CA2055725A1 - Stabilised metal oxides - Google Patents
Stabilised metal oxidesInfo
- Publication number
- CA2055725A1 CA2055725A1 CA002055725A CA2055725A CA2055725A1 CA 2055725 A1 CA2055725 A1 CA 2055725A1 CA 002055725 A CA002055725 A CA 002055725A CA 2055725 A CA2055725 A CA 2055725A CA 2055725 A1 CA2055725 A1 CA 2055725A1
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- Prior art keywords
- zirconia
- hydrous
- particles
- cerium
- oxide
- Prior art date
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Abstract
ABSTRACT OF THE DISCLOSURE
STABILISED METAL OXIDES
The invention provides a form of particulate zirconia suitable for forming zirconia ceramics in which the zirconia is stabilised in the cubic and/or tetragonal phase.
The particles of zirconia are coated with a hydrous oxide of cerium and at least one hydrous oxide of lanthanum, neodymium or praseodymium. In a preferred embodiment a mixture of hydrous oxides of lanthanum and neodymium is used.
Preferably the particles are also provided with an inner coating comprising hydrous titania, zirconia or alumina.
The products of the invention can be converted into ceramics having a greater strength than ceramics produced from zirconia coated with a similar amount of ceria alone or those produced by physically mixing similar quantities of stabilising oxides with the particulate zirconia.
STABILISED METAL OXIDES
The invention provides a form of particulate zirconia suitable for forming zirconia ceramics in which the zirconia is stabilised in the cubic and/or tetragonal phase.
The particles of zirconia are coated with a hydrous oxide of cerium and at least one hydrous oxide of lanthanum, neodymium or praseodymium. In a preferred embodiment a mixture of hydrous oxides of lanthanum and neodymium is used.
Preferably the particles are also provided with an inner coating comprising hydrous titania, zirconia or alumina.
The products of the invention can be converted into ceramics having a greater strength than ceramics produced from zirconia coated with a similar amount of ceria alone or those produced by physically mixing similar quantities of stabilising oxides with the particulate zirconia.
Description
STABILISED METAL OXIDES
1~ 3~ 3 7 ~
This invention relates to stabilised metallic oxides and particularly to those stabilised by coating with a hydrous cer~um oxide.
Zirconium oxide is used in the manufacturc of ceramic 5 materials and during such manufacture the oxide is heated during which the crystal form of the oxide changes from the norrnal room temperature monoclinic habit to tetragonal and cubic forms depending on the temperature to which the oxide is heated. Under norrnal conditions only the monoclinic form of pure zirconia is stable 10 at room temperature and unless steps are taken to stabilise the tetragonal or cubic forrns these revert to the monoclinic form on cooling.
The presence of at least some of these high temperature tetragonal and cubic crystal habits is desirable in ceramics and steps 15 have been taken in the past to improve the stability of these crystalline forrns at room temperature. Such steps have included mDLi~g the zirconia with a stabilising agent which becomes incorporated in the zirconia on heating the doped oxide and exerts a stabilising influence on the crystal formed when it is cooled to room 2 o temperahlre.
One stabilising agent which has been used is cerium oxide and stabilised or partia!ly stabilised compositions have been formed from zirconia by mLYing the bulk zirconia powder with a cerium oxide powder and subjecting the mix to calcination and grinding to form the 2 5 appropriately sized stabilised ceramic material. Alternatively a 3 3 i f,'~ :~
mixture of zirconia and cerium oxide has been formed by co-precipitating hydrous zirconia and hydrous ceria from aqueous solution to fonn intimate c~mixed hydrous oxides which are then calcined prior to grinding to obtain the mixed oxide ceramic composition. These methods of manu~acture of stabilised compositions are very energy intensive in requiring calcination and grinding and in addition can lead to excessive crystal growth and/or reduced purity of the resultant powder.
An alternative method of producing a zirconia powder which 0 can be transformed to a stabilised zirconia by ffring is to coat particles of zirconia with a stabilising oxide such as cerium oxide. It has been found that relatively large quantities of expensive ~erium oxide are needed to produce zirconia which can be fired to form a ceramic body with high strength.
It is an object of the current invention to provide a stabilised zirconia in which these disadvantages are substantially reduced.
According to the present invention a composition suitable for use in the manu&cture of a ceramic material comprises particulate zirconia in which the particles are coated with a hydrous oxide of 2 o cerium and with at least one hydrous oxide of lanthanum, neodymium or praseodymium.
The coated zirconia of the present invention transforms to stabilised zirconia upon firin~ to form the ceramic body and the use of a hydrous oxide of lanthanum, neodymium or praseodymium 2 5 permits the formation of a ceran~ic body with a strength higher than ~"j J~ ~ r~
that produced when the zirconia is stabilised by coating particles with a sirnilar amount of hydrous oxide of ceriurn alone.
According to the invention also a method of preparing a composition suitable for use in the manufacture of a ceramic material 5 comprises coating particles of zirconia with a hydrous oxide of cerium and with at least one hydrous oxide of lanthanum, neodymium or praseodyrr~ium.
The cerium oxide may be present as one layer with the oxide of lanthanum, neodymium or praseodymium forming one or more 0 distinct layers or there may be present only one layer comprising a rnixture of cerium oxide with one or more of the aforementioned oxides.
Other inorganic oxides may also be present as a coating on the surface of the zirconia particles and in a preferred embodiment the 5 zirconia particles are coated with an inner coating of hydrous titania, zirconia or alurnina or a mixture of these surrounded by an outer coating or coatings of cerium oxide and at least one oxide of lanthanum, neodyrnium or praseodymium.
It is preferable that the hydrous oxide of cerium present in the 2 o products of the invention is in the form of a hydrous Ce (lV) oxide.
Particularly useful products comprise particulate zirconia having a size such that the majority of the particles have a diameter of less than or equal to 0.5 micron and preferably less than 0.2 micron.
The amount of hydrous oxide of cerium and the amount of the 25 hydrous oxide of lanthanum, neodymium or praseodymium employed f-J ~
depend upon the combination of hydrous oxides used and upon the degree of stabili~ that it is desired should be imparted to the fired zirconia. It will be clear from reading this specification that partial stabilisation of the zirconia is desirable in certain circumstances as is 5 full stabilisation i.e. stabilising the product to the highest extent possible. Generally speaking for a partially stabilised product the amount of the hydrous cerium oxide present as coating will be less than that required for a fully stabilised product. A particularly desirable degree of stabilisation corresponds to a body in which the 0 predominant phase of zirconia is tetragonal. Such a product has been termed tetragonal zirconia polycrystals (TZP). The amount of hydrous cerium oxide present as a coating will also depend to some extent on the quantity of lanthanurn, neodyrnium or praseodymium o~de present. Generally speaking, the degree of stabilisation is 5 increased by increasing the amount of the hydrous oxide of lanthanur4 neod~ium or praseodymium without changing the amount of hydrous cerium oxide present. Alternatively, the amount of hydrous cerium oxide needed to produce a given degree of stabilisation can be reduced by increasing the amount of hydrous 2 o oxide of lanthanum, neodymium or praseodymium present.
For a partially stabilised zirconia it has been found useful to provide in the coating an amount of hydrous cerium oxide of from about 2 to about 20 weight % expressed as CeO2 based on weight of zirconia and from about 0.05 to about 5.0 weight % hydrous oxide of c~ 7 ~J J
lanthanum, neodymium or praseodymium expressed as La2O3, Nd203 or Pr203 based on weight of zirconia Mixtures of hydrous oxides of lanthanum, neodymium and praseodymium oxide can be used and a particularly preferred rnLxture contains hydrous oxides of lanthanum and neodynuum. Using this preferred mixture, a partially stabilised zirconia is produced with from about 2 to about 12 weight % hydrous cerium oxide expressed as CeO2 and from about 0.05 to about S.0 weight % of mLxed hydrous oxides expressed as La2O3 + Nd203. Preferably the partially 0 stabilised zirconia is produced with from about 4 to about 10 weight % hydrous cerium oxide expressed as CeO2 and from about 0.1 to about 3.0 weight % of mixed hydrous oxides expressed as la2O3 +
Nd203.
In accordance with the invention the particulate zirconium 5 oxide used to form the basis of the material to be used as a ceramic is preferably formed by the vapour phase oxidation/hydrolysis of a vaporised zirconiurn compound. Typical zirconium compounds which can be oxidised or hydrolysed in the vapour state are the zirconium halides, particularly zirconium tetrachloride and zirconium alkoxides.
20 This is usually carried out by mixing the zirconium compound with an excess of heated oxygen or water vapour under such conditions that oxidation or hydrolysis of the zirconium tetrachloride takes place and the desired sized zirconia is obtained directly on cooling and separating from the gas stream. A preferred method of heating 25 oxygen to react with the zirconium tetrachloride is to pass the oxygen ~ ~ 3 ~ J r ,1 through an electric arc between two electrodes supplied with electrical power at an appropriate voltage and amperage which commonly generates a so-called electrical plasma. This form of manufacture of the particulate zirconia has an advantage in that the product is obtained in the oxide folm directly and that the oxidation process can be controlled so that the particle size of the product is as near to the crystal size as it is possible to obtain without extensive grinding of the product being required before treatment with the coating agents.
0 The product of the invention is obtained by treating the particulate zirconia in such a manner that the various hydrous oxides are deposited as coatings on the surface of the particles of zirconia.
Preferably the coating operation is carried out as a wet treatment process in which, initially, the zirconia particles are dispersed in water. It has been found that this dispersion can be effected directly by rnLxing the particles of zirconia with water without there being any requirement for a dispersing agent. ~is is advisable because it avoids any unnecessary contamination of the product with constituents of the dispersing agent. Generally speaking z;rconia obtained from the vapour phase oxidation of the zirconium halide is highly acidic when n~L~ed with water and depending on the exact form of the particles zirconia can produce a dispersion pH of the order of 1 clearly indicating the highly acidic dispersions.
As described the dis~ersion of the zirconia particles in water is effected nonnally by stirring with water and in an amount such that i h 3 the obtained dispersion contains zirconia in a concentration of up to 400 gpl. Usually the amount of zirconia is not less than S0 gpl zirconia and a convenient concentration to employ in practice is 200 gpl of zirconia. It is, however, possible to improve the degree of 5 dispersion by milling in, for example, a sand mill if desired.
To the a~queous dispersion of the particulate zirconia there is added a water soluble hydrolysable compound of cerium in an amount suffilcient to introduce on hydrolysis the required amount of hydrous oxide as a coating. Examples of water soluble hydrolysable 0 compounds of cerium which can be used include cerium sulphate, cerium chloride, cerium nitrate and cerium acetate. When it is desired to form a rnixed coating of hydrous cerium oxide together with a hydrous oxide of lanthanurn, neodynuum or praseodymium then a water so1uble hydrolysable compound of lanthanurn, 5 neodymium of praseodymium is also added to the zirconia slurry.
Water soluble hydrolysable compounds which can be used include chlorides, sulphates and nitrates of lanthanum, neodym;um and praseodymium.
Any suitable means of n~xing the aqueous dispersion of 20 zirconia with the hydrolysable metal compounds can be used and a range of temperatures may be employed although it is preferred that the coating process be carried out at a temperature of from 10C to 70C.
After mLYing of the hydrolysable metal compounds with the 25 aqueous dispersion of zirconia, the pH of the dispersion is raised to ,) ~ a ~
prec~pitate the coating of hydrous oxides of cerium and lanthanum, neodymium or praseodymium. The pH to which the dispersion is raised is from 2 to 9 and preferably from 7 to 9.
The neutralisation and increase in pH of the acidic aqueous dispersion preferab1y is carried out by the addition of an appropriate alkali to the aqueous dispersion. It is most convenient if the alkali is ammonium hydroxide since this does not introduce any objectionable metallic ions into the solution and waste ammonia can be driven off by heating. Stronger alkali such as an alkaline metal hydroxide can be used such as sodium hydroxide or potassium hydroxide. However when such alkaline metal hydroxides are used it is necessary to wash the product adequately to remove any contaminating alkali metal ions. Normally the product obtained should not contain an alkali metal impurity level greater than 0.01% expressed as M20.
After deposition of the hydrous oxide coating the product is separated by ffltering, washing as necessary and drying. If required the dried product may be ground or milled to remove any aggregation that has occurred during processing.
In an alternative process the pH of a mixture of a water soluble hydrolysable compound of cerium with an aqueous slurry of zirconia is adjusted with an alkali to deposit a coating of hydrous cerium oxide on the zirconia particles and these coated particles are subsequently coated with a layer of hydrous oxide of lantha~um, neodymium or praseodynuum by precipitation of the hydrous oxide r~J V ~ 3i f~ 2 from an aqueous solution of a hydrolysable metal compound substantially as described hereinbefore.
In a particularly preferred embodiment there is also provided on the zirconia particles an inner coating of a hydrous oxide of titaniurn, zirconium or aluminium. This coating is provided in substantially sirnilar manner to that employed for producing coatings of the other hydrous metal oxides by hydro1ysis of water soluble compounds such as titanyl sulphate, titanyl aluminium sulphate, zirconium chloride, zirconium sulphate, aluminium sulphate or 0 aluminium nitrate. The coating with a hydrous oxide of titanium, zirconium or aluminium may be effected before addition of the hydrolysable compounds of cerium and lanthanum, neodynuum or praseodymium but the coating process preferably involves mixing the zirconia slurry firstly with a hydrolysable compound of titanium, zirconium or alurmnium and secondly with a hydrolysable compound of cerium and a hydrolysable compound of lanthanum, neodymium or praseodymium.
The powdered product is erninently suitable for use in the manufacture of shaped ceramic bodies by firing.
The product in having the hydrous cerium oxide stabilising agent and the hydrous oxide of lanthanum, neodynuum or praseodymium present as a coating provides a well distributed and intimate mLxture of these oxides and on firing good incorporation of the oxides through the zirconia is achieved.
The use of hydrous oxides of lanthanum, neodymium or praseodymium together with the hydrous cerium oxide enables the production of stronger ceramics than those produced with a sirnilar amount of hydrous cerium oxide alone and the products of this invention generally produce ceramic bodies with a higher strength than those containing sirnilar quantities of the same oxides but produced from known starting materials.
The invention is illustrated by the following Examples.
Ex~le 1 0 Zirconia particles of approximately 0.1 microns diameter prepared by vapour phase oxidation of zirconium tetrachloride were dispersed in water at a concentration of 150 grams per litre. As a result of the reaction of residual Zr-Cl groups with water the dispersion obtained had a pH value of 1.7.
An aqueous solution of acid zirconium sulphate (containing the equivalent of 100 grams per litre ZrO2) was added to the dispersion in an amount sufficient to introduce hydrous zirconia in an amount of 1% by weight as ZrO2 on solids. To the dispersion obtained there was then added an aqueous solution of cerium 2 o sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 8% by weight CeO2 on solids. At the same time there was added an aqueous solution of neodymium chloride (containing the equivalent of 40 grams per litre Nd203) in an amount sufficient to introduce 2% by weight Nd203 on solids. The pH was raised with ammonium hydroxide (10% w/w) to a value of 8.5 2 ~
over a period of 45 minutes and the dispersion was then stirred for a further 30 minutes. The solution filtered quickly and the filter cake was washed, dried and milled for 16 hours in a ball rnill in isopropyl alcohol at a concentration of 300 grams per litre using zirconia grinding media, having a size of 1cm x Icm. The grinding media were removed by sieving and the alcohol evaporated on a water bath.
Analysis of the product showed the presence of the equivalent of 7.9% by weight CeO2 and 1.8% by weight Nd2O3 in the form of hydrous oxide as coating on the particles.
0 The quality of the ceria+neodymia/zirconia coated powder was assessed by single ended die-pressing the powder, at 30 MPa into 20 disks of approximately 30mm diameter. The disks were fired at 1450C. The strength (modulus of rupture) of 10 polished disks was measured by a three point biaxial test, &om which a mean value of 1250 MPa was derived. The density of the disks was measured by mercury densometry and a mean value of 6.08 g/cm3 was obtained.
E~mDle 2 Zirconium oxide particles of approximately 0.1 rnicrons diameter prepared by vapour phase oxidation of zirconium tetrachloride were dispersed in water at a concentration of 150 grams per litre. As a result of the reaction of residual Zr-Cl groups with water the dispersion obtained had a pH value of 1.7.
An aqueous solution of acid zirconium sulphate (containing the equivalent of 100 grams per litre ZrO2) was added to the 2 5 dispersion in an amount sufflcient to introduce hydrous zirconia in an ~, ~3 ~ ~h amount of 1% by weight as ZrO2 on solids. To the dispersion obtained there was then added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an arnount sufficient to introduce 8% by weight CeO~ on solids and an aqueous solution of neodymium chloride (containing the equivalent of 40 grams per litre Nd203) in an amount sufficient to introduce 2~o by weight Nd203 on solids and an aqueous solution of lanthanum chloride (containing the equivalent of 40 grams per litre La2O3) in an amount sufficient to introduce 1% by weight I~2O3 on solids. The pH was raised with ammonium hydroxide (10% w/w) to a value of 8.5 over a period of 45 minutes and the dispersion was then stirred for a further 30 minutes. The solution filtered quickly and the filter cake was washed, dried and milled for 16 hours in a ball mill in isopropyl alcohol at a concentration of 300 grams per litre using zirconia grinding media, having a size of lcm x lcm. The grinding media were removed by sieving and the alcohol evaporated on a water bath.
Analysis of the product showed the presence of the equivalent of 7.9% by weight CeO2 and 1.8% by weight Nd2O3 and 0.8% by weight ~23 in the form of hydrous oxide as coating on the particles.
The quality of the ceria+neodyrnia+lanthana/zirconia coated powder was assessed by single ended die-pressing the powder, at 30 MPa into 20 disks of approximately 30mm diameter. The disks were Slred at 1450C. The strength (modulus of rupture) of 10 polished disks was measured by a three point biaxial test, from which a mean value of 1617 MPa was derived. The density of the disks was measured by mercury densometry and a mean value of 6.07 g/cm3 was obtained.
Ex~ le 3 A sample of zirconium oxide was coated in a manner similar 5 to that described in Example 1 except that to the zirconia dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufflcient to introduce 2~o by weight CeO2 on solids and an aqueous solution of neodymium chloride (containing the equivalent of 40 grams per litre lo Nd2O3) in an amount suffilcient to introduce 2% by weight Nd2O3 on solids. Analysis of the product showed the presence of the equivalent of 2.1% by weight CeO2 and 1.8% by weight Nd2O3. The product was tested as described in Exarnple 1 and the polished disks had a strength (modulus of rupture) of 300 MPa. The density of the disks 5 was measured by mercury densometry and a mean value ofS.6 g/cm3 was obtained.
le 4 A sample of the zirconium oxide was coated in a manner similar to that described in Example 1 except that to the zirconia 2 o dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 12.25% by weight CeO2 on solids and an aqueous solution of lanthanum chloride (containing the equivalent of 40 grams per litre La2O3) in an amount sufficient to introduce 2% by 25 weight La2O3 on solids. Analysis of the product showed the presence of the equivalent of 12% by weight CeO2 and 1.7% by weight La2O3.
The product was tested as described in Example 1 and the pollshed disks had a strength (modulus of rupture) of 1350 MPa. The density of the disks was measured by mercury densometry and a mean value 5 of 5.99 g/cm3 was obtained.
Example S
A sample of the zirconium oxide dispersion was prepared in a manner similar to that described in Example 1. To this dispersion was added an aqueous solution of commercial grade cerium sulphate 0 (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 10% by weight CeO2 on solids. Analysis of the product showed the presence of the equivalent of 9.7% by weight CeO2 and 1.8% by weight Nd203. The product was tested as described in Example 1 and the polished disks had a strength 15 (modulus of rupture) of 1250 MPa. The density of the disks was measured by mercury densometry and a mean value of 6.05 g/cm3 was obtained.
~C
A sample of the zirconium oxide dispersion was prepared in a 20 manner similar to that described in Example 1. To this dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 10% by weight CeO2 on solids and an aqueous solution of praseody~uum nitrate (containing the equivalent of 40 grams per litre ~5 Pr203) in an amount sufficient to introduce 2% by weight Pr203 on c~
solids. Analysis of the product showed the presence of the equivalent of 7.99% by weight CeO2 and 2.4% by weight Pr203. The product was tested as described in Exarnple 1 and the polished disks had a strength (modulus of rupture) of 816 MPa. The density of the disks was measured by mercury densometry and a mean value of 5.94 g/cm3 was obtained.
E~m~le 7 A sample of the zirconium oxide dispersion was prepared in a manner sin~ilar to that described in Example 1. To this dispersion o was added an aqueous solution of commercial grade cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 10% by weight CeO2 on solids. Analysis of the product showed the presence of the equivalent of 9.83% by weight CeO2, 0.47% by weight Nd2O3 and 0.24% by weight La2O3. The product was tested as described in Example 1 and the polished disks had a strength (modulus of rupture) of 1482 MPa. The density of the disks was measured by mercury densometry and a mean value of 6.05 g/cm3 was obtained.
EX~ (ComDarative Exam~le~
A sample of zirconium oxide was coated in a manner similar to that described in Example 1 except that to the zirconia dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 8% by weight CeO2 on solids. Analysis of the product showed the presence of the equivaDent of 7.8% by weight CeO2. The disks had insufficient strength (modulus of rupture) to be tested. The density of the disks was measured by mercury densometry and a mean value of 5.4 g/cm3 was obtained.
It was clear that the addition of rare earth oxides, for example Nd2O3, La2O3, Pr2O3 is advantageous and the ornission of such, it is believed, caused phase transformation from the tetragonal to the monoclinic to occur upon cooling to room temperature. This phase transformation sometimes induces cracks on account of the accompanied volume expansion.
Exam~le ~ (Com~arativ~ Exam~le) A sample of zirconium oxide was coated in a manner sirnilar to that described in Example 1 except that to the zirconia dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 12.25~o by weight CeO2 on solids. Analysis of the product showed the presence of the equivalent of 12% by weight CeO2. The produc~ was tested as described in Example 1 and the polished disks had a strength (modulus of rupture) of 1180 MPa. The density of the disks W&S measured by mercury densometry and a mean value of 5.99 2 o g/cm3 was obtained.
1~ 3~ 3 7 ~
This invention relates to stabilised metallic oxides and particularly to those stabilised by coating with a hydrous cer~um oxide.
Zirconium oxide is used in the manufacturc of ceramic 5 materials and during such manufacture the oxide is heated during which the crystal form of the oxide changes from the norrnal room temperature monoclinic habit to tetragonal and cubic forms depending on the temperature to which the oxide is heated. Under norrnal conditions only the monoclinic form of pure zirconia is stable 10 at room temperature and unless steps are taken to stabilise the tetragonal or cubic forrns these revert to the monoclinic form on cooling.
The presence of at least some of these high temperature tetragonal and cubic crystal habits is desirable in ceramics and steps 15 have been taken in the past to improve the stability of these crystalline forrns at room temperature. Such steps have included mDLi~g the zirconia with a stabilising agent which becomes incorporated in the zirconia on heating the doped oxide and exerts a stabilising influence on the crystal formed when it is cooled to room 2 o temperahlre.
One stabilising agent which has been used is cerium oxide and stabilised or partia!ly stabilised compositions have been formed from zirconia by mLYing the bulk zirconia powder with a cerium oxide powder and subjecting the mix to calcination and grinding to form the 2 5 appropriately sized stabilised ceramic material. Alternatively a 3 3 i f,'~ :~
mixture of zirconia and cerium oxide has been formed by co-precipitating hydrous zirconia and hydrous ceria from aqueous solution to fonn intimate c~mixed hydrous oxides which are then calcined prior to grinding to obtain the mixed oxide ceramic composition. These methods of manu~acture of stabilised compositions are very energy intensive in requiring calcination and grinding and in addition can lead to excessive crystal growth and/or reduced purity of the resultant powder.
An alternative method of producing a zirconia powder which 0 can be transformed to a stabilised zirconia by ffring is to coat particles of zirconia with a stabilising oxide such as cerium oxide. It has been found that relatively large quantities of expensive ~erium oxide are needed to produce zirconia which can be fired to form a ceramic body with high strength.
It is an object of the current invention to provide a stabilised zirconia in which these disadvantages are substantially reduced.
According to the present invention a composition suitable for use in the manu&cture of a ceramic material comprises particulate zirconia in which the particles are coated with a hydrous oxide of 2 o cerium and with at least one hydrous oxide of lanthanum, neodymium or praseodymium.
The coated zirconia of the present invention transforms to stabilised zirconia upon firin~ to form the ceramic body and the use of a hydrous oxide of lanthanum, neodymium or praseodymium 2 5 permits the formation of a ceran~ic body with a strength higher than ~"j J~ ~ r~
that produced when the zirconia is stabilised by coating particles with a sirnilar amount of hydrous oxide of ceriurn alone.
According to the invention also a method of preparing a composition suitable for use in the manufacture of a ceramic material 5 comprises coating particles of zirconia with a hydrous oxide of cerium and with at least one hydrous oxide of lanthanum, neodymium or praseodyrr~ium.
The cerium oxide may be present as one layer with the oxide of lanthanum, neodymium or praseodymium forming one or more 0 distinct layers or there may be present only one layer comprising a rnixture of cerium oxide with one or more of the aforementioned oxides.
Other inorganic oxides may also be present as a coating on the surface of the zirconia particles and in a preferred embodiment the 5 zirconia particles are coated with an inner coating of hydrous titania, zirconia or alurnina or a mixture of these surrounded by an outer coating or coatings of cerium oxide and at least one oxide of lanthanum, neodyrnium or praseodymium.
It is preferable that the hydrous oxide of cerium present in the 2 o products of the invention is in the form of a hydrous Ce (lV) oxide.
Particularly useful products comprise particulate zirconia having a size such that the majority of the particles have a diameter of less than or equal to 0.5 micron and preferably less than 0.2 micron.
The amount of hydrous oxide of cerium and the amount of the 25 hydrous oxide of lanthanum, neodymium or praseodymium employed f-J ~
depend upon the combination of hydrous oxides used and upon the degree of stabili~ that it is desired should be imparted to the fired zirconia. It will be clear from reading this specification that partial stabilisation of the zirconia is desirable in certain circumstances as is 5 full stabilisation i.e. stabilising the product to the highest extent possible. Generally speaking for a partially stabilised product the amount of the hydrous cerium oxide present as coating will be less than that required for a fully stabilised product. A particularly desirable degree of stabilisation corresponds to a body in which the 0 predominant phase of zirconia is tetragonal. Such a product has been termed tetragonal zirconia polycrystals (TZP). The amount of hydrous cerium oxide present as a coating will also depend to some extent on the quantity of lanthanurn, neodyrnium or praseodymium o~de present. Generally speaking, the degree of stabilisation is 5 increased by increasing the amount of the hydrous oxide of lanthanur4 neod~ium or praseodymium without changing the amount of hydrous cerium oxide present. Alternatively, the amount of hydrous cerium oxide needed to produce a given degree of stabilisation can be reduced by increasing the amount of hydrous 2 o oxide of lanthanum, neodymium or praseodymium present.
For a partially stabilised zirconia it has been found useful to provide in the coating an amount of hydrous cerium oxide of from about 2 to about 20 weight % expressed as CeO2 based on weight of zirconia and from about 0.05 to about 5.0 weight % hydrous oxide of c~ 7 ~J J
lanthanum, neodymium or praseodymium expressed as La2O3, Nd203 or Pr203 based on weight of zirconia Mixtures of hydrous oxides of lanthanum, neodymium and praseodymium oxide can be used and a particularly preferred rnLxture contains hydrous oxides of lanthanum and neodynuum. Using this preferred mixture, a partially stabilised zirconia is produced with from about 2 to about 12 weight % hydrous cerium oxide expressed as CeO2 and from about 0.05 to about S.0 weight % of mLxed hydrous oxides expressed as La2O3 + Nd203. Preferably the partially 0 stabilised zirconia is produced with from about 4 to about 10 weight % hydrous cerium oxide expressed as CeO2 and from about 0.1 to about 3.0 weight % of mixed hydrous oxides expressed as la2O3 +
Nd203.
In accordance with the invention the particulate zirconium 5 oxide used to form the basis of the material to be used as a ceramic is preferably formed by the vapour phase oxidation/hydrolysis of a vaporised zirconiurn compound. Typical zirconium compounds which can be oxidised or hydrolysed in the vapour state are the zirconium halides, particularly zirconium tetrachloride and zirconium alkoxides.
20 This is usually carried out by mixing the zirconium compound with an excess of heated oxygen or water vapour under such conditions that oxidation or hydrolysis of the zirconium tetrachloride takes place and the desired sized zirconia is obtained directly on cooling and separating from the gas stream. A preferred method of heating 25 oxygen to react with the zirconium tetrachloride is to pass the oxygen ~ ~ 3 ~ J r ,1 through an electric arc between two electrodes supplied with electrical power at an appropriate voltage and amperage which commonly generates a so-called electrical plasma. This form of manufacture of the particulate zirconia has an advantage in that the product is obtained in the oxide folm directly and that the oxidation process can be controlled so that the particle size of the product is as near to the crystal size as it is possible to obtain without extensive grinding of the product being required before treatment with the coating agents.
0 The product of the invention is obtained by treating the particulate zirconia in such a manner that the various hydrous oxides are deposited as coatings on the surface of the particles of zirconia.
Preferably the coating operation is carried out as a wet treatment process in which, initially, the zirconia particles are dispersed in water. It has been found that this dispersion can be effected directly by rnLxing the particles of zirconia with water without there being any requirement for a dispersing agent. ~is is advisable because it avoids any unnecessary contamination of the product with constituents of the dispersing agent. Generally speaking z;rconia obtained from the vapour phase oxidation of the zirconium halide is highly acidic when n~L~ed with water and depending on the exact form of the particles zirconia can produce a dispersion pH of the order of 1 clearly indicating the highly acidic dispersions.
As described the dis~ersion of the zirconia particles in water is effected nonnally by stirring with water and in an amount such that i h 3 the obtained dispersion contains zirconia in a concentration of up to 400 gpl. Usually the amount of zirconia is not less than S0 gpl zirconia and a convenient concentration to employ in practice is 200 gpl of zirconia. It is, however, possible to improve the degree of 5 dispersion by milling in, for example, a sand mill if desired.
To the a~queous dispersion of the particulate zirconia there is added a water soluble hydrolysable compound of cerium in an amount suffilcient to introduce on hydrolysis the required amount of hydrous oxide as a coating. Examples of water soluble hydrolysable 0 compounds of cerium which can be used include cerium sulphate, cerium chloride, cerium nitrate and cerium acetate. When it is desired to form a rnixed coating of hydrous cerium oxide together with a hydrous oxide of lanthanurn, neodynuum or praseodymium then a water so1uble hydrolysable compound of lanthanurn, 5 neodymium of praseodymium is also added to the zirconia slurry.
Water soluble hydrolysable compounds which can be used include chlorides, sulphates and nitrates of lanthanum, neodym;um and praseodymium.
Any suitable means of n~xing the aqueous dispersion of 20 zirconia with the hydrolysable metal compounds can be used and a range of temperatures may be employed although it is preferred that the coating process be carried out at a temperature of from 10C to 70C.
After mLYing of the hydrolysable metal compounds with the 25 aqueous dispersion of zirconia, the pH of the dispersion is raised to ,) ~ a ~
prec~pitate the coating of hydrous oxides of cerium and lanthanum, neodymium or praseodymium. The pH to which the dispersion is raised is from 2 to 9 and preferably from 7 to 9.
The neutralisation and increase in pH of the acidic aqueous dispersion preferab1y is carried out by the addition of an appropriate alkali to the aqueous dispersion. It is most convenient if the alkali is ammonium hydroxide since this does not introduce any objectionable metallic ions into the solution and waste ammonia can be driven off by heating. Stronger alkali such as an alkaline metal hydroxide can be used such as sodium hydroxide or potassium hydroxide. However when such alkaline metal hydroxides are used it is necessary to wash the product adequately to remove any contaminating alkali metal ions. Normally the product obtained should not contain an alkali metal impurity level greater than 0.01% expressed as M20.
After deposition of the hydrous oxide coating the product is separated by ffltering, washing as necessary and drying. If required the dried product may be ground or milled to remove any aggregation that has occurred during processing.
In an alternative process the pH of a mixture of a water soluble hydrolysable compound of cerium with an aqueous slurry of zirconia is adjusted with an alkali to deposit a coating of hydrous cerium oxide on the zirconia particles and these coated particles are subsequently coated with a layer of hydrous oxide of lantha~um, neodymium or praseodynuum by precipitation of the hydrous oxide r~J V ~ 3i f~ 2 from an aqueous solution of a hydrolysable metal compound substantially as described hereinbefore.
In a particularly preferred embodiment there is also provided on the zirconia particles an inner coating of a hydrous oxide of titaniurn, zirconium or aluminium. This coating is provided in substantially sirnilar manner to that employed for producing coatings of the other hydrous metal oxides by hydro1ysis of water soluble compounds such as titanyl sulphate, titanyl aluminium sulphate, zirconium chloride, zirconium sulphate, aluminium sulphate or 0 aluminium nitrate. The coating with a hydrous oxide of titanium, zirconium or aluminium may be effected before addition of the hydrolysable compounds of cerium and lanthanum, neodynuum or praseodymium but the coating process preferably involves mixing the zirconia slurry firstly with a hydrolysable compound of titanium, zirconium or alurmnium and secondly with a hydrolysable compound of cerium and a hydrolysable compound of lanthanum, neodymium or praseodymium.
The powdered product is erninently suitable for use in the manufacture of shaped ceramic bodies by firing.
The product in having the hydrous cerium oxide stabilising agent and the hydrous oxide of lanthanum, neodynuum or praseodymium present as a coating provides a well distributed and intimate mLxture of these oxides and on firing good incorporation of the oxides through the zirconia is achieved.
The use of hydrous oxides of lanthanum, neodymium or praseodymium together with the hydrous cerium oxide enables the production of stronger ceramics than those produced with a sirnilar amount of hydrous cerium oxide alone and the products of this invention generally produce ceramic bodies with a higher strength than those containing sirnilar quantities of the same oxides but produced from known starting materials.
The invention is illustrated by the following Examples.
Ex~le 1 0 Zirconia particles of approximately 0.1 microns diameter prepared by vapour phase oxidation of zirconium tetrachloride were dispersed in water at a concentration of 150 grams per litre. As a result of the reaction of residual Zr-Cl groups with water the dispersion obtained had a pH value of 1.7.
An aqueous solution of acid zirconium sulphate (containing the equivalent of 100 grams per litre ZrO2) was added to the dispersion in an amount sufficient to introduce hydrous zirconia in an amount of 1% by weight as ZrO2 on solids. To the dispersion obtained there was then added an aqueous solution of cerium 2 o sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 8% by weight CeO2 on solids. At the same time there was added an aqueous solution of neodymium chloride (containing the equivalent of 40 grams per litre Nd203) in an amount sufficient to introduce 2% by weight Nd203 on solids. The pH was raised with ammonium hydroxide (10% w/w) to a value of 8.5 2 ~
over a period of 45 minutes and the dispersion was then stirred for a further 30 minutes. The solution filtered quickly and the filter cake was washed, dried and milled for 16 hours in a ball rnill in isopropyl alcohol at a concentration of 300 grams per litre using zirconia grinding media, having a size of 1cm x Icm. The grinding media were removed by sieving and the alcohol evaporated on a water bath.
Analysis of the product showed the presence of the equivalent of 7.9% by weight CeO2 and 1.8% by weight Nd2O3 in the form of hydrous oxide as coating on the particles.
0 The quality of the ceria+neodymia/zirconia coated powder was assessed by single ended die-pressing the powder, at 30 MPa into 20 disks of approximately 30mm diameter. The disks were fired at 1450C. The strength (modulus of rupture) of 10 polished disks was measured by a three point biaxial test, &om which a mean value of 1250 MPa was derived. The density of the disks was measured by mercury densometry and a mean value of 6.08 g/cm3 was obtained.
E~mDle 2 Zirconium oxide particles of approximately 0.1 rnicrons diameter prepared by vapour phase oxidation of zirconium tetrachloride were dispersed in water at a concentration of 150 grams per litre. As a result of the reaction of residual Zr-Cl groups with water the dispersion obtained had a pH value of 1.7.
An aqueous solution of acid zirconium sulphate (containing the equivalent of 100 grams per litre ZrO2) was added to the 2 5 dispersion in an amount sufflcient to introduce hydrous zirconia in an ~, ~3 ~ ~h amount of 1% by weight as ZrO2 on solids. To the dispersion obtained there was then added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an arnount sufficient to introduce 8% by weight CeO~ on solids and an aqueous solution of neodymium chloride (containing the equivalent of 40 grams per litre Nd203) in an amount sufficient to introduce 2~o by weight Nd203 on solids and an aqueous solution of lanthanum chloride (containing the equivalent of 40 grams per litre La2O3) in an amount sufficient to introduce 1% by weight I~2O3 on solids. The pH was raised with ammonium hydroxide (10% w/w) to a value of 8.5 over a period of 45 minutes and the dispersion was then stirred for a further 30 minutes. The solution filtered quickly and the filter cake was washed, dried and milled for 16 hours in a ball mill in isopropyl alcohol at a concentration of 300 grams per litre using zirconia grinding media, having a size of lcm x lcm. The grinding media were removed by sieving and the alcohol evaporated on a water bath.
Analysis of the product showed the presence of the equivalent of 7.9% by weight CeO2 and 1.8% by weight Nd2O3 and 0.8% by weight ~23 in the form of hydrous oxide as coating on the particles.
The quality of the ceria+neodyrnia+lanthana/zirconia coated powder was assessed by single ended die-pressing the powder, at 30 MPa into 20 disks of approximately 30mm diameter. The disks were Slred at 1450C. The strength (modulus of rupture) of 10 polished disks was measured by a three point biaxial test, from which a mean value of 1617 MPa was derived. The density of the disks was measured by mercury densometry and a mean value of 6.07 g/cm3 was obtained.
Ex~ le 3 A sample of zirconium oxide was coated in a manner similar 5 to that described in Example 1 except that to the zirconia dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufflcient to introduce 2~o by weight CeO2 on solids and an aqueous solution of neodymium chloride (containing the equivalent of 40 grams per litre lo Nd2O3) in an amount suffilcient to introduce 2% by weight Nd2O3 on solids. Analysis of the product showed the presence of the equivalent of 2.1% by weight CeO2 and 1.8% by weight Nd2O3. The product was tested as described in Exarnple 1 and the polished disks had a strength (modulus of rupture) of 300 MPa. The density of the disks 5 was measured by mercury densometry and a mean value ofS.6 g/cm3 was obtained.
le 4 A sample of the zirconium oxide was coated in a manner similar to that described in Example 1 except that to the zirconia 2 o dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 12.25% by weight CeO2 on solids and an aqueous solution of lanthanum chloride (containing the equivalent of 40 grams per litre La2O3) in an amount sufficient to introduce 2% by 25 weight La2O3 on solids. Analysis of the product showed the presence of the equivalent of 12% by weight CeO2 and 1.7% by weight La2O3.
The product was tested as described in Example 1 and the pollshed disks had a strength (modulus of rupture) of 1350 MPa. The density of the disks was measured by mercury densometry and a mean value 5 of 5.99 g/cm3 was obtained.
Example S
A sample of the zirconium oxide dispersion was prepared in a manner similar to that described in Example 1. To this dispersion was added an aqueous solution of commercial grade cerium sulphate 0 (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 10% by weight CeO2 on solids. Analysis of the product showed the presence of the equivalent of 9.7% by weight CeO2 and 1.8% by weight Nd203. The product was tested as described in Example 1 and the polished disks had a strength 15 (modulus of rupture) of 1250 MPa. The density of the disks was measured by mercury densometry and a mean value of 6.05 g/cm3 was obtained.
~C
A sample of the zirconium oxide dispersion was prepared in a 20 manner similar to that described in Example 1. To this dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 10% by weight CeO2 on solids and an aqueous solution of praseody~uum nitrate (containing the equivalent of 40 grams per litre ~5 Pr203) in an amount sufficient to introduce 2% by weight Pr203 on c~
solids. Analysis of the product showed the presence of the equivalent of 7.99% by weight CeO2 and 2.4% by weight Pr203. The product was tested as described in Exarnple 1 and the polished disks had a strength (modulus of rupture) of 816 MPa. The density of the disks was measured by mercury densometry and a mean value of 5.94 g/cm3 was obtained.
E~m~le 7 A sample of the zirconium oxide dispersion was prepared in a manner sin~ilar to that described in Example 1. To this dispersion o was added an aqueous solution of commercial grade cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 10% by weight CeO2 on solids. Analysis of the product showed the presence of the equivalent of 9.83% by weight CeO2, 0.47% by weight Nd2O3 and 0.24% by weight La2O3. The product was tested as described in Example 1 and the polished disks had a strength (modulus of rupture) of 1482 MPa. The density of the disks was measured by mercury densometry and a mean value of 6.05 g/cm3 was obtained.
EX~ (ComDarative Exam~le~
A sample of zirconium oxide was coated in a manner similar to that described in Example 1 except that to the zirconia dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 8% by weight CeO2 on solids. Analysis of the product showed the presence of the equivaDent of 7.8% by weight CeO2. The disks had insufficient strength (modulus of rupture) to be tested. The density of the disks was measured by mercury densometry and a mean value of 5.4 g/cm3 was obtained.
It was clear that the addition of rare earth oxides, for example Nd2O3, La2O3, Pr2O3 is advantageous and the ornission of such, it is believed, caused phase transformation from the tetragonal to the monoclinic to occur upon cooling to room temperature. This phase transformation sometimes induces cracks on account of the accompanied volume expansion.
Exam~le ~ (Com~arativ~ Exam~le) A sample of zirconium oxide was coated in a manner sirnilar to that described in Example 1 except that to the zirconia dispersion was added an aqueous solution of cerium sulphate (containing the equivalent of 40 grams per litre CeO2) in an amount sufficient to introduce 12.25~o by weight CeO2 on solids. Analysis of the product showed the presence of the equivalent of 12% by weight CeO2. The produc~ was tested as described in Example 1 and the polished disks had a strength (modulus of rupture) of 1180 MPa. The density of the disks W&S measured by mercury densometry and a mean value of 5.99 2 o g/cm3 was obtained.
Claims (23)
1. A composition suitable for use in the manufacture of a ceramic material comprising particulate zirconia in which the particles are coated with a hydrous oxide of cerium and with at least one hydrous oxide selected from the group consisting of hydrous oxides of lanthanum, neodymium and praseodymium.
2. A composition according to claim 1 in which the majority of the particles have a diameter of less than or equal to 0.5 micron.
3. A composition according to claim 1 in which the majority of the particles have a diameter of less than 0.2 micron.
4. A composition according to claim 1 in which the hydrous oxide of cerium and the hydrous oxide selected from the group consisting of hydrous oxides of lanthanum, neodymium and praseodymium are present as a single layer comprising a mixture of oxides.
5. A composition according to claim 1 in which the particles are coated with an inner coating of a hydrous oxide selected from the group consisting of hydrous titania, hydrous zirconia, hydrous alumina and mixtures thereof
6. A composition according to claim 1 in which the hydrous oxide of cerium is a hydrous Ce (IV) oxide.
7. A composition according to claim 1 in which the hydrous oxide of cerium is present in an amount of from about 2 to about 20 weight per cent expressed as CeO2 based on weight of zirconia.
8. A composition according to claim 7 in which the hydrous oxide of lanthanum, neodymium or praseodymium is present in an amount of from about 0.05 to about 5.0 weight per cent expressed as La2O3, Nd2O3 or Pr2O3 based on weight of zirconia
9. A composition according to claim 1 in which the particles are coated with a mixture of hydrous oxides of lanthanum and neodymium.
10. A composition according to claim 9 in which the hydrous oxide of cerium is present in an amount of from about 2 to about 12 weight per cent expressed as CeO2 based on weight of zirconia and the mixture of hydrous oxides of lanthanum and neodymium is present in an amount of from about 0.05 to about 5.0 weight per cent expressed as La2O3 + Nd2O3 based on weight of zirconia
11. A composition according to cairn 9 in which the amount of hydrous oxide of cerium is from about 4 to about 10 weight per cent and the amount of the mixture of hydrous oxides of lanthanum and neodymium is from about 0.1 to about 3.0 weight per cent.
12. A composition according to claim 1 in which there is present an alkali metal impurity level not greater than 0.01% expressed as M2O.
13. A composition according to claim 1 in which the zirconia particles are particles obtained by a vapour phase oxidation or hydrolysis of a zirconium compound.
14. A method of preparing a composition suitable for use in the manufacture of a ceramic material comprising coating particles of zirconia with a hydrous oxide of cerium and with at least one hydrous oxide selected from the group consisting of hydrous oxides of lanthanum, neodymium and praseodymium.
15. A method according to claim 14 in which the particles of zirconia are dispersed in water before coating.
16. A method according to claim 15 in which the dispersion obtained contains zirconia in a concentration of up to 400g per litre.
17. A method according to claim 15 in which the concentration of zirconia is not less than 50g per litre.
18. A method according to claim 15 in which the degree of dispersion is improved by milling.
19. A method according to claim 14 in which the zirconia is coated by hydrolysis of a water soluble salt of cerium and a water soluble salt selected from the group consisting of water soluble salts of lanthanum, neodymium and praseodymium.
20. A method according to claim 15 in which the coating process is carried out at a temperature of from 10%C to 70°C.
21. A method according to claim 15 in which the hydrous oxides are coated onto the zirconia particles by the addition of aqueous ammonia to the zirconia dispersion.
22. A method according to claim 15 in which a coating of hydrous oxide of cerium is deposited on the zirconia particles and the coated particles so formed are subsequently coated by precipitation of a hydrous oxide selected from the group consisting of hydrous oxides of lanthanum neodymium and praseodymium.
23. A method according to claim 14 in which the zirconia particles are provided with an inner coating of a hydrous oxide selected from the group consisting of hydrous oxides of titanium, zirconium and aluminium by hydrolysis of a water soluble compound selected from the group consisting of water soluble compounds of titanium, zirconium and aluminium in the presence of a dispersion of zirconia particles.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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GB9026952.3 | 1990-12-12 | ||
GB909026952A GB9026952D0 (en) | 1990-12-12 | 1990-12-12 | Stabilised metal oxides |
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CA2055725A1 true CA2055725A1 (en) | 1992-06-13 |
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ID=10686876
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CA002055725A Abandoned CA2055725A1 (en) | 1990-12-12 | 1991-11-18 | Stabilised metal oxides |
Country Status (10)
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US (1) | US5206192A (en) |
EP (1) | EP0490500B1 (en) |
JP (1) | JPH04295014A (en) |
KR (1) | KR920011960A (en) |
AT (1) | ATE115520T1 (en) |
AU (1) | AU648605B2 (en) |
CA (1) | CA2055725A1 (en) |
DE (1) | DE69105934T2 (en) |
GB (2) | GB9026952D0 (en) |
ZA (1) | ZA919760B (en) |
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GB9123280D0 (en) * | 1991-11-02 | 1991-12-18 | Tioxide Group Services Ltd | Metallic oxides |
GB9302911D0 (en) * | 1993-02-13 | 1993-03-31 | Tioxide Specialties Ltd | Preparation of mixed powders |
JP2703207B2 (en) * | 1995-01-30 | 1998-01-26 | 松下電工株式会社 | Zirconia-based composite ceramic sintered body and method for producing the same |
GB2305430B (en) * | 1995-09-21 | 1997-08-27 | Matsushita Electric Works Ltd | Zirconia based ceramic material and process of making the same |
DE19654391A1 (en) | 1996-12-27 | 1998-07-02 | Basf Ag | Catalyst for the selective production of propylene from propane |
KR20020004130A (en) * | 2000-07-03 | 2002-01-16 | 이종국 | Preparation Method of Thermal Stable Ceria_stabilized Zirconia |
JP3797313B2 (en) | 2002-10-28 | 2006-07-19 | トヨタ自動車株式会社 | Method for producing metal oxide particles and catalyst for exhaust gas purification |
FR2867769B1 (en) * | 2004-03-17 | 2006-05-05 | Rhodia Chimie Sa | COMPOSITION BASED ON ZIRCONIUM, CERIUM AND TIN OXIDES, PREPARATION AND USE AS CATALYST |
JP2008511524A (en) * | 2004-09-01 | 2008-04-17 | アドバンスド ナノテクノロジー リミテッド | Zirconia ceramic |
US20070197373A1 (en) * | 2005-04-27 | 2007-08-23 | Toyota Jidosha Kabushiki Kaisha | Zirconia core particles coated with ceria particles, production process thereof and exhaust gas purifying catalyst |
EP2157067B1 (en) * | 2008-07-30 | 2012-09-12 | Ivoclar Vivadent AG | Primary particle coated with a colouring component |
Family Cites Families (14)
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US3957500A (en) * | 1971-06-29 | 1976-05-18 | Magnesium Elektron Limited | Stabilised zirconia and a process for the preparation thereof |
JPS627667A (en) * | 1985-07-03 | 1987-01-14 | 第一稀元素化学工業株式会社 | Alumina-containing partially stabilized zirconia sintered body and manufacture |
GB8524140D0 (en) * | 1985-10-01 | 1985-11-06 | Tioxide Group Plc | Stabilised metallic oxides |
FR2590887B1 (en) * | 1985-12-02 | 1990-09-07 | Rhone Poulenc Spec Chim | ZIRCONIUM OXIDE COMPOSITION AND PROCESS FOR THE PREPARATION |
DE3777940D1 (en) * | 1986-09-27 | 1992-05-07 | Nissan Chemical Ind Ltd | METHOD FOR PRODUCING FINE ZIRCONOXY POWDER. |
JPS63139050A (en) * | 1986-11-28 | 1988-06-10 | 住友化学工業株式会社 | Zirconia base ceramics |
GB8709515D0 (en) * | 1987-04-22 | 1987-05-28 | Tioxide Group Plc | Stabilised metallic oxides |
GB2206111B (en) * | 1987-06-24 | 1991-08-14 | Council Scient Ind Res | Sintered ceramic product |
JPH01201075A (en) * | 1988-02-05 | 1989-08-14 | Toshiba Corp | Zirconia based ceramics |
US4891343A (en) * | 1988-08-10 | 1990-01-02 | W. R. Grace & Co.-Conn. | Stabilized zirconia |
JPH02137728A (en) * | 1988-11-18 | 1990-05-28 | Ricoh Co Ltd | Zirconium oxide fine powder and production thereof |
JPH02175602A (en) * | 1988-12-28 | 1990-07-06 | Ricoh Co Ltd | Production of ultrafine particle metal oxide composition and ultrafine particle zirconium oxide composition obtained thereby |
DE59003114D1 (en) * | 1989-05-02 | 1993-11-25 | Lonza Ag | Sinterable zirconium oxide powder and process for its production. |
GB8912838D0 (en) * | 1989-06-03 | 1989-07-19 | Tioxide Group Plc | Stabilized metal oxide powder compositions |
-
1990
- 1990-12-12 GB GB909026952A patent/GB9026952D0/en active Pending
-
1991
- 1991-11-18 AT AT91310625T patent/ATE115520T1/en not_active IP Right Cessation
- 1991-11-18 DE DE69105934T patent/DE69105934T2/en not_active Expired - Fee Related
- 1991-11-18 CA CA002055725A patent/CA2055725A1/en not_active Abandoned
- 1991-11-18 GB GB9124469A patent/GB2250735B/en not_active Expired - Fee Related
- 1991-11-18 EP EP91310625A patent/EP0490500B1/en not_active Expired - Lifetime
- 1991-11-19 AU AU87961/91A patent/AU648605B2/en not_active Ceased
- 1991-11-20 US US07/794,920 patent/US5206192A/en not_active Expired - Fee Related
- 1991-12-11 ZA ZA919760A patent/ZA919760B/en unknown
- 1991-12-12 KR KR1019910022711A patent/KR920011960A/en not_active Application Discontinuation
- 1991-12-12 JP JP3328968A patent/JPH04295014A/en active Pending
Also Published As
Publication number | Publication date |
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GB9026952D0 (en) | 1991-01-30 |
JPH04295014A (en) | 1992-10-20 |
GB2250735B (en) | 1994-12-07 |
US5206192A (en) | 1993-04-27 |
GB9124469D0 (en) | 1992-01-08 |
AU8796191A (en) | 1992-06-18 |
EP0490500A1 (en) | 1992-06-17 |
ZA919760B (en) | 1992-09-30 |
DE69105934T2 (en) | 1995-05-04 |
AU648605B2 (en) | 1994-04-28 |
GB2250735A (en) | 1992-06-17 |
EP0490500B1 (en) | 1994-12-14 |
DE69105934D1 (en) | 1995-01-26 |
KR920011960A (en) | 1992-07-25 |
ATE115520T1 (en) | 1994-12-15 |
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