CA1261507A - Thermoplastic polymer compositions - Google Patents

Thermoplastic polymer compositions

Info

Publication number
CA1261507A
CA1261507A CA000497218A CA497218A CA1261507A CA 1261507 A CA1261507 A CA 1261507A CA 000497218 A CA000497218 A CA 000497218A CA 497218 A CA497218 A CA 497218A CA 1261507 A CA1261507 A CA 1261507A
Authority
CA
Canada
Prior art keywords
polymer
composition
parts
pet
pigment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000497218A
Other languages
French (fr)
Inventor
Moira A. Carter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bip Chemicals Ltd
Original Assignee
Bip Chemicals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB848432213A external-priority patent/GB8432213D0/en
Application filed by Bip Chemicals Ltd filed Critical Bip Chemicals Ltd
Application granted granted Critical
Publication of CA1261507A publication Critical patent/CA1261507A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

Abstract

ABSTRACT

A pigmented thermoplastic polymer masterbatch composition comprises a polyester of melting point above 200°C based on polyethylene terephthalate, a second polymer to plasticize the polyester/and pigment in an amount of at least 20 parts per 100 parts of composition. The second polymer can be also a toughening agent for the PET and can be a polycaprolactone, or a copolymer of ethylene with acrylic acid or vinyl acetate.

Description

Improvements in or relating to thermoplastic polymer compositions This invention relates to thermoplastic polymer compositlons and more par~icularly to compositions which can be used as masterbatches ~or pigmentation purposes, and to methods o~ using such compositions.

Thermoplastic polymers such as those based on polyethylene terephthalate (PET) are now in use in mou.ding compositions in the plastics industry, but being engineering thermoplastics they are frequently in use in relatively small components and tonnages. It is therefore convenient to colour PET
compositions by masterbatching techniques owing to the low tonnages involved and the fact that "dry" colouring with pigments, is messy and can lead to uneven results.

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Commeraial masterbatches are available which can be used to colour PET
compositions but t~ese have drawbacks in that i) They are based on low melting point polymers which melt at the drying temperatures for PET making it impossible to dry or redry polymer once blended.

ii) The presence of low melting point polymer adversely affects certain properties, particula,rly heat distortion temperature and flammability.

A possible solution to the problem was to make masterbatches based on PET
itself. This would eliminate any drying problems, in that polymer composition and masterbatch would require the same conditions. Thus trials were carried out,but it was found that attempts ~to make master-batches by incorporating high pigment loadings eg 30 to 40~ by weight into PET failed because too high a torque was generated~in the compounding extruder. Masterbatches~ containing less than 20~ by weight of pigment would not be acceptable because in use too much would have to be used thus adversely aPfecting the properties of the final pigmented composition.

Masterbatches based on low moleoular weight co-palyesters are desoribed in UK~Pàtert No. 1,490,320 but thése are Por colouring fibre or film grade polyesters and deliberately avoid the ~use of PET itself as the base polymer.
: ~ ~
European Patent ~o. 0 114 386 also describes colourant masterbatches for PET. In this~patent a particular recrystaLlisation exotherm is specified and the colourant carrier used is a mixture of a linear polyester of softening point over 60C and polybutylene terephthalate. The Iinear polyesters used have softening points uell below that of PET itself.

We have now found that it is ~pos~ible to manufacture extremely useful masterbatches if a small~proportion of other polymer is incorporated into PET/pigment mixture for masterbatching.

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- 3 - ~ ~ 6 ~ ~ ~t7 Thus according to the present invention a pigmented thermoplastic polymer masterbatch composition comprises a polyester having a melting point above 200C and based on polyethylene terephthalate repeating uniks, a second solid polymer capable o~ plasticizing said polyester, and at least 20 parts by weight of piement per hundred parts by weight of composition, the amount of said second polymer being sufficient to ~acilitate wetting out of the pigment in the polymer composition.

The second polymer will generaIly soften at a much lower temperature than PET,for example in the range 50C to 120C. Preferably also the second polymer is one ~hich will toughen the resulting composition. Suitable toughening polymers include polycaprolactones, copolymers of ethylene with unsaturated carboxylic acid monomers such as ethylene-acrylic acid copolymers, and copolymers of ethylene with unsaturated esters such as ethylene-vinyl acetate copolymers.

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Preferably the toughening, plastlcizing polymer has a melting point in the range 50C to 100C. One preferred second polymer is ethylene-acrylic acid copolymer. Other preferred second polymers are polycaprolactones, which ~ay have moleoular weights of from 200 to 100,000 although particularly preferred are poIycaprolactones of molecular weights greatèr than 20,500 sinoe these have other beneficial e~fects in PET compositions as discussed in UK Patent Application No. 2,125,057A. ~

The amount of the second polymer will g nerally be in the range 2 to 20 parts by weight per 100 parts by weight of total polymer.
.
Pigment may be incorporated in the masterbatch composition in high 25~ loadings eg 60 percent by weight of total composition. ~ It is preferred that the masterbatch contains as hi&h a loading as practicable, to minimise dilution of the composition being pigmented, the preferred loadings being in the range 30 to 60~percent.

Tne masterbatch composition is used to pigment PET compositions simply by adding a minor proportion of masterbatch to the composition being pigmented and blending~the two together, for example in a tumble blender.
PET compositions o~ the type described and claimed in UK Patent Application No. 2j125,057A may be pigmented in this way but the masterbatch composition may equally well be used in other PET compositions.
~' The invention will now be more particularly described by means of examples.

Examplas 1 and 2 In Example 1 a commercial masterbatch containing S0~ cadmium red pigment in EVA was dry blended at an addition level of 3% in a commercially available PET moulding composition (BEETLE PET 804F ex BIP Chemicals Limited). This was in~ection moulded to give a particular red colour. In Example 2, a PET
masterbatch comprising 63 parts of a PET of melting point 255C, 7 parts *CAPA 601P (polycaprolactone of number average molecular weight 45,000-50,000 and meiting point 60 commercially available from Interox Chemicals Ltd) and 30 parts cadmium red pigment was easily compounded on a Welding Engineers extruder. A similar masterbatch without polycaprolactone would not process successfully on a Welding Engineers extruder. This was dry blended at an addition level of 5% in Beetle PET 804F and injection moulded to give the same red colour. Properties of the two sets of mouldings are compared below:

Example 1 2 PET 804F + 3~ PET 804F + 5%
commercial masterbatch PET masterbatch zo Flexural modulus GPa 9.7 9.8 Charpy notched impact strength KJ/m2 7.8 7.7 Flammability rating UL94 test at 1.5mm V2 V0 Heat deflection temperature C measured at 1.8 MPa 203 208 It ~ill be noted that the composition of Example 2, in addition to being capable of being dried if necessary after the masterbatch o- ?igment was added was also superior in flammability rating and heat distortion temperature.
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-1~;15(~7 Examples 3 and 4 A PET masterbatch comprisin~ 36 parts of the same PET as used in Exampl~ 2, 4 parts CAPA 601P and 60 parts titanium dioxide was compounded successfully on a Welding Engineers extruder. A similar masterbatch without poly-caprolactone would not process satisfactorily on the same extruder.

In Example 4, to give a particular white colour, 3% of this PET masterbatch was dry blended with a commercially available PET moulding composition (BEETLE PET 102F ex BIP Chemicals Limited) and injection moulded. In Example 3, for comparison purposes, 5~ of a commercial masterbatch (containing 28% titanium dioxide in a Universal carrier) was also dry blended with BEETLE PET 102F and injection moulded.

Properties of the two sets of mouldings are compared below Example No. 3 4 PET 102F ~ 5% PET 102F ~ 3~
commercial masterbatoh PET masterbatch Flexural strength (MPa) 140 140 Charpy notched impact strength (KJ/m2 ` 6.7 7.6 Heat deflection temperature C measured at 18 MPa , 204 209 The mouldings contalning the PET masterbatch showed a better lmpact strength and heat deflection temperature. Also the material could be successfully dried prior to moulding.
.

` NB. The word BEETLE used above is a registered trade mark of BIP Chemicals Limited.

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~6~5~7 Examples 5 and 6 A PET masterbatch comprisin~ 54 parts PET of meltin~ point 255C, 6 parts EAA of melting point 100C~cadmium orange and cadmium yellow pigment was compounded successfully on a ~elding Engineers extruder. A similar masterbatch without EAA would not process successfully on the same extruder.

In Example 5 this was dry blended at 5.75~ addition with a development grade PET extrusion compound and test specimens were injection moulded.
For comparison purposes, mouldin~s were made from uncoloured extrusion compound, these results being given as Example 6.

Impact properties of the two sets of mouldings are compared below:

Example 5 6 incl. 5.75% No masterbatch PET masterbatch Charpy face notched15 15 impact strength KJ~m2 Charpy edge notched7 7 impact strength KJ/m2 Charpy un-notched~100 ~?100 impact strength KJim2 Addition of PET masterbatch to the development material had no detrimental effect on its impact behaviour, and also the material could be dried success~ully prior to moulding, showing that the EAA polymer was satisfactory as the plasticizlng polymer in the masterbatch.

Examples 7 and 8 - Masterbatch preparation PET masterbatches containing 52025 parts PET of melting point 255C, 2.75 parts CAPA 601P (polycaprolactone of number average molecular weight 45,000-50,000 and melting point 58-60C commercially available from ,, ~ 7 ~ ~Z6~7 Interox Chemicals Limited) and 45 parts cadmium yellow pigment; and 46.75 parts o~ the PET, 8.25 parts CAPA 601P and 45 parts oadmium yellow pigment were both compounded easily on a Welding Engineers extruder.

Examples 9 and 10 - Masterbatch preparation PET masterbatches containing 49.5 parts of PET as in Examples 7 and 8 above, 5.5 parts Ethylene Vinyl Acetate (EVA) copolymer (Evatane 571 of vinyl acetate content 15~ by weight and melt ~low index 8, commercially available from ICI plc) and 45 parts ultramarine blue pigment; and 49.5 parts PET, 5.5 parts EVA and 45 parts titanium dioxide pigment were compounded on a Weldin~ Engineers extruder.

Moulding Trials .
These masterbatches were blended with a commercialIy available PET
moulding composition (BEETLE PET 102F ex BIP Chemioals Limited) and test specimens were injection moulded. Also7 in example 11, uncoloured BEETLE
PET 102F was injection moulded for comparison purposes.

Results of tests carried out on moulded speciments from examples 7 to 11 are given in the table below:

Example7 8 9 ~ 10 11 Incl. 3.~3% Incl. 3.3% Incl. 3.3% Incl. 4.4% No ~PET PET PET PET Masterbatch 20 Masterbatch Masterbatch Masterbatch Masterbatch Tensile ~ ~
Strength 71 70 71 ~67 73 (MPa) - Elongation to break 1.8 - 1.7 2.1 2.1 1.5 (%) ~ ' Charpy notched impact 6.9 ~7.1 6.7~ 6.9 6.8 strength 3U (KJ/m2) , : ~
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The materials containing the masterbatches could be easily dried prior to moulding and there was no si~nificant detrimental effect o~ the PET
masterbatches on properties of the moulded test specimens.

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Claims (10)

The embodiments of the invention in which an exclusive right or privilege is claimed are defined as follows:
1. A pigmented thermoplastic polymer masterbatch composition comprising a polyester having a melting point above 200 C. based on polyethylene terephthalate repeating units, a second solid polymer capable of plasticising said polyester and having a melting point in the range of 50°C. to 120°C., and at least 20 parts by weight of pigment per hundred parts by weight of composition, the amount of said second polymer being sufficient to facilitate wetting out of the pigment in the polymer composition.
2. A composition according to claim 1 in which the second polymer has a toughening effect when compounded in minor proportions with PET.
3. A composition according to claim 1, in which the second polymer is a polycaprolactone.
4. A composition according to claim 3 in which the poly-caprolactone has a molecular weight in the range 20,500 to 100,000.
5. A composition according to claim 1, in which the second polymer is a copolymer of ethylene with acrylic acid or vinyl acetate.
6. A composition according to claim 1, 2 or 3 in which the amount of said second polymer is in the range 2 to 20 parts by weight per 100 parts by weight of total polymer.
7. A composition according to claim 1, 2 or 3 in which the amount of pigment is in the range 30 to 60 p.b.w.
8. A method for pigmenting a moulding composition comprising a polyester based on polyethylene terephthalate repeating units, which comprises dry blending said moulding composition with a pigmented masterbatch composition as claimed in claim 1, 2 or 3.
9. A pigmented thermoplastic polymer masterbatch composition comprising a polyester of melting point above 200°C.
consisting essentially of polyethylene terephthalate, a second solid polymer having a melting point in the range of 50°C. to 120°C. which has a toughening effect on polyethylene terephtha-late when compounded in minor proportions therewith and a pigment in an amount of at least 20 parts by weight per 100 parts by weight of total polymer in the composition the amount of said second polymer being sufficient to facilitate wetting out of the pigment in the polymer composition.
10. A pigmented thermoplastic polymer masterbatch composition according to claim 9 in which the second polymer is selected from the group consisting of polycaprolactone, and copolymers of ethylene with acrylic acid or vinyl acetate, and the amount of pigment in the composition is in the range of 30 to 60 parts by weight per hundred parts by weight of composi-tion.
CA000497218A 1984-12-20 1985-12-10 Thermoplastic polymer compositions Expired CA1261507A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB848432213A GB8432213D0 (en) 1984-12-20 1984-12-20 Thermoplastic polymer compositions
GB8432213 1984-12-20
GB858507425A GB8507425D0 (en) 1984-12-20 1985-03-21 Thermoplastic polymer compositions
GB8507425 1985-03-21

Publications (1)

Publication Number Publication Date
CA1261507A true CA1261507A (en) 1989-09-26

Family

ID=26288599

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000497218A Expired CA1261507A (en) 1984-12-20 1985-12-10 Thermoplastic polymer compositions

Country Status (6)

Country Link
US (1) US4656206A (en)
EP (1) EP0194382B1 (en)
AU (1) AU573055B2 (en)
CA (1) CA1261507A (en)
DE (1) DE3568279D1 (en)
GB (1) GB2168987B (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8621094D0 (en) * 1986-09-01 1986-10-08 Ici Plc Loading of polymer additives
US5162414A (en) * 1989-01-17 1992-11-10 Industrial Technology Research Institute Preparation of interpenetrating polymer network composition
GB2235691A (en) * 1989-09-04 1991-03-13 Du Pont Canada Concentrates of modifying agents in polymers
US5616027A (en) * 1995-04-18 1997-04-01 Jacobs; Allison J. Custom dental tray
DE69735865T2 (en) * 1996-03-04 2006-11-16 Honeywell International Inc. Process for the preparation of additives for synthetic filaments and incorporation of these additives in thermoplastic filament-forming polymer materials
US6232371B1 (en) 1996-03-04 2001-05-15 Basf Corporation Dispersible additive systems for polymeric materials, and methods of making and incorporating the same in such polymeric materials
WO2000005293A1 (en) * 1998-07-23 2000-02-03 E.I. Du Pont De Nemours And Company Polymeric color concentrates
ES2246167A1 (en) * 2004-07-27 2006-02-01 Iqap Colorpoint, S.A. Pigment preparation for colouring polymers
WO2006062816A2 (en) * 2004-12-06 2006-06-15 Eastman Chemical Company Polyester based cobalt concentrates for oxygen scavenging compositions
WO2007138120A1 (en) * 2006-05-31 2007-12-06 Iqap Masterbatch Group, S.L. Colour concentrates for colouring technical polymers
BRPI0715054A2 (en) * 2006-07-28 2013-05-28 Biograde Hong Kong Pty Ltda Method for preparing a biodegradable polymer composition, standard blend, method for preparing same, and, biodegradable polymer composition
DK2343330T3 (en) * 2010-01-12 2012-02-06 Armacell Enterprise Gmbh Highly concentrated masterbatches consisting of multifunctional compounds for polyester expansion processes

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3905937A (en) * 1972-04-05 1975-09-16 Du Pont Color concentrates
DE2341000A1 (en) * 1973-08-14 1975-07-03 Vyzk Ustav Chem Vlaken Dye concentrate for bulk-dyeing polyesters - prepd. from polyester, pigment and dispersant, for prepn. of non-fibrillating fibres
US4279802A (en) * 1978-08-01 1981-07-21 Ciba-Geigy Corporation Method for the production of a pigment preparation for coloring linear polyesters in the melt
JPS598371B2 (en) * 1980-09-26 1984-02-24 大日本塗料株式会社 Color matching method for slurry paint
GB2125057B (en) * 1982-08-03 1986-09-17 Bip Chemicals Ltd Polyester moulding compositions
DE3248492A1 (en) * 1982-12-29 1984-07-05 Hoechst Ag, 6230 Frankfurt DYE PREPARATION

Also Published As

Publication number Publication date
AU5072985A (en) 1986-06-26
GB2168987A (en) 1986-07-02
US4656206A (en) 1987-04-07
DE3568279D1 (en) 1989-03-23
AU573055B2 (en) 1988-05-26
GB2168987B (en) 1989-02-01
EP0194382B1 (en) 1989-02-15
GB8531068D0 (en) 1986-01-29
EP0194382A1 (en) 1986-09-17

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