CA1321661C - Wafer handling system - Google Patents

Wafer handling system

Info

Publication number
CA1321661C
CA1321661C CA000616010A CA616010A CA1321661C CA 1321661 C CA1321661 C CA 1321661C CA 000616010 A CA000616010 A CA 000616010A CA 616010 A CA616010 A CA 616010A CA 1321661 C CA1321661 C CA 1321661C
Authority
CA
Canada
Prior art keywords
wafer
displacement
indicia
transport stage
rotation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000616010A
Other languages
French (fr)
Inventor
Orest Engelbrecht
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SVG Lithography Systems Inc
Original Assignee
SVG Lithography Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SVG Lithography Systems Inc filed Critical SVG Lithography Systems Inc
Application granted granted Critical
Publication of CA1321661C publication Critical patent/CA1321661C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • H01L21/682Mask-wafer alignment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S414/00Material or article handling
    • Y10S414/135Associated with semiconductor wafer handling
    • Y10S414/136Associated with semiconductor wafer handling including wafer orienting means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S414/00Material or article handling
    • Y10S414/135Associated with semiconductor wafer handling
    • Y10S414/137Associated with semiconductor wafer handling including means for charging or discharging wafer cassette
    • Y10S414/138Wafers positioned vertically within cassette

Abstract

ABSTRACT Method and apparatus are disclosed for pre-aligning the transport stage of an automated wafer handling lithographic system. The wafer is first rotated and its displacement in X, Y, and O from a desire orientation is determined. The wafer chuck of the transport stage is then displaced by a compensating amount.

Description

WAFER HANDLING SYSTEM

Technical Field This invention pertains to the automatic handling of semiconductor wafers in a lithographic process.

Background Art Conventionally, semiconductor wafers are coated with photoresist material and exposed to radiation from a mercury lamp in order to apply electrical circuits thereon. This process is repeated a number of times, typically in a projection mask alignment and exposure system. It is extremely important that a wafer be precisely oriented for each exposure in order to insure correct registration of each successive image. The usual methods of transporting a wafer within such a system have been by means of belts and air tracks. However, these methods have not provided sufficiently positive control.
As a result, wafers have tended to slide and bounce, thereby generating particles which, upon landing on the wafer could damage the micro circuits being printed.
Accordingly, it is an object of this invention to increase the control exercised over each wafer while, at the same time, precisely aligning each wafer with a :. ~

minimum of handling. The manner in which this is achieved will be apparent from the following desGription and appended claims.

Disclosure of Invention A randomly oriented semiconductor wafer contained in an input cassette is automatically removed from the cassette and, in one revolution, is Gharacterized in X, Y, and 0 with respect to a spin axis. It is rotated to a predetermined 0 position and is transferred onto a transport stage that has been pre-positioned in X and Y, in accordance with the offsets determined during rotation.

Brief Description of Drawings FIG. 1 is a partially schematic plan view which illustrates the movement of a wafer in accordance with the invention;
FIG. 2 is an elevational cross-section through the pre-aligner of the invention;

FIG. 3 is an enlarged detail, partially in cross-section, of the input shuttle of the invention;
FIG. 4 is an elevational view of the wafer lifter of the invention with portions of the wafer and wafer ~ : : .

~ .

.

1 3~1 661 chuck in cross-section;
FIG. 5 is an elevation of the output shuttle of the invention; and FIG. 6 is a right end view of the shuttle of FIG.
5.

Best Mode for Carrying out the Invention Illustrated in FIG. 1 are portions of the structure 10 of an automated lithographic instrument for the production of semiconductor wafers. An input cassette 12 of conventional construction holds a plurality of wafers 14 in random orientation. As will be apparent from the plan view of FIG. 1, the wafers 14 within the cassette 12 are horlzontally positioned. The cassette 12 is lowered by means of a lead screw (not shown) in fixed increments to successively deposit each of the wafers 14 onto a load shuttle 16. The load shuttle 16 includes a conventional hook shaped portion having a vacuum groove for securely retaining the wafer 14.
The load shuttle 16 is connected for reciprocation along a "loading" air bar 18 which is of conventional construction, i.e., a square tube 20 movable along and spaced from a bar 22 by means of air pressure.
Each of the wafers 14 is transported in turn by the load . ~ ~

shuttle 16 to a position designated 14a above a pre-aligner.
The pre-aligner, which is illustrated in FIG. 2, comprises a base member 24 from whiGh a motor assembly 26 is suspended by a pair of leaf flexures 28a, 28b. The motor assembly 26 comprises a support housing 30 to which is secured a dc motor 32. The motor shaft 34 extends upwardly through bearings 36 to a spinner 38 which defines a vacuum chamber 40 connected by a channel 42 to a vacuum source 44. The vertical position of the motor assembly 26 is controlled by an air pot 46 and limit stops 48. The air pot 46 forces the motor assembly 26 upward so that the spinner 38 engages the underside of the wafer at 14a and vacuum is applied to chamber 40.
The vacuum on load shuttle 16 releases and the load shuttle is retracted along the air bar 18 into its initial position to extraGt the next wafer. The motor assembly 26 is then retracted by the air pot 46 to the position indicated in FIG. 2.
Positioned above the edge of the wafer 14 is a detector array 50. This may be a commercially available detector such as the Fairchild CCD 143 comprising a linear array of light detecting elements. Positioned below the wafer and the array 50 is an illumination system 52 comprising a light source 54 and collimating lens 56. As will be apparent from FIG. 2, a portion of .

the light from the illuminating system 52 is blocked by the wafer 14 from reaGhing the detector array 50. If the Genter of the wafer 14 is exaGtly aligned with the axis of rotation of the spinner 38, the amount of light received by the deteGtor array 50 remains Gonstant throughout a revolution of the wafer (exGept for that passed by the notGh or flat described below). If, however, the wafer is offset in X or Y (mutually orthogonal axes in the plane of the wafer), the output from the detector array 50 will be cyGliGally variable.
This output is supplied to a central processing unit (CPU) 58 which is programmed to determine the X and Y
offsets.
The manufacturers of semiGonductor wafers incorporate some type of angular, or "0" indicia on each wafer to indicate the direGtion of crystal growth. This is required because it is important for chip produGers to properly position cirGuits in accordance with crystal orientation. The wafer shown in position 14a of FIG. 1 carries a small notch 60 as a 0 indicia. Flats are also widely used for this purpose. In any event, during the one rotation of the wafer 14, the 0 indicia will be readily noted by the presence of an extra light pulse at detector 50 which passes a resulting signal to the central processing unit 58. It is then a simple matter for the central processing unit 58 to command the motor . ~ .
~ , , 32 to stop with the 0 indicator in a desired predetermined position.
The X and Y offsets computed by the central processing unit 58 are employed to pre-position a vacuum chuck 62 which forms a portion of a transport stage which will be employed to expose the wafer to a circuit pattern. Upon completion of pre-alignment, the spinner once again raises the wafer to the 14a position where it is engaged by an input shuttle 64 mounted for translation along the X direction on an air bar 66. As will be apparent from FIG. 3, the input shuttle assembly 64 includes a shuttle arm 68 having the usual C-shaped vacuum groove 70 for securely holding a wafer 14. It is mounted on a shaft 72 for 90 pivotal rotation on bearings 74 under control of a stepping motor 76 through gear box 78.
After acquiring the wafer 14, the input shuttle 68 moves in the X direction to the left as viewed in FIG. 1 and, at the same time, it is rotated downwardly through 90 to position the wafer 14 in a vertical plane in order that it may be acquired by the pre-positioned vacuum chuck 62 of the transport stage.
Vacuum chuck 62 acquires the wafer by the mechanism shown in FIG. 4. This comprises a head 80 carrying rubber vacuum cups 82 mounted on flexures 84 under the control of an air pot 86. The air pot 86 forces the head 80 through the central opening in chuck 62 permitting the vacuum cups 82 to engage the wafer 14.
The assembly is then retracted to place the wafer 14 on the vacuum chuck 62 where it is retained by the vacuum grooves 88. As explained above, the vacuum chuck 62 has been pre-positioned to compensate for the initial X and Y
displacements seen by detector 50. This pre-positioning may be accomplished by means of a planar force motor such as those described, for example, in the following United States Patents:
4,485,339 of Trost for "Electro-Magnetic Alignment Device";
4,506,205 of Trost and Galburt for "Electro-Magnetic Alignment Apparatus"; and 4,507,597 of Trost for "Electro-Magnetic Alignment Assemblies".
SuGh motors provide very accurate control of rotational position. Accordingly, they are employed to make very fine adjustments in 0 as well as X and Y.
When the wafer 14 has been accurately positioned on the chuck 62 it is advanced to the exposure stage (which does not form a part of this invention). After exposure, the wafer is unloaded by the output shuttle assembly illustrated in FIGS. 5 and 6. The output shuttle 90 engages the wafer 14 as shown in FIG. 5 and is then retracted to the dotted line position. It also ~ :.: . : :

` 1 32 1 66 1 rotates the wafer 90 to a horizontal position from which it is inserted into the output cassette 92. As this cassette is located on a different level from that of the input cassette 12, it is illustrated in FIG. 1 by dotted lines.
It will be noted that the system described herein is fully automatic and requires operator assistance only for loading and unloading of the cassettes. It automatically and precisely orients each wafer prior to exposure. It will also be noted that a number of variations and modifications may be made in this invention without departing from its spirit and scope.
Accordingly, the foregoing description is to be construed as illustrative only, rather than limiting. This invention is limited only by the scope of the following claims.

, '' ~ .

Claims (6)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. The method of precisely positioning a semiconductor disc wafer bearing O indicia on a transport stage prior to optical exposure in a lithographic process which comprises:
rotating the wafer about an axis normal to its major plane;
observing the displacement of the wafer edge relative to a fixed spatial location during rotation;
determining from the edge displacement, the displacement of the wafer center along orthogonal X and Y
axes from the axis of rotation;
observing the O indicia during said rotation;
stopping rotation of the wafer with its O indicia substantially located in a predetermined position;
positioning the transport stage along orthogonal X and Y axes to compensate for wafer center displacement and for the remaining displacement of the O indicia from the predetermined position; and depositing the wafer onto the transport stage whereby said wafer is accurately positioned thereon in X, Y, and O.
2. The method of claim 1 wherein said wafer is rotated no more than one revolution.
3. The method of claim 1 including the additional step of removing said wafer from a storage cassette prior to the rotating step.
4. Apparatus for precisely positioning a semiconductor disc wafer bearing O indicia on a transport stage prior to optical exposure in a lithographic process which comprises:
means for rotating the wafer about an axis normal to its major plane;
means for determining the displacement of the wafer edge relative to a fixed spatial location during rotation of the wafer;
means responsive to said O indicia for halting rotation of the wafer with said O indicia substantially located in a predetermined position;
means responsive to wafer edge displacement and to O indicia location for positioning said transport stage along orthogonal X and Y to compensate for wafer center displacement and for the remaining displacement of the O indicia from the predetermined position; and means for depositing the wafer onto the transport stage whereby said wafer is accurately positioned thereon in X, Y, and O.
5. The apparatus of claim 4 wherein said edge displacement determining means comprises a light source on one side of said wafer and a light detector on the other side of said wafer.
6. The apparatus of claim 4 wherein said depositing means comprises:
a shuttle adapted to retain said wafer by vacuum;
and a vacuum chuck on said transport stage adapted to receive the wafer from the shuttle.
CA000616010A 1987-02-09 1991-02-27 Wafer handling system Expired - Fee Related CA1321661C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/012,538 US4846626A (en) 1987-02-09 1987-02-09 Wafer handling system
US012,538 1987-02-09

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CA000558132A Division CA1285335C (en) 1987-02-09 1988-02-04 Wafer handling system

Publications (1)

Publication Number Publication Date
CA1321661C true CA1321661C (en) 1993-08-24

Family

ID=21755440

Family Applications (2)

Application Number Title Priority Date Filing Date
CA000558132A Expired - Lifetime CA1285335C (en) 1987-02-09 1988-02-04 Wafer handling system
CA000616010A Expired - Fee Related CA1321661C (en) 1987-02-09 1991-02-27 Wafer handling system

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CA000558132A Expired - Lifetime CA1285335C (en) 1987-02-09 1988-02-04 Wafer handling system

Country Status (6)

Country Link
US (1) US4846626A (en)
EP (1) EP0278462B1 (en)
JP (1) JP2591776B2 (en)
KR (1) KR960010142B1 (en)
CA (2) CA1285335C (en)
DE (1) DE3889473T2 (en)

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IT1228105B (en) * 1988-12-20 1991-05-28 Sgs Thomson Microelectronics CLAMP FOR HANDLING, ADVANTAGEOUSLY ROBOTIC, OF ONE OR MORE SLICES OF SILICON AND / OR A SUPPORT OF SUCH SLICES
JP2683933B2 (en) * 1989-01-20 1997-12-03 信越半導体株式会社 Inspection device for front and back and orientation of semiconductor wafer
US5238354A (en) * 1989-05-23 1993-08-24 Cybeq Systems, Inc. Semiconductor object pre-aligning apparatus
JP2642216B2 (en) * 1989-05-23 1997-08-20 サイベック システムズ Semiconductor article pre-positioning method and apparatus
EP0452041B1 (en) * 1990-04-06 1996-11-27 Canon Kabushiki Kaisha Substrate conveying device and method of controlling the same
JP2683208B2 (en) * 1993-01-28 1997-11-26 アプライド マテリアルズ インコーポレイテッド Workpiece alignment method and apparatus for loading and unloading using robot mechanism
DE4304301A1 (en) * 1993-02-12 1994-08-18 Suess Kg Karl Transport system and method for objects to be aligned with one another
US5677758A (en) * 1995-02-09 1997-10-14 Mrs Technology, Inc. Lithography System using dual substrate stages
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US5700046A (en) * 1995-09-13 1997-12-23 Silicon Valley Group, Inc. Wafer gripper
US6121743A (en) * 1996-03-22 2000-09-19 Genmark Automation, Inc. Dual robotic arm end effectors having independent yaw motion
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JP3850951B2 (en) * 1997-05-15 2006-11-29 東京エレクトロン株式会社 Substrate transport apparatus and substrate transport method
JP3850952B2 (en) * 1997-05-15 2006-11-29 東京エレクトロン株式会社 Substrate transport apparatus and substrate transport method
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Also Published As

Publication number Publication date
EP0278462A3 (en) 1990-08-16
CA1285335C (en) 1991-06-25
KR960010142B1 (en) 1996-07-26
JP2591776B2 (en) 1997-03-19
EP0278462A2 (en) 1988-08-17
EP0278462B1 (en) 1994-05-11
US4846626A (en) 1989-07-11
DE3889473T2 (en) 1994-08-25
KR880010474A (en) 1988-10-10
DE3889473D1 (en) 1994-06-16
JPS63308339A (en) 1988-12-15

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Effective date: 20030825