CA1269061A - Process for the production of diamond-like carbon coatings - Google Patents

Process for the production of diamond-like carbon coatings

Info

Publication number
CA1269061A
CA1269061A CA000483754A CA483754A CA1269061A CA 1269061 A CA1269061 A CA 1269061A CA 000483754 A CA000483754 A CA 000483754A CA 483754 A CA483754 A CA 483754A CA 1269061 A CA1269061 A CA 1269061A
Authority
CA
Canada
Prior art keywords
substrate
hydrocarbon
gas
plasma discharge
coated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000483754A
Other languages
French (fr)
Other versions
CA1269061C (en
Inventor
Heinz-Werner Etzkorn
Werner Ronge
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Battelle Institut eV
Original Assignee
Battelle Institut eV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6238146&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA1269061(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Battelle Institut eV filed Critical Battelle Institut eV
Application granted granted Critical
Publication of CA1269061A publication Critical patent/CA1269061A/en
Publication of CA1269061C publication Critical patent/CA1269061C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/22Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • G02B1/111Anti-reflection coatings using layers comprising organic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/28Other inorganic materials
    • C03C2217/282Carbides, silicides
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
    • C03C2218/15Deposition methods from the vapour phase
    • C03C2218/152Deposition methods from the vapour phase by cvd
    • C03C2218/153Deposition methods from the vapour phase by cvd by plasma-enhanced cvd

Abstract

Diamond-like, transparent, clear and uncolored carbon coatings with low internal stresses are generated on substrates by plasma discharge from the gas phase. For this purpose, a hydrocarbon gas or a mixture of hydrocarbon gases and pure hydrogen, if necessary in the presence of a noble gas, are admitted onto the substrate to be coated at a temperature between room temperature and -100.degree.C. Around the substrate an oxygen-free plasma discharge is produced by high-frequency excitation which is sustained by the gases admitted. The gases are excited, dissociated and ionized during plasma discharge and accelerated toward the substrate.

Description

Description The invention relates to a process for the production of diamond-like carbon coatings in which hydrocarbons and hydrogen, if necessary in the presence of a noble gas are 5 ionized by plasma discharge.

Diamond-like carbon coatings are used in particular for coating IR optical systems, e.g. lenses, mirrors or the like. Coating of optical systems like this takes place under vacuum conditions, a gas mixture consist~ing of hydrocarbons, e.g. acetylene, and a noble gas, e.g. argon, being exposed to a plasma discharge. The coatings thus produced are not transparent in the visible spectrum; they are of yellow, brownish, blue or black color. This is why these coatings cannot be used as scratch-resistant coatings for optical systems in the visible spectra region but only for the IR spectrum. A process for the deposition of a diamond-like carbon film has been described in GB-A-2 128 637, in which the carbon ions and other ions are generated in separate stationary sources, directed toward the surface of the substrate to be coated, and accelerated. The second ion species has the function to remove the undesired carbon species from the film formed by chemical sputtering. For this purpose hydrogen is used among other materials. The substrate is heated to a temperature of 100 to 200C. In this way, yellow to brown-colored coatings are obtained that are likewise suitable for IR optical systems. In conventional methods that use stationary sources the substrate has to be rotated relative to the sources in order to achieve homogeneous all-round coating. The simultaneous coating of medium production volumes is technologically feasible at a high expenditure. A further disadvantage consists in the fact that the growth rate of typically 0.1 to 1 m per hour is relatively low. Besides, only comparably thin .

ilms can be produced because the internal stresses in the diamond-like carbon films at film thicknesses of more than about 1~ m cause the coatings to tear. Hence, hard material coating has only a very limited wear reserve so that its application is restricted if possibilities are considered which coatings like this could cover if they could be produced in greater thickness.

The present invention is aimed at a process for the production of diamond-like carbon coatings which are transparent uncolored and clear even in the visible region and in addition show low internal stresses. Moreover, the process design should permit the simultaneous homogeneous all-round coating of large production volumes.

This problem has been solved by the invention in that a hydro-carbon gas or a mixture of hydrocarbon gases and pure hydrogen is passed onto the substrate to be coated at room temperature or cooled down to -100C and that around the substrate an oxygen-free plasma discharge is produced by high-frequency excitation which is sustained by the gases admitted, the gases in the plasma discharge being excited, dissociated, ionized, and acce]erated toward the substrate. The partial pressure of the hydrocarbon gas is preferably between 10 3 and 1 mbar and the ratio of the partial pressures of hydrocarbon:hydrogen ranges between 0.05 and 20, preferably between O.S and 10.
When carrying out the process in the presence of a noble gas, preferably argon, the ratio of the partial pressures of hydrocarbon:noble gas ranges between 0.1 and 10, preferably between 1 and 5.

Coating is initiated under vacuum conditions, preferably at a residual gas pressure of below 2 x 10 5 mbar.

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Coating according to the invention is carried out without heating of the substrate being necessary prior or during coating. The preferred substrate temperature is between 10 and 20C. Cooling down to -100C is possible.

Plasma discharge takes place at low voltages, e.g. between 50 and 600 v, preferably at 150 to 250 v. High-frequency excitation in the kilohertz to megahertz range, from 30 KHz to 10 MHz is required to produce and sustain plasma discharge.

According to an embodiment of the process according to the invention, the coating process is carried out in-termittently. During the temporary interruptions the hydrocarbon supply is discontinued so that the substrate is bombarded only with noble gas and/or hydrogen. This may lead to an increase of the partial pressure of the noble gas and/or hydrogen. At a total duration which is chosen such that the desired film thickness is achieved, the coating period may range between, say, 1 sec and 20 min, preferably between 2 sec up to 2 min, while the hydrocarbon supply may be interrupted between 1 sec and 10 min, preferably between 1 sec and 1 min.

The hydrocarbon~ used may be any saturated or unsaturated hydrocarbons, if possible with no more than 10 hydrocarbon atoms, e.q. acetylene, ethylene, methanol and the like.
Pure hydrogen and pure noble gases are used according to the invention. All working gases can be mixed and admitted in the specified composition or are individually supplied to the discharge chamber where they are mixed.

According to the invention, the coating apparatus, e.g. a diode installation, triode or thermally assisted triode .~ ,, ;, ..~.~
, .
: - .

system but also magnetic-field-assisted installations is, if possible, evacuated to a pressure of less than ~ x 10 5mbar. Thereupon, the working gases are admitted in the desired mixing ratio.

The process is carried out dynamically, i.e. gas supply is controlled such that the working indicated above is reached while the vacuum pump is in operation. After the working pressure has been adjusted, plasma discharge is ignited and, upon proper process control, burns homogeneously around the substrate to be coated.
Normally, a high-frequency excitation is used to sustain plasma discharge.

The working gases are excited in the plasma chamber, dissociated and ionized. By the negative bias at the substrate precleaned in conventional manner the ions are attracted by the substrate from the plasma chamber. They impinge with a sufficiently high energy to that the crystal lattice of the coating assumes an at least partial diamond structure.

The measures covered by the invention permit the production of transparent, clear and uncolored films even in the visible spectrum. On the other hand, greater film thicknesses can be generated because the coatings deposited according to the process covered by the invention have lower internal stresses. The diamond-like carbon coatings also show a high hardness of more than 3.500 HV, a high specific resistance of up to 10 5 cm, a low coefficient of friction mainly in vacuum which qualifies them in an outstanding manner also for space applications. In addition, ! "

l~t~3~

the process according to the invention features a high growth rate of up to 10~ m per sec. Since the substrates can be coated all-round in the vacuum without rotation, it is possible to coat great production volumes during one cycle at the same time.

The invention is described in further detail by way of the following examples:

Example 1 A glass sheet, 5 x 5 cm in size, which was intended as substrate for the carbon coating, was cleaned in an ultra-sonic bath by means of solvents, rinsed with distilled water and cleaned again for 15 min each in two ultrasonic baths using acetone and methanol, respectively.

The glass sheet then was placed in a commercial coating apparatus which was evacuated to a residual gas pressure of less than about 2 x 10 5mbar and ion-etched for 10 min at a discharge voltage of 400 V while argon was admitted with a partial pressure of 5 x 10 3mbar. Thereupon the apparatus was evacuated to the pressure indicated above.
The following gases were admitted into the apparatus up to the partial pressures indicated: acetylene (2 x 10 3mbar), hydrogen (1 x 10 3mbar) and argon (3 x 10 3mbar). The discharge voltage was adjusted at 300 V. After a coating period of 25 min, a firmly adhering clean and hard coating was obtained which was transparent even in the visible spectrum, had a thickness of 0.5 ~m and showed a low internal stress.

Example 2 A glass cylinder with a diameter of 3.5 mm and a length l~tj~O~,~

of 25 mm was cleaned as described in Example 1. After evacuation of the coating apparatus to the values indi-cated in Example 1 the following gases were admitted:
ethylene (3 x 10 3mbar) and hydrogen (1 x 10 3mbar), The discharge voltage amounted to 150 V. The coating period was 40 min. The coat thickness totalled 3 ~m.
The coating adhered very firmly and was very hard.

Example 3 A stainless steel sheet 18 x 18 mm in size was cleaned according to the procedure described in Example 1.
After evacuation of the apparatus the following gases were introduced: acetylene (8 x 10 3mbar), hydrogen (8 x 10 4mbar), and argon (1 x 10 3mbar). The discharge voltage was 200 v. After a coating time of 10 min the acetylene supply was switched off for ~ min and the partial pressure of hydrogen was increased to 5 x 10 mbar and that of argon to 8 x 10 3mbar. This process was repeated 15 times. The coat thickness totalled 4.5 ~m. The coating was very hard and free of internal stress.

~ 'l ~ ' `-. ', ":
:

-

Claims (12)

Claims:
1. Method of producing diamond-like carbon coatings in which a gas selected from a hydrocarbon gas and mixtures thereof with at least one of pure hydrogen and a noble gas are ionized by plasma discharge, comprising placing a substrate to be coated in a coating apparatus and evacuating the apparatus to a residual gas pressure of below 2 x 10-5 mbar, then passing a gas selected from a hydrocarbon gas and mixtures thereof with at least one of pure hydrogen and a noble gas onto the substrate to be coated which is at a temperature between room temperature and -100°C, and producing around the substrate an oxygen-free plasma discharge by high-frequency excitation which is sustained by the gases admitted, the gases being excited, dissociated, ionized and accelerated toward the substrate during the plasma discharge, wherein the partial pressure of the hydrocarbon gas is adjusted between 10-3 and 1 mbar.
2. Method as claimed in claim 1 wherein the ratio of the partial pressures of hydrocarbon:hydrogen is between 0.05 and 20.
3. Method as claimed in claim 1 wherein the ratio of the partial pressures of hydrocarbon:noble gas is between 0.5 and 10.
4. Method as claimed in claim 1 wherein the ratio of the partial pressures of hydrocarbon:noble gas is between 0.1 and 10.
5. Method as claimed in claim 4 wherein the noble gas is argon and the ratio for the partial pressures of hydrocarbon:
argon is between 1 and 5.
6. Method as claimed in claim 1 wherein the substrate to be coated is at a temperature of 10° to 20°C.
7. Method as claimed in claim 1 wherein plasma discharge is carried out at a voltage of 50 to 600 V.
8. Method as claimed in claim 7 wherein plasma discharge is carried out at a voltage of 150 to 250 V.
9. Method as claimed in claim 1 wherein frequencies between 300 KHz and 14 MHz are used for plasma discharge.
10. Method as claimed in claim 1 wherein coating with said gas mixture is carried out intermittently and during the temporary interruptions of the coating process the hydrocarbon supply is discontinued so that the substrate is bombarded with noble gas or hydrogen.
11. Method as claimed in claim 1 wherein the substrate is coated for a period of 1 second to 20 minutes, the hydrocarbon supply is interrupted for periods of 1 second to 10 minutes and this procedure is repeated until the desired film thickness is achieved.
12. Method as claimed in claim 11 wherein the substrate is coated for a period of 2 seconds to 2 minutes, the hydrocarbon supply is interrupted for periods of 1 second to 10 minutes and this procedure is repeated until the desired film thickness is achieved.
CA483754A 1984-06-12 1985-06-12 Process for the production of diamond-like carbon coatings Expired - Lifetime CA1269061C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19843421739 DE3421739A1 (en) 1984-06-12 1984-06-12 METHOD FOR PRODUCING DIAMOND-LIKE CARBON LAYERS
DEP3421739.8 1984-06-12

Publications (2)

Publication Number Publication Date
CA1269061A true CA1269061A (en) 1990-05-15
CA1269061C CA1269061C (en) 1990-05-15

Family

ID=6238146

Family Applications (1)

Application Number Title Priority Date Filing Date
CA483754A Expired - Lifetime CA1269061C (en) 1984-06-12 1985-06-12 Process for the production of diamond-like carbon coatings

Country Status (7)

Country Link
US (1) US4728529A (en)
EP (1) EP0182889B1 (en)
JP (1) JPS61502403A (en)
CA (1) CA1269061C (en)
DE (2) DE3421739A1 (en)
DK (1) DK260785A (en)
WO (1) WO1986000093A1 (en)

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Also Published As

Publication number Publication date
US4728529A (en) 1988-03-01
DE3421739C2 (en) 1987-01-02
EP0182889B1 (en) 1991-01-23
DE3421739A1 (en) 1985-12-12
DK260785A (en) 1985-12-13
WO1986000093A1 (en) 1986-01-03
DE3581501D1 (en) 1991-02-28
DK260785D0 (en) 1985-06-11
EP0182889A1 (en) 1986-06-04
JPS61502403A (en) 1986-10-23
CA1269061C (en) 1990-05-15

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