CA2023325A1 - Sensor element and method for making the same - Google Patents

Sensor element and method for making the same

Info

Publication number
CA2023325A1
CA2023325A1 CA002023325A CA2023325A CA2023325A1 CA 2023325 A1 CA2023325 A1 CA 2023325A1 CA 002023325 A CA002023325 A CA 002023325A CA 2023325 A CA2023325 A CA 2023325A CA 2023325 A1 CA2023325 A1 CA 2023325A1
Authority
CA
Canada
Prior art keywords
analyte
matrix
solution
indicator
sensor element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002023325A
Other languages
French (fr)
Inventor
Charles S. Bankert
Henry K. Hui
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Puritan Bennett Corp
Original Assignee
Puritan Bennett Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Puritan Bennett Corp filed Critical Puritan Bennett Corp
Publication of CA2023325A1 publication Critical patent/CA2023325A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • G01N21/6428Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes"
    • G01N21/643Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes" non-biological material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N21/7703Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator using reagent-clad optical fibres or optical waveguides
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N2021/1738Optionally different kinds of measurements; Method being valid for different kinds of measurement
    • G01N2021/174Optionally different kinds of measurements; Method being valid for different kinds of measurement either absorption-reflection or emission-fluorescence
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • G01N21/6428Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes"
    • G01N2021/6434Optrodes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N21/7703Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator using reagent-clad optical fibres or optical waveguides
    • G01N2021/7706Reagent provision
    • G01N2021/772Tip coated light guide
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N21/7703Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator using reagent-clad optical fibres or optical waveguides
    • G01N2021/7706Reagent provision
    • G01N2021/773Porous polymer jacket; Polymer matrix with indicator
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N2021/775Indicator and selective membrane
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N2021/7769Measurement method of reaction-produced change in sensor
    • G01N2021/7786Fluorescence

Abstract

ABSTRACT OF THE DISCLOSURE

A sensor element 10 includes an analyte-permeable matrix 16 which supports and maintains a sensing solution containing an analyte-sensitive indicator substance in a plurality of tiny vesicles 18. The sensor element is prepared by combining the sensing solution with an emuslifier that renders the solution dispersed within the matrix material. The sensing solution remains suspended in these dispersed vesicles after the matrix solidifies. A sensor element made in accordance with the present invention may be placed at the end of an optical fiber 14.

Description

202332~

SENSOR ELEMENT AND METHOD FOR~ MAKING THE SAME : -BACKGROUND OF INVENTION
Field of The Invention The present invention relates generally to instruments for measuring the concentration of elements, compounds and gases in a fluid or gaseous mixture, and more particularly, to a method for homogeneously dispersing an analyte-sensitive indi~ator --~
substance throughout an analyte-permeable matrix using emulsion-related techniques. The ~ethod produces an improved sensor element that is particularly suitable for use with a number of methods and instruments for measuring the content of an analyte in a sample.
Description Of The Prior Art `'' '` ' ,~
The development of instruments and methods for measuring the concentration of elements and compounds in liquids and gaseous mixtures has been a tremendous breakthrough in many science-related fields, particularly the medical arts. Medical instruments are available for performing in vivo measurements of blood chemistry to determine, for example, pH and the partial pressures of gases, such as carbon dioxide and oxygen, in a patient's blood stream. These instruments use specially adapted catheters, optical fibers and sensor elements that can be placed ``~
directly in a blood vessel, muscle, or other bodily tissue of a - `
patient. These implanted devices are yenerally safe, economical, ;~

and can be manufactured from material that permits long term implantation in the body. As a result, physicians can continually monitor the blood chemistry of a patient, eliminating the need to constantly draw blood for laboratory analysis.
Many different forms of analyte-measuring instruments have been designed and d~veloped throughout the years for use in numerous medical and industrial applications. Among the many ~ -used methods and instruments are those that rely on optical properties of the sensing element. This process may use a dye made from certain organic substance that is sensitive to a ~` `
particular analyte. When the dye interacts with the analyte in a liquid or gaseous sample, the dye undergoes a physical change that is directly measurable. This change is usually a physical property of the dye, such as its luminescence or fluorescence intensity or decay time. The change of this physical property is directly related to the concentration of the analyte in the sample.
The analyte-sensitive substance, also called an indicator, is arranged in a sensor element which can be stored in a permeable membrane which allows the analyte to permeate and interact with the indicator while preventing other analytes and -fluids from reaching the indicator. The sensor element is usually first placed in the test sample to allow the analyte to interact with the indicator and is then subjected to an external ;~
source of excitation, usually a light source, that measures the -~
change in the intensity of the physical characteristic of the ~ ~`
. 202332~

indicator. Since the concentration of the analyte is directly related to the difference of intensity, a change in the intensity can be used to calculate the proportion of the analyte present in the sample.
Early devices utilized a monochromatic light beam to determine the intensity of fluorescence of the indicator. These devices used optical lenses and prisms for focusing the monochromatic light onto an external sensing element, or optode, which included a permeable membrane, much like an envelope or bladder, which stored the indicator substance. This membrane acted as a barrier which separated the indicator substance from the fluid being analyzed. While somewhat successful, these early optodes presented a number of problems which hindered .
performance. For example, these membranes were particularly vulnerable if a slight crack developed either during storage or in use since the indicator would leak out. Also, the indicator had a tendency to leach out of the membrane, especially if the membrane came in contact with a substance having similar properties. As a result of this leakage, the character of the indicator would change and affect the accuracy of any measurement.
The development of glass or cptical fibers provided a new source for directing the light source to the sensor element. ~ ~
Optical fiber sensing instruments utilize a relatively similar ~ ~-principle for determining the content of an analyte in a sample.
.: .
Light generated from an external instrument travels along the 3,32~

optical fiber to the sensor element incorporating the indicator substance which is placed at the distal end of the fiber. The ~
light is then transmitted back from the sensing element to an ~ ;
external detection instrument that measures the change of intensity of the indicator.
Other optical systems utilize multiple optical fibers and a sensor element that is remotely located on a catheter or similar device. These systems include at least one light transmitting optical fiber which is placed in close alignment with the remote sensor element and a second output fiber that carries the irradiated light from the sensor to the external detection instrument.
The use of optical fibers required the development of new sensor elements that could be contained in a compact geometry. These elements had to be, of course, much smaller than the conventional bladder-type optode. Also, due to the thin dia~eter of the fiber, the use of bladders or envelops were generally not f~asible due to their relatively large size. Some bladder retaining sensors were developed, but suffered from the same leaking and leaching problems that confronted the earlier optodes. ~-Alternative solutions for creating a usable sensor included dispersing particles containing an indicator in an analyte-permeable matrix. These sensor proved to be much smaller -than conventional optodes, but they too had similar problems of leaching and were vulnerability to cracks that allow the 02332~

indicator to leak from the matrix. Also, the size of these sensors were directly subject to the thickness of the largest indicator containing particle. Other disadvantages included uneven distribution of the indicator throughout the matrix which caused variations between sensors made from similar materials. ;;~-Accordingly, those concerned with the development and use of optical fiber sensing devices have recognized the need for improving the sensor element which contains the indicator substance. Preferably, an improved sensor element should be capable of easy application to an optical fiber and should be capable of being manufactured in a thin profile. The sensor element should have an even dispersal of the indicator throughout the permeable membrane and should not be vulnerable to small cracks that could render the sensor useless. Furthermore, it would be extremely advantageous if such a sensor element could be used with a variety of analyte measuring systems and capable of being applied to the opt$cal fiber in one manufacturing step.

SUMMARY O~ THE INVENTION
-~;' .:
The present invention provides a sensor element and a method for making the same in which sensing solution including an analyte-sensitive indicator is dispersed in tiny vesicles that -~
are supported within an analyte-permeable matrix. The method utilizes techniques in emulsion technology to ~orm the vesicles within the permeable matrix. The sensing solution is initially ;~

20233~

mixed with an emulsive substance that renders the sensing solution immiscible with the material that makes up the matrix.
Both the sensory solution and the matrix material are added together in liquid form. Due to the presence of the emulsifier, the sensing solution will not blend with the matrix material and will be "suspended" in tiny vesicles throughout the matrix material. When the matrix material solidifies, the sensing solution remains suspended within the matrix in liquid form. ~-The resulting structure provides a sensor element in which the cured matrix serves to support the vesicles of sensing solution in addition to selectively transmitting the desired analyte and isolating the sensing solution from the sample solution. The structure also provides a sensor element that should remain substantially unimpaired should a slight crack ~;~
develop in the matrix during use or in storage. In the event that a slight crack does develop, the matrix will exp~se sensing -solution in only a small number of vesicles leaving the majority of vesicles unimpaired and ready for use. The result is a superior sensor element that can be used over and over again even if one or more cracks develops in its structure. Similar cracks -in prior art sensors would render most unusable. ;
The size of each vesicle can also be quite small to allow the sensor element to manufactured in an extremely thin profile. The size of the vesicle will depend on how well the sensing solution is dispersed in the liquid matrix material. The sensing solution can, for example, be mixed with high shear into :; ~';-~ 3 ~

`02;332~ `
7 -~
the matrix to increase the numbex of vesicles while reducing their size. Alternatively, if larger vesicles are desired, the matrix need not be mixed as rapidly with the sensing solution to reduce the number of vesicles thereby increasing their size. In this fashion, the ~ixture of the sensory solution with the matrix can be directly varied to increase or decrease the size of the vesicles.
In one form of the present operation, the sensor element is made with a matrix that has a thickness that is only slightly `
larger then the size of the smallest vesicle. Such a sensor will provide sufficient exposure of the indicator within the matrix and will result in an ultra thin profile.
The sensor element can be dir~ctly applied onto the end of an optic fiber or it can be manufac~ured as a separate element that can be used with existing or larger size measuring instruments that utilize external optodes. The invention also provides several important benefits over prior art sensors since :
the sensor solution and the matrix can be applied to the optical fiber in one manufacturing step. This improves the manufacturing of the sensor since the number of assembly steps is reduced. ~;
Also, variations between different sensors decreases due to the homogeneity of the sensor solution within the matrix material.
The matrix can be made from a hydrophobic material -~
which is essentially impervious to ions and water and will transmit sufficient water vapor over time to permit rehydration ;
of the sensor. Sensors manufactured in accordance with the s ~

20~332~

present invention may be stored dry and then rehydrated over a ~-period of several hours. Such a sensor has clear advantages ovsr those prior art sensors which must be kept hydrated throughout the manufacturing and storage periods.
In one form of the invention, the sensor element contains not one, but two, sensing solutions including separate indicators which can be evenly dispersed throughout the matrix.
This allows a single sensor element to be used to detect not one, but two or more analytes. Of coursè, the matrix must be selected from materials that will be permeable to the additional analytes.
From the above, it may be seen that the present invention provides a new and useful sensor element and method for preparing the same for detecting the concentration of an ~ -analyte(s) in a fluid or gaseous mixture by the use of indicators that are physically responsive to an analyte and can be exposed to an external excitation, such as light to measure the physical -~
response. Other features and advantages of the present invention will become apparent from the following detail description, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principal of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a sensor element made in accordance with present invention as it is affixed to the end of an optical fiber.

. . :. : . . . . .

- ~0~332~

FIG. 2 is an enlarged cross-sectional view of the sensor element shown in FIG. 1 and taken along line 2-2.
FIG. ~ is a cross-sectional view of another embodiment of a sensor element made in accordance with the present invention which utilizes two sensory solutions for detecting two different analytes.
FIG. 4 is a partial cross-sectional side view of a .
sensor element made in accordance with the present invention that can be used with a multiple optical fiber systems that can be placed in a blood vessel of a patient. :
','' ~' , ~'.,'~ '~ .'' ' -'~

DESCRIPTION OF THE PREFERRED EMBODIMENTS
A sensor element and a method for making the same utilizes an analyte-permeable matrix which supports a sensing solution including analyte-sensitive indicator in a plurality of vesicles that are h~mogenously dispersed throughout the matrix. ~;
Tha structure is an advance over prior art sensors since the sensor is less suscepti~le to slight cracks that may develop in the matrix. A slight crack only has a minimal affect on the sensor element since only sensing solution from a small number of ~ -vesicles will be released while the majority of vesicles will .-. :
remain intact and capable of functioning normally.
The present invention utilizes techniques of emulsion -technology to form the vesicles within the matrix. The sensing solution is specifically mixed with an emulsifier that prevents the solution from "blending" with the liquified matrix material when the two compounds are initially mixed. The sensing solution and the matrix material must be made from mutually immiscible ~ ~-compounds that cause the sensing solution to be "suspended" in the tiny vesicles in the liquified matrix material. The sensor ;~
solution can be homogenized with the liquified matrix material to reduce the size of the tiny vesicles and for more even dispersement. The matrix material is allowed to solidify with the sensing solution still suspended wit~in its structure. The resulting structure creates a sensing element which provides ample exposure of the analyte-sensitive indicators to an external source excitation, such as a beam of light.

202332~

Sensor elements which are used to determine the concentration of an analyte in a fluid or gaseous mixture are well known in the art. Many of these sensors utilized an external source of a light excitation having a certain wavelength which measures the physical change of the indicator after it is interacted with the analyte. The indicator is irradiated with -the light and its physical change is measured for calculating the -concentration of the analyte in the test sample.
FIG. 1 illustrates a general arrangement of a sensor element 10 made in accordance with the present invention as it is affixed to a free end 12 of an optical fiber 14. This sensor element 10 and a fiber 14 are specifically designed for use with measuring instruments that utilize a light source for measuring the change of intensity of the fluorescence of analyte-sensitive dye. Generally, the sensor and the fiber are placed in a sample of fluid or gaseous mixture which contains a certain concentration or content of the analyte that is desired to be measured. Alternatively, due to their small size, the sensor and optical fiber can be easily placed within a blood vessel, tissue or muscle of a patient for in vivo measurement of the analyte.
Referring to FIG. 2, this sensor element 10 includes a ~-matrix 16 through which a plurality of vesicles 18 are homogenously dispersed. Each of these vesicles contains a minute amount of sensing solution including an indicator substance that is sensitive to the analyte being measured. These vesicles 18 are thoroughly dispersed within the matrix 16 to insure that a iS<'5~

sufficient amount of indicator substance is exposed within the matrix and to the irridating light source that will be transmitted through the optical fiber.
The matrix 16 is made from a material that is -selectively permeable to the particular analyte that is being -measured. The matrix acts much like a protective barrier which separates the sensing solution from the fluid or gas mixture that is being analyzed, allowing only the desired analyte to permeate to the sensing solution while preventing other fluids and gases from reaching the solution.
In use, light of a certain wavelength is transmitted to the optical fiber 14 from an external instrument (not shown).
The light irridates the encapsulated indicator substance and is -transmitted back to an external instrument (not shown) that measures the intensity of the fluorescence of the indicator. In this manner, the measure of the intensity can be used to calculate the concentration of the analyte in the sample. Since the indicator is well dispersed throughout the sensor element, the difference in the intensity of the light attributable to the presence of the analyte will be an accurate measure of the concentration in the sample.
The benefits of utilizing numerous vesicles in the matrix become apparent if a slight crack should develop in the sensor element during use or while the element is in s~orage. A
slight crack will only expose the sensing solution in a small number of vesicles, leaving the majority of vesicles essentially 202332~

unimpaired and capable of performing their designed function. As a result, the present invention can still be used over and over again even if cracks develop within the matrix.
The size of the vesicles also determines the thickness ;
in which the sensor element can be manufactured. During the mixing of the sensing solution with the liquified matrix material, the size of the vesicles of the sensing solution can be varied depending upon the rate at which the solution is "mixed"
with the matrix material. For instance, if smaller vesicles are desired, then the sensing solution must be vigorously mixed with the matrix to decrease the size of the vesicles. This also increases the number of vesicles as well. If larger vesicles are required, then the intensity of the mix between sensing solution and matrix material would have to be reduced.
Correspondingly, when the si~e of the vesicles are increased, the number of them decreases.
In one embodiment of the present invention, the sensor element can be manufactured having a thickness that is only slightly larger than the size of the smallest vesicle that can be formed within the matrix. This can be a desirable structure in those applications which require certain size limitations for the sensor.
It should be appreciated that the indicator substance is not limited to fluorescent compounds. The sensor may also use an indicator that experiences a change in its absorption, luminescense, or phosphorescence as well, for example. The ~;

202332~

choice of the indicator substance will depend on the analyte that is being measured and the particular application contemplated for the sensor element.
The matrix can be made from a material that is hydrophobic to protect the integrity of the sensing solutian from ionic species in the sample being tested. A typical hydrophobic material that is suitable for use is silicone. Silicone is just one example of a suitable material that can be used for the matrix. Silicone is permeable to a number oP gases and is -~
available in a liquid form that can be cross-linked to form a semi-soft solid. ThP solid silicone matrix is ideal for use since it can be easily mixed with the sensing solution and can be - -directly applied to an optical fiber that can be dry cured to its solid form. In this fashion, the sensing element can be easily applied to the optical fiber in a single manufacturing step, ~-~
eliminating the need for other time consuming steps.
FIG. 3 shows an alternative embodiment of a sensor element in which two distinct sensing solutions 22 and 24 having different indicator substances are disposed in a plurality of vesicles dispersed throughout the matrix 26. In this form of the invention, the matrix 26 is made from a material that is permeable to the two analytes that are to be tested. Each solution also contains an emulsifier which prevents the solutions from blending with the liquified matrix material when the compounds are added together. Each sensing solution may also be ;
immiscible to each other to prevent the two solutions from -2 0 2 3 3 2 ~

blending together as well.
FIG. 4 shows an alternative embodiment of the present invention in which a sensor element 28 is contained within a catheter 30 that is placed in a blood vessel 32 of a patient.
This sensing element 28 is located near the distal end 34 of the catheter 30 and is structured as a thin membrane which supports the sensing solution within vesicles 36 formed in a permeable matrix 38. In this particular embodiment, the sensor element is ~
just slightly larger han the size of a vesicle. This enables ~ `
the analyte to penetrate through the matrix much easier and ;~
interact with the analyte-sensitive indicator substance contained within the vesicles.
This particular sensor element is made accessible to a optical fiber 40 which transmits the irradiating light to the sensor 28. A separate optical fiber 42 used to carry the light ~ -back to a detection instrument located outside the patient is also utilized. In this particular arrangement, an additional reflector 44 may be placed behind the sensor element 28 to help reflect the irradiating light back to the optical fiber 42. In practice, a single fiber which transmits and returns the irradiating light may be used. -~
The catheter shown in FIG. 4 includes a number of .
openings 46 which allow blood to travel and permeate through the matrix. All in all, this embodiment shows the adaptability and versitility of a sensor element built in accordance with the present invention and how it can be modified for use with 2~2~32~ ::

different measuring systems.
The method for making a sensor element in accordance with the present invention requires the mixing of the sensing solution with an emulsifier agent which renders the solution immiscible with the particular material used to form the matrix and which also stabilizes the resulting dispersion. The emulsified sensing solution can be mixed with the liquified - -matrix material to allow the formation of the numerous vesicles in the matrix material. The number of vesicles and their size can then be directly varied by changing the intensity in which the solution and ~atrix materials are mixed. For example, if many vesicles of a small size are desired, then the two compounds must be vigorously mixed together. Conversely, the number of vesicles can be easily decreased by simply decreasing the intensity in which the solution is mixed with the matrix.
Regardless of the intensity of the mixture, tiny vesicles cohtaining the sensinq solution and indicator are dispersed within the matrix material where they will remain in liquid form after the matrix material cures. Generally, the matrix material is allowed to solidify by a dry air process. In some instances, ~;
the matrix material must be cross-linked to form a solid ~-material. In such a case, an appropriate amount of cross-linking agent should be added to the mixture.
The emulsifier used in accordance with the present invention may be a water soluble or water swellable polymer. For example, possible emulsifiers include polyvinylpyrrolidone, polyethylene ;~

202332~

glycol, and polyethylene oxide.
Before the matrix material solidifies, a specially prepared optic fiber can be dipped into the mixture to form the --sensor element at the end of the fiber. once the fiber is dipped into the mixture, it can be removed and allowed to solidify.
The following example is included for further under-standing of the invention. It should be understood that this example is by no way intended to limit the scope of the present invention.
An Example Demonstrating One Method For Preparinq The Sensor ~lement The following example illustrates the preparation of a sensor element which can be used to detect an analyte such as carbon dioxide. Initially, five grams of polylvinylpyrrolidone (40000mw) were dissolved in an aqueous solution of O.OlM ;~
hydroxypyrene trisulfonic acid and O.lM sodium bicarbonate. A
sample of 1.5 grams of the resulting compound was added to 10 grams of Petrarch PS783 silicone. These two components were mixed, utilizing a high speed homogenizer, for one minute at the highest setting. A small aliquot of platinum catalyst (0.005g) was also added to the homogenized mixture. The mixture was again homogenized for an additional minute at the highest shear rate.
A 0.5 gram portion of the resulting mixture was hand mixed with 0.05g of Petrarch PS123 Fross linker-: :~
, :

, . . . . .

202332~
, :

1~ . ..
The cured compound was placed in a saline solution and 2.64% carbon dioxide bubbled through the solution. When the sample was irradiated with 460mn light, the emission at 515nm yielded a normalized voltage of 4.481 on a detector. When the concentration of carbon dioxide was increased to 8.2~ carbon dioxide, the resulting normalized voltage was 3.316V. This indicates a functioning carbon dioxide sensor.
From the above, it is evident that the present inven-tion provides a means for preparing a sensor element that evenly distributes an indicator substance throughout an analyte-permeable matrix. The resulting sensor is superior over prior art devices due to the even distribution of indicator. While particular forms of the invention have been described and illustrated, it will also be apparent to those skilled in the art that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, it is not intended that the inven~ion be limited, except as by the appended claims.

Claims (7)

1. A sensor element for sensing analyte in a sample comprising:
a matrix made from a material that is permeable to the analyte; and sensing solution including an indicator that is cap-able of responding to the analyte and is disposed within a plural-ity of vesicles dispersed throughout said matrix, said indicator being exposable to an external excitation through said matrix, wherein said indicator displays an output when exposed to the external excitation that is related to the content of the analyte in the sample.
2. A sensor element comprising:
a matrix made from a material that is permeable to at least one analyte;
a first sensing solution with an indicator that is responsive to a particular analyte; and a second sensing solution with an indicator that is responsive to a second analyte, each of said sensing solutions being dispersed within a plurality of separate vesicles that are dispersed throughout said matrix, each indicator being exposable within said matrix to an external excitation and adapted to display an output when exposed to the excitation, each of said displays being related to the content of the analyte in the sample.
3. A method for making a sensor element the steps of:

combining a sensing solution including an indicator substance that is responsive to an analyte with an emulsifier solution;
adding a liquified matrix that is permeable to at least one analyte with the emulsified solution;
dispersing the emulsified solution throughout the liquified matrix material; and allowing the matrix material to solidify.
4. The method of Claim 3 wherein the emulsified solution is homogeneously dispersed throughout the matrix material.
5. The method of Claim 3 further comprising, before the dispersing step, the step of:
mixing a catalyst to the emulsified solution and liquid matrix.
6. The method of Claim 3 further comprising, before the dispersing step, the step of:
combining a second sensing solution having an indica-tor that is receptive to a second analyte with an emulsifier; and mixing the emulsified solution with the liquified matrix material.
7. An optical fiber probe comprising:
an optical fiber having a distal end; and an analyte-permeable membrane attached to said distal end of said optical fiber, said membrane including an analyte-permeable matrix which supports a plurality of vesicles that are homogeneously dispersed throughout said matrix, said vesicles being adapted to hold a sensing solution including an analyte-sensitive indicator substance.
CA002023325A 1989-08-16 1990-08-15 Sensor element and method for making the same Abandoned CA2023325A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US39463889A 1989-08-16 1989-08-16
US07/394,638 1989-08-16

Publications (1)

Publication Number Publication Date
CA2023325A1 true CA2023325A1 (en) 1991-02-17

Family

ID=23559795

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002023325A Abandoned CA2023325A1 (en) 1989-08-16 1990-08-15 Sensor element and method for making the same

Country Status (4)

Country Link
US (1) US5219527A (en)
EP (1) EP0413499A3 (en)
JP (1) JPH0385430A (en)
CA (1) CA2023325A1 (en)

Families Citing this family (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5330718A (en) * 1989-08-16 1994-07-19 Puritan-Bennett Corporation Sensor element and method for making the same
DE4026992A1 (en) * 1990-08-25 1992-02-27 Roehm Gmbh PROCESS FOR THE PRODUCTION OF SUPPORT SYSTEMS FOR BIOLOGICAL ACTIVE MATERIALS
US5409666A (en) * 1991-08-08 1995-04-25 Minnesota Mining And Manufacturing Company Sensors and methods for sensing
US5296381A (en) * 1991-08-08 1994-03-22 Minnesota Mining & Manufacturing Co. Sensing elements and methods for making and using same
DE4128846C2 (en) * 1991-08-30 1994-07-14 Rainer Dr Klein Integrated optical fabric sensor
GB9200431D0 (en) * 1992-01-09 1992-02-26 Abbey Biosystems Ltd Carbon dioxide detector
AT399229B (en) * 1992-04-23 1995-04-25 Avl Verbrennungskraft Messtech SENSOR ARRANGEMENT FOR DIRECT OR INDIRECT OPTICAL DETERMINATION OF PHYSICAL OR CHEMICAL PARAMETERS
DE4227678A1 (en) * 1992-08-21 1994-02-24 Boehringer Mannheim Gmbh Light-guiding analysis element for the determination of an analyte
WO1994010553A1 (en) * 1992-10-23 1994-05-11 Optex Biomedical, Inc. Fibre-optic probe for the measurement of fluid parameters
US5489536A (en) * 1993-02-23 1996-02-06 The United States Of America As Represented By The Department Of Energy Detection of chlorinated aromatic compounds
US5403746A (en) * 1993-11-30 1995-04-04 Minnesota Mining And Manufacturing Company Sensor with improved drift stability
US5714122A (en) * 1995-11-22 1998-02-03 Minnesota Mining And Manufacturing Company Emulsion for robust sensing
US6485962B1 (en) * 2000-04-05 2002-11-26 Echo Technologies Methods for signal enhancement in optical microorganism sensors
US7496392B2 (en) * 2003-11-26 2009-02-24 Becton, Dickinson And Company Fiber optic device for sensing analytes
US7787923B2 (en) * 2003-11-26 2010-08-31 Becton, Dickinson And Company Fiber optic device for sensing analytes and method of making same
EP2679155A1 (en) * 2006-01-04 2014-01-01 The Trustees of The University of Pennsylvania Oxygen sensor for internal monitoring of tissue oxygen in vivo
WO2009124220A2 (en) * 2008-04-02 2009-10-08 St. Jude Medical, Atrial Fibrillation Division, Inc. Photodynamic-based myocardial mapping device and method
WO2010001298A1 (en) * 2008-06-30 2010-01-07 Braskem S.A. Chemical sensors modified by the sol-gel method and its application to polymeric matrixes
DE102013004292B4 (en) * 2013-03-13 2015-07-09 Witt Gmbh & Co. Holding Und Handels-Kg Measuring device for tubular bag packaging machines
DE102014217176A1 (en) * 2014-08-28 2016-03-03 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Measuring device with measuring head and use of the measuring device in a method for assessing the photocatalytic effectiveness of surfaces
DE102017118504A1 (en) * 2017-08-14 2019-02-14 Endress+Hauser Conducta Gmbh+Co. Kg Protection device for an optochemical sensor and corresponding optochemical sensor

Family Cites Families (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3904373A (en) * 1973-10-26 1975-09-09 Gerald Bruce Harper Indicators covalently bound to insoluble carriers
DE2508637C3 (en) * 1975-02-28 1979-11-22 Max-Planck-Gesellschaft Zur Foerderung Der Wissenschaften E.V., 3400 Goettingen Arrangement for the optical measurement of blood gases
US4194877A (en) * 1977-11-28 1980-03-25 United States Of America Dye-containing polymer composition
US4200110A (en) * 1977-11-28 1980-04-29 United States Of America Fiber optic pH probe
US4344438A (en) * 1978-08-02 1982-08-17 The United States Of America As Represented By The Department Of Health, Education And Welfare Optical sensor of plasma constituents
US4468229A (en) * 1981-08-12 1984-08-28 Ciba-Geigy Corporation Tinted contact lenses and a method for their preparation with reactive dyes
US4557900A (en) * 1982-09-28 1985-12-10 Cardiovascular Devices, Inc. Optical sensor with beads
EP0105870B1 (en) * 1982-10-06 1987-02-11 Avl Ag Measurement device for determining the carbon dioxide content of a sample
AT377095B (en) * 1982-11-23 1985-02-11 List Hans SENSOR ELEMENT FOR DETERMINING THE O2 CONTENT OF A SAMPLE AND METHOD FOR PRODUCING THE SAME
AT380957B (en) * 1982-12-06 1986-08-11 List Hans SENSOR ELEMENT FOR FLUORESCENT OPTICAL MEASUREMENTS, AND METHOD FOR THE PRODUCTION THEREOF
CA1261717A (en) * 1982-12-23 1989-09-26 John R. Bacon Method and apparatus for oxygen determination
US4919891A (en) * 1986-04-18 1990-04-24 Minnesota Mining And Manufacturing Company Sensor with overcoating and process for making same
US4798738A (en) * 1986-10-10 1989-01-17 Cardiovascular Devices, Inc. Micro sensor
US4824789B1 (en) * 1986-10-10 1996-08-13 Minnesota Mining & Mfg Gas sensor
US4849172A (en) * 1986-04-18 1989-07-18 Minnesota Mining And Manufacturing Company Optical sensor
US4867919A (en) * 1986-10-10 1989-09-19 Minnesota Mining And Manufacturing Company Method of making a gas sensor
US4712865A (en) * 1987-01-05 1987-12-15 Baxter Travenol Laboratories Dye containing silicon polymer composition
WO1988005533A1 (en) * 1987-01-16 1988-07-28 Kelsius, Inc. Amplification of signals from optical fibers
EP0283206A3 (en) * 1987-03-12 1990-08-22 Hewlett-Packard Company Covalently labeled siloxane polymers
EP0336986B1 (en) * 1988-04-09 1992-10-07 Hewlett-Packard GmbH Polyacrylamide gels
US4925268A (en) * 1988-07-25 1990-05-15 Abbott Laboratories Fiber-optic physiological probes
US4921589A (en) * 1988-12-20 1990-05-01 Allied-Signal Inc. Polysiloxane bound photosensitizer for producing singlet oxygen
US4906249A (en) * 1989-02-23 1990-03-06 Medtronic, Inc. Terpolymer composition with bound indicator dye for fiber optic probe

Also Published As

Publication number Publication date
EP0413499A2 (en) 1991-02-20
US5219527A (en) 1993-06-15
JPH0385430A (en) 1991-04-10
EP0413499A3 (en) 1991-07-24

Similar Documents

Publication Publication Date Title
US5330718A (en) Sensor element and method for making the same
US5219527A (en) Sensor element and method for making the same
EP0448052B1 (en) Method for making a gas sensing element
JP2685654B2 (en) Analytical method and device
US4824789A (en) Gas sensor
US5277872A (en) Optical fiber pH microsensor and method of manufacture
US5640470A (en) Fiber-optic detectors with terpolymeric analyte-permeable matrix coating
US4974929A (en) Fiber optical probe connector for physiologic measurement devices
EP1054257A2 (en) Emulsion for robust sensing of gases
Dybko et al. Fiber optic probe for monitoring of drinking water
JPH11512521A (en) Simultaneous dual excitation / single emission fluorescence sensing method for pH and pCO 2
US20160139049A1 (en) Optical sensor and measuring apparatus for quantitatively detecting an analyte in a sample
KR20080019204A (en) Probe for measuring the oxygen content in biological tissue, and catheter with such a probe
JPH0643963B2 (en) Device for determining the presence of oxygen in the environment
EP0363472A1 (en) Quantitative carbon dioxide detector
JPH0363550A (en) Method and apparatus for measuring density
Optiz et al. Theory and development of fluorescence-based optochemical oxygen sensors: oxygen optodes
EP0309214A2 (en) Fiber optical probe connector for physiologic measurement devices
CA2048858A1 (en) System and method for measuring oxygen in the presence of halothane
EP0481719A1 (en) Method of stabilizing a carbon dioxide sensor
JPH06288829A (en) Optical fiber sensor
US10782232B2 (en) Quality control material, system and method
US5204265A (en) Method of stabilizing a carbon dioxide sensor
JP2560222Y2 (en) Concentration measurement module
Walt Continuous clinical monitoring using fiber optic sensors

Legal Events

Date Code Title Description
FZDE Discontinued