CA1302433C - Hydrocarbon oxidations catalyzed by nitride-activated metal coordination complexes - Google Patents
Hydrocarbon oxidations catalyzed by nitride-activated metal coordination complexesInfo
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- CA1302433C CA1302433C CA000553416A CA553416A CA1302433C CA 1302433 C CA1302433 C CA 1302433C CA 000553416 A CA000553416 A CA 000553416A CA 553416 A CA553416 A CA 553416A CA 1302433 C CA1302433 C CA 1302433C
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- hydrocarbons
- nitride
- oxidation
- alkanes
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- B01J31/181—Cyclic ligands, including e.g. non-condensed polycyclic ligands, comprising at least one complexing nitrogen atom as ring member, e.g. pyridine
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Abstract
ABSTRACT
Hydrocarbons, and particularly lower molecular weight alkanes and cycloalkanes, may readily be oxidized with air or O2 to form such products as alcohols, ketones, and the like in high yields when there is employed as the catalyst a highly active nitride-activated metal coordination complex having the structure where M is a transition metal; "" is a ligand; and X is a nitride.
Certain dimeric forms of the above catalyst are also employed herein. It has also been discovered that Group IV through VIII transition metal nitrides are also highly effective oxidation catalysts for lower molecular weight hydrocarbons such as alkanes.
Hydrocarbons, and particularly lower molecular weight alkanes and cycloalkanes, may readily be oxidized with air or O2 to form such products as alcohols, ketones, and the like in high yields when there is employed as the catalyst a highly active nitride-activated metal coordination complex having the structure where M is a transition metal; "" is a ligand; and X is a nitride.
Certain dimeric forms of the above catalyst are also employed herein. It has also been discovered that Group IV through VIII transition metal nitrides are also highly effective oxidation catalysts for lower molecular weight hydrocarbons such as alkanes.
Description
~3 [)~3~
BACKGROUND OF THE INVENTION
~ield of the Invention This invention relates to a novel process for the oxidation of hydro-carbons. More particularly, this invention relates to the catalytic oxidation of a wide range of oxidizable hydrocarbons, particularly alkanes, with air or oxygen. The catalyst is a ligand complex of transition metals activated by a nitride group bonded to the metal. Novel classes of these catalysts are also claimed herein.
Background of the Invention The oxidation of alkanes and other aliphatic hydrocarbons catalyzed by transition metal complexes in the liquid phase is well known in the art, and commercial applications of this technology are extensive. See, for example, J.
E. ~yons, Hydrocarbon Processing, November, 1980, page`107, Table I.
However, the oxidation of ~nactivated hydrocarbons such as methane, ethane, propane, butanes and the like by air or 2 as the oxidant is extremely difficult to achieve. The use of macrocyclic metal complexes such as metalloporphyrins as catalysts in the liquid phase has not been successful in giving rapid rates and high selectivities under mild conditions using air or 2 ID/E~7 -~-~3~ 433 the oxidant. Some success has been achieved using two less economically desirable approaches:
1) The use of metalloporphyrin catalysts such as Fe(TPP)C1 and Mn(TPP)C1 ~where TPP = the dianion of 5, 10, 15, 20-tetraphenylporphine) with iodosylbenzene, sodium hypochlorite, alkylhydroperoxides or other expensive, non-regenerable oxidants. [P. Traylor, D. Dolphin, and T.
Traylor, J. Chem. Soc. Chem. Comm., 279 (1984); J. Groves, W. Kruper, Jr., R. Haushalter, J. Am. Chem. Soc., 102, 6377 (1980); C. Hill, B.
Schardt, J. Am. Chem. Soc., 102, 6374 (1980j; J. Smegal and C. Hill, J. Am. Chem. Soc., 105, 3515 (1983); A. Middleton and D. Smith, U.S.
patent 4,459,427 (July 10, 1984)]; or 2) The use of metalloporphyrin catalysts with molecular oxygen as oxidant and simultaneous addition o~ a reductant such as NaBH4, ascorbic acid or colloidal platinum with H2. Again, the added reagents are expensive and non-regenerable. Examples of this approach can be found in D. Mansuy, M. Fontecave and J. Bartoli, J.
Chem. Soc. Chem., Comm. 253 (1983); I. Tabushi and A. Yazaki, J. Am.
Chem. Soc., 103, 7371 (1981).
It is, therefore, an object of this invention to provide a nitride-activated metal coordination complex-catalyzed process for the oxidation of hydrocarbons, and particularly alkanes~ using air or oxygen, but without the need for added expensive, non-regenerable oxidants, reductants, or other co-catalysts.
~D/E47 -3-~3~ 33 A further object of this invention is to provîde certain novel nitride-activated metal coordination complex catalysts per se for use in said process.
SUMMARY OF THE INVENTION
In accordance with the present invention, it has now been found that hydrocarbons generally, and alkanes in particular, desirably those hydrocarbons having from about 1 to 20 carbon atoms, and preferably those having from 1 to 10 carbon atoms, may readily be oxidized with air or oxygen to selectively form the corresponding hydrocarbon oxidatign products such as acids, alcohols, ketones, esters, and the like, or mixtures thereof, when the catalyst is certain nitride-activated metal coordination complexes, as de-fined below. More particularly, it has been found that coordinating a nitride ion to certain metal coordination complexes can convert a complex which is otherwise catalytically inactive, or has low catalytic activity, into a highly active catalyst for the selective oxidation of difficult-to-oxidize alkanes to form alcohols, ketones, or mixtures thereof, in good yield with little burn to carbon oxides.
By virtue of the use of these catalysts in the oxidation of hydrocarbons, and especially alkanes, many surprising and unexpected advantages accrue. ~or example, the reaction can be carried out at lower temperatures than heretofore employed; there is often little or no cleavage of the starting material; there is little or no burn to form CO or C02; there is higher selectivity for alcohols, when alcohols are the desired product; the reaction rates are generally faster than those of comparable prior art processes; and the processes themselves are less expensive than those of the prior art which ~3~133 .~uire strong oxidants. In some instances, such as the oxidation of ethane, propane, and the like, selective oxidations can be performed which have not been achieved to date, using the coordination complexes o f this invention.
DESCRIPT~ON OF THE INVENTION
The process of this invention, which is applicab:le to hydrocarbons of virtually unlimited carbon atom content, is uniquely applicable to alkanes, which are known to be more difficult to oxidize than other types of hydrocarbons. However, it will be understood that the aforesaid catalysts are equally effective in the oxidation of other classes of hydrocarbons as well, especially those con-taining substituents which will enhance the react;.vity of the carbon-hydrogen bond with oxygen, i.e. "activated hydrocarbons", as described below.
As aforestated, this process is particularly effective in the oxidation of alkanes, including cycloalkanes, substituted alkanes and the like. The alkane starting materials thus include straight and branch-chain compounds having from about 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms such as methane, ethane, propane, n-butane, isobutane, n-pentane, n-hexane, 3~methylpentane, 2-methylpentane, heptane, 2-methylheptane, 3-methylheptane and the like, as well as cycloalkanes hav~ng from about 5 to 20 carbon atoms, preferably 5 to 10 carbon atoms, such as cyclohexane, cyclopentane, cycloheptane, cyclooctane~ and the like. These compounds, if desired, may be substituted with various moieties, although care should be taken to exclude substituents which will adversely afect the activity of the catalyst. - -- ~-- - -- ~~ -- ~
LD/~47 -5-~3~2~33 When the foregoing alkanes are oxidized in accordance with the process of this invention, the corresponding alcohols, ketones, and the like are obtained.
Thus, this process is generally applicable to the preparation of a broad class of known materials which may be used, for example, as solvents, chemical intermediates, commodity chemicals, polymer intermediates, gasoline additives, and the like.
Illustrations of activated hydrocarbons which may also be oxidized by the process of this invention include such compounds as toluene, xylenes, cumene, ethylbenzene, diphenylmethane, fluorene, and like alkyl-substituted aromatics having from about 7 to 20 carbon atoms, preferably 7 to 12 carbon atoms. Also included are olefinic hydrocarbons, particularly those containing allylic bonds, as for exarnple, propylene, butenes, cyclohexene, and the like. In addition, it should be understood that the catalysts of this process are able to oxidize olefinic double bonds directly in many instances to give epoxides, ketones and alcohols, which are also useful as solvents, chemical intermediates, and the like. The olefins desirably have from about 2 to 20 carbon atoms, preferably 2 to 8 carbon atoms.
~ inally, the process of this invention is also applicable to the further oxidation of partially oxidized hydrocarbons other than, of course, organic acids. Thus, for example, partially oxidized hydrocarbons such as alcohols and aldehydes may be oxidized to a more highly oxidized state, using the catalysts of this invention. Generally these partially oxidized hydrocarbons have from about l to 20 carbon atoms, that is, they are the same hydrocarbons as described about except for being partially oxidized.
LD/~47 -6-2~33 Thus, from the foregoing description of the starting materials, it will be seen that this process is widely applicable to a broad range of oxidizable hydrocarbons, of which the oxidaticn of alkanes represents a preferred embodiment of this invention. As stated above, these hydrocarbons may contain various substituents on them as long as they do not adversely affect the activity of the catalyst.
The oxidation, which may be carried out in a generally known manner, is desirably conducted in the liquid phase, using such organic solvents as benzene, acetic acid, acetonitrile, methyl acetate, or like solvents which are inert to the conditions of the reactions, or in a neat solution of the hydrocarbon if it is liquid and pressures ranging from about 15 to 1500 psig, preferably 30 to 750 psig, at temperatures of from about 25 to 250C, more preferably 70 to 180C. Depending upon whether the hydrocarbon to be oxidized is a solid, liquid, or gas, it is dissolved in or bubbled through the solvent, together with air or oxygen, in the presence of the aforementioned nitride-activated metal coordination complex catalyst for periods of time sufficient to yield the desired oxidized product, generally from about 0.5 to 100 hours, and more preferably from 1 to 10 hours.
The nature of the solvent, while not critical, can have an effect on the rates and selectivities obtained and should be selected carefully in order to optimize the desired results. ~or example, it has been found that solvents such as acetonitrile and acetic acid are often very effective for the oxidation of alkanes to form oxygen-containing compounds, whereas reactions carried out in such solvents as methyl acetate or benzene may occur more slowly. Thus, by LD/E47 _7_ 2~33 autine experimentation the optimum solvent for the particular process can readily be determined.
The ratios of the various reactants may vary widely, and are not critical.
For example, the amount of catalyst employed can range from about 10 6 to 10 3 moles per mole of hydrocarbon such as alkane9 and more preferably from about 10 5 to 10 moles of catalyst per mole of hydrocarbon, although other amounts are not precluded; while the amount of oxygen relative to the hydrocarbon starting material may vary widely, generally 10 to 102 moles of oxygen per mole of hydrocarbon. Care should be taken since some of these ratios fall within explosive limits. As a group, the catalysts are almost always soluble unless used in large excess. Thus, as a rule the reactions are generally carried out as solution phase reactions.
Many of the catalysts employed in this process are generally known compounds, or else may readily be prepared in accordance with established methods. These catalysts, as mentioned above, may best be defined as nitride-activated metal coordination complexes having the following general structure:
~ .
X
wherein M is a metal in the transition series from Groups IV(b) to VIII, such as Ti, V, Cr, ~n, ~e, Co, Nb, Mo, Ru, Rh, W, Os, Ir, or the like; X is nitride (N3 ); the component depicted as ~ O tt comprises a ligand such as - - tetraphenylporphyrinj related porphyrinate ligands, porphycenes,-porphenes;
ID/E~7 8-~3~ 3~
Ithalocyanines, 1,3-bis (2-pyridylimino) isoindoline ("BPI"), and other 1,3-bis (arylimino) isoindolines, acetylacetonates, acetates, hydroxides, or a Schiff base such as salen, saleph, or the like. Thus, by the term "ligaQd", as used herein, is meant a~y group or system of atoms coordinated to a transition metal center which forms one or more bonds to the metal, as defined above, i.e~
forms a coordination complex, and stabilizes this transition metal coordination complex in desirable oxidation states. Preferred amongst these ligands are such macrocyclic groups as porphyrins, phthalocyanines, l, 3-bis (arylimino) isoindolines, Schiff bases, and the like. Examples of ligands which may be employed in the catalysts of this invention are such mono-, bi-, tri~-, and tetradentate ligand systems as: hydroxides, acetates, propanates, butyrates, benzoates, naphthenates, stearates, acetylacetonates, and other~-diketones, 1,3-bis (arylimino) isoindolinates, salen, saleph, porphyrinates, porphycenates, porphenates, phthalocyanates, and like systems.
In addition to the foregoing ligands there may also be employed in the catalysts of this invention such other ligands as bipyridines, terpyridines, phenanthrolines, dithiocarbamates, xanthates, salicylaldimines, cyclam, dioxocyclam, pyrazoylborates, and tetraazamacrocycles such as tetramethyldibenzocyclotetradecane.
It is known in the art to halogenate ligands such as those described above in order to increase the oxidation~resistance thereof, which thereby improves catalyst life. Usually the halogen is chlorine or fluorine as in tetrachlorotetrapheynlporphorinato. As used herein, the term ligand includes the halogenated type also.
~3~ 33 It has also been found that a modified form of the above-described nitride-actived metal coordination complex, i.e. a dimer of said complex as defined below, is likewise an effective oxidation catalyst for hydrocarbons, especially alkanes and cycloalkanes. These dimers, which are closely related to the above catalysts, have the structural formula:
( ~M~
~M~) wherein M, X, and " ~11 are as defined above, i.e~ M is a transition metal, X i9 nitride, and "~ " is a ligand.
The catalysts described and employed herein are either known or can readily be prepared by procedures described in the art, starting with known metal coordination complexes and/or literature preparations for making such complexes.
In most cases, the preparation of the metal nitride catalysts of this invention involves either photolysis or thermolysis of the corresponding transition metal azide complexes, or high temperature reactions of metal ligand complexes with sodium azide which forms the nitride in one step. The transition metal azide complexes which may be employed in the preparation of these nitride catalysts may themselves be prepared in accordanca with the teachings in copending Canadian application, Serial No. 553,420 filed A
13~33 December 3, 19~7 in the names of Ellis et al. In general, the transition metal azide complexes, many of which are described in the literature, are prepared by reactions between known metal coordination complexes having a metal halide, acetate, hydroxide, or similar group, and either hydrazoic acid or sodium azide.
Illustrations of the preparation of the certain of the nitride-activated metal coordination complexes of this invention are as follows:
Mn(TPP)N or CR(TPP)N can be synthesized by the photodissociation of their corresponding azide complexes in benzene or THF solvent. (See J. W. Buchler et al, Z.
Naturforsch., 39B 222-230 (1984).) Mn(TPP)N and CR(TPP)N can also be prepared by the action of ammonia and hypochlorite ion on MN(TPP)OH and CR(TPP)OH
respectively. (See J.W. Buchler et al, Inor~. Chem.. 22, 879-884 (1985). Nearly all nitride complexes are prepared by either the decomposition of azido complexes or the reduction of ammonia complexes.
Alternatively, the dimer [Fe(TPP)] 2N, for example, can be prepared by the thermal decomposition of FE(TPP)N3 in xylene. (See D. A. Summerville et al, JACS, 98, 1747-52 (1976).) Also, the dimer [Fe(Pc)]2N can be prepared by the ~LQ~ L33 reaction of Fe(Pc) with NaN3 in refluxing chloronaphthalene. (See L.A. Bottomley et al, Inorq. Chem~, 24, 3733-37 (1985~.) In a like manner those skilled in the art can r~adily prepare other nitride catalysts by the ge:neral procedures and literature teachings described above, employing the corresponding ligated azides described in the above-mentioned copending application 553,420 as the starting material.
~.
~ - lla -~3~2~33 From the foregoing it will be seen that the catalysts of this invention are comprised of thxee component parts: the ligand moiety, the transition metal which is bound to (i.~., complexed with) the ligand, and the nitride group, which is bound to the transition metal.
The nature of the X group, namely nitride, which comprises the third component of the catalysts of this invention signiicantly affects the activity of the final c~talyst. Surprisingly, other known groups such as chloride, acetate, benzoate and the like provide very poor if any results and should be avoided in the oxidation of most alkanes. While applicants do not wish to be bound by any particular theories, it is believed that the reason that the nitride group is effective for purposes oE activating the metal complexes of this invention is due to its electron-donating properties with respect to the transition metal component.
While the effectiveness of a particular catalyst may depend in part on the nature of the hydrocarbon starting material, selection of the catalyst or oxidiæing any particular hydrocarbon can be readily determined by those skilled in the art. Examples of those catalysts which are most preferred, particularly for oxidation of lower alkanes, include such compounds as tetraphenylporphyrinato manganese (V) nitride, tetraphenylporphyrinato chromium (V) nitride, (p-nitrido) bis (phthalocyaninato) iron tIII~), and the like.
The process of this invention will now be illustrated by, but is not intended to be limited to, the following examples.
LD/~47 -12-~L31;1,~41L33 EXAM LES
A series of runs were carried out employing a variety of catalysts, alkanes, solvents3 and operating conditions, as shown in Tables I to III below~
together with the resulting products.
Except where shown otherwise in the tables, these runs were carried out as follows: the alkane was dissolved in an appropriate solvent containing the cataIyst, and oxygen was added to the desired pressure. Oxidation was carried out at the designated temperature for the time listed in the tables~ Gases and liquid products were analyzed by GC and MS.
In the following examples, activity is measured in terms of "turn over number" (T.O.N.) i.e. moles of product/~ole of catalyst, unless otherwise designated in the tables, (acac) is acetylacetonate, TPP is tetraphenyl-porphorinato, Pc is phthalocyaninato, IPA is isopropylacohol, amounts of products are mmoles/gra~
of reaction mixture, except in Table III where it is millimoles absolute.
Propane was oxidized in a small, glass-lined rocking autoclave under the conditions indicated in Table I. Tetraphenylporphorinatomanganese (~) nitride was compared with a typical autoxidation catalyst: Co(acac)3.
TABLE I
EFFECTS OF NITRIDE ON METAL CATALYZED OXIDATION OF PROPANE ) REACTION PRODUCTS
EXAMPLE CATALYST - moles/1 TIME/HRS. ACETONE IPA T.O.N.
__ 1 Co(acac)3 0.032 5.0 0.14 0.19 57 2 Co(acac)3 0.032 12.8 0.26 0.15 89 3 Co(acac)3 0.032 60.5 0.23 0.17 87 ;~
BACKGROUND OF THE INVENTION
~ield of the Invention This invention relates to a novel process for the oxidation of hydro-carbons. More particularly, this invention relates to the catalytic oxidation of a wide range of oxidizable hydrocarbons, particularly alkanes, with air or oxygen. The catalyst is a ligand complex of transition metals activated by a nitride group bonded to the metal. Novel classes of these catalysts are also claimed herein.
Background of the Invention The oxidation of alkanes and other aliphatic hydrocarbons catalyzed by transition metal complexes in the liquid phase is well known in the art, and commercial applications of this technology are extensive. See, for example, J.
E. ~yons, Hydrocarbon Processing, November, 1980, page`107, Table I.
However, the oxidation of ~nactivated hydrocarbons such as methane, ethane, propane, butanes and the like by air or 2 as the oxidant is extremely difficult to achieve. The use of macrocyclic metal complexes such as metalloporphyrins as catalysts in the liquid phase has not been successful in giving rapid rates and high selectivities under mild conditions using air or 2 ID/E~7 -~-~3~ 433 the oxidant. Some success has been achieved using two less economically desirable approaches:
1) The use of metalloporphyrin catalysts such as Fe(TPP)C1 and Mn(TPP)C1 ~where TPP = the dianion of 5, 10, 15, 20-tetraphenylporphine) with iodosylbenzene, sodium hypochlorite, alkylhydroperoxides or other expensive, non-regenerable oxidants. [P. Traylor, D. Dolphin, and T.
Traylor, J. Chem. Soc. Chem. Comm., 279 (1984); J. Groves, W. Kruper, Jr., R. Haushalter, J. Am. Chem. Soc., 102, 6377 (1980); C. Hill, B.
Schardt, J. Am. Chem. Soc., 102, 6374 (1980j; J. Smegal and C. Hill, J. Am. Chem. Soc., 105, 3515 (1983); A. Middleton and D. Smith, U.S.
patent 4,459,427 (July 10, 1984)]; or 2) The use of metalloporphyrin catalysts with molecular oxygen as oxidant and simultaneous addition o~ a reductant such as NaBH4, ascorbic acid or colloidal platinum with H2. Again, the added reagents are expensive and non-regenerable. Examples of this approach can be found in D. Mansuy, M. Fontecave and J. Bartoli, J.
Chem. Soc. Chem., Comm. 253 (1983); I. Tabushi and A. Yazaki, J. Am.
Chem. Soc., 103, 7371 (1981).
It is, therefore, an object of this invention to provide a nitride-activated metal coordination complex-catalyzed process for the oxidation of hydrocarbons, and particularly alkanes~ using air or oxygen, but without the need for added expensive, non-regenerable oxidants, reductants, or other co-catalysts.
~D/E47 -3-~3~ 33 A further object of this invention is to provîde certain novel nitride-activated metal coordination complex catalysts per se for use in said process.
SUMMARY OF THE INVENTION
In accordance with the present invention, it has now been found that hydrocarbons generally, and alkanes in particular, desirably those hydrocarbons having from about 1 to 20 carbon atoms, and preferably those having from 1 to 10 carbon atoms, may readily be oxidized with air or oxygen to selectively form the corresponding hydrocarbon oxidatign products such as acids, alcohols, ketones, esters, and the like, or mixtures thereof, when the catalyst is certain nitride-activated metal coordination complexes, as de-fined below. More particularly, it has been found that coordinating a nitride ion to certain metal coordination complexes can convert a complex which is otherwise catalytically inactive, or has low catalytic activity, into a highly active catalyst for the selective oxidation of difficult-to-oxidize alkanes to form alcohols, ketones, or mixtures thereof, in good yield with little burn to carbon oxides.
By virtue of the use of these catalysts in the oxidation of hydrocarbons, and especially alkanes, many surprising and unexpected advantages accrue. ~or example, the reaction can be carried out at lower temperatures than heretofore employed; there is often little or no cleavage of the starting material; there is little or no burn to form CO or C02; there is higher selectivity for alcohols, when alcohols are the desired product; the reaction rates are generally faster than those of comparable prior art processes; and the processes themselves are less expensive than those of the prior art which ~3~133 .~uire strong oxidants. In some instances, such as the oxidation of ethane, propane, and the like, selective oxidations can be performed which have not been achieved to date, using the coordination complexes o f this invention.
DESCRIPT~ON OF THE INVENTION
The process of this invention, which is applicab:le to hydrocarbons of virtually unlimited carbon atom content, is uniquely applicable to alkanes, which are known to be more difficult to oxidize than other types of hydrocarbons. However, it will be understood that the aforesaid catalysts are equally effective in the oxidation of other classes of hydrocarbons as well, especially those con-taining substituents which will enhance the react;.vity of the carbon-hydrogen bond with oxygen, i.e. "activated hydrocarbons", as described below.
As aforestated, this process is particularly effective in the oxidation of alkanes, including cycloalkanes, substituted alkanes and the like. The alkane starting materials thus include straight and branch-chain compounds having from about 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms such as methane, ethane, propane, n-butane, isobutane, n-pentane, n-hexane, 3~methylpentane, 2-methylpentane, heptane, 2-methylheptane, 3-methylheptane and the like, as well as cycloalkanes hav~ng from about 5 to 20 carbon atoms, preferably 5 to 10 carbon atoms, such as cyclohexane, cyclopentane, cycloheptane, cyclooctane~ and the like. These compounds, if desired, may be substituted with various moieties, although care should be taken to exclude substituents which will adversely afect the activity of the catalyst. - -- ~-- - -- ~~ -- ~
LD/~47 -5-~3~2~33 When the foregoing alkanes are oxidized in accordance with the process of this invention, the corresponding alcohols, ketones, and the like are obtained.
Thus, this process is generally applicable to the preparation of a broad class of known materials which may be used, for example, as solvents, chemical intermediates, commodity chemicals, polymer intermediates, gasoline additives, and the like.
Illustrations of activated hydrocarbons which may also be oxidized by the process of this invention include such compounds as toluene, xylenes, cumene, ethylbenzene, diphenylmethane, fluorene, and like alkyl-substituted aromatics having from about 7 to 20 carbon atoms, preferably 7 to 12 carbon atoms. Also included are olefinic hydrocarbons, particularly those containing allylic bonds, as for exarnple, propylene, butenes, cyclohexene, and the like. In addition, it should be understood that the catalysts of this process are able to oxidize olefinic double bonds directly in many instances to give epoxides, ketones and alcohols, which are also useful as solvents, chemical intermediates, and the like. The olefins desirably have from about 2 to 20 carbon atoms, preferably 2 to 8 carbon atoms.
~ inally, the process of this invention is also applicable to the further oxidation of partially oxidized hydrocarbons other than, of course, organic acids. Thus, for example, partially oxidized hydrocarbons such as alcohols and aldehydes may be oxidized to a more highly oxidized state, using the catalysts of this invention. Generally these partially oxidized hydrocarbons have from about l to 20 carbon atoms, that is, they are the same hydrocarbons as described about except for being partially oxidized.
LD/~47 -6-2~33 Thus, from the foregoing description of the starting materials, it will be seen that this process is widely applicable to a broad range of oxidizable hydrocarbons, of which the oxidaticn of alkanes represents a preferred embodiment of this invention. As stated above, these hydrocarbons may contain various substituents on them as long as they do not adversely affect the activity of the catalyst.
The oxidation, which may be carried out in a generally known manner, is desirably conducted in the liquid phase, using such organic solvents as benzene, acetic acid, acetonitrile, methyl acetate, or like solvents which are inert to the conditions of the reactions, or in a neat solution of the hydrocarbon if it is liquid and pressures ranging from about 15 to 1500 psig, preferably 30 to 750 psig, at temperatures of from about 25 to 250C, more preferably 70 to 180C. Depending upon whether the hydrocarbon to be oxidized is a solid, liquid, or gas, it is dissolved in or bubbled through the solvent, together with air or oxygen, in the presence of the aforementioned nitride-activated metal coordination complex catalyst for periods of time sufficient to yield the desired oxidized product, generally from about 0.5 to 100 hours, and more preferably from 1 to 10 hours.
The nature of the solvent, while not critical, can have an effect on the rates and selectivities obtained and should be selected carefully in order to optimize the desired results. ~or example, it has been found that solvents such as acetonitrile and acetic acid are often very effective for the oxidation of alkanes to form oxygen-containing compounds, whereas reactions carried out in such solvents as methyl acetate or benzene may occur more slowly. Thus, by LD/E47 _7_ 2~33 autine experimentation the optimum solvent for the particular process can readily be determined.
The ratios of the various reactants may vary widely, and are not critical.
For example, the amount of catalyst employed can range from about 10 6 to 10 3 moles per mole of hydrocarbon such as alkane9 and more preferably from about 10 5 to 10 moles of catalyst per mole of hydrocarbon, although other amounts are not precluded; while the amount of oxygen relative to the hydrocarbon starting material may vary widely, generally 10 to 102 moles of oxygen per mole of hydrocarbon. Care should be taken since some of these ratios fall within explosive limits. As a group, the catalysts are almost always soluble unless used in large excess. Thus, as a rule the reactions are generally carried out as solution phase reactions.
Many of the catalysts employed in this process are generally known compounds, or else may readily be prepared in accordance with established methods. These catalysts, as mentioned above, may best be defined as nitride-activated metal coordination complexes having the following general structure:
~ .
X
wherein M is a metal in the transition series from Groups IV(b) to VIII, such as Ti, V, Cr, ~n, ~e, Co, Nb, Mo, Ru, Rh, W, Os, Ir, or the like; X is nitride (N3 ); the component depicted as ~ O tt comprises a ligand such as - - tetraphenylporphyrinj related porphyrinate ligands, porphycenes,-porphenes;
ID/E~7 8-~3~ 3~
Ithalocyanines, 1,3-bis (2-pyridylimino) isoindoline ("BPI"), and other 1,3-bis (arylimino) isoindolines, acetylacetonates, acetates, hydroxides, or a Schiff base such as salen, saleph, or the like. Thus, by the term "ligaQd", as used herein, is meant a~y group or system of atoms coordinated to a transition metal center which forms one or more bonds to the metal, as defined above, i.e~
forms a coordination complex, and stabilizes this transition metal coordination complex in desirable oxidation states. Preferred amongst these ligands are such macrocyclic groups as porphyrins, phthalocyanines, l, 3-bis (arylimino) isoindolines, Schiff bases, and the like. Examples of ligands which may be employed in the catalysts of this invention are such mono-, bi-, tri~-, and tetradentate ligand systems as: hydroxides, acetates, propanates, butyrates, benzoates, naphthenates, stearates, acetylacetonates, and other~-diketones, 1,3-bis (arylimino) isoindolinates, salen, saleph, porphyrinates, porphycenates, porphenates, phthalocyanates, and like systems.
In addition to the foregoing ligands there may also be employed in the catalysts of this invention such other ligands as bipyridines, terpyridines, phenanthrolines, dithiocarbamates, xanthates, salicylaldimines, cyclam, dioxocyclam, pyrazoylborates, and tetraazamacrocycles such as tetramethyldibenzocyclotetradecane.
It is known in the art to halogenate ligands such as those described above in order to increase the oxidation~resistance thereof, which thereby improves catalyst life. Usually the halogen is chlorine or fluorine as in tetrachlorotetrapheynlporphorinato. As used herein, the term ligand includes the halogenated type also.
~3~ 33 It has also been found that a modified form of the above-described nitride-actived metal coordination complex, i.e. a dimer of said complex as defined below, is likewise an effective oxidation catalyst for hydrocarbons, especially alkanes and cycloalkanes. These dimers, which are closely related to the above catalysts, have the structural formula:
( ~M~
~M~) wherein M, X, and " ~11 are as defined above, i.e~ M is a transition metal, X i9 nitride, and "~ " is a ligand.
The catalysts described and employed herein are either known or can readily be prepared by procedures described in the art, starting with known metal coordination complexes and/or literature preparations for making such complexes.
In most cases, the preparation of the metal nitride catalysts of this invention involves either photolysis or thermolysis of the corresponding transition metal azide complexes, or high temperature reactions of metal ligand complexes with sodium azide which forms the nitride in one step. The transition metal azide complexes which may be employed in the preparation of these nitride catalysts may themselves be prepared in accordanca with the teachings in copending Canadian application, Serial No. 553,420 filed A
13~33 December 3, 19~7 in the names of Ellis et al. In general, the transition metal azide complexes, many of which are described in the literature, are prepared by reactions between known metal coordination complexes having a metal halide, acetate, hydroxide, or similar group, and either hydrazoic acid or sodium azide.
Illustrations of the preparation of the certain of the nitride-activated metal coordination complexes of this invention are as follows:
Mn(TPP)N or CR(TPP)N can be synthesized by the photodissociation of their corresponding azide complexes in benzene or THF solvent. (See J. W. Buchler et al, Z.
Naturforsch., 39B 222-230 (1984).) Mn(TPP)N and CR(TPP)N can also be prepared by the action of ammonia and hypochlorite ion on MN(TPP)OH and CR(TPP)OH
respectively. (See J.W. Buchler et al, Inor~. Chem.. 22, 879-884 (1985). Nearly all nitride complexes are prepared by either the decomposition of azido complexes or the reduction of ammonia complexes.
Alternatively, the dimer [Fe(TPP)] 2N, for example, can be prepared by the thermal decomposition of FE(TPP)N3 in xylene. (See D. A. Summerville et al, JACS, 98, 1747-52 (1976).) Also, the dimer [Fe(Pc)]2N can be prepared by the ~LQ~ L33 reaction of Fe(Pc) with NaN3 in refluxing chloronaphthalene. (See L.A. Bottomley et al, Inorq. Chem~, 24, 3733-37 (1985~.) In a like manner those skilled in the art can r~adily prepare other nitride catalysts by the ge:neral procedures and literature teachings described above, employing the corresponding ligated azides described in the above-mentioned copending application 553,420 as the starting material.
~.
~ - lla -~3~2~33 From the foregoing it will be seen that the catalysts of this invention are comprised of thxee component parts: the ligand moiety, the transition metal which is bound to (i.~., complexed with) the ligand, and the nitride group, which is bound to the transition metal.
The nature of the X group, namely nitride, which comprises the third component of the catalysts of this invention signiicantly affects the activity of the final c~talyst. Surprisingly, other known groups such as chloride, acetate, benzoate and the like provide very poor if any results and should be avoided in the oxidation of most alkanes. While applicants do not wish to be bound by any particular theories, it is believed that the reason that the nitride group is effective for purposes oE activating the metal complexes of this invention is due to its electron-donating properties with respect to the transition metal component.
While the effectiveness of a particular catalyst may depend in part on the nature of the hydrocarbon starting material, selection of the catalyst or oxidiæing any particular hydrocarbon can be readily determined by those skilled in the art. Examples of those catalysts which are most preferred, particularly for oxidation of lower alkanes, include such compounds as tetraphenylporphyrinato manganese (V) nitride, tetraphenylporphyrinato chromium (V) nitride, (p-nitrido) bis (phthalocyaninato) iron tIII~), and the like.
The process of this invention will now be illustrated by, but is not intended to be limited to, the following examples.
LD/~47 -12-~L31;1,~41L33 EXAM LES
A series of runs were carried out employing a variety of catalysts, alkanes, solvents3 and operating conditions, as shown in Tables I to III below~
together with the resulting products.
Except where shown otherwise in the tables, these runs were carried out as follows: the alkane was dissolved in an appropriate solvent containing the cataIyst, and oxygen was added to the desired pressure. Oxidation was carried out at the designated temperature for the time listed in the tables~ Gases and liquid products were analyzed by GC and MS.
In the following examples, activity is measured in terms of "turn over number" (T.O.N.) i.e. moles of product/~ole of catalyst, unless otherwise designated in the tables, (acac) is acetylacetonate, TPP is tetraphenyl-porphorinato, Pc is phthalocyaninato, IPA is isopropylacohol, amounts of products are mmoles/gra~
of reaction mixture, except in Table III where it is millimoles absolute.
Propane was oxidized in a small, glass-lined rocking autoclave under the conditions indicated in Table I. Tetraphenylporphorinatomanganese (~) nitride was compared with a typical autoxidation catalyst: Co(acac)3.
TABLE I
EFFECTS OF NITRIDE ON METAL CATALYZED OXIDATION OF PROPANE ) REACTION PRODUCTS
EXAMPLE CATALYST - moles/1 TIME/HRS. ACETONE IPA T.O.N.
__ 1 Co(acac)3 0.032 5.0 0.14 0.19 57 2 Co(acac)3 0.032 12.8 0.26 0.15 89 3 Co(acac)3 0.032 60.5 0.23 0.17 87 ;~
4 Mn(TPP)N 0.006 13.0 0.18 0.18 383 Mn(TPP)N 0.006 61.8 0.41 0.30 828 a) Catalyst was dissolved in 7 ml benzenc. Propane was oxidized by air at about 1200 psig total pressure at 150C.
Propane was oxidized i~ a 300 ml glass-lined stirred autoclave as indicated in Table II. Tetraphenylporphyrinatomanganese (V) nitride, tetraphenylporphyrinato chromium (V) nitride, and bis-phthalocyaninatoiron(III~) nitride were co~pared with a typical autoxidation catalyst, i.e. Co(acac)3.
~30~9~33 O O ~ O o~ o~ cn ~ t~
E~ ~
~ ~ ~ t`
O ~O In ~D C`l Cl~ U~ r~
~ U~ ~
,D
a~o o o~ ,~ ~ r o . ,, C~ .,~
o o o o ~ ~ o H O O O r-l ~1 0 r~
E~ ~ .
r~ O .
~ ~ o ~ oo X
;~ !~ ~ o o O 3 O E~ oooooo ~ ¢ ~ .
R u~ o ~ o c~l o o o o H H C C~ CO 00 r`~t ~11 E~E~ ~
H~i ~ ~ ~D ~O 0~) 00CO
~ ~1 Ç4 ~ Ir) Il~ D ~ ~
1- 1 O ~ ~0J U) C~ :Z Pl U~
~_1 ~ ~ ~I C`l O O O O Ul z ,_ ~) cr) cY')C~JC~lC'`l ~`I ~1 z~ oc o o o c~ i a HZ ~_ 1~ ~ ~ ~ ~ ~ :1 ¢ ~ ^ O
HE-l Vd Xu~ ,_ o o o ~ o ~o o N
O~ C~ O d ~ ~1 ~OOOOO L~
~ 3 o o o o o o o I a ~:~4 ~ ~ 3 S~ ~
O p Ol-l o C ~l t(~ ~ ZC~
E-l u U ~ , z ~; ~J
::~ c~ u p, H U U ,C4 ~ ~~:4 ~ 3 ~¢ 1~ .
~ o o d ~1.~ d ~r C~ C,) C~ o ~1 U o !~ ~ ~ o ~ O
~ ~ .. .
;33 EXAMP~ES 13-18 Cyclohexane was oxidized in a 300 ml autoclave with an oxygen-containing gas constantly sparging thxough the system under the conditions listed on Table III. Chromium, manganese and iron TPP (tetraphenylporphyrinato) nitrides were catalytically acti~e whereas the corresponding halides were not. Cyclohexanol and cyclohexanone were the organic reaction products.
~ 3~ 3 TABLE III
CYCLOHEXANE: OXIDATIONa) MMOLES OF PRODUCT
EXAMPLE CATALYST SOLVENTCYCLOHEXAN9L CYCLOHEXANONE T.O.N. T.O.N./hr.
13 Cr(TPP)Cl neat o 0 0 0 14 Cr(TPP)N 50% benzene1.63 1.79 71 33 Mn(lPP)Cl neat 0 0 0 0 16 Mn(TPP)N 50% benzene3.24 2.82 192 23 17 Fe(TPP)Cl neat 0 0 0 0 18 ~Fe(TPP)]2N 50% benzene 1.97 3.73 207 27 19 Co (TPP)Cl neat O 0 0 0 a) Temp. = 100C; pressure is 500 psig of 10% 2 in N2; flowing at 5-10 ccjmin;
catalyst = 0.01-0.09 mmole/lOOcc solvent.
. .
From the foregoing results of Tables I-III it will readily be seen that when, for example, the acetylacetonate of a transition metal, as in Table I and II, or even the chloride of a metal complex, as in Table III, is substituted by a nitride of a metal complex, dramatic irnprovements in activity and yields are obtained.
In a further embodiment of this invention it has been found that non-ligated nitrides of certain transition metals are also surprisingly effective as catalysts in the oxidation of the aforedescribed hydrocarbons, and particularly alkanes and cycloalkanes, preferably those having from about l to 20 carbon atoms.
These catalysts may be defined as the transition metal nitrides of Groups IV(b) through VIII. Particularly effective among these are the nitrides of iron, manganese, chromium, and vanadium, and vanadium is the most preferred.
The activity of these compounds as oxidation catalysts using air or oxygen under mild operating conditions in the liquid phase is quite surprising because they are virtually insoluble in the liquid medium, and thought to be quite stable.
The oxidation of hydrocarbons, most preferably alkanes, using these catalysts may be carried out in the same general way as the aforedescribed process employing the nitride metal complexes. That is to say, these catalysts are effective at temperatures of from abo~lt 75 to 250~C, preferably 100 to 200C, with pressures of from about 15 to 1500 psig, preferably 30 to 750 psig.
Again, de2ending upon whether the hydrocarbon is a solid, liquid, or gas, it is dissolved-in or~ubbled through-a-solvent such as-benzene or-acetic~acid;-or - ~~
~/E47 -18-2~33 nrough the liquid hydrocarbon, neat, together with air or oxygen, for periods of time necessary to provide the desired product. The ratio of catalyst to substrate may vary, but is generally from about 10 to 10 1 moles of catalyst per mole of hydrocarbon.
The products may range from alcohols and ketones to aldehydes and acids, but in the case of alkanes, they are generally alcohols and ketones, with little burn to C0 and C02.
The following examples are illustrations of this particular embodiment of the invention.
EX~MPLES 20-52 ~ In the following examples, a series of runs were carried out using the above-described transition metal nitrides on a variety of hydrocarbons under conditions described in Table IV, below. Products were analyzed by standardized gas chromatography.
These runs were carried out as follows: The catalyst and 30 ml hexane were added to a 30 ml Fisher-Porter aerosol tube equipped with a~magnetic stirrer and gas inlet tubes. The reaction was carried out at 100-200~C under lO0 psig f 2 The major products were 1- and 2- hexanol, and 1- and 2- hexanone with some C2-C6 carboxylic acids also being formed.
~ ~33 In this table, activity of the catalyst i9 measured in terms of 2 uptake.
From these results it can be seen that nitrides are effective oxidation catalysts, and vanadium nitride is particularly effective.
~D/E47 -20-i TABLE IV ~3~433 OXIDATION OF ALKANES AND CYCLOALXANES WITH ~ETA~ NITRIDES
.
TEMP TI~E O UPTAKE
EXAMPEF CATALYST SUBSTRATE SOLVENT (C) (H~S) (~O~ES) Mn3N n-Eexane - 100 6 0 21 Mn3N n-Hexane - 100 12 3.6 22 CrN n-Hexane - 100 6 0 23 CrN n-Hexane - 100 12 4.2 24 ~e3N n-Hexane - 100 6 0.6 Fe3N n-Hexane - 120 6 1.8 26 VN n-Hexane - 100 6 3.6 27 YN n-Hexane - 120 622.2 28 VN n-Hexane - 120 619.2 29 VN i-Butane Ben~ene 80 6 1.5 VN i-Butane - 100 6 6.3 31 VN Cyclohexane - 100 6 0.3 . . _ ~ ,_ 32 V23 n-Hexane - 100 6 0 V23 n-Hexane - 120 6 0 3 V24 n-Hexane - 100 6 1.5 V24 n-Hexane - 120 6 0 36 V25 n-Hexane - 100 6 0 2 5 N-Hexane - 120 6 1.2 a ) 38 CpV(CO)4 n-Hexane - 100 6 0 39 V(acac)3 n-Hexane - 100 6 0 VO(acac)2 n-Hexane - 100 620.4 41 VO(acac)2 n-Hexane - 120 621.0 42 VO(Oxalate) n-Hexane - 100 6 1.8 43 VO(Oxalate) n-Hexane - 120 615.6 44 VO(Pc) n-Hexane - 100 6 0 _ .. .. . _ VN n-Hexane - 120 3.52.4 46 VN n-Hexane - 120 9.514.0 47 VN n-Hexane - 120 3.51.8 48 VN n-Hexane - 120 9.53.6 49 VN n-Hexane - 120 3.54.8 VN n-Hexane - 120 9.59.7 51 VN n-Hexane - 120 3.53 o 52 VN n-Hexane - 120 9.514.1 -.~, ~,~
~3~33 d) CpV~CO)4 = cyclopentadienyl V(CO)4 LD/E47 . , 22-
Propane was oxidized i~ a 300 ml glass-lined stirred autoclave as indicated in Table II. Tetraphenylporphyrinatomanganese (V) nitride, tetraphenylporphyrinato chromium (V) nitride, and bis-phthalocyaninatoiron(III~) nitride were co~pared with a typical autoxidation catalyst, i.e. Co(acac)3.
~30~9~33 O O ~ O o~ o~ cn ~ t~
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~ ~ ~ t`
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r~ O .
~ ~ o ~ oo X
;~ !~ ~ o o O 3 O E~ oooooo ~ ¢ ~ .
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H~i ~ ~ ~D ~O 0~) 00CO
~ ~1 Ç4 ~ Ir) Il~ D ~ ~
1- 1 O ~ ~0J U) C~ :Z Pl U~
~_1 ~ ~ ~I C`l O O O O Ul z ,_ ~) cr) cY')C~JC~lC'`l ~`I ~1 z~ oc o o o c~ i a HZ ~_ 1~ ~ ~ ~ ~ ~ :1 ¢ ~ ^ O
HE-l Vd Xu~ ,_ o o o ~ o ~o o N
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~ 3 o o o o o o o I a ~:~4 ~ ~ 3 S~ ~
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~ o o d ~1.~ d ~r C~ C,) C~ o ~1 U o !~ ~ ~ o ~ O
~ ~ .. .
;33 EXAMP~ES 13-18 Cyclohexane was oxidized in a 300 ml autoclave with an oxygen-containing gas constantly sparging thxough the system under the conditions listed on Table III. Chromium, manganese and iron TPP (tetraphenylporphyrinato) nitrides were catalytically acti~e whereas the corresponding halides were not. Cyclohexanol and cyclohexanone were the organic reaction products.
~ 3~ 3 TABLE III
CYCLOHEXANE: OXIDATIONa) MMOLES OF PRODUCT
EXAMPLE CATALYST SOLVENTCYCLOHEXAN9L CYCLOHEXANONE T.O.N. T.O.N./hr.
13 Cr(TPP)Cl neat o 0 0 0 14 Cr(TPP)N 50% benzene1.63 1.79 71 33 Mn(lPP)Cl neat 0 0 0 0 16 Mn(TPP)N 50% benzene3.24 2.82 192 23 17 Fe(TPP)Cl neat 0 0 0 0 18 ~Fe(TPP)]2N 50% benzene 1.97 3.73 207 27 19 Co (TPP)Cl neat O 0 0 0 a) Temp. = 100C; pressure is 500 psig of 10% 2 in N2; flowing at 5-10 ccjmin;
catalyst = 0.01-0.09 mmole/lOOcc solvent.
. .
From the foregoing results of Tables I-III it will readily be seen that when, for example, the acetylacetonate of a transition metal, as in Table I and II, or even the chloride of a metal complex, as in Table III, is substituted by a nitride of a metal complex, dramatic irnprovements in activity and yields are obtained.
In a further embodiment of this invention it has been found that non-ligated nitrides of certain transition metals are also surprisingly effective as catalysts in the oxidation of the aforedescribed hydrocarbons, and particularly alkanes and cycloalkanes, preferably those having from about l to 20 carbon atoms.
These catalysts may be defined as the transition metal nitrides of Groups IV(b) through VIII. Particularly effective among these are the nitrides of iron, manganese, chromium, and vanadium, and vanadium is the most preferred.
The activity of these compounds as oxidation catalysts using air or oxygen under mild operating conditions in the liquid phase is quite surprising because they are virtually insoluble in the liquid medium, and thought to be quite stable.
The oxidation of hydrocarbons, most preferably alkanes, using these catalysts may be carried out in the same general way as the aforedescribed process employing the nitride metal complexes. That is to say, these catalysts are effective at temperatures of from abo~lt 75 to 250~C, preferably 100 to 200C, with pressures of from about 15 to 1500 psig, preferably 30 to 750 psig.
Again, de2ending upon whether the hydrocarbon is a solid, liquid, or gas, it is dissolved-in or~ubbled through-a-solvent such as-benzene or-acetic~acid;-or - ~~
~/E47 -18-2~33 nrough the liquid hydrocarbon, neat, together with air or oxygen, for periods of time necessary to provide the desired product. The ratio of catalyst to substrate may vary, but is generally from about 10 to 10 1 moles of catalyst per mole of hydrocarbon.
The products may range from alcohols and ketones to aldehydes and acids, but in the case of alkanes, they are generally alcohols and ketones, with little burn to C0 and C02.
The following examples are illustrations of this particular embodiment of the invention.
EX~MPLES 20-52 ~ In the following examples, a series of runs were carried out using the above-described transition metal nitrides on a variety of hydrocarbons under conditions described in Table IV, below. Products were analyzed by standardized gas chromatography.
These runs were carried out as follows: The catalyst and 30 ml hexane were added to a 30 ml Fisher-Porter aerosol tube equipped with a~magnetic stirrer and gas inlet tubes. The reaction was carried out at 100-200~C under lO0 psig f 2 The major products were 1- and 2- hexanol, and 1- and 2- hexanone with some C2-C6 carboxylic acids also being formed.
~ ~33 In this table, activity of the catalyst i9 measured in terms of 2 uptake.
From these results it can be seen that nitrides are effective oxidation catalysts, and vanadium nitride is particularly effective.
~D/E47 -20-i TABLE IV ~3~433 OXIDATION OF ALKANES AND CYCLOALXANES WITH ~ETA~ NITRIDES
.
TEMP TI~E O UPTAKE
EXAMPEF CATALYST SUBSTRATE SOLVENT (C) (H~S) (~O~ES) Mn3N n-Eexane - 100 6 0 21 Mn3N n-Hexane - 100 12 3.6 22 CrN n-Hexane - 100 6 0 23 CrN n-Hexane - 100 12 4.2 24 ~e3N n-Hexane - 100 6 0.6 Fe3N n-Hexane - 120 6 1.8 26 VN n-Hexane - 100 6 3.6 27 YN n-Hexane - 120 622.2 28 VN n-Hexane - 120 619.2 29 VN i-Butane Ben~ene 80 6 1.5 VN i-Butane - 100 6 6.3 31 VN Cyclohexane - 100 6 0.3 . . _ ~ ,_ 32 V23 n-Hexane - 100 6 0 V23 n-Hexane - 120 6 0 3 V24 n-Hexane - 100 6 1.5 V24 n-Hexane - 120 6 0 36 V25 n-Hexane - 100 6 0 2 5 N-Hexane - 120 6 1.2 a ) 38 CpV(CO)4 n-Hexane - 100 6 0 39 V(acac)3 n-Hexane - 100 6 0 VO(acac)2 n-Hexane - 100 620.4 41 VO(acac)2 n-Hexane - 120 621.0 42 VO(Oxalate) n-Hexane - 100 6 1.8 43 VO(Oxalate) n-Hexane - 120 615.6 44 VO(Pc) n-Hexane - 100 6 0 _ .. .. . _ VN n-Hexane - 120 3.52.4 46 VN n-Hexane - 120 9.514.0 47 VN n-Hexane - 120 3.51.8 48 VN n-Hexane - 120 9.53.6 49 VN n-Hexane - 120 3.54.8 VN n-Hexane - 120 9.59.7 51 VN n-Hexane - 120 3.53 o 52 VN n-Hexane - 120 9.514.1 -.~, ~,~
~3~33 d) CpV~CO)4 = cyclopentadienyl V(CO)4 LD/E47 . , 22-
Claims (30)
1. A process for the selective oxidation of hydrocarbons which comprlses contacting said hydrocarbons with air or oxygen in the presence of a catalyst comprising a nitride-activated transition metal coordination complex.
2. The process according to claim 1 wherein the hydrocarbons have from 1 to about 20 carbon atoms.
3. The process according to claim 1 wherein the hydrocarbons are alkanes.
4. The process according to claim 3 wherein the alkanes have from about 1 to 20 carbon atoms.
5. The process according to claim 3 wherein said alkanes have from 1 to about 10 carbon atoms.
6. The process according to claim 1 wherein the hydrocarbon are cycloalkanes.
7. The process according to claim 1 wherein the hydrocarbons are alkyl-substituted aromatics.
8. The process according to claim 1 wherein the hydrocarbons are olefins.
9. The process according to claim 1 wherein the hydrocarbon starting material is a partially oxidized hydrocarbon.
10. The process according to claim 1, 2, 3, 4 or 5 wherein the products of the oxidation are alcohols, ketones, or mixture thereof.
11. The process according claim 1, 2, 3, 4, 5, 6, 7, 8 or 9 wherein the products of the oxidation are alcohols, ketones, acids, esters, or mixtures thereof.
12. The procass according to claim 1, 2, 3, 4, 5, 6, 7, 8, or 9 wherein the reaction is carr.ied out in the presence of an organic solvent.
13. The process according to claim 1 wherei.n the nitride-activated metal coordination complex catalyst has the formula:
wherein M is a transition metal; X is nitride; and the component " " is a ligand.
wherein M is a transition metal; X is nitride; and the component " " is a ligand.
14. The process according to claim 1 wherein the nitride-activated metal coordination complex catalyst has the formula:
wherein M is a transitisn metal; X is a nitride, and the component "" is a ligand.
wherein M is a transitisn metal; X is a nitride, and the component "" is a ligand.
15. The process according to claim 13 or 14 wherein the transition metal is selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Nb, Mo, Ru, Rh, W, Os and Ir.
16. The process according to claim 13 or 14 wherein the ligand is selected from the group consisting of tetraphenylporphyrins, porphycenes, porphenes, porphyrins, phthalocyanines, 1,3-bis (2-arylimino) isoindolines, acetylacetonates, acetates, hydroxides, Schiff's bases, propanates, butyrates, benzoates, naphthenates, stearates, porphyrinates, porphenates, and phthalocyanates.
17. The process according to claim 13 or 14 wherein the ligand is selected from the group consisting of bipyridines, terpyridines, phenanthrolines, dithiocarbamates, xanthates, salicylaldimines, cyclam, dioxocyclam, pyrazoylborates, and tetraazamacrocycles.
18. The process according to claim 16 wherein the products of the oxidation are alcohols, ketones, acids, esters or mixtures thereof.
19. The process according to claim 17 wherein the products of the oxidation are alcohols, ketones, acids, esters or mixtures thereof.
20. A process for the oxidation of hydrocarbons which comprises contacting said hydrocarbons with air or oxygen in the presence of a catalyst comprising a Group IV B through Group VXII transition metal nitride.
21. The process according to claim 20 wherein the nitrides are selected from the group consisting of manganese nitride, iron nitride, chromium nitride and vanadium nitride.
22. The process according to claim 20 wherein the hydrocarbons are alkanes.
23. The process according to claim 22 wherein said alkanes have from 1 to about 20 carbon atoms.
24. The process according to claim 20 wherein the hydrocarbons are cycloalkanes.
25. The process according to claim 20 wherein the hydrocarbons are alkyl-substituted aromatics.
26. The process according to claim 20 wherein the hydrocarbons are olefins.
27. The process according to claim 20 wherein the hydrocarbon starting material is partially oxidized.
28. The process according to claim 18, 19, 20, 21, 22, or 23 wherein the products of the oxidation are alcohols, ketones, or mixtures thereof.
29. The process according to claim 20, 21, 22, 23, 24, 25, 26 or 27 wherein the products of the oxidation are alcohols, ketones, acids, esters, or mixtures thereof.
30. The process according to claim 20, 21, 22, 23, 24, 25, 26 or 27 wherein the reaction is carried out in the presence of an organic solvent.
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US000,247 | 1987-01-02 |
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US5990363A (en) * | 1987-01-02 | 1999-11-23 | Sun Company, Inc. | Method for oxidizing alkanes using novel porphyrins synthesized from dipyrromethanes and aldehydes |
US5663328A (en) * | 1987-01-02 | 1997-09-02 | Sun Company, Inc. (R&M) | Haloporphyrins and their preparation and use as catalysts |
US5571908A (en) * | 1987-01-02 | 1996-11-05 | Sun Company, Inc. (R&M) | Porphyrins |
US5489716A (en) * | 1987-01-02 | 1996-02-06 | Sun Company, Inc. (R&M) | Reactions catalyzed by haloporphyrins |
US5118886A (en) * | 1991-09-12 | 1992-06-02 | Sun Refining And Marketing Company | Cyano- and polycyanometalloporphyrins as catalysts for alkane oxidation |
US5280115A (en) * | 1991-09-12 | 1994-01-18 | Sun Company, Inc. (R&M) | Nitrated metalloporphyrins as catalysts for alkane oxidation |
US5120882A (en) * | 1991-09-12 | 1992-06-09 | Sun Refining And Marketing Company | Nitrated metalloporphyrins as catalysts for alkane oxidation |
US5212300A (en) * | 1991-09-12 | 1993-05-18 | Sun Company, Inc. (R&M) | Cyano- and polycyanometallo-porphyrins as catalysts for alkane oxidation |
US5254740A (en) * | 1992-04-02 | 1993-10-19 | Sun Company, Inc. (R&M) | Metal phthalocyanine oxidation catalysts |
US5347057A (en) * | 1993-01-25 | 1994-09-13 | Khan Mirza M T | Method for oxidation of methane and other hydro-carbons |
US5345008A (en) * | 1993-06-09 | 1994-09-06 | Sun Company, Inc. (R&M) | Decomposition of organic hydroperoxides with nitrated porphyrin complexes |
US5480986A (en) * | 1993-07-30 | 1996-01-02 | Sun Company, Inc. (R&M) | Metal complexes of substituted Gable porphyrins as oxidation catalysts |
US5608054A (en) * | 1993-12-29 | 1997-03-04 | Sun Company, Inc. (R&M) | Porphyrins and metal complexes thereof having haloalkyl side chains |
US5659029A (en) * | 1995-12-22 | 1997-08-19 | Sun Company, Inc. (R&M) | Preparation of porphyrins and their metal complexes |
US5723697A (en) | 1995-12-29 | 1998-03-03 | Sun Company, Inc. (R&M) | Catalytic oxidation of light alkanes in presence of a base |
US6002026A (en) * | 1996-07-26 | 1999-12-14 | The Trustees Of Princeton University | Catalytic oxygenation of hydrocarbons by metalloporphyrin and metallosalen complexes |
BR9711640A (en) | 1996-09-03 | 1999-08-24 | Du Pont | Improved process for decomposing a hydroperoxide and a secondary hydroperoxide |
US6124452A (en) * | 1997-12-19 | 2000-09-26 | University Of Nebraska-Lincoln | Octafluoro-meso-tetraarylporphyrins and methods for making these compounds |
MX284594B (en) * | 2002-02-14 | 2011-03-10 | Monsanto Technology Llc | Oxidation catalyst and process for its preparation and process for oxidation using it. |
US7390920B2 (en) * | 2002-02-14 | 2008-06-24 | Monsanto Technology Llc | Oxidation catalyst and process |
EP2460586A3 (en) | 2003-08-14 | 2012-11-14 | Monsanto Technology LLC | Process for oxidation of N-(phosphonomethyl)iminodiacetic acid or salt thereof |
EP1858642A2 (en) | 2005-02-17 | 2007-11-28 | Monsanto Technology, LLC | Transition metal-containing catalysts and catalyst combinations including transition metal-containing catalysts and processes for their preparation and use as oxidation catalysts |
US7812201B2 (en) | 2008-10-01 | 2010-10-12 | Targa Resources, Inc. | Process and catalyst for converting alkanes |
CN105566079B (en) * | 2016-03-10 | 2018-03-16 | 中山大学惠州研究院 | A kind of method that bionic catalysis n butane oxidation prepares 2 butanone |
CN110729490B (en) * | 2019-10-21 | 2020-12-11 | 黑龙江大学 | Cobalt-loaded vanadium nitride for electrode material, preparation method thereof and electrode material |
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US4028423A (en) * | 1968-04-18 | 1977-06-07 | Sun Oil Company | Oxidation of aliphatic and alicyclic hydrocarbons |
US3816548A (en) * | 1971-04-27 | 1974-06-11 | Mobil Oil Corp | Catalytic oxidation process for isoparaffin hydrocarbons |
US3873625A (en) * | 1971-04-28 | 1975-03-25 | Petro Tex Chem Corp | Preparation of hydroperoxides by autoxidation |
US4459427A (en) * | 1981-10-31 | 1984-07-10 | The British Petroleum Company P.L.C. | Process for the conversion of an alkane to a mixture of an alcohol and a ketone |
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