CA2176203C - Water soluble active sulfones of poly(ethylene glycol) - Google Patents

Water soluble active sulfones of poly(ethylene glycol) Download PDF

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CA2176203C
CA2176203C CA002176203A CA2176203A CA2176203C CA 2176203 C CA2176203 C CA 2176203C CA 002176203 A CA002176203 A CA 002176203A CA 2176203 A CA2176203 A CA 2176203A CA 2176203 C CA2176203 C CA 2176203C
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moiety
sulfone
active
polymer
poly
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CA2176203A1 (en
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J. Milton Harris
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Nektar Therapeutics AL Corp
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Shearwater Polymers Inc
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
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    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/334Polymers modified by chemical after-treatment with organic compounds containing sulfur
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    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/50Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/50Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates
    • A61K47/51Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent
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    • A61K47/59Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an organic macromolecular compound, e.g. an oligomeric, polymeric or dendrimeric molecule obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyureas or polyurethanes
    • A61K47/60Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an organic macromolecular compound, e.g. an oligomeric, polymeric or dendrimeric molecule obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyureas or polyurethanes the organic macromolecular compound being a polyoxyalkylene oligomer, polymer or dendrimer, e.g. PEG, PPG, PEO or polyglycerol
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/321Polymers modified by chemical after-treatment with inorganic compounds
    • C08G65/326Polymers modified by chemical after-treatment with inorganic compounds containing sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S530/00Chemistry: natural resins or derivatives; peptides or proteins; lignins or reaction products thereof
    • Y10S530/81Carrier - bound or immobilized peptides or proteins and the preparation thereof, e.g. biological cell or cell fragment as carrier
    • Y10S530/812Peptides or proteins is immobilized on, or in, an organic carrier
    • Y10S530/815Carrier is a synthetic polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S530/00Chemistry: natural resins or derivatives; peptides or proteins; lignins or reaction products thereof
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    • Y10S530/812Peptides or proteins is immobilized on, or in, an organic carrier
    • Y10S530/815Carrier is a synthetic polymer
    • Y10S530/816Attached to the carrier via a bridging agent

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Abstract

A poly(ethylene glycol) derivative is disclosed that is activated with a sul fone moiety for selective attachment to thiol moieties on molecules and surfaces. The activated PEG is water soluble, hydrolyticall y stable for extended periods, and forms hydrolytically stable linkages with thiol moieties. The linkages generally are not reversib le in reducing environments. The PEG derivative is usefu l for modifying the characteristics of substances including modifying biologically active molecules and surfaces for biocompatibility. Met hods for synthesizing the active PEG and for preparing conjugates of the active PEG a nd other substances, including biologically active subst ances, are also disclosed.

Description

WATER S01_UBLE ACTIVE SULFONES OF POLYETHYLENE GLYCOL) Field of the Invention This invention relates to active derivatives of polyethylene glycol) and related hydrophilic polymers and to methods for their synthesis for use in modifying the characteristics of surfaces and molecules.
Background of the Invention Polyethylene glycol) ("PEG") has been studied for use in pharmaceuticals, on artificial implants, and in other_- applications where biocompatibility is of importance. Various derivatives of polyethylene glycol) ("PEG derivatives") have been proposed that have an active moiety for permitting PEG
to be attached to pharmaceuticals and implants and to molecules and surfaces generally to modify the physical or chemical characteristics of the molecule or surface.
For example, PEG derivatives have been proposed for coupling PEG to surfaces to control wetting, static buildup, and attachment of other types of molecules to the surface, including proteins or protein residues. More specifically, PEG derivatives have been proposed for attachment to the surfaces of plastic contact lenses to reduce the buildup of proteins and clouding of vision. PEG derivatives have 2 ~ ~ ~ 2 0 3 pC'T~S94113013 been proposed for attachment to artificial blood vessels to reduce protein buildup and the danger of blockage. PEG derivatives have been proposed for immobilizing proteins on a surface, as in enzymatic catalysis of chemical reactions.
In still further examples, PEG derivatives have been proposed for attachment to molecules, including proteins, for protecting the molecule from chemical attack, to limit adverse side effects of the molecule, or to increase the size of the molecule, thereby potentially to render useful substances that have some medicinal benefit, but are otherwise not useful or are even harmful to a living organism. Small molecules that normally would be excreted through the kidneys are maintained in the blood stream if their size is increased by attaching a biocompatible PEG
derivative. Proteins and other substances that create an immune response when injected can be hidden to some degree from the immune system by coupling of a PEG
molecule to the protein.
PEG derivatives have also been proposed for affinity partitioning of, for example, enzymes from a cellular mass. In affinity partitioning, the PEG
derivative includes a functional group for reversible coupling to an enzyme that is contained within a cellular mass. The PEG and enzyme conjugate is separated from the cellular mass and then the enzyme is separated from the PEG derivative, if desired.
Coupling of PEG derivatives to proteins illustrates some of the problems that have been encountered in attaching PEG to surfaces and molecules.
For many surfaces and molecules, the number of sites available for coupling reactions with a PEG derivative is somewhat limited. For example, proteins typically have a limited number and distinct type of reactive sites available for coupling. Even more problematic, some of the reactive sites may be responsible for the protein's biological activity, as when an enzyme catalyzes certain chemical reactions. A PEG derivative that attached to a sufficient number of such sites could adversely affect the activity of the protein.
Reactive sites that form the loci for attachment of PEG derivatives to proteins are dictated by the protein's structure. Proteins, including enzymes, are built of various sequences of alpha-amino acids, which have the general structure HZN-CHR-COOH.
The alpha amino moiety (HZN- ) of one amino acid j oins to the carboxyl moiety (--COOH) of an adjacent amino acid to form amide linkages, which can be represented as -(NH-CHR-CO)n-, where n can be hundreds or thousands.
The fragment represented by R can contain reactive sites for protein biological activity and for attachment of PEG derivatives.
For example, in lysine, which is an amino acid forming part of the backbone of most proteins, an -NH2 moiety is present in the epsilon position as well as in the alpha position. The epsilon -NHZ is free for reaction under conditions of basic pH. Much of the art has been directed to developing PEG derivatives for attachment to the epsilon -NH2 moiety of the lysine fraction of a protein.. These PEG derivatives all have in common that the lysine amino acid fraction of the protein typically is :Lnactivated, which can be a drawback where lysine is important to protein activity.
Zalipsky U.S. Patent No. 5,122,614 discloses that PEG molecules activated with an oxycarbonyl-N-dicarboximide functional group can be attached under aqueous, basic conditions by a urethane linkage to the amine group of a polypeptide. Activated PEG-N-succinimide carbonate is said to form stable, hydrolysis-resistant urethane linkages with amine groups. The amine group is shown to be more reactive at basic pHs of from about 8.0 to 9.5, and reactivity falls off sharply at lower pH. However, hydrolysis of the uncoupled PEG derivative also increases sharply at pH's of 8.0 to 9.5. Zalipsky avoids the problem of an increase in the rate of reaction of the uncoupled PEG
derivative with water by using an excess of PEG
derivative to bind to the protein surface. By using an excess, sufficient reactive epsilon amino sites are bound with PEG to modify the protein before the PEG
derivative has an opportunity to become hydrolyzed and unreactive.
Zalipsky's method is adequate for attachment of the lysine fraction of a protein to a PEG derivative at one active site on the PEG derivative. However, if the rate of hydrolysis of the PEG derivative is substantial, then it can be problematic to provide attachment at more than one active site on the PEG
molecule, since a simple excess does not slow the rate of hydrolysis.
For example, a linear PEG with active sites at each end will attach to a protein at one end, but, if the rate of hydrolysis is significant, will react with water at the other end to become capped with a relatively nonreactive hydroxyl moiety, represented structurally as -OH, rather than forming a "dumbbell"
molecular structure with attached proteins or other desirable groups on each end. A similar problem arises if it is desired to couple a molecule to a surface by a PEG linking agent because the PEG is first attached to the surface or couples to the molecule, and the opposite end of the PEG derivative must remain active for a subsequent reaction. If hydrolysis is a problem, then the opposite end typically becomes inactivated.
Also disclosed in Zalipsky U.S. Patent No.
5,122,614 are several other PEG derivatives from prior patents. PEG-succinoyl-N-hydroxysuccinimide ester is said to form ester linkages that have limited stability in aqueous media, thus indicating an undesirable short half-life for this derivative. PEG-cyanuric chloride.

WO 95!13312 PCTIUS94/13013 _S_ is said to exhibit an undesirable toxicity and to be non-specific for react: ion with particular functional groups on a protein. The PEG-cyanuric chloride derivative may therefore have undesirable side effects and may reduce protein activity because it attaches to a number of different types of amino acids at various reactive sites. PEG-phenylcarbonate is said to produce toxic hydrophobic phenol residues that have affinity for proteins. PEG act=ivated with carbonyldiimidazole is said to be too slow in reacting with protein functional groups, requiring long reaction times to obtain sufficient modification of the protein.
Still other PEG derivatives have been proposed for attachment to functional groups on amino acids other than the epsilon -NHZ of lysine. Histidine contains a reactive imino moiety, represented structurally as -N(H)-, but many derivatives that react with epsilon -NHZ also react with -N(H)-. Cysteine contains a reactive thiol moiety, represented structurally as -SH, but the PEG derivative maleimide that is reactive with this moiety is subject to hydrolysis.
As can be seen from the small sampling above, considerable effort has gone into developing various PEG derivatives for ai:tachment to, in particular, the -NH2 moiety on the lysine amino acid fraction of various proteins. Many of these derivatives have proven problematic in their synthesis and use. Some form unstable linkages with the protein that are subject to hydrolysis and therefore do not last very long in aqueous environments, such as in the blood stream.
Some form more stable linkages, but are subject to hydrolysis before the linkage is formed, which means that the reactive group on the PEG derivative may be inactivated before the protein can be attached. Some are somewhat toxic anr7. are therefore less suitable for use in vivo. Some are too slow to react to be WO 95!13312 PCT/US94/13013 practically useful. Some result in a loss of protein activity by attaching to sites responsible for the protein's activity. Some are not specific in the sites to which they will attach, which can also result in a loss of desirable activity and in a lack of reproducibility of results.
Summary of the Invention The invention provides water soluble and hydrolytically stable derivatives of polyethylene glycol) ("PEG") polymers and related hydrophilic polymers having one or more active sulfone moieties.
These polymer derivatives with active sulfone moieties are highly selective for coupling with thiol moieties instead of amino moieties on molecules and on surfaces, especially at pHs of about 9 or less. The sulfone moiety, the linkage between the polymer and the sulfone moiety, and the linkage between the thiol moiety and the sulfone moiety are not generally reversible in reducing environments and are stable against hydrolysis for extended periods in aqueous environments at pHs of about 11 or less. Consequently, the physical and chemical characteristics of a wide variety of substances can be modified under demanding aqueous conditions with the active sulfone polymer derivatives.
For example, conditions for modification of biologically active substances can be optimized to preserve a high degree of biological activity.
Pharmaceuticals from aspirin to penicillin can be usefully modified by attachment of active sulfone polymer derivatives if these pharmaceuticals are modified to contain thiol moieties. Large proteins containing cysteine units, which have active thiol moieties, can also be usefully modified. Techniques of recombinant DNA technology ("genetic engineering") can be used to introduce cysteine groups into desired places in a protein. These cysteines can be coupled to active sulfone polymer derivatives to provide ~~76~~~
hydrolytically stab:Le linkages on a variety of proteins that do not normally contain cysteine units.
In accord<~nce with an aspect of the invention, a water soluble hydro:Lytically stable activated polymer comprising at least one active sulfone moiety covalently linked to a polymer selected from the group consisting of poly(alkylene oxide:), poly(oxyethylated polyols), and poly(olefinic alcohols), wherein said at least one active sulfone moiety is an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage.
In accordance with another aspect of the invention, an activated polyethylene glycol) derivative having the structure:
R-CH2CH2- ( OCH2CH2) n-Y
wherein n equals 5 too 3, 000; Y is -S02-CH2-CH2-X, where X is halogen, and derivatives thereof; and wherein R is selected from the group cons_Lsting of HO-, H3C0-, CH2=CH-S02-, X-CH2 CH2-S02-, and derivatives thereof, or a polyethylene glycol) activating rnoiety other than CH2=CH-S02- or X-CH2-CH2-S02- and derivatives thereof.
In accordance with another aspect of the invention, a hydrolytically stable, biologically active conjugate comprising a biologically active molecule having a reactive thiol moiety and a water-soluble polymer derivative having an active su:~_fone moiety forming a linkage with said thiol moiety, wherein said conjugate being suitable for in vivo administration., In accordance with another aspect of the invention, a hydrolytically stable, biologically active conjugate comprising:
.;

-7a-two biologically active moieties, which may be the same or different, at least one of said biologically active moieties having a reactive thiol moiety: and a water-soluble dumbbell polymer derivative having a reactive moiety air each terminal end thereof, at least one of said reactive moieties being an active sulfone moiety and forming a linkage with said thiol moiety of said at least one biologically active moiety, the other of said biologically active moieties forming a linkage with the other of said react_Lve moieties on said polymer, wherein said active sulfone moiety is an active ethyl sulfone, or i;~ derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage.
In accordance with another aspect of the invention, a biolog_Lcally active conjugate comprising an activated water soluble polymer having at least 2() one active sulfone rnoiety that is selective for reaction with thiol moieties,. and at least one other moiety that is selective for react_~on with amino moieties, wherein said at least one active suT_fone moiety is an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage;
a first protein having a thiol moiety wherein said thiol moiety forms a hydrolytically stable linkage with said sulfone moiety on said polymer; and a second protein having an amino moiety wherein said amino moiety forms a linkage with said other moiety on said polymer.

-~b- 217620 In accordance with another aspect of the invention, a biomatc:rial comprising a surface and at least one water-soluble polymer derivative linked to said surface, said polymer derivai~ive comprising of a polymer selected from the group cons_LSting of poly(alkylene oxides), poly(oxyethylated polyols), and poly(olefinic alcohols) and having at least one active sulfone moiety, wherein said at least one active sulfone moiety is an active ethyl sulfone, or is derived from <~ molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage.
In accordance with another aspect of the invention, a method for synthesizing a hydrolytically stable water soluble activ<~ted polymer having an active sulfone moiety, the method comprising the step of attaching a linking moiety containing an active sulfone moiety and a different active mo_Lety to a polymer derivative selected from the group cons_Lsting of poly(alkylene oxides), poly(oxyethylated polyols), and poly(olefinic alcohols) having a functional group other than a sulfone moiety and wherein the functional group is selective for other active moiety on said linker moiety.
In accordance with an aspect of the invention, a method for preparing a conjugate of a substance and a water soluble activated polymer selected from the group consisting of poly(alkylene ox~_des), poly(oxyethylated polyols), and poly(olefinic alcohols) having at least one sulfone moiety, wherein said at least one active sulfone moiety is an active ethyl sulfone, or i:~ derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage, said method comprising the steps 217b203 -7c-of reacting the substance with the activated polymer having a active sulfone moiety arid forming a linkage between the substance and the polymer derivative.
In accordance with another aspect of the invention, a method for preparing a conjugate of a bioljogically active molecule and an active derivative of polyi(ethylene glycol), said method comprising the steps of reaching a biologically active molecule having a reactive thio~. moiety with a polyethylene glycol) derivative having an active sulfone moiety and forming a linkage between the thio~. moiety and the active sulfone moiety, wherein said at lea s one active sulfone moiety is an active ethyl sulfone, or i derived from a molecule having a vinyl sulfone group and non-vinyl active group linked to the vinyl sulfone grow for reaction with said polymer to form an ester or amide linkage.
In accordance with another aspect of the inveltion, a h drol ticall stable biolo is Y Y Y a g ally active conjugate that is the reaction product of 1) at least one biolo ically active molecule having the structure W-SH, where'n W- is a biologically active moiety and -SH is a react've thiol moiet y, and 2) a polyethylene glycol) deriv tive activated with one or mare sulfone moieties and havin the structure:
R-CHy-CH2 (OCHzCH2) n-Y
where'In n equals 5 to 3,000 Y is -S _ 02-CH=CHa, and R i s X
CH2-CH -S02-, wherein X is halogen, and wherein said reactive thiol moiety is linked to said at least one active sulfone moietv~.
In accordance with an aspect of the invention, a method for preparing a biologically active conjugate of at least ne biologically active molecule having the structure -~d' W-SH, wherein W- is. a biologically active moiety and -SH is an active thiol moiety, and an activated polyethylene glycol) derivative having at least one active sulfone moiety, the activated polyethylene glycol) derivative havijng the structure R-CH2CHz-(OCH2CH2)"-Y, wherein n equals 5 t ' 3, 000, Y is -SOz-CFi=CH2, and R is X-CHZ-CHZ-S02--, whe ein X is halogen, said method comprising the steps of reacting the biologically active molecule with the activated polyethylene glycol) derivative and forming a linkage betty en the active thiol moiety and the at least one active sulf ne moiety of the polyethylene glycol).
Tn accordance with another aspect of the inve tion, a method of preparing a biologically active conj gate having the structure;
prot in-S-CHz-CHZ-SOZ-CH2-CHz- (OCHZCH2) n-SOz-CHZ-CHZ-S-protein, wher in n equals 5 to 3,000, the method comprising the steps of 1) reactivating at least one protein having an active thio moiety with a sulfone activated polyethylene glycol) deri ative having the structure R-CHZCHZ-(OCH2CH2)n-SOz-CH=CH , wherein R is X-CH2-CHz-SOz, and wherein X is halogen, and 2) forming a linkage between the active thiol moiety of the p otein and the active sulfone moieties of the activated polym, r.
In accordance with another aspect of the inven ion, a method for preparing a biologically active conju ate having the structure H3C0-CHz-CH2- ( OCHzCH2) "-SOZ-CH2-CHZ-S-protein where n n equals 5 to 3,000, the method comprising the steps of 1} reacting a protein having an active Lhidl moiety with an activated poly(et:hylene glycol) derivative having the struct re H3C0-CH2-CHZ- ( OCHZCHZ ) "-SOz-CH=CHZ, wherein the vinyl ulfone moiety is derived from an active ethyl sulfone group, and 2) forming a linkage between the active thiol moiety of the protein and the active sulfone moiety of the act vated polymer.
In accordance with another aspect of the inn ntion, a pharmaceutical composition comprising a hyd olytically stable, biologically active conjugate, said conjugate comprising of:
a biologically active molecule having a reactive 20 thio moiety or amino moiety; and a water-;soluble polymer derivative having an acti a sulfone moiety forming a covalent linkage with said thio moiety or amino moiety.
Tn accordance with another aspect of the rove tion, a water soluble hydrolytically stable activated poly er comprising at least one active sulfone moiety cova ently linked t:o a polymer selected from the group cons sting of poly;alkylene oxidesy, poly(oxyethylated poly 1s), and poly(;olefinic alcohols), wherein said at least one active sulfone moiety is a vinyl sulfone derived from an actin ethyl sulfon,e group linked to said polymer.
Specific sulfone moieties for the activated polym rs of the invention are those having at least two carbo atoms joined to the sulfone group -SOa- with a react ve site for thiol specific coupling reactions on the secon carbon from the sulfone group.
More specifically, the active sulfone moieties compr'se vinyl sulfone, the active ethyl sulfones, including the h loethyl sulfones, and the thiol-specific active derivatives of these sulfones. The vinyl sulfone moiety can be rep esented stru<aurally as -SOz-CH=CH2; the active ethyl sulfon moiety can be represented structurally as -SOZ-CHZ-CHZ--Z, where Z can be halogen or some other leaving group J

21762p3 -? f-capable of substitution by thiol to form the sulfone and'. thiol linkage ~-SO=-CHI-CHx-s-W, where W represents a bio ogically active molecule, a surface, or some other sub tance. The derivatives of the vinyl and ethyl sul ones can include other substituents~ so long as the wat r solubility and the thiol-specific reactivity of the reactive site on the second carbon are maintained.
The invention includes hydrolytically stable con ugates of substances having thiol moieties with pol er derivative;s having active sulfone moieties.
For example, a wat~~_r soluble sulfone-activated PEG
pol er can be coupled to a biologically active mole ule at a xeac'tive thiol site. The linkage by whic the PEG and the biologically active molecule are 15. coup ed includes a sulfone moiety coupled to a thiol moie y and has the s~xucture PEG-S0,-CH,-CH~-S-W, where W re resents the b.i,ologically active molecule, whether tha ulfone moiety prior to coupling of the PEG was viny sulfonn or an active ethyl sulfone. _' The invention also includes biomaterials comprising a surface having one or more reactive thiol site'~~, and oae or more of the water soluble sulfone-WO 95/13312 PCT/US94l13013 _g_ activated polymers of the invention coupled to the surface by a sulfone and thiol linkage. Biomaterials and other substances can also be coupled to the sulfone activated polymer derivatives through a linkage other than the sulfo:ne and thiol linkage, such as a conventional amino linkage, to leave a more hydrolytically stable activating group, the sulfone moiety, available for subsequent reactions.
The invention includes a method of synthesizing the activated polymers of the invention.
A sulfur containing moiety is bonded directly to a carbon atom of the polymer and then converted to the active sulfone moiety. Alternatively, the sulfone moiety can be prepared by attaching a linking agent that has the sulfone moiety at one terminus to a conventional activated polymer so that the resulting polymer has the sulfone moiety at its terminus.
More specifically, a water soluble polymer having at least one active hydroxyl moiety undergoes a reaction to produce a substituted polymer having a more reactive moiety thereon. The resulting substituted polymer undergoes a reaction to substitute for the more reactive moiety a sulfur-containing moiety having at least two carbon atoms where the sulfur in the sulfur-containing moiety is bonded directly to a carbon atom of the polymer. The sulfur-containing moiety then undergoes reactions to oxidize sulfur, -S-, to sulfone, -SOz-, and to provide a sufficiently reactive site on the second carbon atom of the sulfone containing moiety for formation of linkages with thiol containing moieties.
Still more specifically, the method of synthesizing the activated polymers of the invention comprises reacting polyethylene glycol) with a hydroxyl activating compound to form an ester or with a halogen containing derivative to form a.halogen substituted PE;G. The resulting activated PEG is then.

reacted with mercaptoethanol to substitute the mercaptoethanol radical for the ester moiety or the halide. The sulfur in the mercaptoethanol moiety is oxidized to su=Lfone. The ethanol sulfone is activated by either activating the hydroxyl moiety or substituting t)Ze hydroxyl moiety with a more active moiety such as halogen. The active ethyl sulfone of PEG can then be converted to vinyl sulfone, if desired, by cleaving thc~ activated hydroxyl or other active moiety and introducing the carbon-carbon double bond adj acent the sulfone group -SOZ- .
The :invention also includes a method for preparing a conjugate of a substance with a polymer derivative thaw' has an active sulfone moiety. The method includes the step of forming a linkage between the polymer derivative and the substance, which linkage can be between the sulfone moiety and a thiol moiety.
Thus the invention provides activated polymers that are specific in reactivity, stable in water, stable .in reducing environments, and that form more stable linkages with surfaces and molecules, including biologically active molecules, than previously has been achieved. The activated polymer can be used to modify the characteristics of surfaces and molecules where biocompatibility is of importance.
Because the activated polymer is stable under aqueous conditions and forms stable linkages with thiol moieties, the 'most favorable reaction conditions can be selected for preserving activity of biologically active substances and for optimizing the rate of reaction for polymer coupling.
Detailed DescriQ,tion of the invention The synthetic route used to prepare active sulfones of polyethylene glycol) and related polymers comprises at least four steps in which sulfur is bound to a polymer molecule and then converted through a series of reactions to an active sulfone functional WO 95!13312 217 6 2 0 3 pCTlUS94/13013 group. The starting PEG polymer molecule has at least one hydroxyl moiety, -OH, that is available to participate in chemical reactions and is considered to be an "active" hydroxyl moiety. The PEG molecule can have multiple active hydroxyl moieties available for chemical reaction, as is explained below. These active hydroxyl moieties are in fact relatively nonreactive, and the first step in the synthesis is to prepare a PEG
having a more reactive moiety.
A more reactive moiety typically will be created by one of two routes, hydroxyl activation or substitution. Other methods are available as should be apparent to the skilled artisan, but hydroxyl activation and substitution are the two most often used. In hydroxyl activation, the hydrogen atom -H on the hydroxyl moiety -OH is replaced with a more active group. Typically, an acid or an acid derivative such as an acid halide is reacted with the PEG to form a reactive ester in which the PEG and the acid moiety are linked through the ester linkage. The acid moiety generally is more reactive than the hydroxyl moiety.
Typical esters are the sulfonate, carboxylate, and phosphate esters.
Sulfonyl acid halides that are suitable for use in practicing the invention include methanesulfonyl chloride and p-toluenesulfonyl chloride. Methanesulfonyl chloride is represented structurally as CH3SOZC1 and is also known as mesyl chloride. Methanesulfonyl esters are sometimes referred to as mesylates. Para-toluenesulfonyl chloride is represented structurally as H3CC6H4SOZC1 and is also known as tosyl chloride. Toluenesulfonyl esters are sometimes referred to as tosylates.
In a substitution reaction, the entire -OH
group on the PEG is substituted by a more reactive moiety, typically a halide. For example, thionyl chloride, represented structurally as SOC12, can be 211b203 xea~ted with PEG to form a more reactive chlorine substituted PEG. Substitution of the hydroxyl moiety by another moiety is siometimee referred to in the art as hydroxyl activatior.~. The term "hydroxyl activation" should be interpreted herein to mean substitution as well as estejrification and other methods of hydroxyl activation.
The terms "group," "functional group," "moiety,"
"actjive moiety," "reactive site," and "radical" are somewhat.
eyno ymous in the chemical arts and are used in the art and here'n to refer to distinct, definable portions or unite of a molecule and to unite that perform some function or acts ity and are reactive with other molecules or portions of m lecules. Tn this sense a protein or a protein residue can a considered a molecule or as a functional ,group or mole y when coupled to a polymer.
The term '''PEGS' is used in the art and herein to desc ibe any of several condensation polymers of ethylene glyco having the general formula represented by the strut ure H(OCH,CHs) nOH, which can also be represented as HO-CH CH,- (OCHaCHa) r~-OH. PEG is also known as polyo yethylene, polyethylene oxide, polyglycol, and polye her glycol. PEG can be prepared as copolymers o.f ethyl ne oxide and many other monomers.
Polyethylene glycol) is used in biological applications because it has properties that are highly desire 1e and is generally approved for biological or biotec nical applicat:ione. PEG typically is clear, -11a-colorless, odorles:~; soluble in water, stable to heat, inert to many chemical agents, does not hydrolyze or deteriorate, and ie nontoxic. F~oly(ethylene glycol) is considered to be biocompatible., which is to say that PEG ie capable of coe~ietence with living tissues or organisms without causing harm. More specifically, PEG is nat immunogenic, which is to s;ay that PEG dose not tend to produce an immune response in t~e body. When attached to a moiety having some degi~able function in WO 95/13312 ~ 217 6 2 0 3 p~/US94/13013 the body, the PEG tends to mask the moiety and can reduce or eliminate any immune response so that an organism can tolerate the presence of the moiety.
Accordingly, the sulfone-activated PEGs of the invention should be substantially non-toxic and should not tend substantially to produce an immune response or cause clotting or other undesirable effects.
The second step in the synthesis is to link sulfur directly to a carbon atom in the polymer and in a form that can be converted to an ethyl sulfone or ethyl sulfone derivative having similar reactive properties. "Ethyl" refers to a moiety having an identifiable group of two carbon atoms joined together.
The active sulfone PEG derivative requires that the second carbon atom in the chain away from the sulfone group provide a reactive site far linkages of thiol moieties with t:he sulfone. This result can be achieved by reacting the active moiety produced in the first step mentioned .above, which typically will be the ester or halide substituted PEG, in a substitution reaction with an alcohol that also contains a reactive thiol moiety attached to an ethyl group, a thioethanol moiety. The thiol moiety is oxidized to sulfone and the second carbon away from the sulfone on the ethyl group is converted to a reactive site. , Compownds containing thiol moieties, -SH, are organic compounds that resemble alcohols, which contain the hydroxyl moiety -OH, except that in thiols, the oxygen of at least one hydroxyl moiety is replaced by sulfur. The activating moiety on the PEG derivative from the first :reaction, which typically is either halide or the acid moiety of an ester, is cleaved from the polymer and is replaced by the alcohol radical of the thioethanol compound. The sulfur in the thiol moiety of the alcohol is linked directly to a carbon on the polymer.

WO 95/13312 217 6 2 0 3 1'CTIUS94/13013 The alcohol should be one that provides a thioethanol moiety for attachment directly to the carbon of the polymer chain, or that can easily be converted to a thioethanol moiety or substituted moiety of similar reactive properties. An example of such an alcohol is mercaptoethanol, which is represented structurally as HSCHZCHZOH and is sometimes also called thioethanol.
In the third step of the synthesis, an oxidizing agent is used to convert the sulfur that is attached to the carbon to the sulfone group, -SO2.
There are many such oxidizing agents, including hydrogen peroxide and sodium perborate. A catalyst, such as tungst:ic acid, can be useful. However, the sulfone that i;~ formed is not in a form active for thiol-selective reactions and it is necessary to remove the relatively unreactive hydroxyl moiety of the alcohol that was added in the substitution reaction of the second step.
In tine fourth step, the hydroxyl moiety of the alcohol that was added in the second step is converted to a more reactive form, either through activation of 'the hydroxyl group or through substitution of the hydroxyl group with a more reactive group, similar to the first step in the reaction sequence. Substitution typically is with halide to form a haloethyl sulfone or a derivative thereof having a reactive site on the second carbon removed from the sulfone moiety. Typically, the second carbon on the ethyl group will be activated by a chloride or bromide halogen. Hydroxyl activation should provide a site of similar reactivity, such as the sulfonate ester.
Suitable reactants are the acids, acid halides, and others previously mentioned in connection with the first step in the reaction, especially thionyl chloride for substitution of the hydroxyl group with the chlorine atom.

WO 95/13312 2 ~ ~ 6 2 ~ PCTIUS94/13013 The resulting polymeric activated ethyl sulfone is stable, isolatable, and suitable for thiol-selective coupling reactions. As shown in the examples, PEG chloroethyl sulfone is stable in water at a pH of about 7 or less, but nevertheless can be used to advantage for thiol-selective coupling reactions at conditions of basic pH up to at least about pH 9.
In the thiol coupling reaction, it is possible that the thiol moiety displaces chloride, as in the following reaction:
PEG-SOz-CHZ-CHZ-C1 + W-S-H -j PEG-S02-CHz-CHZ-S-W, where W represents the moiety to which the thiol moiety SH is linked and can be a biologically active molecule, a surface, or some other substance. However, and while not wishing to be bound by theory, it is believed, based on the observable reaction kinetics as shown in Example 3, that the chloroethyl and other activated ethyl sulfones and reactive derivatives are converted to PEG vinyl sulfone, and that it is the PEG vinyl sulfone or derivative thereof that is actually linked to the thiol moiety. Nevertheless, the resulting sulfone and thiol linkage is not distinguishable, whether from active PEG ethyl sulfone or from PEG vinyl sulfone, and so the active ethyl sulfone can be used at pHs above 7 for linking to thiol groups.
PEG vinyl sulfone is also stable and isolatable and can form thiol-selective, hydrolytically stable linkages, typically in much less time than the haloethyl sulfone or other activated ethyl sulfone, as explained further below.
In a fifth step that can be added to the synthesis, the activated ethyl sulfone is reacted with any of a variety of bases, such as sodium hydroxide or triethylamine, to form PEG vinyl sulfone or one of its active derivatives for use in thiol-selective coupling reactions.

WO 95!13312 21 ~ 6 2 0 3 PCT/I1S94/13013 As shown in the examples below, especially Example 3, PEG vinyl sulfone reacts quickly with thiol moieties and is stable against hydrolysis in water of pH less than about 11 for at least several days. The reaction can be. represented as follows:
PEG-S02-CH=CH2 + W-S-H --~ PEG-S02-CHz-CHZ-S-W.
The thiol moiety is said to add "across the double bond." The W-S moiety adds to the terminal CHz of the double bond, which is the second carbon from the sulfone group 502. The hydrogen H adds to the CH of the double bond. However, at a pH of above about 9, selectivity of the sulfone moiety for thiol is diminished and the sulfone moiety becomes somewhat more reactive with amino groups.
Alternatively to the above synthesis, the sulfone-activated PEG derivatives can be prepared by attaching a linking agent having a sulfone moiety to a PEG activated with a different functional group. For example, an amino activated PEG, PEG-NH2, is reacted under favorable' conditions o:E pH of about 9 or less with a small molecule that has a succinimidyl active ester moiety NF~S-02C- at one terminus and a sulfone moiety, vinyl :~ulfone -SOZ-CH=CH2, at the other terminus. The amino activated PEG forms a stable linkage with the succinimidyl ester. The resulting PEG
is activated with the vinyl sulfone moiety at the terminus and i:~ hydrolytically stable. The reaction and the resulting vinyl sulfone activated PEG are represented stx-ucturally as follows:
PEG-NHz + NHS-OzC-CH2-C:Eiz-S02-CH=CHZ
PEG-NH-OC-CH2-CHz-SOz-CH=CH2.
A similar activated PEG could be achieved by reacting an amine-activated PEG such as succinimidyl active ester PE:G, PEG-COZ-NHS, with a small molecule that has an amine moiety at one terminus and a vinyl sulfone moiety at the other terminus. The succinimidyl WO 95/13312 21 l 6 2 ~ 3 PCTIUS94113013 ester forms a stable linkage with the amine moiety as follows : PEG-CO2-NHS + NHZ-CHZ-CH2-S02-CH=CHZ -~
PEG- CO-NH- CH2-CHZ-SOZ- CH=CHZ .
The active PEG sulfones of the invention can be of any molecular weight and can be linear or branched with hundreds of arms. The PEG can be substituted or unsubstituted so long as at least one reactive site is available for substitution with the sulfone moieties. PEG typically has average molecular weights of from 200 to 100,000 and its biological properties can vary with molecular weight and depending on the degree of branching and substitution, so not all of these derivatives may be useful for biological or biotechnical applications. For most biological and biotechnical applications, substantially linear, straight-chain PEG vinyl sulfone or bis vinyl sulfone or activated ethyl sulfone will be used, substantially unsubstituted except for the vinyl sulfone or ethyl sulfone moieties and, where desired, other additional functional groups. For many biological and biotechnical applications, the substituents would typically be unreactive groups such as hydrogen H- and methyl CH3- ( "m-PEG" ) .
The PEG can have more than one vinyl sulfone or precursor moiety attached or the PEG can be capped on one end with a relatively nonreactive moiety such as the methyl radical, -CH3. The capped form can be useful, for example, if it is desirable simply to attach the polymer chains at various thiol sites along a protein chain. Attachment of PEG molecules to a biologically active molecule such as a protein or other pharmaceutical or to a surface is sometimes referred to as "PEGylation."
A linear PEG with active hydroxyls at each end can be activated at each end with vinyl sulfone or its precursor or derivatives of similar reactivity to become bifunctional. The bifunctional structure, PEG

2~ ~6~03 bis vinyl sulfonE~, for example, is sometimes referred to as a dumbbell structure and can be used, for example, as a linker or spacer to attach a biologically active molecule t:o a suxface or to attach more than one such biologically active molecule to the PEG molecule.
The stability of the sulfone moiety against hydrolysis ma es it particu:lariy useful fox bi-functional or he exobifunc~ion~~l applications.
Another application for PEG vinyl sulfone and it precursor is dendritic activated PEG in which mu tiple arms of PEG are attached to a central core st ucture. l7end:ritic PEG structures can be highly br nched and are commonly known as ~~star~~ molecules.
Star molecules era generally described in Merrill U.S.
Patient No. 5,171,264. The sulfone moieties can be used to pro~ride an active, functional group on the end of the PEG
chain extending from the core and as a linker for joining a functional group to the star molecule arms.
PEG vinyl sulfone and its precursors and der natives can ;be used for attachment directly to sur aces and mohecules having a thiol moiety. However, mor typically a heterobifunctional PEG derivative hav'ng a eulfone moiety on one terminus and a different fun tional moiety on the opposite terminus group will be attached by t:he different moiety to a surface or mole ule. When substituted with one of the other acts a moieties, the heterobifunctional PEG dumbbell stru ture.can be used, fox example, to carry a protein or o her biologically active molecule by sulfone link ges on one ,and and by another linkage on the other end, such as an .amine linkage,~to produce a molecule havi g two different activities. A heterobifunctivnal PEG awing a sul:fone moiety on one end and an amine spec fic moiety on the other end could be attached to both cysteine and lysine fractions of proteins. A

stable amine linkage can be achieved and then the hydrolytically stable unreacted sulfone moiety is available for subsequent thiol-specific reactions as desired.
Other aci~ive groups for heterobifunctional sulfone-activated PEGS can be selected from among a wide variety of compounds. For biological and biotechnical applications, the substituents would typically be selected from reactive moieties typically used in PEG chemistry to activate PEG such as the aldehydes, l~rifluoroethylsulfonate, which is also sometimes called tresylate, n-hydroxylsuccinimide ester, cyanuric chloride, cyanuric fluoride, aryl azide, succinate, the p-diazo benzyl group, the 3-(p-diazophenyloxy)-2-hydroxy propyloxy group, and others.
Examples of active moieties other than sulfone are shown .in Davis et al. U.S. Patent No.
4,179,337; Lee et <~l. U.S. Patent Nos. 4,296,097 and 4,430,260; Iwasaki at al. 4,670,417; Katre et al. U.S.
Patent Nos. 4,766,:106; 4,917,888; and 4,931,544;
Nakagawa et al. U.S. Patent No. 4,791,192; Nitecki et al. U.S. Patent No. 4,902,502 and 5,089,261; Saifer U.S. Patent No. 5,080,891; 2alipsky U.S. Patent No.
5,122,614; Shadle et al. U.S. Patent No. 5,153,265;
Rhee et al. U.S. Patent No. 5,162,430; published European Patent Application Publication No. 0 247 860; and published WO 8700056, WO 9004606, WO 9004384, WO 9107190, WO 9204384, WO 9213095 and WO 9216555.
It should be apparent to the skilled artisan that the dumbbell strucl~ures discussed above could be used to carry a wide variet=y of substituents and combinations of substituents. Pharmaceuticals such as aspirin, vitamins, penicillin, and others too numerous to mention; polypeptides or proteins and protein fragments of various functionalities and molecular v weights; cells of various types; surfaces for biomaterials, almøst any eubstanc~e could be modified. As used herein, the term "protein" sho~;~,ld be understood to include peptides and pol~peptides, which are polymers of amino acids. The term "bi material" mean's a material, typically synthetic and som times made of plastic, that is suitable for implanting in living body to repair damaged or diseased parts. An exa 1e of a biomat.erial is artificial blood vessels.
One straight chain PEG derivative of the invention for iological and biotechnical applications has the basic stru tune R-CHaCH'- ~;OCHaCHs) "-Y. The PEG monomer OCHzCH~
pref rably is substantially unsubstituted and unbranched alon the polymer backbone. The subscript "n" can equal from about 5 to 3,000. A more typical range is from about 5 to 2,200, which corresponds to a molecular weight of from abou 220 to 100,000. Still more typical is a range of from about 34 to 1,100, which corresponds to a molecular weight range of from about 1,500 to 50,000. Most applications will be ac omplished with molecular weights in the neighborhood of 2, 00 to 5;000, which corresponds to a value of n of from about 45 to 110.
In the above structure, Y represents -SOa- CH=CHI
or -S a-CHa-CHz-X where X is a halogen. R repregenta a group that ay be the same or different from Y. R can be HO-, H3 C0-, CHz=CH-SO,-, C1-CHa-CHa-SOz-, or a polymer activating _. ._ . ,~
-__ _ ..~~ . : ~ .

-19a-group other than C;Ha=CH-Saa-,C1-CHs-CHI-SOz-, such as is referred to with respect to the above patents and published patent applications.
The act:_ve polymer derivatives are water soluble and.hydrolyticall;r stable and produce water soluble and hydxolytically stable linkages with thiol groups. The derivatives are considered infinitely soluble in water or as approaching infinite solubility and can enable atherwiee insoluable molecules to page into solution when conjugated with. the derivative.
r _:.,., . . w 217 b203 WO 95113312 PCTlUS94113013 Hydrc>lytic stability of the derivatives means that the linkage between the polymer and the sulfone moiety is stable in water and that the vinyl sulfone moiety does not: react with water at a pH of less than about 11 for arL extended period of time of at least several days, and potentially indefinitely, as shown in Example 3 below. The activated ethyl sulfone can be converted to the vinyl sulfone at conditions of basic pH, with the same resulting stability. Hydrolytic stability of the thiol linkage means that conjugates of the activated polymer and a substance having a thiol moiety are stable at the sulfone-thiol linkage for an extended period of time in aqueous environments at a pH
of below about 11. Most proteins could be expected to lose their activity at a caustic pH of 11 or higher, so it should be apparent to the skilled artisan that many applications for the active sulfone PEG derivatives will be at pHs of less than 11, regardless of the stability of the sulfone moiety at higher pH.
To be useful for modification of proteins and other substance=s, it is only necessary that the sulfone be stable for a period of time sufficient to permit the sulfone to react with a reactive thiol moiety on the protein or other substance. The rate of reaction of the sulfone moiety with thiol can vary with pH, as shown in Examp:Le 2 below, from about 2 minutes to 30 minutes, which is much faster than the rate of hydrolysis, if any. Vinyl sulfone could be expected to react with thiol over a much broader range of reaction times since it is stable for long periods of time.
Also, as shown in Example 3 below, at conditions of basic pH chloroethyl sulfone is not hydrolyzed, but is converted to vinyl sulfone, which remains stable for several days a:nd is even more reactive toward thiol groups. Accordingly, for the purpose of modifying the characteristics of substances, the active ethyl sulfones can also be considered to be hydrolytically stable for an extended period of time over a broad pH
range.
Other water soluble polymers than PEG are believed to be suitable for similar modification and activation with an active sulfone moiety. These other polymers include polyvinyl alcohol) ("PVA"); other poly(alkylene oxides) such as polypropylene glycol) ("PPG") and the: like; and poly(oxyethylated polyols) such as poly(o~:yethylated glycerol), poly(oxyethylated sorbitol), and poly(oxyethylated glucose), and the like. The polymers can be homopolymers or random or block copolymers and terpolymers based on the monomers of the above polymers, straight chain or branched, or substituted or unsubstituted similar to PEG, but having at least one a<aive site available for reaction to form the sulfone mo~~ety.
The i:ollowin.g Example 1 shows the synthesis, isolation, and characterization of polyethylene glycol) chloroethyl sulfone followed by the preparation of polyethylene glycol) vinyl sulfone from the chloroethyl sulfone. Preparation of other polymeric sulfones having a reactive site on the second carbon from the sulfone group is similar and the steps for doing so should be apparent to the skilled artisan based on Examp:Le 1 below and the polymers listed above.
Example 1: Synthesis The .reaction steps can be illustrated structurally as follows:
( 1 ) PEG-OH + CH3SOZC1 ~ PEG-OSOzCH3 (2) PEG-OSO.,CH3 + HSCHZCH20H ~ PEG-SCHZCHZOH
(3) PEG-SCH.;CHzOH + H202 ~ PEG-SOZCHZCH20H
(4) PEG-SOZC:HzCH20H + SOC12 ~ PEG-SOZCHzCH2C1 ( 5 ) PEG-SOz- CHZCHzCl + NaOH ~ PEG-SOz-CH=CHz + HC1 Each of the above reactions is described in detail below:
Reaction 1. Reaction 1 represents the preparation of the methane sulfonyl ester of polyethylene glycol), which can also be referred to as the methanesulfonate or mesylate of polyethylene glycol). The tosylate and the halides can be prepared by similar procedures, which are believed to be apparent to the skilled artisan.
To prepare the mesylate, twenty-five grams of PEG of molecular weight 3400 was dried by azeotropic distillation in 150 ml of toluene. Approximately half of the toluene was distilled off in drying the PEG.
Forty ml of dry dichloromethane was added to the toluene and PEG solution, followed by cooling in an ice bath. To the cooled solution was added 1.230 ml of distilled methanesulfonyl chloride, which is an equivalent weight of 1.06 with respect to PEG hydroxyl groups, and 2.664 ml of dry triethylamine, which is an equivalent weight of 1.3 with respect to PEG hydroxyl groups. "Equivalent weight" as used above can be thought of as "combining weight" and refers to the weight of a compound that will react with an equivalent weight of PEG hydroxyl groups.
The reaction was permitted to sit overnight during which time it warmed to room temperature.
Triethylammonium hydrochloride precipitated and the precipitate was removed by filtration. Thereafter, the volume was reduced by rotary evaporation to 20 ml. The mesylate was precipitated by addition to 100 ml of cold dry ethyl ether. Nuclear magnetic resonance (NMR) analysis showed 1000 conversion of hydroxyl groups to mesylate groups.
Reaction 2. Reaction 2 represents the formation of polyethylene glycol) mercaptoethanol by reaction of the mesylate with mercaptoethanol. The reaction causes the methanesulfonate radical to be displaced from the PEG. The sulfur in the mercaptoethanol radical is attached directly to the carbon in the carbon-carbon backbone of the PEG.

WO 95113312 ~ 17 6 2 0 3 PCT/US94/13013 Twenty grams of the mesylate from reaction 1 was dissolved un 150 ml of distilled water. The solution of me;~ylate a.nd water was cooled by immersion in an ice bath., To the cooled solution was added 2.366 ml of mercaptoethanol, which is 3 equivalent weights with respect to PEG :hydroxyl groups. Also added was 16.86 ml of 2N NaOH base. The reaction was refluxed for 3 hours, which means that the vapors rising from the reaction were continuously condensed and allowed to flow back into the reaction.
The polyethylene glycol) mercaptoethanol product was ext:racted three times with dichloromethane using approximately 25 ml of dichloromethane each time.
The organic fractions were collected and dried over anhydrous magnesium sulfate. The volume was reduced to ml and the product was precipitated by addition to 150 ml of cold dry ether.
NMR analysis in d6-DMSO dimethyl sulfoxide gave the following peaks for PEG-SCH2CH20H: 2.57 ppm, 20 triplet, -CH2-~~-; 2.65 ppm, triplet, -S-CH2-; 3.5 ppm, backbone singlc~t; and 4.76 ppm, triplet, -OH. The hydroxyl peak at 4.76 ppm indicated 81% substitution.
However, the 2.65 ppm peak for -S-CH2- indicated 100%
substitution. It has been observed that hydroxyl peaks frequently give low figures on percent substitution, and so the 2.65 ppm peak for -S-CH2- is considered to be more reliable .and to confirm 100% substitution.
Reaction 3. Reaction 3 represents peroxide oxidation of t:he polyethylene glycol) mercaptoethanol product to convert the sulfur, S, to sulfone, 502. PEG
ethanol sulfone is produced.
Twenty grams of PEG-SCH2CH20H was dissolved in 30 ml of 0.123.M tungstic acid solution and cooled in an ice bath. The tungstic acid. solution was prepared by dissolving the acid in sodium hydroxide solution of pH
11.5 and then adjusting the pH to 5.6 with glacial acetic acid. Twenty ml of distilled water and 2.876 ml of 30% hydrogen. peroxide, which has an equivalent weight of 2.5 with respect to hydroxyl groups, was added to the solution of tungstic acid and polyethylene glycol) mercaptoethanol and the.reaction was permitted to warm overnight to room temperature.
The oxidized product was extracted three times with dichloromethane using 25 ml of dichloromethane each time. The collected organic fractions were washed with dilute aqueous sodium bicarbonate and dried with anhydrous magnesium sulfate.
The volume was reduced to 20 ml. The PEG ethanol sulfone product was precipitated by addition to cold dry ethyl ether.
NMR analysis in d6-DMSO dimethyl sulfoxide gave the following peaks for PEG-S02CHZCHzOH: 3.25 ppm, triplet, -CH2-SOZ-; 3.37 ppm, triplet, -SOZ-CHZ-; 3.50 ppm, backbone; 3.77 ppm, triplet, -CHzOH; 5.04 ppm, triplet, -OH. The hydroxyl peak at 5.04 ppm indicated 85a substitution. However, the peak at 3.37 ppm for -SOZ-CHz- indicated 1000 substitution and is considered to be more reliable.
Reaction 4. Reaction 4 represents the final step in synthesis, isolation, and characterization of polyethylene glycol) chloroethyl sulfone.
To synthesize the product, twenty grams of PEG-S02CHZCHZOH poly (ethylene glycol) ethanol sulfone was dissolved in 100 ml of freshly distilled thionyl chloride and the solution was refluxed overnight. The thionyl chloride had been distilled over quinoline.
Excess thionyl chloride was removed by distillation.
Fifty milliliters of toluene and 50 ml of dichloromethane were added and removed by distillation.
To isolate the product, the PEG chloroethyl sulfone was dissolved in 20 ml of dichloromethane and precipitated by addition to 100 ml of cold dry ethyl ether. The precipitate was recrystallized from 50 ml of ethyl acetate to isolate the product.

WO 95!13312 PCT/US94113013 Nucle:ar magnetic resonance was used to characterize the product. NMR analysis of PEG-SOZCHZCHzCl in d6-DMSO dimethyl sulfoxide gave the following peaky>: 3.50 ppm, backbone; 3.64 ppm, triplet, -CHZSOz-; 3.80 ppm, 'triplet, -SOz-CH2-. A small hydroxyl impurity triplet appeared at 3.94 ppm.
Calculation of the percentage substitution was difficult for t=his spectrum because of the proximity of the important peaks to the very large backbone peak.
React:ioa 5. Reaction 5 represents conversion of polyethylene glycol) chloroethyl sulfone from reaction step ~: to polyethylene glycol) vinyl sulfone and isolation and characterization of the vinyl sulfone product.
The PEG vinyl sulfone was readily prepared by dissolving solid PEG chloroethyl sulfone in dichloromethane solvent followed by addition of two equivalents of NaOH base. The solution was filtered to remove the base and the solvent was evaporated to isolate the final product PEG-SOZ-CH=CH2 PEG vinyl sul f one .
The T?EG vinyl sulfone was characterized by NMR analysis in d6-DMSO dimethyl sulfoxide. NMR
analysis showed the following peaks: 3.50 ppm, backbone; 3.73 ppm, triplet, -CH2-SOZ-; 6.21 ppm, triplet, =CH2; 6.97 ppm, doublet of doublets, -S02-CH-.
The 6.97 ppm pe=ak for -SOZ-CH- indicated 84%
substitution. The 6.21 ppm peak for =CH2 indicated 940 substitution. Titration with mercaptoethanol and 2,2'-dithiodip;rridine indicated 95o substitution.
Example 2: Thiol-selective Reactivity Example 2 shows that PEG vinyl sulfone and its precursor l?EG chloroethyl sulfone are significantly more reactive with thial groups (-SH) than with amino groups (-NHZ) or imino groups (-NH-). Compounds containing thiol groups are organic compounds that resemble alcohols, which contain the hydroxyl group WO 95!13312 217 6 2 0 3 pCT/US94/13013 -OH, except that in thiols, the oxygen of the hydroxyl group is replaced by sulfur. Thiols sometimes are also called sulfhydryls or mercaptans. PEG vinyl sulfone contains the vinyl sulfone group -S02-CH=CHz. PEG
chloroethyl sulfone contains the chloroethyl sulfone group -SOZCHZCH2C1.
Selectivity for thiols is important in protein modification because it means that cysteine units (containing -SH) will be modified in preference to lysine units (containing -NHZ) and histidine units (containing -NH-). The selectivity of PEG vinyl sulfone for thiols means that PEG can be selectively attached to cysteine units, thus preserving protein activity for specific proteins and controlling the number of PEG molecules attached to the protein.
The relative reactivity of PEG vinyl sulfone with thiol and amino groups was determined by measuring the rates of reaction of PEG vinyl sulfone with N-a-acetyl lysine methyl ester and with mercaptoethanol. N-a-acetyl lysine methyl ester is a lysine model containing an amino group and is abbreviated Lys-NH2. Mercaptoethanol serves as a cysteine model containing a thiol group and is abbreviated Cys-SH. Relative reactivity of PEG
chloroethyl sulfone was similarly determined. This molecule may serve as a "protected" form of the vinyl sulfone since it is stable in acid but converts to PEG
vinyl sulfone upon addition of base.
Reactivity for PEG vinyl sulfone and for the PEG chloroethyl sulfone precursor was investigated at pH 8.0, pH 9.0, and at pH 9.5. Buffers for controlling the pH were 0.1 M phosphate at pH 8.0 and 0.1 M borate at pH 9.0 and at pH 9.5. For measurement of mercaptoethanol reactivity, 5 mM ethylenediamine tetraacetic acid (EDTA) was added to both buffers to retard conversion of thiol to disulfide.

aW0 95113312 217 6 2 0 3 F'CTIUS94113013 For reaction of the PEG derivatives of the invention with Lys-NH2, a 3 mM solution of the PEG
derivative was added under stirring to a 0.3 mM Lys-NH2 solution in the appropriate buffer for each of the three levels of basic pH. The reaction was monitored by addition of fluorescamine to the reaction solution to produce a fluorescent derivative from reaction with remaining amino groups. The monitoring step was performed by adding 50 ~L of reaction mixture to 1.950 mL of phosphate buffer of ph 8.0 followed by adding 1.0 mL of fluorescamine solution under vigorous stirring.
The fluorescamine solution was 0.3 mg fluorescamine per ml of acetone.
Fluorescence was measured 10 minutes after mixing. Excitation was shown at wavelength 390 nm.
Light emission occurred at 475 nm. No reaction was observed in 24 hours for either PEG vinyl sulfone or PEG chloroethyl sulfone at pH 8Ø At pH 9.5 the reaction was slow, but all amino groups were reacted after several days.
For reaction of the PEG vinyl sulfone and PEG
chloroethyl sulfone precursor with Cys-SH, a 2 mM
solution of the PEG derivative was added to a 0.2 mM
solution of Cys-SH in the appropriate buffer for each of the three levels of basic pH. The reaction was monitored by adding 4-dithiopyridine to the reaction solution. The 4-dithiopyridine compound reacts with Cys-SH to produce 4-th.iopyridone, which absorbs ultraviolet light.
The monitoring step was performed by adding 50~.L of reaction mixture to 0.950 mL of 0.1 M phosphate buffer at pH 8.0 and containing 5 mM EDTA, followed by adding one mL of 2 mM ~4-dithiopyridine in the same buffer.
Absorbance of 4-thiopyridone was measured at 324 nm. Both F~EG vinyl sulfone and PEG chloroethyl sulfone showed reactivity toward Cys-SH, with PEG vinyl WO 95!13312 21 l b 2 0 3 PCTIUS94I13013 -28_ sulfone showing greater reactivity. At pH 9.0 the reaction is over within two minutes using the vinyl sulfone and within 15 minutes using the chloroethyl sulfone. However, these reactions were too fast for determination of accurate rate constants. At pH 8.0 the reactions were slower, but still complete in one hour for vinyl sulfone and in three hours for the chloroethyl sulfone. The conversion of chloroethyl sulfone to vinyl sulfone is significantly slower than the reaction of vinyl sulfone with Cys-SH. Thus the rate of reaction for chloroethyl sulfone with Cys-SH
appears to be dependent on the rate of conversion of chloroethyl sulfone to vinyl sulfone. Nevertheless, these reaction rates were still much faster than for the reaction with Lys-NH2.
The above kinetic studies demonstrate the following points. PEG vinyl sulfone is much more reactive with thiol groups than with amino groups, indicating that attachment of PEG vinyl sulfone to a protein containing both cysteine and lysine groups proceeds primarily by reaction with cysteine. Since reactivity with amino groups is similar to imino groups, then reactivity of histidine subunits will also be much lower than reactivity with cysteine subunits.
Also, selectivity toward thiol groups is accentuated at lower pH values for PEG chloroethyl sulfone and PEG
vinyl sulfone, although the reactions of PEG
chloroethyl sulfone are somewhat slower.
The utility of many PEG derivatives is limited because they react rapidly with water, thus interfering with attempts to attach the derivative to molecules and surfaces under aqueous conditions. The following Example 3 shows that PEG vinyl sulfone and PEG chloroethyl sulfone are stable in water.
Example 3: Hydrolytic Stability PEG vinyl sulfone was dissolved in heavy water, D20 deuterium oxide, and monitored by NMR.

WO 95113312 217 6 2 0 3 p~'~s94113013 Reaction did not occur. A solution of PEG chloroethyl sulfone produced PEG vinyl sulfone in heavy water that was buffered with borate to pH 9Ø Monitoring with NMR showed that PEG vinyl sulfone, once produced, was stable for three days in heavy water.
PEG chloroethyl sulfone is stable in water until solution: becomes basic, at which time it is converted intc> vinyl sulfone. Conversion to vinyl sulfone has beam demonstrated by dissolving PEG
chloroethyl sulfone in water at pH 7 and in borate buffer at pH 9. The PEG derivative is extracted into methylene chloride. Removal of methylene chloride, followed by NMR analysis showed that PEG chloroethyl sulfone is stable at a neutral pH of 7.0, and reacts with base to produce PEG vinyl sulfone.
Vinyl sulfone is stable for several days in water, even at basic pH. Extensive hydrolytic stability and thiol-specific reactivity of PEG vinyl sulfone means that PEG vinyl sulfone and its precursor are useful for modification of molecules and surfaces under aqueous conditions, as shown in the following Example 4.
Example 4~ Protein Con-iuQation Protein modification was demonstrated by attachment of the PEG derivative to bovine serum albumin (BSA) by two different methods. BSA is a protein. Native unmodified BSA contains cystine groups which do not contain thiol groups. The cystine units are tied up as disulfide linkages, S-S.
In the first method, m-PEG vinyl sulfone of molecular weight 5,000 was reacted with unmodified BSA
for 24 hours in a 0.1 M borate buffer at pH 9.5 at room temperature. The solution contained 1 mg of BSA and 1 mg of m-PEG vinyl sulfone of molecular weight 5,000 per ml of solution. The results from the Example 2 model compounds had indicated that lysine subunits~ (and possibly hist~idine subunits) would be modified under WO 95/13312 21 ~ 6 2 (~ 3 these relatively basic conditions and in the absence of free thiol groups available for reaction.
Attachment to lysine subunits was demonstrated in two ways. First, size exclusion chromatography showed that the molecular weight of the protein had increased by approximately 50a, thus indicating attachment of approximately 10 PEGS to the protein. Second, fluorescamine analysis showed that the number of lysine groups in the BSA molecule had been reduced by approximately ten.
In the second method, the BSA was treated with tributylphosphine to reduce the disulfide S-S
bonds to thiol groups, -SH, which are available for reaction. The modified BSA was then treated with PEG
chloroethyl sulfone at pH 8.0 in a 0.1 M phosphate buffer at room temperature for 1 hour. The solution contained 1 mg of modified BSA and 1 mg of m-PEG
chloroethyl sulfone of molecular weight 5,000 per ml of solution. The results showed that lysine groups were unreactive under these conditions. However, thiol groups were reactive.
Attachment of the PEG to the protein was demonstrated by size exclusion chromatography, which showed an increase in the molecular weight of the protein by about 250. Fluorescamine analysis indicated no change in number of lysine subunits in the protein, thus confirming that PEG attachment did not take place on lysine subunits. Substitution on thiol groups was thereby confirmed.
The invention claimed herein has been described with respect to particular exemplified embodiments. However, the foregoing description is not intended to limit the invention to the exemplified embodiments, and the skilled artisan should recognize that variations can be made within the spirit and scope of the invention as described in the foregoing specification. On the contrary, the invention includes all alternatives, modifications, and equivalents that may be included within the true spirit and scope of the invention as defined by the appended claims.

Claims (84)

CLAIMS:
1. A water soluble hydrolytically stable activated polymer comprising at least one active sulfone moiety covalently linked to a polymer selected from the group consisting of poly(alkylene oxides), poly(oxyethylated polyols), and poly(olefinic alcohols), wherein said at least one active sulfone moiety is an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage.
2. The active polymer of claim 1 wherein said polymer is a poly(alkyleneoxide).
3. The active polymer of claim 1 where said polymer is a poly (olefinic alcohol).
4. The activated polymer of claim 3 wherein said polymer is poly(ethylene glycol) and said at least one active sulfone moiety is selected from the group consisting of vinyl sulfone and haloethyl sulfone.
5. The activated polymer of claim 1 wherein said polymer is poly(ethylene glycol) vinyl sulfone.
6. The activated polymer of claim 1 wherein said polymer is selected from the group consisting of poly(ethylene glycol), poly(propylene glycol), poly(oxyethylated glycerol), poly(oxyethylated sorbitol), poly(oxyethylated glucose), and poly(vinyl alcohol).
7. The activated polymer of claim 1 wherein said polymer is poly(ethylene glycol).
8. The activated polymer of claim 1 wherein said polymer is a straight chain polymer.
9. The activated polymer of claim 8 wherein said straight chain polymer is linked to no other moieties than said at least one active sulfone moiety.
10. The activated polymer of claim 1 wherein the polymer is a random or block copolymer or terpolymer.
11. The activated polymer of claim 1 wherein said polymer is a dumbbell structure having said active moiety on at least one terminal end of the polymer backbone and having an active moiety that may be the same or different from said active moiety on the opposite terminal end of the polymer backbone.
12. The activated polymer of claim 11 comprising a different active moiety on the opposite terminal end of said polymer backbone that is reactive with amino moieties.
13. The activated polymer of claim 1 wherein said polymer comprises at least one arm of a branched molecular structure.
14. The activated polymer of claim 13 wherein said branched molecular structure is dendritic.
15. The activated polymer of claim 1 wherein said at least one active sulfone moiety is capable of reacting with a reactive moiety of another molecule to form a covalent linkage.
16. The activated polymer of claim 15 wherein said reactive moiety is a thiol moiety.
17. The activated polymer of claim 1 wherein said active sulfone moiety is linked to said polymer by a linkage that includes a linker moiety and wherein said polymer includes an active moiety other than said active sulfone moiety for linking to said linker moiety.
18. The activated polymer of claim 17 wherein said other active moiety is capable of reacting with an amino group to form a covalent linkage and said linker moiety includes an active amine moiety.
19. The activated polymer of claim 17 wherein said activated polymer is poly(ethylene glycol), said other active moiety is an amino moiety, said linker has the structure NHS-O2C-CH2-CH2-SO2-CH=CH2, and said activated polymer has the structure PEG-NH-CO-CH2-CH2-SO2-CH=CH2.
20. The activated polymer of claim 1 wherein said activated polymer is stable in aqueous environments of pH 11 or less.
21. The activated polymer of claim 1 wherein said activated polymer is selective for reaction with thiol moieties at pH
conditions of about 9 or less.
22. the activated polymer of claim 1 wherein said activated polymer is stable in most reducing environments.
23. The activated polymer of claim 1 wherein said activated polymer is infinitely soluble in water.
24. An activated poly(ethylene glycol) derivative having the structure:

R-CH2CH2- (OCH2CH2) n-Y

wherein n equals 5 to 3,000; Y is -S0 2-CH2-CH2-X, where a second carbon atom is the second carbon atom from the sulfone group (S0 2), X is halogen, end derivatives thereof; and wherein R is selected from the group consisting of HO-, H3CO-, CH2=CH-SO2-, X-CH2CH2-S0 2-, and derivatives thereof, or a poly(ethylene glycol) activating moiety other than CH2=CH-SO; or X-CH2 CH2-S0 2- and derivatives thereof with the provision that the thiol specific reactivtty of the reactive site an the second carbon and the water solubility of the poly(ethylene glycol) derivative is maintained.
25. The activated poly(ethylene glycol) derivative of claim 24 wherein n equals about 5 t0 2200.
26. The activated poly(ethylene glycol) derivative of claim 24 wherein n equals about 34 to 1100.
27. The activated poly(ethylene glycol) derivative of claim 24 wherein n equals about 45 to 110.
28. A hydrolytically stable, biologically active conjugate comprises a biologically active molecule having a reactive thiol moiety and a water-soluble polymer derivative having an active sulfone moiety forming a tintcage with said thiol moiety, wherein said conjugate being suitable far in vivo administration.
29. The conjugate of claim 28 wherein said biologically active molecule is a protein and said reactive thiol moiety is contained within a cysteine moiety of said protein.
30. The conjugate of claim 28 wherein said polymer derivative is hydrolytically stable and is selected from the group consisting of poly(alkylene oxides), poly(oxyethylated polyols), and poly(olefnic alcohols).
31. The conjugate of claim 28 wherein said conjugate has the following structure:

PEG-SO2-CH2-CH2-S-W, where W is a biologically active molecule.
32. A hydrolytically stable, biologically active conjugate comprising:
two biologically active moieties, which may be the same or different, at least one of said biologically active moieties having a reactive thiol moiety; and a water-soluble: dumbbell polymer derivative having a reactive moiety at each terminal end thereof, at least one of said reactive moieties being an active sulfone moiety and forming a linkage with said thiol moiety of said at least one biologically active moiety, the other of said biologically active moieties forming a linkage with the other of said reactive moieties on said polymer, wherein said active sulfone moiety is an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage.
33. The conjugate of claim 32 wherein said biologically active moieties are selected from the group consisting of proteins, pharmaceuticals, cells, vitamins, and combinations thereof.
34. The conjugate of claim 32 wherein said active sulfone moiety is vinyl sulfone or haloethyl sulfone and said other reactive moiety on said polymer derivative is selective for reaction with amino groups.
35. A biologically active conjugate comprising:
an activated water soluble polymer having at least one active sulfone moiety that is selective for reaction with thiol moieties, and at least one other moiety that is selective for reaction with amino moieties, wherein said at least one active sulfone moiety is an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage;
a first protein having a thiol moiety wherein said thiol moiety forms a hydrolytically stable linkage with said sulfone moiety on said polymer; and a second protein having an amino moiety wherein said amino moiety forms a linkage with said other moiety on said polymer.
36. The conjugate of claim 35 wherein said first protein contains cysteine units and said second protein contains lysine units.
37. A biomaterial comprising a surface and at least one water-soluble polymer derivative linked to said surface through a polymer activating group and having at least one active sulfone moiety on the opposite terminus of said polymer derivative, said polymer derivative comprising a polymer selected from the group consisting of poly (alkylene oxides), poly (oxyethylated polyols), and poly (olefinic alcohols), wherein said at least one active sulfone moiety is an active ethyl sulfone, or is derived from a molucule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone goup for reaction with said polymer to form an ester or amide linkage with said polymer derivative.
38. The biomaterial of claim 37 wherein said surface has at least one reactive moiety on the surface and said polymer derivative is a heterobifunctional dumbbell structure having a moiety on one terminus that is linked to said reactive moiety on said surface, said dumbbell having an active sulfone moiety located on the opposite terminus.
39. The biomateriai of claim 38 wherein said reactive moiety is an amine moiety and said moiety of said polymer derivative that is linked with said amine moiety is an amine-selective moiety.
40. The biomaterial of claim 37 wherein said active sulfone moiety is selected from the group consisting of vinyl sulfone, active ethyl sulfone, and derivatives thereof.
41. The biomaterial of claim 37 wherein said polymer derivative comprise: a PEG polymer.
42. A method for synthesizing an isolatable water soluble activated organic polymer having an active sulfone moiety wherein the linkage between the polymer and the sulfone moiety is stable against hydrolysis, the method comprising the steps of linking a sulfur containing moiety to a carbon atom of the polymer and then converting the sulfur containing moiety to an active sulfone moiety.
43. The method of claim 42 further comprising the step of isolating the activated polymer having the active sulfone moiety.
44. The method of claim 42 wherein said step of linking a sulfur containing moiety directly to a carbon atom of the polymer comprises the steps of activating at least one activatable hydroxyl moiety on the polymer and reacting the resulting compound with an alcohol containing a thiol moiety to cause sulfur to be linked directly to the carbon-carbon chain of the polymer.
45. The method of claim 44 wherein said step of activating at least one activatable hydroxyl moiety is selected from the steps consisting of hydroxyl substitution and replacement of hydroxyl hydrogen with a more reactive moiety.
46. The method of claim 44 wherein the alcohol containing a thiol moiety is mercaptoethanol.
47. The method of claim 44 wherein the alcohol containing the thiol moiety is converted to an active sulfone moiety by the steps of oxidizing the sulfur in the sulfur containing moiety to sulfone and reacting the product with a hydroxyl activating or substituting moiety.
48. The method of claim 46 wherein the sulfone is an active ethyl sulfone and the method further comprises the step of forming a vinyl sulfone moiety on the polymer by reacting the active ethyl sulfone with a strong base.
49. A method for preparing isolatable poly(ethylene glycol) vinyl sulfone comprising the steps of:
(a) reacting poly(ethylene glycol) having at least one active hydroxyl moiety with a compound to form either an ester or a halide substituted poly(ethylene glycol);
(b) reacting the ester or a halide substituted poly(ethylene glycol) of step (a) with mercaptoethanol to substitute the mercaptoethanol radical for the ester or halide moiety;
(c) reacting the mercaptoethanol substituted poly(ethylene glycol) of step (b) with an oxidizing agent to oxidize sulfur in the mercaptoethanol moiety to sulfone;
(d) reacting the sulfone of step (c) with a compound to convert the hydroxyl of the mercaptoethanol moiety to an ester or halide moiety;
(e) reacting the ethyl sulfone of step (d) with base to form poly(ethylene glycol) vinyl sulfone.
50. The method of claim 49 further comprising the steps of isolating the poly(ethylene glycol) vinyl sulfone.
51. The method of claim 49 wherein the halide of step (d) is chlorine and the product of step (d) is poly(ethylene glycol) chloroethyl sulfone, and wherein the method further comprises the step of isolating the poly(ethylene glycol) chloroethyl sulfone by dissolving the chloroethyl sulfone in dichloromethane, precipitating the chloroethyl sulfone in ethyl ether, and recrystallizing the precipitate from ethyl acetate.
52. The method of claim 51 further comprising the steps of dissolving the poly(ethylene glycol) chloroethyl sulfone crystals in an organic solvent prior to reaction with base to form poly(ethylene glycol) vinyl sulfone, and isolating the poly(ethylene glycol) vinyl sulfone product by filtering to remove the base and evaporating the solvent.
53. A method for synthesizing a hydrolytically stable water soluble activated polymer having an active sulfone moiety, the method comprising the step of attaching a linking moiety containing an active sulfone moiety and a different active moiety to a polymer derivative selected from the group consisting of poly(alkylene oxides), poly(oxyethylated polyols), and poly(olefinic alcohols) having a functional group other than a sulfone moiety and wherein the functional group is selective for the other active moiety on said linker moiety.
54. The method of claim 53 wherein the functional group on said polymer derivative is selective for reaction with amino moieties and the other active moiety on the linker moiety contains an active amino moiety.
55. The method of claim 53 wherein the polymer derivative is PEG succinimidyl active ester and the linker moiety has the structure NH2-CH2-CH2-SO2-CH=CH2.
56. The method of claim 53 further comprising the steps of preparing a polymer derivative selected from the group consisting of polyethylene glycol), polypropylene glycol), poly(oxyethylated glycerol), poly(oxyethylated sorbitol), poly(oxyethylated glucose), and polyvinyl alcohol) having a functional group that is selective for amino moieties;
preparing a linker moiety that contains an amino moiety and a sulfone moiety; and linking the amino moiety on the linker moiety to the amino selective moiety on the polymer derivative.
57. A method for preparing a conjugate of a substance comprising an active thiol moiety and a water soluble activated polymer selected from the group consisting of poly(alkylene oxides), poly(oxyethylated polyols), and poly(olefinic alcohols) having at least one sulfone moiety, wherein said at least one active sulfone moiety is an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage, said method comprising the steps of reacting the substance with the activated polymer having a active sulfone moiety and forming a linkage between the thiol moiety and the sulfone moiety.
58. The method of claim 57 wherein the substance includes an active amino moiety, the polymer derivative includes an amino-selective moiety, and the linkage is formed between the amino moiety and the amino selective moiety.
59. The method of claim 57 wherein the activated polymer is selected from the group consisting of poly(ethylene glycol), poly(propylene glycol), poly(oxyethylated glycerol), poly(oxyethylated sorbitol), poly(oxyethylated glucose), and poly(vinyl alcohol).
60. The method of claim 57 wherein said substance is selected from the group consisting of synthetics for biomaterials, proteins, pharmaceuticals, cells, and vitamins.
61. A method for preparing a conjugate of a biologically active molecule and an active derivative of polyethylene glycol), said method comprising the steps of reacting a biologically active molecule having a reactive thiol moiety with a poly(ethylene glycol) derivative having an active sulfone moiety and forming a linkage between the thiol moiety and the active sulfone moiety, wherein said at least one active sulfone moiety is an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage.
62. The method of claim 61 wherein said step of reacting a biologically active molecule with a polyethylene glycol) derivative is performed at conditions of pH of less than about 11.
63. The method of claim 61 wherein said step of reacting a biologically active molecule with a poly(ethylene glycol) derivative is performed at a pH of about 9 or less.
64. The method of claim 61 wherein the active sulfone moiety is selected from the group consisting of vinyl sulfone, active ethyl sulfone, and active derivatives thereof.
65. An activated poly(ethylene glycol) derivative having the structure:

CH3-(OCH2CH3)n-SO2-CH=CH2 wherein n equals 5 to 3,000, wherein the vinyl sulfone moiety is derived from an active ethyl sulfone group.
66. An activated poly(ethylene glycol) derivative having the structure:

CH2=CH-SO2-CH2-CH2-(OCH2CH2)n-SO2-CH=CH2 wherein n equals 5 to 3,000 wherein the vinyl sulfone moieties are derived from an active ethyl sulfone group.
67. A hydrolytically stable, biologically active conjugate that is the reaction product of 1) at least one biologically active molecule having the structure W-SH, wherein W- is a biologically active moiety and -SH is a reactive thiol moiety, and 2) a poly(ethylene glycol) derivative activated with one or more sulfone moieties and having the structure:

R-CH2-CH2-(OCH2CH2)n-Y

wherein n equals 5 to 3,000, Y is -SO2-CH=CH2, and R is X-CH2-CH2-SO2-, wherein X is halogen, and wherein said reactive thiol moiety is linked to said at least one active sulfone moiety.
68. The conjugate of claim 67 wherein said biologically active molecule is protein and said reactive thiol moiety is contained within a cysteine moiety of said protein.
69. The conjugate of claim 68 wherein said conjugate has the following structure:

R-CH2-CH2-(OCH2CH2)n-SO2-CH2-CH2-S-W

wherein n equals 5 to 3,000 and R is selected from the group consisting of HO- and H3CO-.
70. The biologically active conjugate of claim 68 wherein said conjugate has the following structure:

W-S-CH2-CH2-SO2-CH2-CH2-(OCH2CH2)n-SO2-CH2-CH2-S-W

wherein n equals 5 to 3,000.
71. The biologically active conjugate of claim 68 wherein said conjugate has the following structure:

R-CH2-CH2-(OCH2CH2)n-SO2-CH2-CH2-S-protein wherein n equals 5 to 3,000 and R is selected from the group consisting of HO- and H3CO-.
72. The biologically active conjugate of claim 68 wherein said conjugate has the following structure:

protein-S-CH2-CH2-SO2-CH2-CH2-(OCH2CH2)n-SO2-CH2-CH2-S-protein wherein n equals 5 to 3,000.
73. A method for preparing a biologically active conjugate of at least one biologically active molecule having the structure W-SH, wherein W- is a biologically active moiety and -SH is an active thiol moiety, and an activated poly(ethylene glycol) derivative having at least one active sulfone moiety, the activated poly(ethylene glycol) derivative having the structure R-CH2CH2-(OCH2CH2)n-Y, wherein n equals 5 to 3,000, Y is SO2-CH=CH2, and R is X-CH2-CH2-SO2-, wherein X is halogen, said method comprising the steps of reacting the biologically active molecule with the activated poly(ethylene glycol) derivative and forming a linkage between the active thiol moiety and the at least one active sulfone moiety of the poly(ethylene glycol).
74. The method of claim 74 wherein W is protein.
75. A method of preparing a biologically active conjugate having the structure:

protein-S-CH2-CH2-SO2-CH2-CH2-(OCH2CH2)n-SO2-CH2-CH2-S-protein, wherein n equals 5 to 3,000, the method comprising the steps of 1) reactivating at least one protein having an active thiol moiety with a sulfone activated poly(ethylene glycol) derivative having the structure R-CH2CH2-(OCH2CH2)n-SO2-CH=CH2, wherein R is X-CH2-CH2-SO2, wherein n equals 5 to 3,000, and wherein X is halogen, and 2) forming a linkage between the active thiol moiety of the protein and the active sulfone moieties of the activated polymer.
76. A method for preparing a biologically active conjugate having the structure H3CO-CH2-CH2-(OCH2CH2)n-SO2-CH2-CH2-S-protein wherein n equals 5 to 3,000, the method comprising the steps of 1) reacting a protein having an active thiol moiety with an activated poly(ethylene glycol) derivative having the structure H3 CO-CH2-CH2-(OCH2CH2)n-SO2-CH=CH2, wherein n equals to 3,000, and 2) forming a linkage between the active thiol moiety of the protein and the active sulfone moiety of the activated polymer.
77. A pharmaceutical composition comprising a hydrolytically stable, biologically active conjugate, said conjugate comprising of:
a biologically active molecule having a reactive thiol moiety or amino moiety; and a water-soluble polymer derivative having an active sulfone moiety forming a covalent linkage with said thiol moiety or amino moiety.
78. The pharmaceutical composition of claim 77, wherein said polymer derivative comprises poly(ethylene glycol).
79. The pharmaceutical composition of claim 77, wherein said active sulfone moiety is a vinyl sulfone, an active ethyl sulfone, or is derived from a molecule having a vinyl sulfone group and a non-vinyl active group linked to the vinyl sulfone group for reaction with said polymer to form an ester or amide linkage.
80. The activated polymer of Claim 1, wherein said non-vinyl active group is selected from the group consisting of NHS-O2C-(CH2)- and H2N-(CH2)-.
81. A water soluble hydrolytically stable activated polymer comprising at least one active sulfone moiety covalently linked to a polymer selected from the group consisting of poly(alkylene oxides), poly(oxyethylated polyols), and poly(olefinic alcohols), wherein said at least one active sulfone moiety is a vinyl sulfone derived from an active ethyl sulfone group linked to said polymer.
82. An activated poly(ethylene glycol) derivative having the structure:

R-CH2CH2-(OCH2CH2)n-Y

wherein n equals 5 to 3,000; Y is selected from the group consisting of -SO2-CH=CH2 derived from an active ethyl sulfone group, -SO2-CH2-CH2-X, where X is halogen, and derivatives thereof; and wherein R is selected from the group consisting of HO-, H3CO-, CH2=CH-SO2-, X-CH2-CH2-SO2-, and derivatives thereof, or a poly(ethylene glycol) activating moiety other than CH2=CH-SO2- or X-CH2-CH2-SO2-and derivatives thereof with the provision that the thiol specific reactivity of the reactive site on the second carbon and the water solubility of the poly (ethylene glycol] derivative is maintained.
83. A hydrolytically stable, biologically active conjugate comprises of:
two biologically active moieties, which may be the same or different, at least one of said biologically active moieties having a reactive thiol moiety;
and a water-soluble dumbbell polymer derivative having a reactive moiety at each terminal end thereof, at least one of said reactive moieties being an active sulfone moiety and forming a linkage with said thiol moiety of said at least one biologically active moiety, the other of said biologically active moieties forming a linkage with the other of said reactive moieties on said polymer, wherein said active sulfone moiety is a vinyl sulfone derived from an active ethyl sulfone group linked to said polymer.
84. A biologically active conjugate comprises:
an activated water soluble polymer having at least one active sulfone moiety that is selective for reaction with thiol moieties, and at least one other moiety that is selective for reaction with amino moieties, wherein said at least active sulfone moiety is a vinyl sulfone derived from an active ethyl sulfone group linked to said polymer;
a first protein having a thiol moiety wherein said thiol moiety forms a hydrolytically stable linkage with said sulfone moiety on said polymer; and a second protein having an amino moiety wherein said amino moiety forms a linkage with said other moiety on said polymer.
CA002176203A 1993-11-12 1994-11-14 Water soluble active sulfones of poly(ethylene glycol) Expired - Fee Related CA2176203C (en)

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