CA1323250C - Primed polymeric surfaces for cyanoacrylate adhesives - Google Patents

Primed polymeric surfaces for cyanoacrylate adhesives

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Publication number
CA1323250C
CA1323250C CA000571256A CA571256A CA1323250C CA 1323250 C CA1323250 C CA 1323250C CA 000571256 A CA000571256 A CA 000571256A CA 571256 A CA571256 A CA 571256A CA 1323250 C CA1323250 C CA 1323250C
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Prior art keywords
substrate
monomer
article
substituted
graft
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CA000571256A
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French (fr)
Inventor
James J. Kobe
John T. Simpson
Kimberly K. Harmon
Charles D. Wright
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3M Co
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Minnesota Mining and Manufacturing Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/12Chemical modification
    • C08J7/16Chemical modification with polymerisable compounds
    • C08J7/18Chemical modification with polymerisable compounds using wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/12Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/12Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
    • C08J5/124Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives using adhesives based on a macromolecular component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263Coating layer not in excess of 5 mils thick or equivalent
    • Y10T428/264Up to 3 mils
    • Y10T428/2651 mil or less
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31507Of polycarbonate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31511Of epoxy ether
    • Y10T428/31515As intermediate layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31533Of polythioether
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/3154Of fluorinated addition polymer from unsaturated monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31728Next to second layer of polyamide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31913Monoolefin polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31913Monoolefin polymer
    • Y10T428/3192Next to vinyl or vinylidene chloride polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31924Including polyene monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31928Ester, halide or nitrile of addition polymer

Abstract

Abstract PRIMED POLYMERIC SURFCES FOR CYANOACRYLATE ADHESIVES

A primed polymeric article is provided. The article comprises a polymeric substrate having graft polymerized thereon at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of a cyanoacrylate adhesive. The invention also provides an article wherein the primed polymeric article is adhered to a substrate with a cyanoacrylate adhesive and a method for adhering a polymeric first substrate to a second substrate with a cyanoacrylate adhesive.

Description

F.N. 41720 CAN lA

~3232~
PRIMED POLYMERIC SURFACES FOR CYANOACRYLATE ADHESIVES

Field of the Invention This inYention relates to polymeric substrates having a primed surface which provides improved bonding of cyanoacrylate adhesives thereto and a method for adhering primed polymeric substrates with cyanoacrylate adhesives.

Back~round of the Invention Adhesive compositions based on alpha-cyanoacrylate esters belong to a class of adhesives known as reactive liquid adhesives. These cyanoacrylate adhesives are sinqle-part, low viscosity adhesives which polymerize rapidly at room temperature without the use of an added catalyst when pressed between two substrates. ~pplication of the cyanoacrylate adhesives merely involves spreading a small amount of the adhesive between two substrates, pressing the substrates together, and allowing the resultant bond to cure. The adhesive develops sufficient strength after a short period of time to hold the substrates together until the adhesive completely pol~ymerizes and builds up to its maximum bonding strength.
Initiation of polymerization, or cure, is generally believed to proceed through an anionic mechanism.
The cyanoacrylate adhesives have such a great tendency to polymerize that water is a sufficiently active initiator.
When the adhesive is applied to a substrate and exposed to O atmospheric and surface moisture, polymerization usually begins within a relatively short period of time, generally less than one minute, and on many surfaces within a matter of a few seconds.
For many years a need has existed for improved bonding of polymeric substrates to other materials, e.g., metals, wood and ceramics, or to themselves with , ,,: . : - : . :

..
-2- 13232~0 cyanoacrylate adhesives. Untreated polymeric substrates, particularly polyolefin and polyfluorocarbon substrates, when bonded with cyanoacrylate adhesives, generally exhibit less shear strength than is desired for many end uses.
Modification of polymeric surfaces has been used as a means of increasing the adhesion of various adhesives to polymeric surfaces. Surface modification techniques which have been examined are corona discharge treatment, flame treatment with, for example, helium gas plasma or oxygen gas plasma, and chemical treatment with, for example, chromic acid, potassium permanganate, or peroxydisulphate solutions. Such treatments are described by D. Briggs in "Surface Treatments for Polyolsfins," Surface Analysis and Pretreatment of Plastics and Metals, D. M. Brewis, Ed., MacMillan, New York, 1982, pp. 199-226. These treatments and other surface modification procedures have a common shortcoming in poor durability. Light rubbing of the surface causes a decrease in the effect, the altered surface being easily abraded.
Irradiation of polyolefin substrates, such as with an electron beam, to improve the adhesion of various coatings is also known and has been disclose, for example, in ~.S. Patent No. 4,041,192 (Heger et al.), No. 4,148,839 (Fydelor), No. 3,252,880 (Magat et al.) and No. 4,179,401 ~Garnett et al.).
Application of a precoat, or primer, on sur~aces o~ various materials has also been used to improve the adhesion of cyanoacrylate adhesives to various substrates.
Primers which have been used include alkyl monohydric alcohols (u.S. Patent No. 2,768,109, Coover, Jr.), monomeric epoxides (U.S. Patent No. 3,259,534, Wicker, Jr. et al.), organic amines such as secondary amines, tertiary amines, N-substituted alkanolamines, acrylated N-substituted alkanolamines, diamines and certain heterocyclic amines (U.S. Patent No. 3,260,637, Von Bramer), organometallic compounds (European Patent Publication No. 0 129 069, , ' :

~3~ ~3232~0 Toagosei), a solid mixture of alkaline or basic accelerator, such as sodium or potassium hydroxide or sodium borosilicate spheres of micro-size, combined in a chalkable calareous binder (U.S. Patent No. -4,215,173, Hubbard), alkyl 2-cyanopenta-2,4-dienoate (U.S. patent No. 4,425,471, Millet), and tannins, such as digallic acid, tannic acid, or other hydrolyzable or condensed tannin (U.S. Patent No.
4,511,686, Millet). ~owever, many of these priming materials are easily removed from the substrate to which they are applied by evaporation or abrasion during handling of the primed substrate.
Improved adhesion of cyanoacrylate adhesives to various ~ubstrates through the use of adhesive additives has also bcen described. Various additives which have been suggested include plasticizers, such as alkyl esters of aliphatic monocarboxylic acids, alkyl esters of aliphatic dicarboxylic acids, alkyl phospha~es, triaromatic phosphates, polyfunctional aliphatic esters, and aliphatic and aromatic phosphonates (U.S. Patent No. 2,784,127, Joyner et al.), itaconic acid anhydride (U.S. Patent No. 3,948,794, Eberhard), acetic acid ~U.S. Patent No. 4,125,494, Schoenberg et al.), compounds having the formula OH
OH~OH

COOR ' wherein R' is hydrogen or an alkyl, aryl, or cycloalkyl group having 1 to 10 carbon atoms, such as gallic acid monohydrate, methyl gallate, propyl gallate and hexyl gallate (U.S. Patent No. 4,139,693, Schoenberg), a combination of polyethylene glycols having a degree of polymerization of at least 3 and non-ionic surface active agents having a poly(ethyleneoxy) moiety therein with the .: ~

. .

.. ~-.: : -~4~ 1323~
poly(ethyleneoxy) moiety having a degree of polymerization of at least 3 (U.S. Patent No. 4,170,585, Motegi et al.), trichlortrifluoroethane (U.S. Patent No. 4,200,549, Okamura et al.), esters compounds such as acrylates, methacrylates, and crotonates of glycols, glycol monoethers, and monoesters (U.S. Patent No. 4,307,216, Shiraishi et al.), a combination of (1) at least one aliphatic polyol and/or polyether and derivatives thereof and (2) at least one aromatic polyol and/or carboxylic acid and derivatives thereof (U.S. Patent No. 4,377,490, Shiraishi et al.), and phthalic anhydride (U.S. Patent No 4,450,265, Harris).
Polyolefin substrates have been provided with a treated surface for improved adhesion of pressure-sensitive adhesives. U.S. Patent No. 3,628,987 (Nakata et al.) discloses a pressure-sensitive adhesive film wherein the film surface to which the adhesive is adhered has gra~t-polymerized thereto a vinyl monomer or cliene monomer, the adhesive having a solubility parameter near that of polymers of the vinyl or diene monomer. U.S. Patent No.
4,563,388 (Bonk et al.) discloses a polyole~in substrate having grat-polymerized thereto at least one monomer selected from the group consisting of acrylic acid, methacrylic acid and ester thqreof; acrylamide;
methacrylamide; sterically non-hindered tertiary alkyl acrylamides and methacrylamides having three or less carbon atoms in the alkyl group; and N-vLnyl pyrrolidone, and firmly adherently bonded to the graft-polymerized monomer, an acrylic-type, normally tacky and pressure-sensitive adhesive.
A series of articles, "Surface Modification of Polyethylene by Radiation-Induced Grafting for Adhesive Bonding~ I. Relationship Between Adhesive ~ond Strength and Surface Composition," (S. Yamakawa, J. Appl. Polym.
S _ , 20, 3057-3072 (1976); "II. Relationship Between Adhesive sond Strength and Surface Structure," (S. Yamakawa et al., Macromolecules, 9, 754-758, 1976); "III. Oxidative . ~ `

.
. .

-5~ ~ 32 32~ 0 D2gradation and 5tabilization of Grafted Layer,'t (S.
Yamakawa et al., J. Appl. Polym. Sci., 22, 2459-2470, 1978); "IV. Improvement in Wet Peel Strength," (S. Yamakawa et al., J. A~pl. Polym. Sci., 25, 25-39, 19~0), and "V.
Comparison with Other Surface Treatments, " (S. Yamakawa et al., J. A~pl. Polym. Sci., 25, 40-49, 1980), disclose grafting of methyl acrylate (followed by saponification3, vinyl acetate, acrylic acid, acrylamide, and methylolacryl-amide to polyethylene by vapor-phase mutual grafting or liquid-phase preirradiation at thicknesses of grafted monomer of more than 10 micrometers to improve adhesion of epoxy adhesives.

Summary of the Invention The present invention provides a primed polymeric article comprising a polymeric substrate having graft-polymerized thereon at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of a cyanoacrylate adhesive.
The present invention further provides a primed polymeric first substrate firmly adhered to a second substrate with a cyanoacrylate adhesive, the polymeric first substrate having graft-polymerized thereto at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of the cyanoacrylate adhesive.
The present invention also provides a method for adhering a polymeric first substrate to a second substrate with a cyanoacrylate adhesive comprising the steps of a) coating that portion of the polymeric first substrate to be adhered with at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of the cyanoacrylate adhesive;
b) irradiating the coated substrate to graft polymerize said monomer to said substrate;

. .:
,; , 32~2~
c) coating a cyanoacrylate adhesive on at least one of (i) the grat~polymerized monomer surface of the first substrate ancl (ii) a surface of the second substrate to be adhered;
d) contacting said surfaces (i) and (ii); and e) allowing the cyanoacrylate adhesive to cure.
The graft-polymerized monomeric layer provides an increase in the bond strength of the cyanoacrylate adhesive to the polymeric substrate. Where the second substrate is also a polymeric material, that substrate preferably has at lsast one of the organic nllcleophilic monomers or salts thereof graft-polymerized thereto.

Detailed Description of the Invention The substrate of the invention is polymeric material. Polymeric materials include polyolefins, such as polyethylene, polypropylene, and blends thereof;polyesters, such as polyethylene terephthalate and polybutylene terephthalate; polyamides, such as nylon; polyimides, such a~ KaptanTM; acetals, such as DelrinTM; polycarbonates;
polyvinyl chloride; polysulfones; polystyrene;
polyacrylonitrile; polyacrylates; and polyfluorocarbons, such as polytetrafluoroethylene. Such material can be for~ed by well-known methods such as extruding, casting, blowing, and molding.
These formed polymeric rnaterials are variously useful, for example, as ilms, ibers, foams, sheeting, tubing and piping, automotive parl:s, appliance parts, glazing materials, and furniture components, and in laminates and structural applications. The particular type of polymeric material is determined by the end use of the article formed from the material.
The polymeric material may contain additives, such as colorants, fillers, crosslinking agents, dispersants, plasticizers, and extrusion aids, which are known in the -~ artO

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The monomers which are graft-polymerized onto the polymeric sub~trate are those monomers which are organic nucleophilic graft-polymerizable monomers or salts thereof which are capable of accelerating the cure of the cyanoacrylate adhesive. Such monomers include secondary amines, tertiary amines, alkanol amines, di-n-alkylamides, and epoxides which have a polymerizable substituent such as, for example, a vinyl or acrylate group. Substituted amines useful as the monomers in the present invention include substituted piperidines, substituted pyrrolidenes, substituted pyridines, substituted azoles, e.g. imidazoles and pyrazoles, substituted oxazines, substituted diazines, e.g~, pyridazines, pyrimidines, and pyrazines, substituted purines, and dialkylaminoalkyl acrylates and methacrylates represented by the formula R R2NR30CoCH=CH2 where R1 and R2 are independently lower alkyl groups preferably having 1 to 6 carbon atoms and R3 i5 a lower alkyl group preferably having 1 to 8 carbon atoms.
Specific monomers useful in the present invention 2 include 4-vinyl pyridine, 2-vinyl pyridine, 1-vinyl imidazole, 1,3~dimethyl-7-vinyl xanthine, 3-methyl-7-vinyl xanthine, glycidyl acrylate, glycidyl methacrylate, dimethyl acrylamide, diethylaminoethyl acrylate, dimethylaminopropyl methacrylate, dimethylaminoneopentyl acrylate, dimethylaminoethyl methacrylate, 2-(N-piperidino)ethyl acrylate, 2~(N-pyrrolidino)ethyl acrylate, and 5-vinyl pyrimidine.
The monomer composition applied to the polymeric substrate may contain various additives such as solvents, crosslinking agents, and surfactants. ~he monomer composition should be free of acidic contaminants which tend to inhibit polymerization of cyanoacrylate adhesives.
Crosslinking agents, some of which may also be monomers suitable for grafting onto the substrate themselves, may be added to further enhance heat resistance of the product. Examples of useful crosslinking agents --8- ~32~

include polyethylene glycol diacrylate, pentaerythritol tetraacrylate, tetraethylene glycol dimethacrylate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, allyl methacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate thiodiethylene glycol diacrylate, triallyl cyanurate, and ethoxylated trimethylol propane methyl ether diacrylate. The preferred crosslinking agents include polyethylene glycol diacrylate~
tetraethylene glycol dimethacrylate trimethylol propane tricrylate, and thiodiethylene glycol diacrylate.
Crosslinking agents may be present in monomer compositions in amounts of about 0 to 80 weight percent, preferably about 0 to 40 weight percent.
Surfactants may be present in the monomer composition to improve the uniformity of the coating on the substrate.
The thickness of the monomer composition is preferably less than about 5 micrometers, more preferably less than about 1 micrometer and most preferably less than about 0.5 micrometer. Generally, the thickness of the monomer layer is at least about 0.05 micrometers.
The monomer may be graft-polymerized to the substrate by use of actinic radiation such as X-rays, beta rays, gamma rays, ultraviolet and visible light from conventional mercury sources or lasers, and electron beam irradiation. The preferred methods of grat-polymerization are by irradiation with an electron beam or ultraviolet radiation. The electron beam dosage is typically greater than about 0.05 Mrads, preferably greater than about 0.5 Mrads, and more preferably in the range of about 2 t~ about 10 Mrads. The ultraviolet radiation dosage, both with conventional mercury sources or laser, is typically greater than about 100 mjoules/cm2, pre~erably greater than about 300 mjoules/cm2, and generally less than about 700 mjoules/cm2.

"

-9- ~232~
The cyanoacrylate adhesives useful in the present invention are esters of a-cyanoacrylic acid. These esters may be alkyl, alkenyl, haloalkyl, alkoxyalkyl, biscyanoacrylates, or ~-substituted-~-cyanoacrylates. The preferred esters are represented by the formula CN O
l 11 CH2=C - C-OR
where R is an alkyl or alkenyl group having form 1 to 16 carbon atoms, a cyclohexyl group, or a phenyl group.
Commercially important esters include the methyl, ethyl, isopropyl, n-butyl, and allyl esters, the methyl and ethyl ~ters being the most commonly used. Commercially available cyanoacrylate adhesives include ScotchweldTM CA-8, available from 3M Company, SuperbonderTM 414, available from Loctite Corp., PermabondT M 1 0 2, available from Permabond International Div., National Starch and Chemical Corp., Pacer TechTM E-100, available from Pacer Technology and Resources, and TB 1743, available from Three Bond Corp. of ~mericaO
The advantages of the invention are illustrated by the following examples, it being understood that numerous variations will be well within the ability of those skilled in the art. In the examples, all parts and percentages are by weight unless oth~rwise indicated.
In the Examples, the foLlowing test was used to evaluate the ~hear strength of the cyanoacrylate adhesive bonds.
Shear Test Two test panels (2.54 cm x 5.08 cm x .32 cm) are adhered together by placing a large drop, about 0.2 grams, of ScotchweldTM CA-8 adhesive, an ethyl cyanoacrylate adhesive, available from 3M Company, on each test panel to coat a 2.54 cm x 1.27 cm end portion of each panel and the :~32~2~Q
adhesive-coated surfaces are brought into contact with each other to form a 2.54cm x 1.27 cm overlap. The test panels are clamped at each edge of the of the overlap using 0.94 cm eapacity binder clips No. 10020 available from IDL Mfg~ and Sales Corp., Carlstadt, ~.J. The adhesive is allowed to cure at room temperature and the force to break the bond is measured using tensile testing equipment at a jaw separation rate of 2.54 mm/min Example 1 To polypropylene panels (2.54 cm x 5.08 cm x .32 cm) was applied a blend of 100 parts 2-vinyl pyridine and 0.5 part of a fluorochemical acrylate oligomer (a wetting and leveling agent commercially available from 3~ Company as FC-430TM ) . The coating thickness was about one micrometer.
Each coated surface was then exposed to electron beam irradiation at a dosage of about 4 Mrads and a voltage of 150-250 kV in a nitrogen atmosphere to effect graft~polymerization of the 2-vinyl pyridine onto the surEace of the polypropylene panels.
The polypropylene panels having the 2-vinyl pyridine graft polymerized thereon were surface cleaned with acetone to remove any ungrafted momomer and hompolymer of the monomer and two of the panel~3 were adhered together at their graft~polymerized surfaces, allowed to cure for 44 hours and tested for shear strength. The shear strength was 2~10 kPa.

Exam~les 2-5 and Comparative Example C1 In Examples 2-5, polypropylene test panels were prepared as in Example 1, except the various monomers set forth in Table 1 were used in place of the 2-vinyl pyridineO
The panels were adhered together at their graft-polymerized surfaces using ScotchweldTM CA-8 cyanoacrylate adhesive, 3S allowed to cure for 20 hours (Examples 2-4) or 44 hours (Sxample 5) and tested for shear strength. In Comparative 3232~

~xample C1, test panels having no monomer graft polymerized thereon were adhered together in the same manner as in Examples 2-5, allowed to cure for 20 hours, and tested for shear strength. The results are set forth in Table 1.

Table 1 Shear strength Monomer (kPa) 2 l-vinyl imidazole 4440 3 dimethylaminoneopental acrylate 5830 4 dimethylaminoethyl methacrylate 4720 dimethylaminoethyl acrylate3980 C1 none o~
substrate failur2 adhesive failure when mounting for testing Examples 6-10 and Comparative Example C2 Test panels were prepared as in Example 1, except that the panels were polyethylene and the various monomers set forth in Table 2 were graft polymerized onto the surface of the test panels. The panels were adhered together at their graft-polymerized surfaces, allowed to cure ~or 20 hours ~Examples 6 and 7) or 44 hours (Examples 8~10), and tested for shear strength. In Comparative Example C2, test panels having no monomer graft polymerized thereon were adhered together in the same manner as in ~xamples 6-10, allowed to cure for 20 hours, and tested for shear strength. The results are set forth in Table 2.

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', :' '~' ~ , ,'::' -12- ~232~

Table 2 Shear strength Example Monomer ~kPa) ., 6 dimethylaminoneopental acrylate 5180 7 dimethylaminoethyl methacrylate 4760 8 dimethylaminoethyl acrylate 6140 9 1-vinyl imidazole 6510 2-vinyl pyridine 5230 C2 none 0 substrate failure adhesive failure when mounting for testing Example 11 Polypropylene test panels were prepared as in Example 1, except that the panels having the 2-vinyl pyridine graft polymerized thereon were stored for 25 days before application of adhesive and testing for shear strength. The shear strength was 3310 kPa,a value similar to that of the panels of Example 1.

Examples 12-15 and Comparative Example C1 In Examples 12-15, test panels were prepared as in Example 1, except that the panels were polytetrafluoro-ethylene and the various monomerE~ set forth in Table 3 weregra~t polymarized onto the surfaee of the test panels. The panels were adhered together at t:heir graft-polymerized surfaces with cyanoacrylate adhesive, allowed to cure for 16 hours, and tested for shear strength. In Comparative ~xample C3, polytetrafluoroethylene test panels which had no monomer graft polymerized thereon were adhered together with cyanoacrylate adhesive and tested for shear strength.
The results are set forth in Table 3.

.

-13- ~2325~

Table 3 Shear strength ~ Monomer (kPa) 12 4-vinyl pyridine 2470 13 1-vinyl imidazole 2730 14 dimethylaminoethyl acrylate 2540 glycidyl methacrylate 1530 C3 none 800 substrate failure Examples 16-19 and Comparative Example C4 In Examples 16-19, test panels were prepared as in Example 1, except that the panels were DelrinTM, a linear polyoxymethylene-type acetal resin, available from E~Io du Pont de ~emours Co., and the various monomers set forth in Table 4 were graft polymerized onto the surface of the test panels. The panels were adhered together at their graft-polymerized surfaces with cyanoacrylate adhesive, allowed to cure for 16 hours, and tested for shear strength. In Comparative Example C4, DelrinTM test panels which had no monomer graft polymerized thereon were adhered together with cyanoacrylate adhesive and tested for shear strength. The results are set forth in Table 4 Table 4 Shear strength Example Monomer (kPa) 16 4-vinyl pyridine 4120 17 l-vinyl imida201e 4910 18 dimethylaminoethyl acrylate 5430 19 glycidyl methacrylate 4880 C4 none 1420 substrate failure :.::.: : 1:, : ~ :
: .
: :. : : ~ : :
, . : ,:

: .
.
:

-14 ~ 323~

Examples 20-23 and Comparati~e Example CS
In Examples ~0-23, test panels were prepared as in Example 1, except that the various monomers set forth in Table 5 were graft polymerized onto the surface of the test panels. The panels were adhered together at their graft-polymerized surfaces with cyanoacrylate adhesive, allowed to cure for 16 hours, and tested for shear strength. In Comparative Example C5, polypropylene test panels which had no monomer graft polymerized thereon were adhered together with cyanoacrylate adhesive and tested for shear strength. The results are set forth in Table 5.

Table S
Shear strength Example Monomer (~Pa) 4-vinyl pyridine 2230 21 l-vinyl imidazole 2260 22 dimethylaminoethyl acrylate 2360 23 glycidyl methacrylate 1300 C5 none 390 substrate failure Examples ?i4-27 and Co~parative Example C6 In Examples 24-29, test panels were pr~pared as in Example 1, except that the pan~ls were polyethylcne and the various monomers set focth in Table 6 were graft polymeri~ed onto the surface of the test panels. The panels were adhered together at their graft-polymerized surfacefii with cyanoacrylate adhesive, allowed to cure for 16 hours, and tested for shear strength. In Compiarative Example C6, polyethylene test panels which had no monomer graft polymerized thereon were adhered together with cyanoacrylate adhesive and tested for shear strength. The results are set forth in Table 6.

.: ,; ::

.,. ., j~ . .

-15- ~3232~

Table 6 Shear strength Example Monomer (kPa) 24 4-vinyl pyridine 2740 1-viny]. imidazole 4560 26 dimethylaminoethyl acrylate 3720 27 glycidyl methacrylate 2230 C6 none 510 substrate failure Examples 28-31 and Comparative Example C7 In Examples 28-31, test panels were prepared as in ~xample 1, ~xcept that the various monomers set forth in Table 7 were graft polymerized onto the surface of the test panels. The panels were adhered together at their graft-polymerized surfaces with cyanoacrylate adhesive, allowed to cure for 24 hours, and tested for shear strength.
In Comparative Example C7, polypropylene test panels which had no monomer graft polymerized thereon were adhered together with cyanoacrylate adhesive and tested for shear strength~ The results are set forth in Table 7.

Table 7 Shear strength Example Monomer (kPa) 28 dimethylacrylamide 940 29 diethylacrylamide 300 di-n-butylacrylamide 480 31 di-n-hexylacrylamide 470 C7 none 0*
*adhesive failure when mounting for testing .:

::
. ~ ,.
: -~ -.:. , .

-16- ~ ~232~0 The various modifications and alterations of this invention will be apparent to those skilled in the art without departing from the scope and spirit of this invention and this invention should not be restricted to that set forth herein for illustrative purposes.

, -. . . . , , .. : . . ~ :
: :- . ~:
. .

Claims (20)

1. A primed polymeric article comprising a polymeric substrate having graft polymerized thereon at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of a cyanoacrylate adhesive.
2. The article of claim 1 wherein said polymeric substrate is polyolefin, polyester, polyamide, acetal, polycarbonate, polyvinyl chloride, polysulfone, polystyrene, polyacrylonitrile, polyacrylate, or polyfluorocarbon.
3. The article of claim 1 wherein said monomer is a secondary or tertiary amine, alkanolamine, di-n-alkylamide or epoxide which has a polymerizable substituent.
4. The article of claim 3 wherein the substituted amines are substituted piperidines, substituted pyrrolidenes, substituted pyridines, substituted azoles, substituted oxazines, substituted diazines, substituted purines, and dialkylaminoalkyl acrylates and methacrylates represented by the formula R1R2NR3OCOCH=CH2 where R1, R2, and R3 are lower alkyl groups.
5. The article of claim 1 wherein said monomer is 4-vinyl pyridine, 1-vinyl imidazole, 1,3-dimethyl-7-vinyl. xanthine, 3-methyl-7-vinyl xanthine, glycidyl acrylate, dimethyl acrylamide, diethylaminoethyl acrylate, dimethylaminopropyl methacrylate, 2-(N-piperidino)ethyl acrylate, 2-(N-pyrrolidino)ethyl acrylate and 5-vinyl pyrimidine.
6. The article of claim 1 wherein said monomer is free of acidic contaminants.
7. The article of claim 1 wherein said graft-polymerized monomer forms a layer less than about 5 micrometers thick.
8. An article comprising a primed polymeric first substrate firmly adhered to a second substrate with a cyanoacrylate adhesive, said polymeric first substrate having graft-polymerized thereto at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of said cyanoacrylate adhesive.
9. The article of claim 8 wherein said polymeric substrate is polyolefin, polyester, polyamide, acetal, polycarbonate, polyvinyl chloride, polysulfone, polystyrene, polyacrylonitrile, polyacrylate, or polyfluorocarbon.
10. The article of claim 8 wherein said monomer is a secondary or tertiary amine, alkanolamine, di-n-alkylamide, or epoxide which has a polymerizable substituent.
11. The article of claim 10 wherein the substituted amines are substituted piperidines, substituted pyrrolidenes, substituted pyridines, substituted azoles, substituted oxazines, substituted diazines, substituted purines, and dialkylaminoalkyl acrylates and methacrylates represented by the formula R1R2NR3OCOCH=CH2 where R1, R2, and R3 are lower alkyl groups.
12. The article of claim 8 wherein said monomer is 4-vinyl pyridine, 1-vinyl imidazole, 1,3-dimethyl-7-vinyl xanthine, 3-methyl-7-vinyl xanthine, glycidyl acrylate, dimethyl acrylamide, diethylaminoethyl acrylate, dimethylaminopropyl methacrylate, 2-(N-piperidino)ethyl acrylate, 2-(N-pyrrolidino)ethyl acrylate and 5-vinyl pyrimidine.
13. The article of claim 8 wherein said monomer is free of acidic contaminants.
14. The article of claim 8 wherein said graft-polymerized monomer forms a layer less than about 5 micrometers thick.
15. The article of claim 8 wherein said second substrate is a polymeric substrate having graft-polymerized thereon at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of a cyanoacrylate adhesive.
16. A method for adhering a polymeric first substrate to a second substrate with a cyanoacrylate adhesive comprising the steps of a) coating that portion of the polymeric first substrate to be adhered with at least one organic nucleophilic graft-polymerizable monomer or salt thereof which is capable of accelerating the cure of the cyanoacrylate adhesive;
b) irradiating the coated substrate to graft polymerize said monomer to said substrate;
c) coating a cyanoacrylate adhesive on at least one of (i) the graft-polymerized monomer surface of the first substrate and (ii) a surface of the second substrate to be adhered;
d) contacting said surfaces (i) and (ii); and e) allowing the cyanoacrylate adhesive to cure.
17. The method of claim 16 wherein said polymeric substrate is polyolefin, polyester, polyamide, acetal, polycarbonate, polyvinyl chloride, polysulfone, polystyrene, polyacrylonitrile, polyacrylate, or polyfluorocarbon.
18. The method of claim 17 wherein said monomer is a secondary or tertiary amine, alkanolamine, di-n-alkylamide or epoxide which has a polymerizable substituent.
19. The method of claim 17 wherein said ionizing radiation is electron beam radiation.
20. The method of claim 19 wherein said electron beam radiation is at a dosage of at least about 0.05 Mrads.
CA000571256A 1987-08-13 1988-07-06 Primed polymeric surfaces for cyanoacrylate adhesives Expired - Fee Related CA1323250C (en)

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AU622407B2 (en) 1992-04-09
KR890003847A (en) 1989-04-18
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EP0303427A3 (en) 1990-08-22
US4933234A (en) 1990-06-12
DE3853502T2 (en) 1996-01-18

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