CA1276558C - Tricalcium phosphate for implant materials - Google Patents

Tricalcium phosphate for implant materials

Info

Publication number
CA1276558C
CA1276558C CA000534934A CA534934A CA1276558C CA 1276558 C CA1276558 C CA 1276558C CA 000534934 A CA000534934 A CA 000534934A CA 534934 A CA534934 A CA 534934A CA 1276558 C CA1276558 C CA 1276558C
Authority
CA
Canada
Prior art keywords
tricalcium phosphate
antibiotic
filler
implant materials
pores
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000534934A
Other languages
French (fr)
Inventor
Elvira Dingeldein
Helmut Wahlig
Manfred Wotschokowsky
Gunter Moddelmog
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Merck Patent GmbH
Original Assignee
Merck Patent GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Merck Patent GmbH filed Critical Merck Patent GmbH
Application granted granted Critical
Publication of CA1276558C publication Critical patent/CA1276558C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L24/00Surgical adhesives or cements; Adhesives for colostomy devices
    • A61L24/001Use of materials characterised by their function or physical properties
    • A61L24/0015Medicaments; Biocides
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/50Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L27/54Biologically active materials, e.g. therapeutic substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/20Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing organic materials
    • A61L2300/21Acids
    • A61L2300/214Amino acids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/40Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
    • A61L2300/404Biocides, antimicrobial agents, antiseptic agents
    • A61L2300/406Antibiotics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/40Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
    • A61L2300/45Mixtures of two or more drugs, e.g. synergistic mixtures
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/02Materials or treatment for tissue regeneration for reconstruction of bones; weight-bearing implants

Abstract

Abstract An absorbable porous tricalcium phosphate, in which the pores are sealed with a mixture of an antibiotic and another filler, in particular an amino acid, is parti-cularly advantageous for use in the preparation of bone cements.

Description

Tricalcium phosphate for implant materials The invention relates to a. r.esorbable porous tricalcium phosphate which is suitable as an additive to implant materials based on polyacrylates and/or polymeth-5 acrylates, its pores being filled with a resorbablefiller which is tolerated by the body.
It is known, for example, from German Offenlegungs-schrift 2,905,878 that a tricalcium phosphate which can be ~resorbed in the body can be added to implant materials, in particular bone cements based on polyacrylates and/or polymethacrylates, in order to achieve good osseous fusion of the implant with the surrounding bone tissue. The problem that the pores of a porous tricalcium phosphate must be sealed by a suitable filler in order to avoid the pore system taking up liquid acrylate or methacrylate : monomers and the disadvantages thereby caused during mix-ing of the cement has also already been discussed in German Offenlegungsschrift 2,905,878. The fillers men-tioned there are glycerol, water or aqueous salt or buffer solutions, ethylene glycol, low molecular weight poly-ethylene glycols and lower alcohols, such as ethanol, n-propanol and isopropanol.
In addition to tricalcium phosphate, further addi-tives are proposed or even in fact used for such implant materials, such as, for example, X-ray contrast agents, active compounds, such as, in particular, antibiotics, for controlling infections or fibres for improving the mechani-cal properties of the implant Although each of these additives by itself has a positive influence, there is nevertheless the risk that the mechanical stability and the mixing properties of the bone cement will be adversely influenced by the large number of additives.
" , There WdS therefore the object of discovering a bone cement which is improved in this respect.
It has now been found that a clear improvement can be achieved if a tricalcium phosphate in which the pores -I 5 are filled with a mixture of an antibiotic and another filler is used as an additive.
The invention thus relates to ~ ~esorbable porous tricalcium phosphate which is suitable as an additive to implant materials based on polyacrylate and/or polymeth-10 acrylate, its pores being filled with a resorbable filler tolerated by the body, characterized in that the filler is composed of at least two constituents, one constituent I being an antibiotic.
i The invention also relates to a process for the 15 preparation of a resorbable porous tricalcium phosphate which is suitable as an additive for implant materials based on Polyacrylates and/or polymethacrylates, its pores being filled with a resorbable filler which is tolerated by the body, characterized in that a porous tricalcium I 20 phosphate is brought into contact with the solution of an antibiotic and another filler and the solvent is then removed.
The invention also relates to a precursor for the ! preparation of a bone cement and the implant materials Z5 prepared therefrom, which are characterized in that they contain the tricalcium phosphate according to the inven-tion.
The main advantage of the invention is that both the mixing properties of the bone cement and the mechanical 30 properties r,f the hardened implant are substantially improved by the reduced number of additives. It has furthermore been found, surprisingly, that the release of the antibiotic or antibiotics from an implant according to the invention is significantly improved.
The term tricalcium phosphate used in the present application is to be understood as a generic term -for a number of different materials which are essentially to be described by the chemical formula Ca3(P04)z, the 7655~

calcium : phosphorus ratio approximately being 3 : 2. As well as pure tricalcium phosphates, such as, for example, ct- or ~-whitlockite, it is also intended to include, how-ever, the materials which can be described only approxi-S mately by the formula Ca3(P04)2, such as, for example,apatites or phosphorite. The tricalcium phosphate should in all cases be ~esorbable in the body.
These ma~erials are known per se and can be pre-pared by known processes. These are essentially precipi-tation processes or sintering processes, or a combinationof such processes. Precipitation or sintering processes for the preparation of the calcium phosphates are des-cribed in the standard works of inorganic chemistry, for example Gmelin. Starting materials which are used here are as a rule soluble calcium salts and soluble phosphates, or, for the sintering process, for example CaO, Ca(OH)2, CaC03 and CaHP04, which are sintered together with P20s or with one another.
Tricalcium phosphates obtained by precipitation processes are particularly preferably used in the present invention These are as a rule relatively soft and have a large pore volume of the order of about 0~3-0.5 ml/g.
The resorption of these materials obtained by precipita-tion is as a rule better than that of sintered materials.
According to the invention, the pores of these tricalcium phosphates are sealed with a mixture of an antibiotic and another filler. Aminoglycoside antibiotics, and in particular gentamicin, are preferably used as the antibiotics for this. Clindamycin and lincomycin and com-binations of antibiotics, such as, for example, gentamicin with clindamycin, are furthermore also preferred.
Other fillers are in principle all the physio-logically tolerated substances which can be resorbed by the body and are immiscible with the acrylate monomers.
Thus, for example, the alcohols already mentioned in German Offenlegungsschrift 2,905,878, such as, for example, glycerol, ethylene glycol and low molecular weight poly-ethylene glycols, or sugars, such as, for example, glucose '7~i5~

or sucrose, sugar alcohols, such as, for example, mannitol or sorbitol, proteins and degradation products thereof, such as, for example, collagen, gelatine or elastin, and, in particular, also aminoacids, such as, for example, 5 valine, histidine, leucine, isoleucine, threonine, argin-ine, lysine and alanine, can be used. Threonine and arginine are particularly preferably used.
Although the pore volume of a selected tricalcium phosphate is fixed, the amount of fillers can be varied 10 within relatively wide limits without the hollow space system of the tricalcium phosphate taking up monomers during mixing of the bone cement. This shows that evid-ently the entire pore volume of the tricalcium phosphate 1 does not have to be filled with the fillers, but that it ! 15 is evidently sufficient to seal the pores externally by the fillers.
Thus, if a precipitated tricalcium phosphate which has a relatively high pore volume is used, about 2-20, in particular about 5-15% by weight of antibiotic and about O.S-5, in particular about 0.8-3.2% by weight of the other I filler are employed. Only if a liquid filler, such as, ¦ for example, glycerol, is used is up to about 30% by weight ¦ thereof employed.
These fillers are applied to the tricalcium phos-25 phate by methods which are known per se. Thus, for ex-ample, the tricalcium phosphate can be impregnated with ~ a solution of the fillers and the solvent can then be I evaporated. In order to achieve intensive penetration of the solution into the pore system of the tricalcium phos-30 phate, it i5 possible, for example, either to carry out this operation under increased pressure or to evacuate the tricalcium phosphate powder before the addition of the filler solution. Possible solvents for the fillers are both organic solvents and, in particular, water or aqueous 35 buffer solutions with a physiological pH.
A particularly advantageous product is obtained by spray-drying. Since the tricalcium phosphate prefer-ably employed has a very small particle size in the range ~76~58 of about 2-300 ~m, in particular about 20-200 ~m, suspen-sions of the tricalcium phosphate in a solution of the fillers can be spray-dried by customary methods. The con-ditions to be applied here, such as concentration of the suspension, temperature and pressure, are familiar to the expert and can if necessary be optimized in respect of the particular components used by a few preliminary experi-ments in accordance with methods described in textbooks, such as, for example, in Sucker, Fuchs and Speiser "Pharmazeutische rechnologie" ("Pharmaceutical Technology"), Georg-Thieme-Verlag, Stuttgart, 1978.
The tricalcium phosphate particles obtained as a free-flowing powder by one of these methods can be used directly or after sterilization, for example by irradia-tion or gassing with ethylene oxide, in the preparation o-f bone cements. The known bone cements are prepared by mixing about two parts of a fine-particled prepolymer, in particular polymethyl methacrylate or a copolymer of methyl acrylate and methyl methacrylate, containing a polymerization catalyst (for example dibenzoyl peroxide) with about one part of the liquid monomer, for example acrylic acid or methyl methacrylate or mixtures thereof, containing an accelerator (for example dimethyl-p-tolui-dine) to gi~e a mass which can be shaped and which is implanted in the body and hardens there. Such bone cements are commercially available, for example, under the tradename PalacosR.
Bone cements with the tricalcium phosphate accord-ing to the invention are prepared in an analogous manner by either mixing the three constituents of prepolymer, tricalcium phosphate and monomer or first admixing one of the other two constituents to the tricalcium phosphate.
The commercially available form of the bone cement will preferably be such that the solid and liquid con-stituents are indeed separate but are in a ready-to-use pack in amounts matched to one another. A ratio of about 40 9 of solid to 20 ml of liquid monomer is preferably maintained here. The proportion of tricalcium phosphate 1~76~51~
according to the invention in the solid component is as a rule about 5-30, in particular about 8-20% by weight.
In addition to the tricalcium phosphate according to the invention, other additives can be admixed to the S solid component. Thus, for example, another tricalcium phosphate content without fillers, such as, for example, an essentially pore-free sintered apatite, or an X-ray contrast agent, such as, for example, zirconium dioxide, can be admixed in amounts of 0-20% by weight. The latter cor;stituent can be dispensed with, however, if the tri-calcium phosphate components already effect sufficient X-ray contrast. To improve the mechanica( properties of the implant, it is also possible to add fibre constituents, such as, for example, carbon fibres, glass fibres or fibres of plastic, such as, for example, those of poly-I methyl methacrylate or Aramite, in amounts of about 0-30%
¦ by weight. The solid component can additionally also con-tain other materials, such as, in particular, bioactive I glass ceramics, in amounts of 0-50% by weight. However the j 20 solid component is in all cases chosen so that the ratio of 1 40 9 of solid to 20 ml of monomer is essentially observed, ¦ that is to say as the content of other additives increases ¦ the content of the prepolymer decreases.
It has already been mentioned that compared with an implant material to which a pulverulent antibiotic has been added, the release of the antibiotic from an implant material according to the invention is significantly improved. A release which is improved by a factor of 5-10 is in fact found. A very useful and advantageous new tri-calcium phosphate component is thus available for thepreparation of bone cements.
Example 1 97.6 g of tricalcium phosphate (E. Merck, Darm-stadt~ Cat. No. 2194) with a particle size of less than 63 ~m are suspended in a solution, brought to pH 7.4, of 0.8 9 of L-arginine and 1.6 g of gentamicin sulfate and the suspension is sprayed in a spray-drying unit (nozzle pressure: 2 bar; air flow 380 m3/hour; intake temperature:

~6'~

200C; discharge temperature: 65C).
Example Z
The procedure followed is analogous to Example 1, but 1.6 9 of L-arginine and 96.8 9 of tricalcium phosphate S are employed.
Example 3 The procedure followed is analogous to Example 1, but 1.6 9 of L-arginine, 4.0 9 of gentamicin and 94.4 9 of tricalcium phosphate are employed.
Example 4 The procedure followed is analogous to Example 1, but 1.6 9 of L-arginine, 8.0 9 of gentamicin and 90.4 9 of tricalcium phosphate are employed.
Example S
The procedure followed is analogous to Example 1, but 1.6 9 of L-arginine, 16.0 9 of gentamicin and 82.4 9 of tricalcium phosphate are employed.
Example 6 The procedure followed is analogous to Example 1, but 5.0 9 of L--arginine, 8.0 9 of gentamicin and 87 9 of tricalcium phosphate are employed.
Examples 7-12 f The procedure followed is analogous to Examples 1-6, but L-threonine is employed instead of L-arginine.

Claims (8)

1. Resorbable porous tricalcium phosphate which is suitable as an additive to implant materials based on polyacrylates and/or polymethacrylates, its pores being filled with a resorbable filler tolerated by the body, characterized in that the filler is composed of at least two constituents, one constituent being an antibiotic.
2. Tricalcium phosphate according to Claim 1, charac-terized in that it contains an aminoacid, in addition to the antibiotic.
3. Tricalcium phosphate according to Claim 1 or 2, characterized in that it contains an aminoglycoside anti-biotic as the antibiotic.
4. Process for the preparation of a resorbable porous tricalcium phosphate which is suitable as an addi-tive for implant materials based on polyacrylate and/or polymethacrylate, its pores being filled with a resorb-able filler which is tolerated by the body, characterized in that a porous tricalcium phosphate is brought into contact with the solution of an antibiotic and another filler and the solvent is then removed.
5. Process according to Claim 4, characterized in that the tricalcium phosphate is suspended in the solution of an antibiotic and another filler and the suspension is then spray-dried.
6. Process according to Claim 4 or 5, characterized in that an aminoglycoside antibiotic is used as the anti-biotic and an aminoacid is used as the other filler.
7. Precursor for the preparation of a bone cement which contains a pulverulent solid component based on polyacrylate and/or polymethacrylate and a liquid monomer component in a ready-to-use pack unit, characterized in that the solid component contains 5-30% by weight of tri-calcium phosphate according to Claim 1.
8. Implant materials, in particular bone cements based on polyacrylates and/or polymethacrylates, charac-terized in that they contain 3-20% by weight of a trical-cium phosphate according to Claim 1.
CA000534934A 1986-04-18 1987-04-16 Tricalcium phosphate for implant materials Expired - Fee Related CA1276558C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19863613213 DE3613213A1 (en) 1986-04-18 1986-04-18 TRICALCIUMPHOSPHATE FOR IMPLANTATION MATERIALS
DEP3613213.6 1986-04-18

Publications (1)

Publication Number Publication Date
CA1276558C true CA1276558C (en) 1990-11-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA000534934A Expired - Fee Related CA1276558C (en) 1986-04-18 1987-04-16 Tricalcium phosphate for implant materials

Country Status (12)

Country Link
US (1) US4869906A (en)
EP (1) EP0242672B1 (en)
JP (1) JP2552483B2 (en)
KR (1) KR950003699B1 (en)
AT (1) ATE81785T1 (en)
AU (1) AU603356B2 (en)
CA (1) CA1276558C (en)
DE (2) DE3613213A1 (en)
ES (1) ES2044855T3 (en)
HU (1) HU198384B (en)
IE (1) IE59765B1 (en)
ZA (1) ZA872762B (en)

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KR870009729A (en) 1987-11-30
KR950003699B1 (en) 1995-04-17
ZA872762B (en) 1987-11-25
JP2552483B2 (en) 1996-11-13
DE3613213A1 (en) 1987-10-22
IE59765B1 (en) 1994-03-23
ATE81785T1 (en) 1992-11-15
AU603356B2 (en) 1990-11-15
JPS62254764A (en) 1987-11-06
HU198384B (en) 1989-10-30
EP0242672A3 (en) 1990-01-17
DE3782357D1 (en) 1992-12-03
IE871019L (en) 1987-10-18
EP0242672A2 (en) 1987-10-28
ES2044855T3 (en) 1994-01-16
AU7116887A (en) 1987-10-22
US4869906A (en) 1989-09-26
HUT44169A (en) 1988-02-29
EP0242672B1 (en) 1992-10-28

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