non-volatile content of 59.70~. The pigment to binder ratio was 0.046. Utilizing a conventional electrostatic spraying device a 2.0 mil thick coating was applied to Bonderized~ (Hooker Chemicals &
Plastics Corporation) steel panels primed with a cured corrosion resistant primer. The thus coated substrate was baked at 250F for 30 minutes.

A coating composition comprising 59.5 parts (by weight solids) of thermosetting acrylic resin in solution, 25 parts melamine resin, 15 parts cellulose acetate butyrate, and 0.5 part ultraviolet absorber, was combined with 100 parts Orasol R~
The resulting coating composition represented 33%
solid polymeric vehicle, and 2% pigment for a total of 35% nonvolatile components. The pigment to binder ratio was 0.06. Bonderized steel panels primea with a cured corrosion resistant primer were sprayed with ~L2~ 32 .
the basecoat paint composition to a film thickness of 0.5 mil on dry film basis. After a flash of approximately 2 minutes at room temperature, an additional 0.5 mil film of the basecoat paink composition again as measured on a dry film basis was applied by spraying. After a 2 minute flash at room temperature a transparent topcoating was applied by spraying to a film thickness of dry basis of 1 mil. The transparent topcoating composition was prepared by blending 62.4 parts (by weight solids) thermosetting acrylic resin in solution, 33.6 parts melamine resin, and 4.0 parts ultraviolet absorber. After a 2 to 5 minute flash time at room temperature, the coating was baked at 190 F for 15 minutes. The coating was then sanded with 600 sandpaper and water to smooth the coating and to remove surface imperfections.
After rinsing with mineral spirits the coating was baked at 250F for 30 minutes.
In both instances a deep blue-black coating resulted.
As demonstrated by the above, not only does tha hydroxy-AZO complex dye have universal compati-bility when incorporated into a thermosetting polymer containing system, but when converted becomes an integral part of the system eliminating natural "bleeding" tendencies. It becomes insoluble in the enamel. This unique system produces consistent deep blue-black color regardless of the dispersion method or the vehicle used in the dispersion method providing universal ]etness in all automotive enamels.
This negates the existing variations in enamel pre-pared for steel surfaces and elastomeric surfaces that are highlighted on the assembled unit. The coatiny compositions according to the present inven-tion produce uniformity of color, negating color, gloss and depth variations that typically exist due to type of enamel, type of substrate and application variations related to where the part is sprayed (i.e., assembly plant, part supplier, etc.) and spray equipment used (manual air atomized, turbo-bell, etc.). The paste, slurry or dispersion, is totally free of thixotrophy and remains fluid with no tendency toward gelling over long periods assuring minimal waste with excellent incorporation in all systems. In all enamels, including high pigment to binder base coats, the fluidity allows an uninhibited levelling of the enamel minimizing gloss and clarity deviations that currently exist due to the deleteri-~0 ous effect conventional jet black pigment dispersionshave on some of the same enamel systems.
The coating compositions according to the present invention also have ease of dispersion and durability. Solvent slurries and sand grind dis-persions totally eliminate metal contamination.Steel ball mill or attritor dispersions significantly reduce metal contamination due to a 40% to 60~ re-duction in dwell time (how long composition says in the dispersion equipment) over conventional high color carbon black pigment dispersion. The absence - 20 - ~L2~8;2 (or reduction) of metal particles also reauces blistering and bronziny by provi~ing a sealed intact film that is totally 100% UV absorbing, free of contaminating particles that can allow moisture and ultraviolet light to reach the primer where enamel deterioration is initiated.
The solubility of the dye eliminates the need of the vehicle to coat and protect the pigment with a hugh surface area. This results in a paste that achieves equilibrium upon completion of the dispersion process. Storage does not yield increased viscosity and no partially coated or insufficiently coated pigment particles can re-agglomerate. The enamel produced from this paste is totally void of viscosity variations that re-quire additional solvent additions, fresh or old, and revisions to maintain application efficiency and rheology properties. The net result is a simple, universal jet black paste that produces duplicable maxium super jetness, depth and clarity regardless of the finished enamel system.
Although this invention has been shown and described with respect to detailed embodiments there-of it will be understood by those skilled in the art that various changes in form and detail thereof may be made without departing from the spirit and scope of this claimed invention.

Claims (6)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A super jet black coating composition particularly adapted for use as an automotive paint consisting essentially of a polymer component contain-ing at least about 25% by weight of a thermosetting resin including a cross-linking agent, and a pigment component containing at least about 5% by weight of a 1:2 chromium complex of a mono-AZO dye substituted with aminophenol and coupled with 2-naphthol, the compo-sition so constituted that after coating on a substrate and the application of sufficient heat to cure the coating, a durable, super jet black composition with depth, clarity and non-bleeding blackness results.
2. The composition of claim 1 which addition-ally contains, as the pigment component, up to about 95%
by weight carbon black.
3. The composition of claim 1 wherein the thermosetting resin is an acrylic resin.
4. A method of coating a substrate compris-ing applying a super jet black coating composition comprising a polymer component containing at least about 25% by weight of a thermosetting resin and a pigment component containing at least about 5% by weight of a 1:2 chromium complex of a mono-AZO dye substituted with amino-phenol and coupled with 2-naphthol to the substrate while applying sufficient heat to cure the coating, and produce a durable super black composition with depth, clarity and non-bleeding.
5. The method of claim 4 wherein the coating composition additionally contains, as the pigment component, up to about 95% by weight carbon black.
6. The method of claim 5 wherein the thermosetting resin is an acrylic resin.
CA000458746A 1983-09-23 1984-07-12 Super jet black coatings Expired CA1250982A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US535,020 1983-09-23
US06/535,020 US4487869A (en) 1983-09-23 1983-09-23 Super jet black coatings

Publications (1)

Publication Number Publication Date
CA1250982A true CA1250982A (en) 1989-03-07

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CA000458746A Expired CA1250982A (en) 1983-09-23 1984-07-12 Super jet black coatings

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EP (1) EP0136251B2 (en)
JP (1) JPH0689279B2 (en)
AR (1) AR247419A1 (en)
AU (1) AU569446B2 (en)
BR (1) BR8404627A (en)
CA (1) CA1250982A (en)
DE (2) DE3476673D1 (en)
ES (1) ES8900169A1 (en)
MX (1) MX165955B (en)
NZ (1) NZ209456A (en)
PH (1) PH21457A (en)
ZA (1) ZA846934B (en)

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US4598020A (en) * 1985-08-16 1986-07-01 Inmont Corporation Automotive paint compositions containing pearlescent pigments and dyes
JPH0735585B2 (en) * 1990-05-18 1995-04-19 日本鋼管株式会社 Weldable black steel plate
JP2841912B2 (en) * 1991-03-29 1998-12-24 日本鋼管株式会社 Weldable black steel plate
JP2004508976A (en) * 2000-09-11 2004-03-25 ダウ グローバル テクノロジーズ インコーポレイティド Method and apparatus for making a tire support
MXPA03002104A (en) * 2000-09-11 2004-05-24 Dow Global Technologies Inc Run flat tire support.
JP6035500B1 (en) * 2015-10-05 2016-11-30 エム・テクニック株式会社 Silicon oxide coated iron oxide composition for paints
US11202738B2 (en) 2015-10-05 2021-12-21 M. Technique Co., Ltd. Metal oxide particles and method of producing the same
JPWO2017134910A1 (en) 2016-02-02 2018-11-22 エム・テクニック株式会社 Zinc oxide particles with controlled color characteristics, production method thereof, and coating composition containing the zinc oxide particles

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JPS5333648B2 (en) * 1973-02-20 1978-09-16
GB1593763A (en) * 1977-01-28 1981-07-22 Pyrene Chemical Services Ltd Treatment of metal surfaces
US4303924A (en) * 1978-12-26 1981-12-01 The Mead Corporation Jet drop printing process utilizing a radiation curable ink
US4299906A (en) * 1979-06-01 1981-11-10 American Hoechst Corporation Light-sensitive color proofing film with surfactant in a light-sensitive coating
US4371583A (en) * 1981-05-04 1983-02-01 A. Schulman, Inc. Modified ionomer blend and laminated article
JPS58136661A (en) * 1982-02-08 1983-08-13 Hodogaya Chem Co Ltd Colored unsaturated polyester resin paint

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MX165955B (en) 1992-12-10
AU3279184A (en) 1985-03-28
EP0136251B1 (en) 1989-02-08
ZA846934B (en) 1985-04-24
JPS60106866A (en) 1985-06-12
ES535957A0 (en) 1989-03-01
NZ209456A (en) 1987-03-31
DE136251T1 (en) 1985-08-14
JPH0689279B2 (en) 1994-11-09
US4487869A (en) 1984-12-11
ES8900169A1 (en) 1989-03-01
AR247419A1 (en) 1994-12-29
PH21457A (en) 1987-10-28
AU569446B2 (en) 1988-01-28
BR8404627A (en) 1985-08-06
DE3476673D1 (en) 1989-03-16
EP0136251A3 (en) 1986-07-16
EP0136251A2 (en) 1985-04-03
EP0136251B2 (en) 1993-11-10

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