CA1280375C

CA1280375C - Motor-driven power steering system for vehicles

Info

Publication number: CA1280375C
Application number: CA000526606A
Authority: CA
Inventors: Yasuo Shimizu
Original assignee: Honda Motor Co Ltd
Current assignee: Honda Motor Co Ltd
Priority date: 1986-01-14
Filing date: 1986-12-31
Publication date: 1991-02-19
Anticipated expiration: 2008-02-19
Also published as: GB2185223A; GB2185223B; US4735271A; GB8700764D0; FR2592850A1; DE3700900A1; DE3700900C2; FR2592850B1

Abstract

ABSTRACT OF THE DISCLOSURE
A motor-driven power steering system for vehicles includes a control device which is responsive to output signals from a torque detector mechanism which detects a steering torque acting on an input shaft, for applying a driving signal to an electric motor to produce an assistive torque to be imposed on the output shaft. The power steering system further includes a device for detecting a freely returning state of a steering wheel to produce a motor damping signal and a motor damping device for damping the electric motor in response to the motor damping signal.

Description

~Z8~3375 1 MOTOR-DRIVEN POWER STEERING SYSTEM FOR VEHlCLES

3 BACKGROUND OF T~E I~VENTION
4 1. Field of the Invention:
The present invention relates to a motor-driven 6 power steering system for vehicles such as automobiles, and 7 more particularly to a motor-driven power steering system 8 having a steering servo unit including an electric motor 9 for producing assistive steering torque.

2. Description of the Relevant Art:
11 Various electric or motor-driven power steering 12 systems for automobiles have been proposed in recent years 13 in view of the structural complexities of conventional 14 hydraulically operated power steering systems.
One example of such an automotive motor-driven 16 power steering system is disclosed in UK patent application 17 2,132,95Q A published on July 18, 1984. The disclosed 18 motor-driven power steering system has a steering servo 19 unit using a low-torque, high-speed electric motor as a 2~ power source and a control apparatus for the steering servo 21 unit. When a steering wheel is turned, the steering torque 22 applied to the input shaft of the steering system which is 23 coupled to the steering wheel is detected, and the motcr is 24 controlled by the detected steering torque. ~ssistive torque produced by the motor is transmitted via a speed 26 reducer to the output shaft of the steering system. The 27 speed reduction ratio of the speed reducer is selected to ~,,~.~....
-- 1 -- ~j7~j`r 3~7~
1 be high since the motox rotates at high speed. The 2 assistive torque applied to the output shaft of the 3 steering system helps the driver turn the s-teering wheel ~ with reduced manual forces, resulting in improved drivability and steering feeling.
6 General automotive steering systems including 7 manually operated steering systems have two modes or 8 states. In one state, the driver imposes steering forces 9 on the steering wheel, and in the other state, the driver applies no steering forces to the steering wheel. While 11 the automobile is turning with steerable or dirigible 12 wheels, which are front wheels in most cases, being steered 13 in one direction, the front wheels are subjected to a force 14 tending to return themselves back to their central or neutral position. Such a returning force is produced by 16 the front wheel alignment or self-aligning torque arising 17 from elastic deformation of the front wheels. The 18 returning force is increased as the speed of the automobile l9 becomes higher. When the driver stops applying the steering force to the steering wheel, with his or her hands 21 released or not, at the time the dirigible wheels have been 22 steered a certain angle, the steered wheels are apt to 23 return to the neutral position. At the same time, the 24 steering wheel also tends to return to its neutral position. Such a returning state will hereinafter be 26 referred to as a "freely returning state".
27 In manually operated steering systems with no ~28~33~S

1 steering servo unit, the steering angle varies according to 2 a curve Ll of FIG. 8A of the accompanying drawings during 3 the freely returning state of the steering wheel. In FIG.

4 8A, the vertical and horizontal axes represent the steering angle ~ and time t, respectively. The graph oE FIG. 8a is 6 plotted under such conditions in which the driver stops 7 applying the steering force to the steering wheel when the 8 steering wheel has been turned ~i clockwise from the 9 neutral position (~ = 0) at a certain automobile speed. As shown in FIG. 8, the steering wheel repeatedly overshoots 11 the neutral position until finally it returns or settles to 12 the neutral position in a time tm.
13 Now, it is assumed that the s-teering wheel of the 14 motor-driven power steering system, as described above, enters the frèely returning state under the same conditions 16 as those described above with respect to the manually 17 operated steering system. At this time, the motor is 18 rotated by the steered wheels through the speed reducer, 19 and hence acts as a load on the steered wheels. As a result, the rate of change of the steering angle per unit 21 time is smaller than that of the manually operated steering 22 system. Stated otherwise, the period of reciprocating 23 rotational movement of the steering wheel is longer than 24 that of the manually operated steering system.
Furthermore, since the moment of inertia of the motor acts 26 on the steered wheel at a rate which is the square of the 27 speed reduction ratio of the speed reducer, the ~ ~q)3~S

1 overshooting of the steering wheel from the neutral 2 position is larger than that of the manually operated 3 steering system. Under the freely returning state of the 4 steering wheel, the steering angle ~ changes according to a curve L2 of FIG. 8B. The settling time te in which the 6 steering wheel returns to its neutral position is 7 considerably longer than the settling time tm of the 8 manually operated steering system, Thus, the steering 9 wheel of the motor-driven power steering system returns to the neutral position relatively slowly.
11 The present invention has been made in an effort 12 to solve the aforesaid problems of the conventional 13 motor-driven power steering system.

14 SUMMARY OF THE I~VENTION
It is an object of the present invention to 16 provide a motor-driven power steering system for vehicles 17 which allows a steering wheel to return to its neutral 18 position relatively quickly under the ~reely returning 19 state.
To achieve the above object, there is provided in 21 accordance ~ith the present invention a motor-driven power 22 steering system for a vehicle, comprising an input shaft 23 operatively coupled to a steering wheel, an output shaft 24 operatively coupled to a dirigible wheel, an electric motor for applying an assistive tor~ue to the output shaft, 26 torque detecting means for detecting a steering torque 27 imposed on the output shaft, control means responsive to ~2~3~)3~
1 output signals from the torque detecting means for applying 2 a driving signal to the electric motor, means for detecting 3 a Ereely returning state oE the steering wheel to generate 4 a motor damping signal, and damping means responsive -to -the motor damping signal for damping the electric motor.
6 The above and further objects, details and 7 advantages of the present invention will become apparent 8 from the following detailed description of preferred 9 embodiments thereof, when read in conjunction with the accompanying drawings.

12 FIG. 1 is a longitudinal cross-sectional view, 13 partly in block form, of a motor-driven power steering 14 system for vehicles according to a first embodiment of the present invention;
16 FIG. 2 is a block diagram of a control device of 17 the motor-driven power steering system shown in FIG. l;
18 FIG. 3 is a flowchart of a basic operation 19 sequence of the power steering system;
FIG. 4 is a graph showing signals of detected 21 steering torque;
22 FIG. 5 is a graph showing the relationship 23 between steering torque and the duty ratio of a motor 24 driving signal;
FIG. 6 is a flowchart of a portion of the control 26 sequence executed ~y a microcomputer in the control device 27 shown in FIG. 2;

3L~8~37S
1 FIG. 7 is a graph illustrating signals of 2 detected steering speed;
3 FIGS. 8A and 8B are graphs showing the manner in 4 which the steering angles oE steering wheels of a manually operated steering system and a conventional motor-driven 6 power steering system, respectivel~, vary under freely 7 returning states of the steering wheels;
8 FIG. 8C is a graph showing a maximum range of the 9 time in which a motor damping signal issued from the control device of FIG. 2 continues;
11 FIG. 8D is a graph of a self-damping current for 12 a motor which is generated when the motor damping signal of 13 FIG. 8C is produced;
14 FIG. 8E iS a graph illustrative of the manner in which the steering angle of a steering wheel of the 16 motor-driven power steering system of FIG. 1 varies when 17 the steering wheel is in freely returning state;
18 FIG. 9A is a functional block diagram of a basic 19 control system of the present invention;
FIG. 9B is a functional block diagram of the 21 conrol device shown in FIG. 2;
22 FIG. 10 iS a perspective view, partly in block 23 form, of a motor-driven power steering system according to 24 a first modification;
FIG. 11 is a flowchart of a portion of the 26 control sequence of the power steering system illustrated 27 in FIG. 10;

~8~)37S

1 FIG. 12 is a functional block diagram of the 2 power steering system of FIG. 10;
3 FIG. 13A iS a view similar to FIG. 8B;
4 FIG. 13B is a graph showing the manner in which the steering angle of a steering wheel of the motor-driven 6 power steering system of the first modification varies when 7 the steering wheel is in freely returning state;
8 FIG. 14 iS a perspective view, partly in block 9 form, of a motor-driven power steering system according to a second modification;
11 FIG. 15 iS a flowchart of a portion of the 12 control sequence of the power steering system depicted in 13 FIG. 14;
14 FIG. 16 is a graph showing the manner in which the steering angle of a steering wheel of the motor-driven 16 power steering system of the second modificaton varies 17 under freely returning state;
18 FIG. 17 is a flowchart of a portion of the 19 control sequence of a motor-driven power steering system according to a third modification;
21 FIG. 18 is a graph illustrative of the manner in 22 which the steering angle of a steering wheel of the 23 motor-driven power steering system of the third 24 modification varies under freely returning state;
FIG. 19 is a fragmentary cross-sectional view, 26 partly in block form, of a motor~driven power steering 27 system according to a second embodiment of the present 3~S

1 invention;
2 FIG. 20 is a flowchar-t of a portion of the 3 control sequence of the power steering system of FIG. 19;
4 FIG. 21 is a graph of a mo-kor speed signal;
FIG. 22 is a graph showing the manner in which 6 which the steering angle oE a steering wheel of the 7 motor-driven power steering system shown in FIG~ 19 varies 8 under freely returning state;
9 FIG. 23 is a flowchart of a portion of the control sequence of a motor-driven power steering system of 11 a fourth modification;
12 FIG. 24 is a flowchart of a portion o~ the 13 control sequence of a motor-driven power steering system of 14 a fifth modification; and FIG. 25 is a flowchart of a portion of the 16 control sequence of a motor-driven power steering system of 17 a sixth modification.

19 FIG. 1 shows a motor-driven power steering system for vehicles such as automobiles according to a first 21 embodiment of the presen~ invention. The power steering 22 system, generally designated by the reference numeral 1, 23 has a pinion shaft 2 operatively coupled to a steering 24 wheel (not shown) through a constant-velocity universal joint (not shown) and a steering shaft (not shown), and a 26 rack shaft 3 having rack teeth 4 defined on its back and 27 held in mesh with a pinion gear 2a defined on a lower 1 portion of the pinion shaft 2. Therefore, rotation of the 2 steering wheel is converted by the pinion shaft 2 to linear 3 motion of the rack shaft 3. The pinion shaft 2 and the 4 rack shaft 3 serve respectively as input and output shafts, The rack shaft 3 has its opposite ends connec-ted by tie 6 rods (not shown) to the knuckles of steerable or dirigible 7 wheels (not shown).
8 Around the pinion shaft 2, there are disposed a 9 steering speed sensor 5 above the rack shaft 3 and a steering torque sensor 6 below the rack shaft 3. A DC
11 motor 10 for generating assistive steering torque is 12 positioned near the rack shaft 3 remotely from the rack 13 teeth 4. The motor 10 has its output shaft supporting a 1~ toothed pulley lOa that is operatively coupled by a timing belt 9 to a larger-diameter pulley 8 disposed around the 16 rack shaft 3. Thus, rotation of the motor 10 is 17 transmitted via the pulley lOa and the timing belt 9 to the 18 larger-diameter pulley 8. Rotation of the larger~diameter 19 pulley 8 is in turn transmitted to the rack shaft 3 through a ball screw mechanism 7 disposed around the rack shaf-t 3.
21 The toothed pulley lOa, the timing belt 9, the larger-22 diameter pulley 8, and the ball screw mechanism 7 jointly 23 constitute a speed reducer for reducing the speed of 24 rotation of the motor 10 and transmitting the rotation of the motor 10 at a reduced speed to the rack shaft 3 to 26 enable the rack shaft 3 to make linear motion. The motor 27 10 is controlled by a control device 13, as described later .

~2a~

1 on.
2 The steering speed sensor 5 comprises a DC
3 generator or tachogenerator (not shown) located behind the 4 pinion shaft 2, a smaller-diameter toothed pulley ~no-t shown) mounted on one end of the shaft of the DC generator, 6 a larger-diameter toothed pulley 11 mounted on the pinion 7 shaft 2, and a timing belt 12 trained around these pulleys.
8 The DC generator of the steering speed sensor 5 generates a 9 DC voltage having a polarity dependent on the direction in which the pinion shaft 2 rotates and a magnitude 11 proportional to the speed of rotation of the pinion shaft 12 2. The output signal from the steering speed sensor 5 is 13 applied to the control device 13. The steering speed 14 sensor 5 may be operatively coupled to the output shaft 3, lS rather than the input shaft 2.
16 The steering torque sensor 6 comprises a pinion 17 holder 19 rotatably disposed around the p.inion gear 2a, a 18 piston 21 axially movable by a pin 20 integral with the 19 p.inion holder 19 in response to rotation of the pinion hodler 19, a pair of springs 22, 23 disposed on opposite 21 sides of the piston 21 for normally urging the piston 21 22 toward its central or neutral position, and a differential 23 transformer 26 coupled to the piston 21 for converting 24 axial displacement of the piston 21 to an electric signal.
The pinion holder 19 is rotatably supported in a casing 16 26 by means of a pair of bearings 17, 18, and the pinion gear 27 2a is rotatably supported in the pinion holder 19 by means ' ~Z~3~

1 of bearings 14, 15. The rotational axis of the pinion gear 2 2a is radially displaced from the rotational axis of the 3 pinion holder 19. When the s-teering wheel is in its 4 neutral position and the steering torque Ts is zero, a straight line interconnecting the rotational axes of the 6 pinion gear 2a and the pinion holder 19 extends 7 substantially perpendicularly to the longitudinal axis of 8 the rack shaft 3. In case a load on the rack shaft 3 is 9 larger than the steering torque acting on the pinion gear 2a, the pinion gear 2a is prevented from rotating about its 11 own axis, but the pinion holder 19 is caused to rotate, due 12 to meshing engagement of the pinion gear 2a and the rack 13 teeth 4. Stated otherwise, the pinion gear 2a revolves 14 around the axis of the pinion holder 19. The rotation of the pinion holder 19 is transmitted by the pin 20 to the 16 piston 21, which is moved in its axial direction until it 17 counterbalances the reactive forces from the springs 22, 18 23. Therefore, the axial displacement of the piston 21 is 19 proportional to the steering torque Ts applied. To one end of the piston 21, there is attached an iron core 25 serving 21 as a magnetic body axially movable with the piston 21.
22 Axial displacement o~ the iron core 25 is detected by the 23 differential transformer 26. The differential transformer 24 26 comprises a primary coil 27a andd a pair of secondary coils 27b, 27c. The control device 13 applies an AC
26 voltage to the primary coil 27a, and outputs from the 27 secondary coils 27br 27c are supplied to the control device ~'~8~37~i 1 13. The amplitude of the outputs from the secondary coils 2 27b, 27c is differentially variable with the a~ial 3 displacement of the iron core 25. The outputs Erom the 4 secondary coils 27b, 27c serves as signals of detected steering torque which indicate the magnitude of the 6 steering torque Ts and the direction in which it acts.
7 The rack shaft 3 has a helical screw groove 3a 8 defined on a portion thereof remote from the rack tee~h 4 9 meshing with the pinion gear 2a. The rack shaft portion with the helical screw groove 3 is supported in the casing 11 16 by a spherical bearing 30 for angular movement and axial 12 sliding movement. The ball screw mechanism 7 comprises a 13 ball nut 31 with a helical screw groove 31a defined in its 14 inner circumferential surface. The ball nut 31 is disposed over the helical screw groove 3a, there being a plurality 16 of balls 32 interposed between the ball nut 31 and the rack 17 shaft 3. The balls 32 are received in the screw grooves 18 3a, 31a and roll therebetween in circulating motion through 19 a circulatory path ~not shown) in the ball nut 31.
Consequently, rotation of the ball nut 31 is smoothly 21 transmitted via the balls 32 to the rack shaft 3 for 22 linearly moving the rack shaft 3. The ball nut 31 has its 23 opposite ends resiliently clamped between pulley cases 35a, 24 35b through respective resilient members 33, 34. The pulley cases 35a, 35b are rotatably supported in the casing 26 16 via a pair of angular contact bearings 36, 37. The 27 larger-diameter pulley 8 is mounted on the outer , `.

~2~3.3~;

1 circumerential surface of the pulley case 35a.
2 The control device 13 will be described with 3 reference to FIG. 2.
4 The control device 13 includes a microcomputer unit (hereinafter referred to as an "MCU") 40. The MCU 40 6 is supplied with detected steering torque signals Sl, S2 7 from a steering torque detector circuit 41 and detected 8 steering speed signals S3, S4 from a steering speed sensor 9 42 through an A/D con~7erter 43 under commands of the MCU
40.
11 The steering torque detector circuit 41 comprises 12 the steering torque sensor 6, and an interface 44 for 13 supplying the primary coil 27a of the differential 14 transformer 26 with an AC signal that is produced by frequency-dividing clock pulses Tl in the MCU 40 and for 16 rectifying, smoothing, and converting the outputs from the 17 secondary coils 27~, 27c to DC voltage signals Sl, S2 which 18 are then applied as the detected steering torque signals to 19 the MCU 40.
The steering speed detector circuit 42 comprises 21 the steering speed sensor 5, and an interface 45 for 22 removing high-requency components from the output signal 23 produced frmo the output terminals of the DC generator of 24 the sensor 5 to produce the detected steering speed signals S3, S4.
26 Although not specifically shown, the MCU 4~ has 27 an I/O port, memories (RAM, ROM~, a CPU, registers~ and a ~2~3~37~ii 1 clock generator to which clock pulses from a quartz 2 resona-tor are supplied.
3 The MCU 40 and other circuits are energized by a 4 power supply circuit 46 comprises a relay circuit 49 connected via a fuse circuit 48 and an ignition switch to 6 a.n automobile~mounted battery 47, and a voltage stabilizer 7 50. The relay circuit 49 has an output terminal 49a for 8 supplying electric power to a motor driver circuit 51 9 (described later). The voltage stabilizer 50 has an output terminal 50a for supplying a constant voltage t~ the MCU
11 40, the steering torque detector circuit 41, and the 12 steering speed detector circuit 42. When the ignition 13 switch is turned on, the MCU 40 starts its operation to 14 process the signals Sl through S4 from the detector circuits 41, 42 according to a program stored in the memory 16 for applying driving signals T3, T4 and a damping signal T5 17 to the motor driver circuit 51. The driving signal T3 is a 18 direction control signal indicating the direction in which 19 the motor 10 is to rotate, and the driving signal T4 is a torque conrol signal for controlling the magnitude of an 21 armature voltage Va. The signals T3 through T5 are control 22 signals supplied to the motor driver circuit 51.
23 The motox driver circuit 51 comprises an 24 interface 52 supplied with the control signals T3 through T5 and a bridge circuit 60 having four FETs 53, 54, 55, 56.
26 The FETs 53, 56 on adjacent branches of the bridge circuit 27 60 have respective drain terminals coupled to the output.

)37~

1 terminal 49a of the relay circuit 49 of the power supply 2 circuit 46. The source termjnals of the FETs 53, 56 are 3 coupled respectively to the drain terminals of the other 4 FETs 54, 55. The FETs 54, 55 have their source terminals connected in common to the negative terminal of the battery 6 47 through a resistor 57a. The FETs 53, 54, 55, 56 have 7 gate terminals joined respectively to output terminals 52a, 8 52d, 52b, 52c of the interface 52. The source terminals of 9 the FETs 53, 56, which serve as output terminals o~ the bridge circuit 60, are coupled respectively to the input 11 terminals of the motor 10, with a relay circuit 58 12 connected between the source terminal of the FET 56 and one 13 of the input terminals of the motor 10 14 The interface 52 is in response to the direction control signal T3 from the MC~ 40 for issuing an ON/OFF
16 output Ql from the output terminal 52a or an ON/OFF output 17 Q3 from the output terminal 52c to exclusively turn on the 18 FET 53 or 56 in an on-driven mode (in which the FET is 19 energized continuously), and at the same time for issuing a PWM signal Q2 from the output terminal 52b or a PWM signal 21 Q4 from the output terminal 52d to exclusively bring the 22 FET 55 or 54 into a PWM-driven mode (in which the FET is 23 energiæed intermittently with modulated pulses). By thus 24 driving the FETs selectively, the armature voltage Va of desired polarity and magnitude is applied to the motor 10 26 to drîve the same. The PWM signals Q2, Q4 are produced by 27 modulating the pulse duration of a rectangular pulse signal ~28~37~ii 1 of fixed frequency and battery level with the mo-tor voltage 2 signal T4. Therefore, the PWM signals Q2, Q4 h~ve 3 modulated pulse durations for driving the corresponding 4 FETs at variable duty ratios.
In accordance with the control signals T3, T4, 6 the FET 53 is on-driven (i.e., energized continuously) and 7 the FET 55 cooperating therewith is PWM-driven ti.e., 8 energized intermittently) by the motor driver circuit 51, 9 or the FET 56 is on-driven and the FET 54 cooperating therewith is PWM-driven by the motor driver circuit 51, for 11 thereby controlling the direction in which the motor 10 is 12 rotated and the output power thereoE (rotationa} speed and 13 torque).
14 In case the FETs 53, 55 are driven, the magnitude of the armature voltage Va is proportional to the pulse 16 duration of the PWM signal supplied from the output 17 terminal 52b of the interface 52, and the polarity of the 18 armature voltage Va is such that an armature current Ia 19 flows in the direction of the arrow A to rotate the motor 10 clockwise. Conversely, in case the FETs 56, 54 are 21 driven, the magnitude oE the armature voltage Va is 22 proportional to the pulse duration of the PWM signal 23 supplied from the output terminal 52d of the interface 52, 24 and the polarity of the armature voltage Va is such that the armature current Ia flows in the direction oE the arrow 2~ B to rotate the motor 10 counterclockwice.
27 The control device 13 also includes a current ~ - 16 -~iL2~3~

1 detecting circuit 57 for detecting malfunctions or 2 abnormalities of the motor driver circuit 51. The current 3 detecting circuit 57 serves to detect a current flowing 4 through the resistor 57a which corresponds -to the magnitude of the armature current Ia and to supply a detected current 6 signal Sd to the MCU 40 through the A/D converter 43.
7 Therefore, the current detecting circuit 57 detects a 8 malfunction of the motor 10 or the motor driver circuit 51 9 with a current flowing through the resistor 57a. When such a malfunction is detected as indicated by the output signal 11 Sd from the current detecting circuit 57, the MCU 40 12 applies a relay control signal T2 to the relay circuit 49 13 of the power supply circuit 46 and also to the relay 14 circuit 58 coupled between the bridge circuit 60 and the motor 10 for thereby shutting off the electric power 16 supplied from the power supply circuit ~9 to the various 17 circuits and also disconnecting the motor lQ from the motor 18 driver circuit 51.
19 Operation of the MCU 40 will be described below.
A basic control sequence according to the present 21 invention will first be described with reference to FIG. 3.
22 This basic control sequence is executed also for first 23 through sixth modiications and a second embodiment, which 24 will be described later on.
When the ignition switch is turned on, the MCU 40 26 and the other circuits are supplied with electric power 27 from the power supply circuit 46 to start the control . ' 37~i 1 process in a step 100. First, the data items in the 2 registers and the RAM of the MCU 40 and necessary circuits 3 are initialized at a step 101. Then, initial failure 4 diagnosis is executed in a step 102. More speclfically, the internal circuits of the MCU 40 are checked for 6 failures while stopping reading in of input signals from 7 the A/D converter 43. If any failure is detected, then the 8 MCU 40 stops its operation and hence the control device 13 9 is inactivated. If there is no failure, then the relay control signal T2 is supplied to the relay circuits 49, 58 11 to make the motor driver circuit 51 and the motor 10 ready 12 ~or energization. Thereafter, whether the detected signal 13 Sd from the current detecting circuit 57 is zero or not is 14 checked. If the signal Sd is not zero, then it is determined that a malfunction takes place, and the relay 16 circuits 49, 58 are de-energized. If the signal Sd is 17 zero, then control goes from the step 102 to a step 103.
18 In the step 103, tbe steering torque signals Sl, S2 are 19 successively read into the MC~ 40. Then, a next step 104 ascertains whether the values of the signals Sl, S2 are 21 normal or not. If not, then the relay circuits 49, 58 are 22 de-energized. If normal, then control proceeds to a step 23 105.
24 Since the steering torque sensor 6 includes the differential transformer 26, the output signals Sl, S2 from 26 the steering torque sensor 6 can be plotted as shown in 27 FIG. 4 if the steering torque detector circuit 41 is ~8~33~

1 normal. FIG. 4 indicates that half of the sum of the 2 signals Sl, S2 is of a substantially constant value kl. In 3 the step 104, the steering torque detector circuit 41 is 4 determined as malfunctioning if the difference between (Sl + S2)/2 and kl does not fall within a predetermined 6 range. When the steering torque Ts exceeds a prescribed 7 value in each of the clockwise and counterclockwise 8 directions of rotation of the steering wheel, the values of 9 the signals Sl, S2 re~ain constant as shown in FIG. 4 since the angle of rotation of the input shaft 2 and the axial 11 displacement of the output shaft 3 are limited to certain 12 ranges, respectively.
13 In the step 105, the difference tSl - S2) is 14 calculated and regarded as the value of steering torque Ts.
In ~ractical cases, in order to obtain one of continuous 16 integers as the value of ~s, ~ne value (Sl-S2) is multiplied 17 by a predetermined numeral factor and then substituted for Ns.
18 The step 105 is followed by a step 105 which 19 asertains whether the value of Ts is positive or negative in order to determine the direction in which the steering 21 torque Ts acts. If the steering torque acts in the 22 clockwise direction, i.e., if it is positive or zero, then 23 a steering torque direction flag Fd is set to "1" in a step 24 107, and thereafter control proceeds to a routine 110 for detecting the freely returning state of the steering wheel.
26 If the steering torque Ts is of a negative value in the 27 step 106, then control goes from the step 106 to a step 108 3633~7S

1 in which the value of the steering torque Ts is converted 2 to its absolute value. Thereafter, the steering torque 3 direction flag Fd iS reset to "0" in a step 109, which ls 4 followed by the routine 110.
The routine 110 contains steps 111 through 113 6 which are common in all of the embodiments and 7 modifications, and steps 114~ 115 which are unique for the 8 respective embodiments and modifications.
9 The step 111 ascertains whether the value of the steering torque Ts is smaller than a torque Tsl (FIG~ 8B) 11 of a relatively small value. If Ts is smaller than Tsl, 12 then a first condition flag Fl is set to "1" in a step 112.
13 Conversely, i~ Ts is not smaller than Tsl, then the first 14 condition flag Fl is reset to "0" in a step 113. The first con~ition flag Fl will be combined with a second condition 16 flag F2 (described later~ for determining whether the 17 steering wheel is in the freely returning state.
18 The step 114 is a second routine ~or detecting 19 the freely returning state of the steering wheel. The step 114 is followed by a step 115 which asertains whether the 21 steering wheel is in the freely returning state. IE the 22 steering wheel is in the freely returning state in the step 23 115, then control proceeds to a step 116. The steps 114, 24 115 will be described later in greater detail.
In the step 116, the dri~ing signals Q3, Ql, Q2, 26 Q4 applied to the FETs 56, 53, 55, 54 of the bridge circuit 27 60 are set as follows:

- ' .' ~ 7 S

1 Q~ = "0", Ql = "0"
2 Q2 = "1", Q~ = "1"
3 Then, the duty ratio D for driving the motor is set to "1"
4 in a step 117, from which control goes to a step 124.
If the steering wheel is not in the freely 6 returning state in the step 11;, then control goes to a 7 step 118. In the step 118, a data item in a table stored 8 in the ROM (not shown) is directly read out by addressing 9 it based on the absolute value of the steering torque Ts.
Specifically, the ROM table stores duty ratios D which are 11 related to the absolute values of the steering torque Ts as 12 shown in FIG. 5. Denoted at D1 is a dead zone. The duty 13 ratios D are in the range of 0 < D < 1. Therefore, the 14 step 118 reads out a duty ratio D having an address corresponding to the absolute value of the steering torque 16 Ts.
17 Thereafter, a step 119 checks if the read-out 18 duty ratio D has a value greater than zero. If the duty 19 ratio D is of a value greater than zero, then a step 120 ascertains whether the steering torque direction flag Fd 21 which has been set in the steps 106 through 109 is "1" or 22 not.
23 If the flag Fd is "1", i.e., if the steering 24 torque Ts acts in the clockwise direction, then the driving signals Q3, Ql, Q2, Q4 are set in a step 121 as follows:
26 Q3 = "0", Ql = "1"
: 27 Q2 = "1", Q4 = "0"

~- 21 -~L~8~3~S
1 If the flag Fd is not "1", i.e., if the steering 2 torque Ts acts in the counterclockwise direction, then the 3 driving signals Q3, Ql, Q2, Q4 are set in a step 122 as 4 follows:
Q3 = "1", Ql = "0"
6 Q2 = "0", Q4 = "1"
7 If the duty ratio ~ is of a value not greater 8 than zero, i.e., if it is equal to zero, in the step 119, 9 then the driving signals Q3, Ql, Q2, Q4 are set in a step 123 as follows:
11 Q3 = "0", Ql = "0"
12 Q2 = "0", Q4 = "0"
13 After the step 121, 122, or 123 has been 14 executed, control goes to the step 124. The processing from the step 118 to the step 124 is a flow for ordinary 16 motor control.
17 In the step 124, the driving signals Q3, Ql, Q2, 18 Q4 as set in either the step 121, 122, 123, or 116 are 19 applied to the interface 52. In a next step 125, the duty ratio D is applied to the interface 52. The duty ratio D
21 represents a continuous pulse duration of the PWM signal Q2 22 or Q4. In the event that the steering wheel is not in the 23 freely returning state, the duty ratio D is actually 24 changed in order to match the motor speed Nm with the detected steering speed Ns. In this connection, the 26 outputs processed in the steps 124, 125 are regarded as the 27 motor control signals T3 through T5. Where the motor 10 is ~8~33~;

1 ordinarily driven, the motor 10 is rotated in a prescribed 2 direction, and the generated torque is applied through the 3 speed reducer to the output shaft 3 for reducing the manual ~ steering force required.
When con-trol has reached the steps 124, 125 via 6 the steps 116, 117, the driving signals Ql through Q4 have 7 been set as follows:
8 Q3 = "0", Ql = "0"
g Q2 = "1", Q4 = "1"
Now, the FETs 53, 56 are not energized, and the FETs 54, 55 11 are energized continuously. Therefore, the input terminals 12 of the motor 10 are short-circuited to cause the motor 10 13 to be self-braked by a counter electromotive force Vi 14 generated by the rotation thereof. For example, in case the motor damping signal T5 with its pulse duration as 16 shown in FIG. 8C is issued, a self-damping c~lrrent Ii 17 flowing in the direction opposite to the directlon of 18 rotation of the motor at this time is generated as shown in 19 FIG. 8D. The self-damping current Ii is substantially proportional to the rotational speed Nm of the motor 10.
21 However, the maximum pulse duration of the damping signal 22 T5 shown in FIG. 8C is of a theoretical nature. Actually, 23 the duration of the damping signal T5 is shorter than that 24 of FIG. 8C as will be described with reference to FIG. aE.
Control then goes from the step 125 to a step 126 26 which reads in the output signal from the current detecting 27 circuit 57. A next step 127 determines an armature current 7Si 1 Ia from the detected signal Sd thus read in. A step 128 2 then ascertains whether the value of Ia corresponds to the 3 duty ratio D with a predetermined tolerance. If not, then 4 it is determined that trouble has occurred, and the relay circuits 49, 58 are de-energized. If the armature current 6 Ia corresponds to the duty ratio D, then control goes back 7 to the step 103.
8 The steps 114, 115 will now be described with 9 reference to FIG. 6. Steps 130 through 137 shown in FIG. 6 correspond to the steps 114, 115.
11 The step 130 reads in the detected signals S3, S4 12 from the steering speed detecting circuit 42, and the step 13 131 diagnoses whether the signal values thus read in are 14 normal or not. If abnormal, then the relay circuits 49, 58 are de-energized. In the event that the steering speed 16 detecting circuit 42 is normal, the steering speed Ns and 17 the detected signals S3, S4 from the circuit 42 are of the 18 mutual relationship as shown in FIG. 7. Therefore, when 19 the DC voltage values of the detected signals S3, S4 are simultaneously positive, and when either one of the signals 21 S3, S4 is substantially equal to the voltage Vcc of the 22 voltage stabilizer 50, it is determined that the steering 23 speed detecting circuit 42 is malfunctioning. The 24 generator of the steering speed sensor 5 is selected such that its expected maximum output is lower than the voltage 26 Vcc by a prescribed value.
27 If the detected signals S3, S4 read in the step .
~ ' .

~28~33~;

1 130 are found normal in the step 131, then control proceeds 2 to the step 132 in which the steering speed Ns is derived 3 from the signals S3, S4 in the same manner as the process 4 in the steps 105 through 109 of FIG. 3. More speciEically, S the calculation (S3 - S4 = Ns) is carried out, and the 6 steering torque direction flag is set/reset according to 7 the calculated result, and the absolute ~alue of the 8 steering torque is obtained.
9 The step 133 ascertains whether the steering speed Ns thus determined is larger than a prescribed 11 steering speed Nsl (FIG. 8B) having a relatively large 12 value. If Ns is equal to or larger than Nsl, then a second 13 condition flag F2 is set to "1" in a step 134. If Ns is 14 smaller than Nsl~ then the second condition flag F2 is reset to "0" in the step 135.
16 The step 136 checks if the first condition flag 17 Fl is set to "1", and the step 137 similarly checks if the 18 second condition flag F2 is set to "1". The first 19 condition flag Fl has been determined in the step 112 or 113 (FIG. 3). If the flags Fl, F2 are set to "1", then it 21 is determined that the steering wheel is in the freely 22 returning state, and control goes to the step 116 (FIG. 3).
23 If at least one of the flags Fl, F2 i5 not set to "1", then 24 it is determined that the steering wheel is not in the freely returning state, and control proceeds to the step 118 tFIG.
26 3).
27 FIG. 9A shows in block form the basic functions ~ ~5 -~213[)37~;

1 of the control device 13 by relating the various components 2 of the control device 13 shown in FIG. 2 to the steps of 3 the flowcharts of FIGS. 3 and 6, with motor driving means ~ and detector mea~s omitted from illustration. FIG. 9B
shows in greater detail the Eunctional block di~gram o~
6 FIG. 9A. In this embodiment, the means for detecting the 7 freely returning state of the steering wheel comprises only 8 means for detecting zero torque of the steering wheel.
9 As a result of the aforesaid processing, the damping signal T5 is produced when the steering wheel 11 passes in the vicinity of the neutral position (~ = 0) in 12 the freely returning state thereof, as shown in FIG. 8E.
13 Therefore, any overshooting of the steering wheel at the 14 neutral position is reduced. Under the same conditions as those described with respect to FIG. 8A, the steering angle 16 ~ varies according to a curve L3 shown in FIG. 8E.
17 In the above embodiment, tbe steering torque Ts 18 and the steering speed Ns are utilized to detect when the 19 steeriny wheel is in the freely returning state. That is, when the steering torque Ts is close to zero and the 21 steering speed Ns is not zero, it is determined that the 22 steering wheel is in the freely returning state. Inasmuch 23 as the damping signal T5 is issued when the steering wheel 24 in its freely r~turning state passes in the vicinity of the neutral position (~ = 0), the value of ~sl is selected to 26 be relatively large. In this connection, if the damping 27 signal T5 is produced in a range which meets the two ~2~

1 conditions: Ts < Tsl and Ns > Nsl in FIG. 8B, the damping 2 signal T5 continues as shown in FIG. 8C. However, FIG. 8B
3 itself shows the manner in which the steering angle of a 4 motor-driven power steering system with no damping signal T5 varies. In reality, where there is a damping signal T5, 6 the steering angle ~ is affected thereby at the same time 7 that the damping signal T5 starts being produced, and 8 varies according to the curve L3 of FIG. 8E. The time in g which the steering wheel settles to the neutral position is tp that is substantially equal to the settling time tm in 11 the manually operated steering system. Therefore, the 12 steering wheel of the motor-driven power steering system of 13 the present invention quickly returns or settles to its 14 neutral position in the freely returning state thereof.
FIGS. 10, 11, 12, 13A and 13~ illustrate a 16 motor-driven power steering system 150 for a vehicle 17 according to a first modification. The system arrangement 18 and control device employed in the power steering system 19 150 are substantially the same as those shown in FIGS. 1 and 2, and hence are not shown in detail. Those parts of 21 the first modification, as well as second through sixth 22 modifications and a second embodiment (described later on), 23 which are identical to those of the first embodiment are 24 denoted by identical reference characters, and will not be described.
26 As shown in FIG. 10, the power steering system 27 150 includes a sensor 151 for detecting the middle or 3~;

1 neutral position of the steering wheel. The sensor 151 2 comprises a disk 151a fixed to the input shaft 2 and having 3 a slit 151b defined in a prescribed position, and a photo-4 coupler 151c positioned so that it will be aligned with the slit 151b when the input shaft 2 comes -to -the neutral 6 position. An output signal from the sensor 151 is fed to 7 an interface 152, which converts the output signal to a DC
8 voltage signal S5 and applies the same to the MCU 40 via 9 the A/D converter 43. When the input shaft 2 reaches the neutral position, the signal S5 is of a high level, and 11 when the input shaft 2 is angularly positioned otherwise, 12 the signal S5 is low in level. Thus, the signal S5 serves 13 as a signal for detecting the neutral position of the 14 steering wheel. Instead of the sensor 151, a conventional steering angle sensor having a code wheel may be employed 16 for detecting the neutral position of the steering wheel.
17 The MCU 40 is supplied with the steering torque 18 signals Sl, S2 and the steering speed signals S3, S4 in 19 addition to the neutral position signal S5. The MCU 40 shown in FIG. 10 executes an operation sequence shown in 21 FIG. 11 in addition to the operation sequences illustrated 22 in FIGS. 3 and 6.
23 More specifically, if the second condition flag 24 F2 is set to "1" in the step 137 (FIG. 6), control goes from the step 137 to a step 160 ~FIG. 11 ), rather than 26 directly to the step 116, in which the signal S5 is read 27 in. A next step 161 then ascertains whether the signal S5 - 28 ~

37~;;

1 is high or not thereby to determine if the steering wheel 2 is in the neutral position or not. If the steering wheel 3 is in the neutral position, control goes to the step 116.
4 If not in the neutral position, then control goes to a step 162 in which the duty ratio D is set to "0;', and then to 6 the step 123. In case control comes to the step 160, the 7 conditions Ts < Tsl and Ns > Nsl have already been met, and 8 hence the steering wheel is in the freely returning state.
9 FIG. 12 is a functional block diagram of the means for detecting the freely returning state of the 11 steering wheel according to the first modification. Thus, 12 the functional block diagram is a substitute for the means 13 for detecting the freely returning state of the steering 14 wheel in FIG. 9B.
When the steering wheel turns past the neutral 16 position in the freely returning state, the control signal 17 T5 is produced as shown in FIG. 13B. FIG. 13A shows the 18 curve L2 of FIG. 8B for comparison with the curve of FIG.
19 13B. As shown in FIG. 8B, the steering speed Ns is maximum when the steering wheel moves past the neutral position.
21 Therefore, the self-damping current Ii of the motor 10 is 22 large when the signal T5 is issued at the timing of FIG.
23 13B. The steering angle ~ varies according to the curve 24 L4, and a settling time tp' for the steering wheel to settle to the neutral position is slightly shorter than the 26 settling time tp of the first embodiment. As a conse-27 quence, the steering wheel in the freely returning state , : :

~2~3~3~

1 quickly returns to the neutral position.
2 The sensor 151 may be replaced with a sensor for 3 detecting the neutral position of the rack shaft 3.
4 A motor-driven power steering system 200 for a vehicle according to a second modification is illustrated 6 in FIGS. 14 through 16.
7 The power steering system 200 includes a steering 8 angle sensor 201 (FIG. 14) in addition to the steering 9 torque sensor 6 and the steering speed sensor 5. The steering angle sensor 201, which may be of a conventional 11 design, detects the rotational angle of the input shaft 2.
12 An output signal from the steering angle sensor 201 is 13 applied to an interface 202 and converted thereby to a DC
14 voltage signal S6, which is delivered tbrough the A/D
converter 43 to the MCU 40.
16 The MCU 40 is supplied with the steering torque 17 signals Sl, S2 and the steering speed signals S3, S4 in 18 addition to the steering angle signal S6. The MCU 40 of 19 FIG. 14 executes an operation sequence shown in FIG. 15 in addition to the operation sequences illustrated in FIGS. 3 21 and 6.
22 More specifically, if the second condition flag 23 F2 is set to "1" in the step 137 (FIG. 6), control goes 24 from the step 137 to a step 210 (FIG. 15~, rather than directly to the step 116, in which the signal S6 is read in 26 to detect the steering angle ~. A next step 211 then 27 ascertains whether the steering angle ~ is smaller than a :- ' ~28~33~
1 prescribed value ~a thereby to determine if the steering 2 wheel is in the vicinity of neutral position or not. If 3 the steering wheel is in the vicinity of the neutral 4 position, control goes to the step 116. If not, then control goes to a step 212 in which the duty ratio D is set 6 to "0", and then to the step 123. In case control comes to 7 the step 210, the conditions Ts < Tsl and Ns > Nsl have 8 already been met, and hence the steering wheel is in the 9 freely returning state. The second modification is quite similar to the first modification.
11 When the steering wheel turns past the neutral 12 position in the freely returning state, the control signal 13 T5 is produced as shown in FIG. 16. The steering angle ~
14 varies according to a curve L5, and a settling time t'' for the steering wheel to settle to the neutral position is 16 approximately the same as the settling time tp' of the 17 first modification. Therefore, the steering wheel in the 18 freely returning state quickly returns to the neutral 19 position.
A motor-driven power steering system 250 for a 21 vehicle according to a third modification will be described 22 with reference to FIGS. 17 and 13. The system arrangement 23 and control device employed in the power steering system 24 250 are substantially the same as those shown in FIGS. 1 and 2, and hence are not shown in detail. The MCU 40 26 executes an operation sequence shown in FIG. 17 instead of 27 the operation sequences of FIGS. 3 and 6.

~8~3~i 1 If the second condition flag F2 is set to "1" in 2 the step 137 (FIG. 6), control goes from the step 137 to a 3 step 260 (FIG. 17), rather than directly to the step 116.
4 In the step 260, the steering speed Nsf in the preceding processing loop is sub-tracted from the steering speed Ns at 6 this time to find a steering acceleration dNs. In this 7 connection, the steering speed Ns is of an absolute value 8 as described with reference to the step 132 of FIG. 6, and 9 hence is always positive. If the steering wheel is not in the freely returning state, the preceding steering speed 11 Nsf is set to "0" in a step 263 before control goes from 12 the step 136 or 137 to the step 118. The step 260 is 13 followed by a step 261 in which the preceding steering 14 speed Nsf is replaced with the steering speed Ns at this time.
16 A step 262 ascertains whether the steering 17 acceleration dNs is negative or not. If negative, then 18 control proceeds to the step 116. If not, then the duty 19 ratio D is set to "0" in a step 264, and control goes therefrom to the step 123. In case control comes to the 21 step 260, the conditions Ts < Tsl and Ns > Nsl have already 22 been met, and hence the steering wheel is in the freely 23 returning state.
24 With the steering wheel in the freely returning state, the steering speed Ns is maximum when the steering 26 wheel turns past the neutral position. Therefore, the sign 27 of the steering acceleration dNs changes from positive to ~LZ~3~3~

1 negative at -that time. In this modification, the neutral 2 position of the steering wheel is detected by the 3 processing of FIG. 17, rather than using the neutral 4 position sensor 151 as shown in FIG. 10.
When the steering wheel turns past the neutral 6 position in the freely returning state, the control signal 7 T5 is produced as shown in FIG. 15. The steering angle 8 varies according to a curve L6, and a settling time t''' 9 for the steering wheel to settle to the neutral position is approximately the same as the settling time tpl of the 11 first modification. Therefore, the steering wheel in the 12 freely returning state quickly returns to the neutral 13 position.
14 A motor-driven power steering system 300 for a vehicle according to a second embodiment will be described 16 with reference to FIGS. 19 through 22. The power steering 17 system 300 includes a sensor 301 for detecting the 18 rotational speed Nm of the motor 10, instead of the 19 steering speed sensor 5 of the system shown in FIG. 1. The rotational speed Nm of the motor 10, rather than the 21 rotational speed of the steering wheel, is utilized because 22 the motor and the steering wheel are simultaneously rotated 23 by the dirigible wheels while the steering wheel is in the 24 freely returning state. The description regarding the steering speed Ns in the first embodiment and the first 26 through third modifications is equally applicable to the 27 motor speed Nm referred to hereinbelow.

1 The sensor 301 comprises a disk 302 fixed to one 2 end of the rotatable shaft l~b of the motor 10 and having a 3 slit 303, and a photocoupler 304 for detecting light that 4 has passed through the slit 303 of the disk 302. The photocoupler 304 applies a pulse signal S7 having a 6 frequency dependen-t on the rotational speed Mm of the motor 7 10 to the control device 13. The pulse signal S7 is then 8 delivered via a frequency-to-voltage converter ~not shown) 9 to the MCU 40. The pulse signal S7 is therefore a signal indicative of the detected motor speed. The sensor 301 may 11 be replaced with a known speed sensor for detecting the 12 rotational speed of the motor 10.
13 In the second embodiment, an operation sequence 14 shown in FIG. 20 is executed instead of the operation sequence of the first embodiment illustrated in FIG. 6.
16 In a step 310, the detected signal S7 is read 17 from the motor speed sensor 301 and the absolute value of 18 the motor speed Nm is obtained. The value of the signal s7 19 and the absolute value of the motor speed Nm are related to each other as shown in FIG~ 21. Then, a step 311 21 ascertains whether the motor speed Nm is larger than a 22 prescribed motor speed Nml having a relatively large valueO
23 The prescribed motor speed Nml is selected to correspond to 24 the prescribed steering speed Nsl of FIG. 8B.
If Nm is equal to or larger than Nml, then the 26 second condition flag F2 is set to "1'l in a step 312. If 27 Nm is smaller than Nmlj then the second condition flag F2 - ~4 ~Z~37S

1 is set to "0" in a step 313. Steps 314, 315 check if the 2 fixst and second condition flags Fl~ F2~ respectively, are 3 set to "1" or not. The first condition flag Fl has been 4 determined in the step 112 or ~13 oE FIG~ 3. If both of the flags Fl~ F2 are set to "1", then it is determined that 6 the steering wheel is in the freely returning state, and 7 control goes to the step 116 of FIG~ 3. If at leas~ one of 8 the flags Fl, F2 is not set to "1", then it is determined 9 that the steering wheel is not in the freely returning state, and control goes to the step 118 of FIGo 3.
11 When the steering wheel turns past the neutral 12 position in the freely returning state, the control signal 13 T5 is produced as shown in FIG~ 22~ The steering angle ~
14 varies according to a curve L7, and a settling time tp2 for the steering wheel to settle to the neutral position is 16 approximately the same as the settling time tp shown in 17 FIG. 8E. Therefore, the steering wheel in the freely 18 returning state quickly returns -to the neutral position.
19 FIG~ 23 shows a motor-driven power steering system 400 for a vehicle according to a fourth 21 modification. The system arrangement and control device 22 employed in the power steering system 400 are substantially 23 the same as those shown in FIG~ 19~ and hence are not shown 24 in detail.
The power steering system 400 additionally 26 includes the sensor 151 for detecting the neutral position 27 of the steering wheel as shown in FIG. 10.

7~

1 The MCU 40 is supplied with the steering torque 2 signals Sl, S2 and the motor speed signal S7 in addition to 3 the neutral position signal S5. The MCU 40 executes an 4 operation sequence shown in FIG. 23 in addition to the operation sequences ill~lstrated in FIGS. 3 and 20.
6 More specifically, if the second condition flag 7 F2 is set to "1" in the step 315 (FIG. 20), control goes 8 from the step 315 to a step 410 ~FIG. 23), rather than 9 directly to the step 116, in which the signal S5 is read in. A next step 411 then ascertains whether the signal S5 11 is high or not thereby to determine i~ the steering wheel 12 is in the neutral position or not. If the steering ~heel 13 is in the neutral position, control goes to the step 116.
14 If not in the neutral position, then control goes to a step 412 in which the duty ratio D is set to "0", and then to 16 the step 123. In case control comes to the step 410, the 17 conditions Ts < Tsl and Nm ~ Nml have already been met, and 18 hence the steering wheel is in the freely returning state.
19 The control signal T5 is produced when the steering wheel turns past the neutral position in the 21 freely returning state. The control signal T5 is issued at 22 substantially the same timing as that shown in ~IG. 13B.
23 Consequently, the steering wheel in the freely returning 24 state quickly returns to the neutral position.
~ motor-driven power steering system 450 for a 26 vehicle according to a fifth modification will be described 27 with reference to FIG. 24. The power steering system 450 3L~8~)3~;

1 includes the steering angle sensor 210 shown in FIG. 14 in 2 addition to the steering torque sensor 6 and the motor 3 speed sensor 301.
4 The MCU 40 is supplied with the steering torque signals Sl, S2 and the motor speed signal S7 in addition to 6 the steering angle signal S6. The MCU 40 executes an 7 operation sequence shown in FIG. 24 in addition to the 8 operation sequences illustrated in FIGS. 3 and 20.
9 In FIG. 24, if the second condition flag F2 is set to "1" in the step 315 (FIG. 20), control goes from the 11 step 315 to a step 460, rather than directly to the step 12 116, in which the signal S6 is read in to detect the 13 magnitude of the steering angle ~. A next step 461 then 14 ascertains whether the steering angle ~ is smaller than the prescribed small value ~a shown in FIG. 16 or not to 16 determine if the steering wheel is near the neutral 17 position or not. If the steering wheel is near the neutral 18 position r control goes to the step 116. If not, then 19 control goes to a step 462 in which the duty ratio D is set to "0", and then to the step 123. In case control comes to 21 the step 460, the conditions Ts < Tsl and Nm > Nml have 22 already been met, and hence the steering wheel is in the 23 freely returning state. The fifth modification 24 substantially corresponds to the second modification.
The control signal T5 is produced when the 26 steering wheel turns past the neutral position in the 27 freely returning state. The control signal T5 is issued at -- - . . ..

128~3~Si 1 substantially the same timing as that shown in FIG. 13B.
2 Consequently, the steering wheel in the freely returning 3 state quickly returns to the neutral position.
4 FIG. 25 is illustrative of a motor-driven powex steering system 500 according to a si~th modification. The 6 system arrangement and control device employed in the power 7 steering system 500 are substantially the same as those 8 shown in FIG. 19, and hence are not shown in detail. The 9 ~CU 40 executes an operation sequence shown in FIG. 25 instead of the operation sequences of FIGS. 3 and 20.
11 If the second condition flag F2 is set to "1" in 12 the step 315 (FIG. 20), control goes from the step 315 to a 13 step 510 (FIG. 25), rather than directly to the step 116.
14 In the step 510, the motor speed Nmf in the preceding processing loop is subtracted from the motor speed Nm at 16 this time to find a motor acceleration dNm. In this 17 connection, the motor speed Nm is of an absolute value as 18 described with reference to the step 310 of FIG. 20, and 19 hence is always positive. If the steering wheel is not in the freely returning state, the preceding motor speed Nmf 21 is set to "0" in a step 513 before control goes from the 22 step 134 or 135 to the step 118. The step 510 is followed 23 by a step 511 in which the preceding motor speed Nmf is 24 replaced with the motor speed Nm at this time.
A step 512 ascertains whether the motor 26 acceleration dNm is negative or not. If negative, then 27 control proceeds to the step 116. If not, then the duty .

~86~37S
1 ratio D is set to "0" in a step 514, and control goes 2 therefrom to the step 123. In case control comes to the 3 step 510, the conditions Ts < Tsl and Nm > Nml have already 4 been met, and hence the steering wheel is in the freely returning state.
6 With the s~eering wheel in the freely returning 7 state, the motor speed Nm is maximum, like the steering 8 speed Ns of FIG. 8B, when the steering wheel turns past the 9 neutral position. Therefore, the sign of the motor acceleration dNm changes from positive to negative at that 11 time. In this modification, the neutral position of the 12 steering wheel is detected by the processing of FIG. 25~
13 rather than using the neutral position sensor 151 as shown 14 in FIG. 10.
When the steering wheel turns past the neutral 16 position in the freely returning state, the control signal 17 T5 is produced at substantially the same timing as that 18 shown in FIG. 18. Therefore, the steering wheel in the 19 freely returning state quickly returns to the neutral position.
21 Although there have been described what are at 22 present considered to be the preferred embodiments of the 23 present invention, it will be understood that the invention 24 may be embodied in other specific f~rms without departing from the spirit or essential characteristics thereof. The 26 present embodiments are therefore to be considered in all 27 aspects as illustrative, and not restrictive. The scope of 37~

1 the invention is indicated by the appended clai~s rather ~ than by the foregoing description.

-- ~0 -- .

Claims

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

l. A motor-driven power steering system for a vehicle, comprising:
an input shaft operatively coupled to a steering wheel;
an output shaft operatively coupled to a dirigible wheel;
an electric motor for applying an assistive torque to said output shaft;
torque detecting means for detecting a steering torque imposed on said input shaft;
control means responsive to output signals from said torque detecting means for applying a driving signal to said electric motor;
freely returning state detecting means for detecting a freely returning state of the steering wheel to generate a motor damping signal; and damping means responsive to the motor damping signal for damping said electric motor.
2. A motor-driven power steering system according to claim l, wherein said freely returning state detecting means comprises said torque detecting means and a rotational speed detecting means for detecting a rotational speed of said steering wheel, and wherein said freely returning state detecting means generates said motor damping signal when said steering torque is smaller than a prescribed steering torque and said steering speed is larger than a prescribed steering speed.
3. A motor-driven power steering system according to claim 2, wherein said freely returning state detecting means further includes a neutral position detecting means for detecting the condition that a said steering wheel is in the vicinity of a neutral position, and wherein said freely returning state detecting means generates said motor damping signal when said steering wheel passes in the vicinity of the neutral position.
4. A motor-driven power steering system according to claim 3, wherein said neutral position detecting means comprises a means for detecting a steering angle of said steering wheel.
5. A motor-driven power steering system according to claim 3, wherein said neutral position detecting means comprises a means for detecting the condition that a steering acceleration of said steering wheel is negative.
6. A motor-driven power steering system according to claim 2, wherein said prescribed steering torque has a relatively small value and said prescribed steering speed has a relatively large value.

7. A motor-driven power steering system according to claim 1, wherein said freely returning state detecting means comprises said torque detecting means and a rotational speed detecting means for detecting a rotational speed of said electric motor, and wherein said freely returning state detecting means generates said motor damping signal when said steering torque is smaller than a prescribed steering torque and said rotational speed of said electric motor is larger than a prescribed motor speed.

8. A motor-driven power steering system according to claim 7, wherein said freely returning state detecting means further includes a neutral position detecting means for detecting the condition that said steering wheel is in the vicinity of a neutral position, and wherein said freely returning state detecting means generates said motor damping signal when said steering wheel passes in the vicinity of the neutral position.

9. A motor-driven power steering system according to claim 8, wherein said neutral position detecting means comprises a means for detecting a steering angle of said steering wheel.

10. A motor-driven power steering system according to claim 8, wherein said neutral position detecting means comprises a means for detecting the condition that a rotational acceleration of said electric motor is negative.

11. A motor-driven power steering system according to
claim 7, wherein said prescribed steering torque has a relatively small value and said prescribed motor speed has a relatively large value.