CA2196307A1 - Reduced leakage antifuse structure and fabrication method - Google Patents
Reduced leakage antifuse structure and fabrication methodInfo
- Publication number
- CA2196307A1 CA2196307A1 CA002196307A CA2196307A CA2196307A1 CA 2196307 A1 CA2196307 A1 CA 2196307A1 CA 002196307 A CA002196307 A CA 002196307A CA 2196307 A CA2196307 A CA 2196307A CA 2196307 A1 CA2196307 A1 CA 2196307A1
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- Prior art keywords
- layer
- antifuse
- silicon
- silicon nitride
- conductive electrode
- Prior art date
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- Abandoned
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/522—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
- H01L23/525—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body with adaptable interconnections
- H01L23/5252—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body with adaptable interconnections comprising anti-fuses, i.e. connections having their state changed from non-conductive to conductive
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/301—Electrical effects
- H01L2924/3011—Impedance
Abstract
An antifuse (10) comprises an antifuse material (24) disposed between a lower conductive electrode (14) and an upper conductive electrode (26). The antifuse material (24) comprises a layer of amorphous silicon (20) disposed between two layers of silicon nitride (16, 20). A thin layer of silicon dioxide (18) is disposed between the layer of amorphous silicon (20) and one of the silicon nitride layers (16, 22).
Description
~ w096/39717 219~3~7 PCr/US96tO~5 SP~'CIEICATION
.
REDUCED LEAKAGE ANTIFUSE
STRUCTURE AND FABRICATION METHOD
.
BACKGROUND OF THE INVENTION
1. FIPI~ Of ThP Jnvenlinn The present invention relates to antifuses. More pnrticuldrly. the presem invention relates to an improved metal-to-met;~d amorphous silicon antifuse structure and t:dhlicaliun method.
.
REDUCED LEAKAGE ANTIFUSE
STRUCTURE AND FABRICATION METHOD
.
BACKGROUND OF THE INVENTION
1. FIPI~ Of ThP Jnvenlinn The present invention relates to antifuses. More pnrticuldrly. the presem invention relates to an improved metal-to-met;~d amorphous silicon antifuse structure and t:dhlicaliun method.
2, ThP Prior Art A common problem with dmolphous silicon an~iiuses is ~he higll h~vel of It Lkaye exhibiled by uu~lu~la-lll-l._d dntiiusPs. This lt~dkdgt, is typically d lew n:ulodmpt rt,s uL dn upplit d voltdge of S
volts. In isolation, such leakage e xhihi~ed by u single dm~il'ust miyh~ be collsideled lo be The problem becomes apparen~. however, when pracuc u dntifuse based products are considered. Large FPGA integrated circuits may employ more ~hdn one milliun dmifuses having an aggregdte leakage of il lew millidmperes Tbis Lt~dkdgt~ rapidly \vorsens with ~ d-Ult ~, especially high t~ umlt s of 7() ~o 125~C whicil may be ~n~ onntl~leci in FPGA
arrays under normal operating condi~ions The addition of one or mole layers of silicon nitride to the untit'ust ldyt r (typictllly silicon rtitLide-amorphous silicon-silicon nittide antifuse material) does nol siynitIcall~ly reduce ~his leakage There is thus a need t'or an antituse structure which avuids ~his pn~hlem In addition, a problem in dntit'use all-ays has heen the unintended progldmming ot anufuses during the process of L~ CIdllllllblC hl~ended antit'uses An an~ifuse s~ruc~ule which would aid in preventing the unintended IJloc.dllllllhlg of anufuses while substdnually reducing ~he ledkdge Of I . Uc.dullll-.,d antit'uses would also be desirable I~ is therefore an object of the present invention ~o provide dn amifuse huving reduced leakage in its u~ c.dlll~ d state It is a further object ot' the present invention ~o provide un antit use which may be disposed m an arrdy of antituses and which is less susceptihle ~o llnin-~n~ion ~ cldull..illg thun prior an antifuses.
WO96~i9717 21g63~
BRTF.F D_.~CRIPTION OF THF INVFNTION
An antifuse according to the present invention comprises an antifuse material disposed between a lower conductive electrode and an upper conductive electrode. The antituse material comprises a layer of amorphous silicon disposed between two layers of silicon nitride. A thin 5 layer of silicon dioxide (i e.. from abou[ I to about 300 ungstroms, prelerably ahout 3() angstroms) is disposed between the layer of amorphous silicon and one of the silicon ni~lide layers.
Inat'irst~"~h-).l;--- ..1 of lhepresentinvention.thethinlayerofsilicondioxideisdisposed beLween the layer of amorphous silicon and the lower silicon nitride layer. In a second Pmho~iim,~.nt of the plesent invention. the thin layer of silicon dioxide is disposed between tht layer of amorphous silicon and the upper silicon nitride layer. The antituse of the t;rst ~-mho iim~ni of the invention exhibits a higher BVG hl a direction where the positive Vpp potential is applied to the lower electrode. The antifuse of the second Pmho/~im~nl ot the hlventioll exhibits a hiyher BVG in a direction where tht positive Vpp polential is applied ~o the upl)er electrode. The amuun~ of the difl'erence in BVG in both cases is aboui ().5 to 3 volts, lypically ubou~ 2 volts. ~ ~~
It has been determbled hy the inventors that the antifuse of the presenL invenlioll exhibits leakage in its UII~IU~,,. ' state of about a few tb tens of pi~o~mr~ al 5 volls. This is lower than the leakage of pnor art ;mtit'uses ky a tactor of aboul 1(11.
BRTFF DF~CRIPTlON OF TH~ DRAWINGS
FIG. I is a cross sectional view ot im anlifuse according lO a tirsL embodimelll ot' lhe presem invention EIG. 2 is a cross sectional view of an antifuse according t( a second ~mho~iim~m of the present invention.
FIGS. 3a-3e are cross section;~l views of :m~antifuse haYing an mtifuse material struclure like that of FIG. 1 Itter completioll ot selecled steps in lhe fahricalion process.
FIGS. 4a-4d are cross sectional views of an antifuse havin~ an alltifuse matelial structure like that of FIG. 2 at'ter completion of selected steps in the t:ablication process.
D~TAll .F.r) DESCRllYrlON OF A PREFERRED EI~BODII~AENT
Those ot'ordinaly skill in the art will realize th;tt the following descnption of the present invention is illustrative only and not in any W;ly limniny. Other embodiments of the invention will readily suggest themselves lO such skille(l pers()ns.
~ WO 96139717 21 9 6 3 ~ 7 PCT/USg6/09235 , ~ .
Referrin~ t;rst to FIGS. 1 and 2, two embodiments ot antifuses accordin~ tO the present ~nveDtion are shown in cross-sectional view. Those ot oldinary skill in the art will understand that FIGS. 1 and 2 merely show the relative positions of the valiou~s layers which comprises the antifuses depicted therein, and that various antifuse ~eometries may he employed in practicing the 5 present invention, such as ones in which the lower electrode and antifuse material ale disposed below the interlayer dielectlic containin~ the apenure, ones in which the layers compnsin~ the antifuse material are disposed in d~e antit'use aperture in the interlayer dielectlic, ones, in which the layers compnsin~ the ;mtituse material are located ahove a plU~ in the ;mtifuse apenure, and ones employin~ ~,..",1,;" "i-,.,~ of these concepts.
1() ReferiinB tirst to FIG. 1, im antit'use 1() accordin~ to the tirst e,--t,o-L~ of the plesent invention is shown in cross-sectional view. Antit'use 1() is fahlicated Over a suhstmte 12. Those of ordinary skill in the art will reco~nize that suhsùate I ' may comrrise ;m insulatin~ layer disposed oveml ~ suhstra~e collt:linill~ ac~ive deviccs or over a conductill~ suhstrate~
or substrate 12 may itself hc a suhstrate folmed from all insulatin~ material.
A lower conductive electrode 14 t'or antifuse 1() hi disrosed over the upper surface ot' substrate 12 and may he tolmed from materials such as ~it:mium nitnde/aluminum. Usually, althou~h not necessanly~ lower conductive clectrode l l is det;ned t'rom a poltion of a metal ; -~ ... " ,. .. I layer in an inte~r.1ted circuit and persons ot' ordinary skill in the an will readily appreciate that lower conductive electrode 14 may he t'olmed from any of the known matenals used 20 t'or such purposes. Such h~yers have thicknesses typically in the r:mye of from ahout 5.U(X) an~stroms to about 12,()(X) :m~strom.s, typi(:ally abOut ').()(N) an~stroms.
A first silic(m nitride layer 16 is disposed (m the upper surt:lce ot lower conductive electrode 14. First silic(m nitride layer 16 may typically have a thickness in the ran~e of trom about I ân~strom to ahout 3()() ân~strOmS, preterahly âhOut 65 an~str(lms. A thin layer of silicon 25 dioxide 18 (Le~, t'r(lm ah(lut I to ahout 3()() an~stroms. pret'erahly ahout 3() angstroms) is disposed on the upper surtace of t;rst silicon nitride layer 16. A layer ot amolphous silicon 2(), having a thickness of hetween ahout 1()() an~stroms to ahoul 1,5()() ân~slr(lms~ typically ahout 450 an~stroms, is disposed on the upper surt:ace of silicon dioxide layer IX. Amorphous silicon layer 20 may be undoped or may be doped to a ~oll~c.llla~iO~I of less than lel8 using phosphorus, 3U arsenic, nitro~en, or oxy~en as a dop;mt species. A second silicon nitride layer 22 is disposed on the upper surt:ace of amorphous silicon layer 2(). Second silicon nittide layer 22 may typically have a thickness in the ran~e of from about I angstrom to ab()ut 3(X) an~stroms, prelerably about 65 an~stroms. Together~ layers 16, 18, 2(), and 22 compnse a composite antifuse material 24.
WO 96139717 2 1 ~ 6 3 0 Z ~ r~ ~ nJ.., 6.'ù9~aa--The tinal element of tnLituse 1() ot' FIG. l is an upper collduclive elecuode 26 disposed over the upper surt:uce of second silicon ni~lide layer 27. As wi~h the lower conductive electrode 14. upper conduc~ive eleclrode 26 may compri.se a portion ot a metal h,li.~u.llle~,l layer and may be tormed t'rom materials known for use t'or this pmpose. As will be appreciated hy those of 5 ordinary skill in the ar~. both lower conductive electrode 14 and upper conductive electrode 26 may include a barlier layer (not shown in FIG. l).Those of ordinary skdl in the art will appreciate that other layers, such as passivation, will he employed in the tablication of Ictuai devices containing the antit'use of the present invention. Such layers, their p urpose and t;)rma~iOIl processes ue well known in the an and will not be descnbed herein in order to Ivoid ov~l-.,ll,pli~.ltil,g the disclosure lU and thus obscunng the disciosure ot the p~esent invention.
A second r~ lo, ~ ot' an an~it'use according nl the presenl invenuioll is depicted in cr()ss-sectional view in FiG. 2. Antit'use 3() of FIG. 2 is similar [o allufuse IU ol FIG. I eXCepL for the location of the thin oxide layer I X. For ease of ~ lL ot ~he disclosure. elements of antifuse 3() which are pre.sent in alltifuse 1() will he desiL~nLIted hv tllc sume reierence numerll.s as 15 their ~Uu~ in FIG. 1. Persolls ot' ordimlry skili in the Irl will appleciale Ihal th~ valious layers in antifuse 3() of FIG. 2 may comprise the same matelials as ~he colresponding iayers in the antifuse 1() of FIG. 1. md may have tlie same or similar thickllesses Thus, from ;m ~ min ni(ln of FIG. 2, it may he seen that alltituse 3() is also t:ahlicated over substrate 12. A lower conductjve electrode 14 tor ;mtituse 3() is t;)rmed on the upper surt:dce 2U of substrate 1'. As in the ~mbo~iim~nt of FIG. 1, lower c()nducuve electrode 14 is det;ned is usuaily det;ned t'rom ;3 ponioll ol' a metai i,.a,.~,.-nc~,l Iayer hl all hl~eL!rated CilCUU.
A tirs~ silicon nitride layer 16 Is disi osed on the upper SUI tace ol' lowel conductlve electrode 14. So i:ar, the an~ituse 3() of FIG. 2 is iden~ical ~o Ihe tntit'use 1() of FIG. 1.
It is at this poinl in Ihe structure that the antifuses of FIGS. I imd 2 difter. Uniike the 25 antd'use 1() of FIG. 1, a layer of amorphou.s .silicon 2() is disposed on the upper surface of t;rst siiicon nitride layer 16 in the antifuse 3() of FIG. 2. Amorphous silicon layer 2() may be undoped or may be doped to a ~oll~ tl d~iOu of less than le l 8 usin~ phosi horus, arsenic, nitrogen, or oxygen as a dopant species.
A thin layer of silicon dioxide 18 (i.e., I'rom ahoul I to about 3()() angsùoms~ preterabiy 30 about 3n angstroms! is disposed on the upper surt:dce of amorphous siiicon layer 2(). A second silicon nitnde layer 22 is disposed on the upper surt:ace of the thin layer of silicon dioxide 18.
The tmai element of antifuse 3() of FIG. 2 is an upper collductive electrode 26 disposed I ! ' ~
~ WO 96/397l7 219 6 ~ ~ 7 PCr/US96/0923!i ., - ~ "
over the upper surfiLce ot' second silicon nitride layer 22. As with the lo~ er c~mducuve electrode 14 upper conductive electrode 26 may complise a ponion ot a metal imerconllect layer ;md m;ly he fornLed from materials known t'or use for this purpose. As in the anlituse ot FIG. 1 hoth lower conductive electrode 14 and upper conductive electrode 26 in antifuse 3() of FIG. 2 may include a 5 bartier layer (not shown in FIG. ').
As im the itntit'use 1() of FIG. 1 those of ordinary skill in ~he arl will appreci;lte that other layers such as passivation. will he employed in the t:ahricatioll of ;tctual devices conuaining the antifuse 30 of the present invention depicted in FIG. 2. Such Itlyers their purpose and tormation processes are well known in the art ;tnd will not be descrihed herein in order ~o jlvoid 10 u....- - .pli ~;. g the disclosure and thus ohscuring the disclosule of the present invention.
Layers 16 18 2() and 27 together form the antit'use maLerial 74 ot' alltituses 1() ;md 3() of FIGS. I imd 2 respectively. The comhined thicknesses of its con.stituellt layers will determine the voltage at which antifuses 1() ;md 3() will program. i.e. change t'rom ;I hi~h-imped;mce ~o u low-impedance st;tte. As an example. an ;tntit'use 1() of FIG. I according to the presenL invention 15 includiny a ~;rst silicon nitride luyer 16 having a thickness Of about 65 imgsLI oms. a thin layer ol' siiicon dioxide 18 having a thichless of ahout 3() anysttoms ;t layer ot smolphous silicon 2() having a thickness of about 45() ;mgstr()ms and ~I second silicon nitlide luyel ~ huving a thickness of about 65 angstroms will exhihit a ~lot..l~ dllg voltage ot' Ihoul I 7 volls it' the positive potential is applied to the lower conductive eleclrode 14 ;md ahouL 1().5 volLs if the positive potential is applied Lo the upper conductive electrode 26 . If the imufuse ot' FIG. 2 is fabricated using the above-recited layer thicknesses it will exhihit a l)lo~. Illllllhlg voltage of ahout 12 volts if the positive potential is applied to the upper conductive electrode '6 alld ah()ul 1().5 volts if the positive potentiitl is ;Ipl)lied to the lower conductive electrode 14.
The addition of the thin l;tyer of silicon dioxide I X hetween o ne ot the silicon nitride layers 16 j3nd 22 and amorphous silicon layer 21) in hoth antifuses 1() of FIG. I ;md 3() ot' FIG. 2 dr;Lmatically reduces the leakage of tmtiluses 1() and 3() I-y a factor of ;thou[ 1()(). This remarkahle reduction in leakage is helieved to he due to the t:act that nitride is a hole conductor and oxide is an electron conductor. This causes the nittide to suppmt a much larger volt;lge at ;~ reduced leakage as the conduction is limited to electtons.
In antifu~ses 1() and 3() cont'igured according to the present invenuon Lhe reducuion in lealcage is t~'tected in hoth dinections whereas the BVG is only at'tected in one direction. Thus it is ~ possible to ad)ust which direcuon of current tlow htls a k)wer bre;lkdown voltage. Herein lies the practical re;~son for the dit'lerence between antifuse 1() of FIG. I tmd antifuse 30 of FIG. 2. By choosing to place the oxide 18 hetween the l;rst silicon nitride layer 16 and the amorphous silicon wO 96/39717 2 ~ 9 6 ~ 6 u~a--layer 20 or between the amorphous silicon layer 2(1 and [he second silicon niuide layer '2, ~luL:Ialllllllllg yield can he improved by leducing the ch:mces of ~ b..~l~ullillg Dntifuses that should not be ~ , ' hut are ue ~ L~ s~ressed al l lrge v()l~;lEes durinb ~ g The advântage provided by Ihis non-~"l-,.~,.ll~. l l,-ub-.l-lll--illb voltage t'eature of the 5 present invention is the ability to avoid ""; .~ JI~b.~lllllllillg ( f antifuses in :m array by spurious ~IUgl~ ..;-,g paths which place reverse polality l)lOb ' g~ voltages across them.
As previously noted, the composi[e :mtituse material 24 de.sclihed ahuve may he disposed in an antifuse apenure tormed in an inlerlayer dielecù ic layer, or may he folmed entirely or panly above or below such an apeltule il' conductive plug techllology Or similar teclm()logy is used. Any 1(~ p;micular untit'use geome~ry usiny the an~ifuses uccording [o ~he preselll hlvemion Ihus talls within the scope ot the pl~sent invention.
Numerous processes can be used to formulate the :mtil'us~s ot' Ille presellt hlvemion. The exact order of the proct..ssillg step.s will depend upon ~he lullticul;lr antifuse geomeùy desired. For exnmple, it' plug-type antifuses are t:uhliclLed according ~o the teaclling.s ot' Ihe present inven~ion~
15 the steps t'or torming an interlayer diele-tric, I'olminb an Ipenule thereill, alld plug l'olmauon will precede ùhe steps u.sed to folm Ihe mullil:lyel compo~site antifu.se material 2 l In otllel planar antit'use structures. the steps used to tolm the mul~ilayer composite anlifuse matelial 24 will be pert'ormed prior to the steps for fmming all interlayer dielectlic~ torming all ~perture therein and t'orming the upper antifuse electrode.
2() In ;my process tor t:ahricating Ihe :mtifuse.s of ~he preseni invenuom ~he thin layer of oxide 18 in the multilayer composi~e alllifuse mateli~l 24 can he tormed USillg v~rious methods including plasma oxidatimls~ plrlsma ~l~r~ciliollc olhel CVD meth()ds~ :md tllermal oxida~ ll in an oxygen ilulllll~,lll. According IO a presently pretelled ~mho~linn~nl of Ihe ulvenli()ll, Ihe oxide layer lX
is t'ormed by plasma oxidalion hl O,. This process can he perl'olmed hl equipmem c()mmonly 25 used to remove photoresist. A~i will he appreciated hy those Of ordinary skill in the an, this process may also be pertormed in si~u dunny the nitride and silicon depo~siuions in tlle same piece of equipment~ tùerehy simplitying the antit'use hbricaùon process.
Ret'errinl now to I~IGS. 3a-3e~ cross .sectional Vlews of IwO altern;ltive version,s of an anttt'use according to the t;rst emhodiment of the invention are presenied sllowing the su ucture 3() resulting It'ter pert'olmance of selec~ed steps in the t:lhlica~ion process. The pau ~icular anhtUse geometry depicted in F:IGS. 3a-3e is ~hat of a plug antifuse. hu~ persons of ordinary skill in the an will understand that the concepts of the presenî invenuon are not limited to ille panicular antituse geometry depic~ed in the t;gures~ In t:act, such skilled persons will understand that the plesent ~ WO 96~39717 ? 1 5 6 3 o 7 PCT/US9iUo92.~3 invention mny be employed in virtually any t'orm of anti~'use, .sucll as one!; in which the composite antifuse material is t'olmed within a via t'oimed in an interlayer dielecllic miitenah or wholly or pnrtiariy ahove or below such a via~
Referting initinl'iy to FIG 3a, a lower conductive electrode 14 h3s heen t'ormed on the 5 upper surt'ace of substrate 12, which will usually, hut not necess;irily, comprise an insulating layer disposed above other layers in a UliU~ ,Uit. Lower col1ductive electrode 14 is most otten a portion of a metal hlL~,Iuu~ layer in an integrated circuit and will dlus he tormed t;om materials employed in such layers using standard processing techl1i(lues, hut those ot ordinary skill in the art wi31 recognize that many other conductive matelials could he used instead~
An interlayer dielecmc layer 32 is tormed over the uppel surface of klwer conductive electrode 14 Interlayer dielectiic layer 32 is typically folmed t'rom a matelial such as CVD silicon dioxide typically ranging in thickness trom ahout 5.()()() an~slloms ~o 15,(K)(3 anystroms. usually about 9,()(K3 an~stroms. A convemioniil maskiny and el~hi)l3! sLuiuellce is next employed to torm an antifuse apertule 34 ~ ; .g with ~he uppem~uri:ice ol' lower elecuode 14 throuyh 15 interlayer dielectnc layer 37.
A conductive plug 36, complisiny a material sucll as lunystel1. is i'olmed in ;mtit'use aperture 34 using techniLiues such as hlnnket depositiol1 l'ollowed hy al1 eLchin~ step lo planarize fhe top of the conducùve plug 3h and the upper surPi~e o~' the h1lellayer dielectiic layer 3_.
Tungsten plug technology is well known h1 the arl FIG. 3a shows the structure resultiny after 20 3~ of the at;,r~ l,lio"~d steps.
Refening now to FIG 3h, c()mposite antifuse mJtelial layer _4 i. iormed ALcording to a presently pre~'erred emhodiment of the h1ven~ion, a tirst layer ol silic()n niuide 16 is ~ormed lo a t3iickness of hetween ahoul I angstrom nnd abou~ 3()() angstr()ms. typic;illy ahout 65 anystroms, using CVD techniques Next, a thin layer of silicon dioxide I X. haviny a thickness of between 25 about I to 30() nngstroms~ pre~ernbly about 3() angstroms, is l'ormed oYer the upper surt:ace of silicon nitride layer 16, pret'erably usiny CVD techniques A layer of amolphous silicon 20 is t3ien formed over the silicon dioxide layer IX to a thickness of hetween ahout 1()() angstroms and about 1,500 angstroms, typically about 45() anEstroms. usiny CVD techniqu~s The amolphous silicon layer 20 may he undoped or mny he doped to a level of pletenihly less thnn ahout lel8 30 using ~Lo~pl,~ , arsenic, nitroyen, or oxyyen. A second silicon nitride layer 22 haviny a thickness ot' between nhout I angstrom and ahoul 3()() angstroms, typically about 65 nnystroms, is ~ next t'ormed over the sur~'ace of the amolpl-ous silicon layer 2() usiny CVD techniques A harrier layer 28 of titanium nitr;de,haviny a d~ickness of hetween ahout 5(N) anystroms and ahoul 3,()0() nngstroms, typicnlly nhout _,()()() angstroms, is next ~'olmed over the surfnce of the second silicon , WO 96/39717 2 ~ 9 6 3 ~ 'i r~ . u,~
nittide layer 22. As will he understood hy those of ordinary .chll hl ~he ar~, bamer layer 28 no~
only serves to act to preven~ hl~c~(lil'rLI~;ull of the meLal electrode maLerial into the antit'use maLerial, but also i'unctions as ;m eLch stop tOl the etching of the antifuse sLLIck tO be pertolmed in ~he next process step.
At'ter completion of the stacked antituse maLenal structure 2-t~ :md the barlier layer 28, a masking layer 38 is placed over the upper surface of bul lier layel 28 and the stack is det;ned using a stack etching step. Several etchillg methods, such as RIE or plasma~ may he employed to peri'orm this step. FIG. 3b shows the sù ucture resultinL~ after periormance of the sLack etching step but prior to removal ot masking layer 38.
1~
Ret'erring now to FIG. 3c, the masking layer 38 is then removed alld an oxide spacer 41) is ~ormed Qround the edge of the st~cked structule. As is ~vell known hl the al t. the spacer 4() m;~y be tormed by a blanket deposition of .silicon dioxide (i.e., abo~lt 3.()t)() ;u~L!stroms) tollowed hy a plasma etching step. As will be appreciaLed by those ol ordinaly skill in the arL~ spacer 4() improves the step coverafe Of Lhe layels overlying Lhe st;lck hl the compleLed ;mtit'use and llso prevents difl'usioll of atoms from the upl)er electtode innl thc composiLe anLifuse maLelial 24. FIG.
3c shows the sù ucture resulting atter completion of the slllcel etching sLep.
Nexl, with reterence to FIG. 3d, the upper conductive electrode '6 is tormed over the stacked structure, the oxide spacers 4(). :md the hlterlayer dielectri~ 3'. As will be appleciated hy those of ordinary sl;ill in the art, upper conductive electtode '6 may be tinmed trom r, portion of an i.~ ullll~,~,t metal layer in ;m integrated circuit tnd t:ahlic;ltioll of this Iayer is well known to such skilled persolls. Additional conventi(mQl back-end steps (not shown) Ire then used to passivate and othel~ ise complete the integrQted circuit s~ructule.
As Qn alternaLive to the use ot oxide spacers 4(). thu.se ot oldin1ry skill in the art will recogni~ that the harrier layer 28 may be tormed after pert'ormallce of the stack etch step and removal of phûtoresist layer 38, ;md would thus serve to cncapsulate the stacked ;mtit'use structure 24. The upper conductive electrode 26 would then be folmed over the hamer layer 28 ;md the two would be del;ned usiny (,ull~ lLi.)ll~,l maskillg md etchulg steps. Such a valiatiol mm the antifuse structure of the present invention is depicted in FIG. 3e, a cross-sectionQI view of the antifuse shown after completion ot the steps to form the blarlket harlier layer 28 and the overlying upper conductive electrode 26.
The batrier layer 28 in the Pmho~iimPn~ shown hl FIG. 3e has step coveral!e ade~luate to eliminate the spacers 4() and also perlorms the function of prevellting dilTusion of metal atoms into the composite antifuse material 24. The design choice of whedler the spacers or hlanket hartier ~ W0 96/39717 219 6 3 0 7 r~l,u~
layer are to be used will largely depend on the cap~bilities oi dle waier l:abricati()n l:acility in which the integrated circuits wiq be ~ m IrlI
Referring now to FIGS. 3a and 4a-4d, cross seclional views of ~wo variati()ns of un - antifuse according to the second l~mho-fim~nt of the invention (FIG. 2) are presented showing the S structure resulting after peri'orm;mce of selected steps in the t:ab(icati()n process. As with the antifuse shown ~/lu~ ,ly fabricated in FIGS. 3a-3d. the antituse yeometly depicted in FIGS.
3a and 4a-4d is a plug antifuse, hut persons of ordinary skill in the ar~ ~ ill understimd that the present invention is not limited to this particular antit'use ye()metly. Further, the details of the fabrication steps relatinE to materiills, tormation and etching processes. Ihicknesses, etc., are the 1() samr- as those recited for the lahli~iltion of the antifuse shown in FIG. I imd will nOt he needlessly repeated.
Relerling again ~o FIG. 3;1, the i:ahlicati()n of ~ pluy-Lyre umiluse hilviny a comp()site ;mtifuse maLerial structure like ~h~ shown Ul FIG. 2 starLs oul u~ilizuly ~he same s~eps which would be used to t:ab~icnte a plug-type antifuse hilviny a cOmposiLe untit'use mil~eliul structure shown in FIG. 1. The lower conductive electrode 14 h~s been formed On the uppel surface ot suhstmte 12.
The interl:lyer dielecuic layer 32 is t'ormed over the upper surf~ce ot' k-wel conductive electrode 14, and a ~ull~ iu..al mashny and etchiny seuuence is nexl employed ~o iolm m anlitusc aperture 34 ~ - "~ ' ~;"g with the upper surtuce ot lower eleclrode I I thlouyh inLell;lyer dielectlic layer 32.
ZO A conductive plug 36. compnsiny a materitll such as IunysLen, is tormed Ul aperture 34 usiny techniques such as hlankel deposilioll t;)llowed hy all e~chiny slep ~o pl:malize ~he ~op ot' the pluy 36 and the upper surt:~lce of the interlayer dielectlic layer 3'. Tunys~ell pluy technoloyy is well known in the art. FI~i. 3a shows tile structule resul~iny attel pertillmilllce of dle :~tnn~ml~n-inn~d steps.
Reterling now to FIG. 4a, the dit't'erence hetween the t:.lhric:nioll ot all antituse having the compûsite antifuse structure shown in FIG. I imd ~m antifuse haviny the composi~e ;mtifuse structure shown in FIG. 2 may he easily seen. A first layer o f silicon nimde l 6 is t;)rmed. A
layer of amolphous silicon 2() is dlen tortned over the firsl silicon niuide layer l 6. Next, a thin layer of silicon dioxide 18 is tormed over the upper surt:ace of amorphous silicon l:lyer 2(). A
second silicon nitride layer 22 is next formed over the surt:ace of the thin silicon dioxide layer 18.
Fin~lly, a bartier layer 28, tormed from ~ material such us titanium nitride~ is lormed over the surface of second silicon nitride l:lyer 22.
At'ter completion of the stacked imtituse mutenitl stmc~ure 24, 1 mi!skiny layer 3~ is placed W O 96t39717 r~ P~rtUS96tO9235 -over the uppemsurl:.lce of brulier luyer ~8 und ~he stuck is defined u~sing un elchiny s~ep. FIG. 4u shows the structure resulting ;~t'tcr perfolm~llce of the s~uck etching s~ep hut pnor ~o removul of masking lnyer 38.
Rei'errin~ now to FIG. 4h, the musking lnyer 38 is then removed :md ;3n uxide spQcer 40 is 5 fonmed uround the edge of the st:lcked suucture to improvP step cover;lye for overlyinc lilyers Qnd to prevent diffusion of met ll ~Itoms l; om the met~ll electrod~s hl~o the untii use muteli;ll. FIG. 4b shows the structure nesulting ;Ltter completion of the spucer etching step.
Next, with reference to FIG. 4c. ~he upper conductive clectrode 26 is iormcd over the stacked s~ructure, the oxide sp~lcers 4(). ~nd ~he interl~yer dielectnc l~yer 32. As in ~he inst;mce of 1() the previously disclosed Pmho~limPm uddition;ll c~mventi(m:ll huck-end steps (not shown) ure then used to passivu~e ruld otherwise comple~e ~he in~egruted circui~ ~s~ructure. In udditioll, ~hose skilled in the :Irt will underst:md thu~, us W;l5 the cuse in ~he embodimell~ of FIG. 1, ~he spilcers m:ly he eliminuted in ~:uvor of u bl:mke~ h:miel l~yer deposi~ion s~ep :llter removll of the pho~omilsk 38.
FIG. 4d is Qcross-secti~m:ll view of ;m ;mtifuse uccording u~ :I VUli:ltiOIl of the presen~
15 invention wherein :I hl~nke~ hunier lilyer 28, tolmed t'l om u mu~li;ll such as titanium ni~lide, is formed ~'ter remov:ll of musking l;lyer 38. An upper conduc~ive electrode 26 is ~hen t'onmed over the upper suri:uce of b;mier luyer 28. FIG. 4~1 shows ~he structure resul~ulc tf~er completi~m of these steps :md pnor to ~.",~, "~ ,...l b~ck-end processing steps used to ulmplete the in~egrtted circuit.
While rllll.o~ rnd :Ipplicluons of ~hi's invcl1tiol- h;lve been .shown ~nd descnhed. i~
would be ~ppuren~ ~o those skilled in the Ult d~t m;my mo rc mO~ ioll~ th~n mentionPd :Ibove ~re possible wiLhout depurting fiom the inven~ive concepLs herein. The b1vention. ~herefore. is no~
to be restlicted excep~ in the sphit of the ;Ippended cluims.
volts. In isolation, such leakage e xhihi~ed by u single dm~il'ust miyh~ be collsideled lo be The problem becomes apparen~. however, when pracuc u dntifuse based products are considered. Large FPGA integrated circuits may employ more ~hdn one milliun dmifuses having an aggregdte leakage of il lew millidmperes Tbis Lt~dkdgt~ rapidly \vorsens with ~ d-Ult ~, especially high t~ umlt s of 7() ~o 125~C whicil may be ~n~ onntl~leci in FPGA
arrays under normal operating condi~ions The addition of one or mole layers of silicon nitride to the untit'ust ldyt r (typictllly silicon rtitLide-amorphous silicon-silicon nittide antifuse material) does nol siynitIcall~ly reduce ~his leakage There is thus a need t'or an antituse structure which avuids ~his pn~hlem In addition, a problem in dntit'use all-ays has heen the unintended progldmming ot anufuses during the process of L~ CIdllllllblC hl~ended antit'uses An an~ifuse s~ruc~ule which would aid in preventing the unintended IJloc.dllllllhlg of anufuses while substdnually reducing ~he ledkdge Of I . Uc.dullll-.,d antit'uses would also be desirable I~ is therefore an object of the present invention ~o provide dn amifuse huving reduced leakage in its u~ c.dlll~ d state It is a further object ot' the present invention ~o provide un antit use which may be disposed m an arrdy of antituses and which is less susceptihle ~o llnin-~n~ion ~ cldull..illg thun prior an antifuses.
WO96~i9717 21g63~
BRTF.F D_.~CRIPTION OF THF INVFNTION
An antifuse according to the present invention comprises an antifuse material disposed between a lower conductive electrode and an upper conductive electrode. The antituse material comprises a layer of amorphous silicon disposed between two layers of silicon nitride. A thin 5 layer of silicon dioxide (i e.. from abou[ I to about 300 ungstroms, prelerably ahout 3() angstroms) is disposed between the layer of amorphous silicon and one of the silicon ni~lide layers.
Inat'irst~"~h-).l;--- ..1 of lhepresentinvention.thethinlayerofsilicondioxideisdisposed beLween the layer of amorphous silicon and the lower silicon nitride layer. In a second Pmho~iim,~.nt of the plesent invention. the thin layer of silicon dioxide is disposed between tht layer of amorphous silicon and the upper silicon nitride layer. The antituse of the t;rst ~-mho iim~ni of the invention exhibits a higher BVG hl a direction where the positive Vpp potential is applied to the lower electrode. The antifuse of the second Pmho/~im~nl ot the hlventioll exhibits a hiyher BVG in a direction where tht positive Vpp polential is applied ~o the upl)er electrode. The amuun~ of the difl'erence in BVG in both cases is aboui ().5 to 3 volts, lypically ubou~ 2 volts. ~ ~~
It has been determbled hy the inventors that the antifuse of the presenL invenlioll exhibits leakage in its UII~IU~,,. ' state of about a few tb tens of pi~o~mr~ al 5 volls. This is lower than the leakage of pnor art ;mtit'uses ky a tactor of aboul 1(11.
BRTFF DF~CRIPTlON OF TH~ DRAWINGS
FIG. I is a cross sectional view ot im anlifuse according lO a tirsL embodimelll ot' lhe presem invention EIG. 2 is a cross sectional view of an antifuse according t( a second ~mho~iim~m of the present invention.
FIGS. 3a-3e are cross section;~l views of :m~antifuse haYing an mtifuse material struclure like that of FIG. 1 Itter completioll ot selecled steps in lhe fahricalion process.
FIGS. 4a-4d are cross sectional views of an antifuse havin~ an alltifuse matelial structure like that of FIG. 2 at'ter completion of selected steps in the t:ablication process.
D~TAll .F.r) DESCRllYrlON OF A PREFERRED EI~BODII~AENT
Those ot'ordinaly skill in the art will realize th;tt the following descnption of the present invention is illustrative only and not in any W;ly limniny. Other embodiments of the invention will readily suggest themselves lO such skille(l pers()ns.
~ WO 96139717 21 9 6 3 ~ 7 PCT/USg6/09235 , ~ .
Referrin~ t;rst to FIGS. 1 and 2, two embodiments ot antifuses accordin~ tO the present ~nveDtion are shown in cross-sectional view. Those ot oldinary skill in the art will understand that FIGS. 1 and 2 merely show the relative positions of the valiou~s layers which comprises the antifuses depicted therein, and that various antifuse ~eometries may he employed in practicing the 5 present invention, such as ones in which the lower electrode and antifuse material ale disposed below the interlayer dielectlic containin~ the apenure, ones in which the layers compnsin~ the antifuse material are disposed in d~e antit'use aperture in the interlayer dielectlic, ones, in which the layers compnsin~ the ;mtituse material are located ahove a plU~ in the ;mtifuse apenure, and ones employin~ ~,..",1,;" "i-,.,~ of these concepts.
1() ReferiinB tirst to FIG. 1, im antit'use 1() accordin~ to the tirst e,--t,o-L~ of the plesent invention is shown in cross-sectional view. Antit'use 1() is fahlicated Over a suhstmte 12. Those of ordinary skill in the art will reco~nize that suhsùate I ' may comrrise ;m insulatin~ layer disposed oveml ~ suhstra~e collt:linill~ ac~ive deviccs or over a conductill~ suhstrate~
or substrate 12 may itself hc a suhstrate folmed from all insulatin~ material.
A lower conductive electrode 14 t'or antifuse 1() hi disrosed over the upper surface ot' substrate 12 and may he tolmed from materials such as ~it:mium nitnde/aluminum. Usually, althou~h not necessanly~ lower conductive clectrode l l is det;ned t'rom a poltion of a metal ; -~ ... " ,. .. I layer in an inte~r.1ted circuit and persons ot' ordinary skill in the an will readily appreciate that lower conductive electrode 14 may he t'olmed from any of the known matenals used 20 t'or such purposes. Such h~yers have thicknesses typically in the r:mye of from ahout 5.U(X) an~stroms to about 12,()(X) :m~strom.s, typi(:ally abOut ').()(N) an~stroms.
A first silic(m nitride layer 16 is disposed (m the upper surt:lce ot lower conductive electrode 14. First silic(m nitride layer 16 may typically have a thickness in the ran~e of trom about I ân~strom to ahout 3()() ân~strOmS, preterahly âhOut 65 an~str(lms. A thin layer of silicon 25 dioxide 18 (Le~, t'r(lm ah(lut I to ahout 3()() an~stroms. pret'erahly ahout 3() angstroms) is disposed on the upper surtace of t;rst silicon nitride layer 16. A layer ot amolphous silicon 2(), having a thickness of hetween ahout 1()() an~stroms to ahoul 1,5()() ân~slr(lms~ typically ahout 450 an~stroms, is disposed on the upper surt:ace of silicon dioxide layer IX. Amorphous silicon layer 20 may be undoped or may be doped to a ~oll~c.llla~iO~I of less than lel8 using phosphorus, 3U arsenic, nitro~en, or oxy~en as a dop;mt species. A second silicon nitride layer 22 is disposed on the upper surt:ace of amorphous silicon layer 2(). Second silicon nittide layer 22 may typically have a thickness in the ran~e of from about I angstrom to ab()ut 3(X) an~stroms, prelerably about 65 an~stroms. Together~ layers 16, 18, 2(), and 22 compnse a composite antifuse material 24.
WO 96139717 2 1 ~ 6 3 0 Z ~ r~ ~ nJ.., 6.'ù9~aa--The tinal element of tnLituse 1() ot' FIG. l is an upper collduclive elecuode 26 disposed over the upper surt:uce of second silicon ni~lide layer 27. As wi~h the lower conductive electrode 14. upper conduc~ive eleclrode 26 may compri.se a portion ot a metal h,li.~u.llle~,l layer and may be tormed t'rom materials known for use t'or this pmpose. As will be appreciated hy those of 5 ordinary skill in the ar~. both lower conductive electrode 14 and upper conductive electrode 26 may include a barlier layer (not shown in FIG. l).Those of ordinary skdl in the art will appreciate that other layers, such as passivation, will he employed in the tablication of Ictuai devices containing the antit'use of the present invention. Such layers, their p urpose and t;)rma~iOIl processes ue well known in the an and will not be descnbed herein in order to Ivoid ov~l-.,ll,pli~.ltil,g the disclosure lU and thus obscunng the disciosure ot the p~esent invention.
A second r~ lo, ~ ot' an an~it'use according nl the presenl invenuioll is depicted in cr()ss-sectional view in FiG. 2. Antit'use 3() of FIG. 2 is similar [o allufuse IU ol FIG. I eXCepL for the location of the thin oxide layer I X. For ease of ~ lL ot ~he disclosure. elements of antifuse 3() which are pre.sent in alltifuse 1() will he desiL~nLIted hv tllc sume reierence numerll.s as 15 their ~Uu~ in FIG. 1. Persolls ot' ordimlry skili in the Irl will appleciale Ihal th~ valious layers in antifuse 3() of FIG. 2 may comprise the same matelials as ~he colresponding iayers in the antifuse 1() of FIG. 1. md may have tlie same or similar thickllesses Thus, from ;m ~ min ni(ln of FIG. 2, it may he seen that alltituse 3() is also t:ahlicated over substrate 12. A lower conductjve electrode 14 tor ;mtituse 3() is t;)rmed on the upper surt:dce 2U of substrate 1'. As in the ~mbo~iim~nt of FIG. 1, lower c()nducuve electrode 14 is det;ned is usuaily det;ned t'rom ;3 ponioll ol' a metai i,.a,.~,.-nc~,l Iayer hl all hl~eL!rated CilCUU.
A tirs~ silicon nitride layer 16 Is disi osed on the upper SUI tace ol' lowel conductlve electrode 14. So i:ar, the an~ituse 3() of FIG. 2 is iden~ical ~o Ihe tntit'use 1() of FIG. 1.
It is at this poinl in Ihe structure that the antifuses of FIGS. I imd 2 difter. Uniike the 25 antd'use 1() of FIG. 1, a layer of amorphou.s .silicon 2() is disposed on the upper surface of t;rst siiicon nitride layer 16 in the antifuse 3() of FIG. 2. Amorphous silicon layer 2() may be undoped or may be doped to a ~oll~ tl d~iOu of less than le l 8 usin~ phosi horus, arsenic, nitrogen, or oxygen as a dopant species.
A thin layer of silicon dioxide 18 (i.e., I'rom ahoul I to about 3()() angsùoms~ preterabiy 30 about 3n angstroms! is disposed on the upper surt:dce of amorphous siiicon layer 2(). A second silicon nitnde layer 22 is disposed on the upper surt:ace of the thin layer of silicon dioxide 18.
The tmai element of antifuse 3() of FIG. 2 is an upper collductive electrode 26 disposed I ! ' ~
~ WO 96/397l7 219 6 ~ ~ 7 PCr/US96/0923!i ., - ~ "
over the upper surfiLce ot' second silicon nitride layer 22. As with the lo~ er c~mducuve electrode 14 upper conductive electrode 26 may complise a ponion ot a metal imerconllect layer ;md m;ly he fornLed from materials known t'or use for this purpose. As in the anlituse ot FIG. 1 hoth lower conductive electrode 14 and upper conductive electrode 26 in antifuse 3() of FIG. 2 may include a 5 bartier layer (not shown in FIG. ').
As im the itntit'use 1() of FIG. 1 those of ordinary skill in ~he arl will appreci;lte that other layers such as passivation. will he employed in the t:ahricatioll of ;tctual devices conuaining the antifuse 30 of the present invention depicted in FIG. 2. Such Itlyers their purpose and tormation processes are well known in the art ;tnd will not be descrihed herein in order ~o jlvoid 10 u....- - .pli ~;. g the disclosure and thus ohscuring the disclosule of the present invention.
Layers 16 18 2() and 27 together form the antit'use maLerial 74 ot' alltituses 1() ;md 3() of FIGS. I imd 2 respectively. The comhined thicknesses of its con.stituellt layers will determine the voltage at which antifuses 1() ;md 3() will program. i.e. change t'rom ;I hi~h-imped;mce ~o u low-impedance st;tte. As an example. an ;tntit'use 1() of FIG. I according to the presenL invention 15 includiny a ~;rst silicon nitride luyer 16 having a thickness Of about 65 imgsLI oms. a thin layer ol' siiicon dioxide 18 having a thichless of ahout 3() anysttoms ;t layer ot smolphous silicon 2() having a thickness of about 45() ;mgstr()ms and ~I second silicon nitlide luyel ~ huving a thickness of about 65 angstroms will exhihit a ~lot..l~ dllg voltage ot' Ihoul I 7 volls it' the positive potential is applied to the lower conductive eleclrode 14 ;md ahouL 1().5 volLs if the positive potential is applied Lo the upper conductive electrode 26 . If the imufuse ot' FIG. 2 is fabricated using the above-recited layer thicknesses it will exhihit a l)lo~. Illllllhlg voltage of ahout 12 volts if the positive potential is applied to the upper conductive electrode '6 alld ah()ul 1().5 volts if the positive potentiitl is ;Ipl)lied to the lower conductive electrode 14.
The addition of the thin l;tyer of silicon dioxide I X hetween o ne ot the silicon nitride layers 16 j3nd 22 and amorphous silicon layer 21) in hoth antifuses 1() of FIG. I ;md 3() ot' FIG. 2 dr;Lmatically reduces the leakage of tmtiluses 1() and 3() I-y a factor of ;thou[ 1()(). This remarkahle reduction in leakage is helieved to he due to the t:act that nitride is a hole conductor and oxide is an electron conductor. This causes the nittide to suppmt a much larger volt;lge at ;~ reduced leakage as the conduction is limited to electtons.
In antifu~ses 1() and 3() cont'igured according to the present invenuon Lhe reducuion in lealcage is t~'tected in hoth dinections whereas the BVG is only at'tected in one direction. Thus it is ~ possible to ad)ust which direcuon of current tlow htls a k)wer bre;lkdown voltage. Herein lies the practical re;~son for the dit'lerence between antifuse 1() of FIG. I tmd antifuse 30 of FIG. 2. By choosing to place the oxide 18 hetween the l;rst silicon nitride layer 16 and the amorphous silicon wO 96/39717 2 ~ 9 6 ~ 6 u~a--layer 20 or between the amorphous silicon layer 2(1 and [he second silicon niuide layer '2, ~luL:Ialllllllllg yield can he improved by leducing the ch:mces of ~ b..~l~ullillg Dntifuses that should not be ~ , ' hut are ue ~ L~ s~ressed al l lrge v()l~;lEes durinb ~ g The advântage provided by Ihis non-~"l-,.~,.ll~. l l,-ub-.l-lll--illb voltage t'eature of the 5 present invention is the ability to avoid ""; .~ JI~b.~lllllllillg ( f antifuses in :m array by spurious ~IUgl~ ..;-,g paths which place reverse polality l)lOb ' g~ voltages across them.
As previously noted, the composi[e :mtituse material 24 de.sclihed ahuve may he disposed in an antifuse apenure tormed in an inlerlayer dielecù ic layer, or may he folmed entirely or panly above or below such an apeltule il' conductive plug techllology Or similar teclm()logy is used. Any 1(~ p;micular untit'use geome~ry usiny the an~ifuses uccording [o ~he preselll hlvemion Ihus talls within the scope ot the pl~sent invention.
Numerous processes can be used to formulate the :mtil'us~s ot' Ille presellt hlvemion. The exact order of the proct..ssillg step.s will depend upon ~he lullticul;lr antifuse geomeùy desired. For exnmple, it' plug-type antifuses are t:uhliclLed according ~o the teaclling.s ot' Ihe present inven~ion~
15 the steps t'or torming an interlayer diele-tric, I'olminb an Ipenule thereill, alld plug l'olmauon will precede ùhe steps u.sed to folm Ihe mullil:lyel compo~site antifu.se material 2 l In otllel planar antit'use structures. the steps used to tolm the mul~ilayer composite anlifuse matelial 24 will be pert'ormed prior to the steps for fmming all interlayer dielectlic~ torming all ~perture therein and t'orming the upper antifuse electrode.
2() In ;my process tor t:ahricating Ihe :mtifuse.s of ~he preseni invenuom ~he thin layer of oxide 18 in the multilayer composi~e alllifuse mateli~l 24 can he tormed USillg v~rious methods including plasma oxidatimls~ plrlsma ~l~r~ciliollc olhel CVD meth()ds~ :md tllermal oxida~ ll in an oxygen ilulllll~,lll. According IO a presently pretelled ~mho~linn~nl of Ihe ulvenli()ll, Ihe oxide layer lX
is t'ormed by plasma oxidalion hl O,. This process can he perl'olmed hl equipmem c()mmonly 25 used to remove photoresist. A~i will he appreciated hy those Of ordinary skill in the an, this process may also be pertormed in si~u dunny the nitride and silicon depo~siuions in tlle same piece of equipment~ tùerehy simplitying the antit'use hbricaùon process.
Ret'errinl now to I~IGS. 3a-3e~ cross .sectional Vlews of IwO altern;ltive version,s of an anttt'use according to the t;rst emhodiment of the invention are presenied sllowing the su ucture 3() resulting It'ter pert'olmance of selec~ed steps in the t:lhlica~ion process. The pau ~icular anhtUse geometry depicted in F:IGS. 3a-3e is ~hat of a plug antifuse. hu~ persons of ordinary skill in the an will understand that the concepts of the presenî invenuon are not limited to ille panicular antituse geometry depic~ed in the t;gures~ In t:act, such skilled persons will understand that the plesent ~ WO 96~39717 ? 1 5 6 3 o 7 PCT/US9iUo92.~3 invention mny be employed in virtually any t'orm of anti~'use, .sucll as one!; in which the composite antifuse material is t'olmed within a via t'oimed in an interlayer dielecllic miitenah or wholly or pnrtiariy ahove or below such a via~
Referting initinl'iy to FIG 3a, a lower conductive electrode 14 h3s heen t'ormed on the 5 upper surt'ace of substrate 12, which will usually, hut not necess;irily, comprise an insulating layer disposed above other layers in a UliU~ ,Uit. Lower col1ductive electrode 14 is most otten a portion of a metal hlL~,Iuu~ layer in an integrated circuit and will dlus he tormed t;om materials employed in such layers using standard processing techl1i(lues, hut those ot ordinary skill in the art wi31 recognize that many other conductive matelials could he used instead~
An interlayer dielecmc layer 32 is tormed over the uppel surface of klwer conductive electrode 14 Interlayer dielectiic layer 32 is typically folmed t'rom a matelial such as CVD silicon dioxide typically ranging in thickness trom ahout 5.()()() an~slloms ~o 15,(K)(3 anystroms. usually about 9,()(K3 an~stroms. A convemioniil maskiny and el~hi)l3! sLuiuellce is next employed to torm an antifuse apertule 34 ~ ; .g with ~he uppem~uri:ice ol' lower elecuode 14 throuyh 15 interlayer dielectnc layer 37.
A conductive plug 36, complisiny a material sucll as lunystel1. is i'olmed in ;mtit'use aperture 34 using techniLiues such as hlnnket depositiol1 l'ollowed hy al1 eLchin~ step lo planarize fhe top of the conducùve plug 3h and the upper surPi~e o~' the h1lellayer dielectiic layer 3_.
Tungsten plug technology is well known h1 the arl FIG. 3a shows the structure resultiny after 20 3~ of the at;,r~ l,lio"~d steps.
Refening now to FIG 3h, c()mposite antifuse mJtelial layer _4 i. iormed ALcording to a presently pre~'erred emhodiment of the h1ven~ion, a tirst layer ol silic()n niuide 16 is ~ormed lo a t3iickness of hetween ahoul I angstrom nnd abou~ 3()() angstr()ms. typic;illy ahout 65 anystroms, using CVD techniques Next, a thin layer of silicon dioxide I X. haviny a thickness of between 25 about I to 30() nngstroms~ pre~ernbly about 3() angstroms, is l'ormed oYer the upper surt:ace of silicon nitride layer 16, pret'erably usiny CVD techniques A layer of amolphous silicon 20 is t3ien formed over the silicon dioxide layer IX to a thickness of hetween ahout 1()() angstroms and about 1,500 angstroms, typically about 45() anEstroms. usiny CVD techniqu~s The amolphous silicon layer 20 may he undoped or mny he doped to a level of pletenihly less thnn ahout lel8 30 using ~Lo~pl,~ , arsenic, nitroyen, or oxyyen. A second silicon nitride layer 22 haviny a thickness ot' between nhout I angstrom and ahoul 3()() angstroms, typically about 65 nnystroms, is ~ next t'ormed over the sur~'ace of the amolpl-ous silicon layer 2() usiny CVD techniques A harrier layer 28 of titanium nitr;de,haviny a d~ickness of hetween ahout 5(N) anystroms and ahoul 3,()0() nngstroms, typicnlly nhout _,()()() angstroms, is next ~'olmed over the surfnce of the second silicon , WO 96/39717 2 ~ 9 6 3 ~ 'i r~ . u,~
nittide layer 22. As will he understood hy those of ordinary .chll hl ~he ar~, bamer layer 28 no~
only serves to act to preven~ hl~c~(lil'rLI~;ull of the meLal electrode maLerial into the antit'use maLerial, but also i'unctions as ;m eLch stop tOl the etching of the antifuse sLLIck tO be pertolmed in ~he next process step.
At'ter completion of the stacked antituse maLenal structure 2-t~ :md the barlier layer 28, a masking layer 38 is placed over the upper surface of bul lier layel 28 and the stack is det;ned using a stack etching step. Several etchillg methods, such as RIE or plasma~ may he employed to peri'orm this step. FIG. 3b shows the sù ucture resultinL~ after periormance of the sLack etching step but prior to removal ot masking layer 38.
1~
Ret'erring now to FIG. 3c, the masking layer 38 is then removed alld an oxide spacer 41) is ~ormed Qround the edge of the st~cked structule. As is ~vell known hl the al t. the spacer 4() m;~y be tormed by a blanket deposition of .silicon dioxide (i.e., abo~lt 3.()t)() ;u~L!stroms) tollowed hy a plasma etching step. As will be appreciaLed by those ol ordinaly skill in the arL~ spacer 4() improves the step coverafe Of Lhe layels overlying Lhe st;lck hl the compleLed ;mtit'use and llso prevents difl'usioll of atoms from the upl)er electtode innl thc composiLe anLifuse maLelial 24. FIG.
3c shows the sù ucture resulting atter completion of the slllcel etching sLep.
Nexl, with reterence to FIG. 3d, the upper conductive electrode '6 is tormed over the stacked structure, the oxide spacers 4(). :md the hlterlayer dielectri~ 3'. As will be appleciated hy those of ordinary sl;ill in the art, upper conductive electtode '6 may be tinmed trom r, portion of an i.~ ullll~,~,t metal layer in ;m integrated circuit tnd t:ahlic;ltioll of this Iayer is well known to such skilled persolls. Additional conventi(mQl back-end steps (not shown) Ire then used to passivate and othel~ ise complete the integrQted circuit s~ructule.
As Qn alternaLive to the use ot oxide spacers 4(). thu.se ot oldin1ry skill in the art will recogni~ that the harrier layer 28 may be tormed after pert'ormallce of the stack etch step and removal of phûtoresist layer 38, ;md would thus serve to cncapsulate the stacked ;mtit'use structure 24. The upper conductive electrode 26 would then be folmed over the hamer layer 28 ;md the two would be del;ned usiny (,ull~ lLi.)ll~,l maskillg md etchulg steps. Such a valiatiol mm the antifuse structure of the present invention is depicted in FIG. 3e, a cross-sectionQI view of the antifuse shown after completion ot the steps to form the blarlket harlier layer 28 and the overlying upper conductive electrode 26.
The batrier layer 28 in the Pmho~iimPn~ shown hl FIG. 3e has step coveral!e ade~luate to eliminate the spacers 4() and also perlorms the function of prevellting dilTusion of metal atoms into the composite antifuse material 24. The design choice of whedler the spacers or hlanket hartier ~ W0 96/39717 219 6 3 0 7 r~l,u~
layer are to be used will largely depend on the cap~bilities oi dle waier l:abricati()n l:acility in which the integrated circuits wiq be ~ m IrlI
Referring now to FIGS. 3a and 4a-4d, cross seclional views of ~wo variati()ns of un - antifuse according to the second l~mho-fim~nt of the invention (FIG. 2) are presented showing the S structure resulting after peri'orm;mce of selected steps in the t:ab(icati()n process. As with the antifuse shown ~/lu~ ,ly fabricated in FIGS. 3a-3d. the antituse yeometly depicted in FIGS.
3a and 4a-4d is a plug antifuse, hut persons of ordinary skill in the ar~ ~ ill understimd that the present invention is not limited to this particular antit'use ye()metly. Further, the details of the fabrication steps relatinE to materiills, tormation and etching processes. Ihicknesses, etc., are the 1() samr- as those recited for the lahli~iltion of the antifuse shown in FIG. I imd will nOt he needlessly repeated.
Relerling again ~o FIG. 3;1, the i:ahlicati()n of ~ pluy-Lyre umiluse hilviny a comp()site ;mtifuse maLerial structure like ~h~ shown Ul FIG. 2 starLs oul u~ilizuly ~he same s~eps which would be used to t:ab~icnte a plug-type antifuse hilviny a cOmposiLe untit'use mil~eliul structure shown in FIG. 1. The lower conductive electrode 14 h~s been formed On the uppel surface ot suhstmte 12.
The interl:lyer dielecuic layer 32 is t'ormed over the upper surf~ce ot' k-wel conductive electrode 14, and a ~ull~ iu..al mashny and etchiny seuuence is nexl employed ~o iolm m anlitusc aperture 34 ~ - "~ ' ~;"g with the upper surtuce ot lower eleclrode I I thlouyh inLell;lyer dielectlic layer 32.
ZO A conductive plug 36. compnsiny a materitll such as IunysLen, is tormed Ul aperture 34 usiny techniques such as hlankel deposilioll t;)llowed hy all e~chiny slep ~o pl:malize ~he ~op ot' the pluy 36 and the upper surt:~lce of the interlayer dielectlic layer 3'. Tunys~ell pluy technoloyy is well known in the art. FI~i. 3a shows tile structule resul~iny attel pertillmilllce of dle :~tnn~ml~n-inn~d steps.
Reterling now to FIG. 4a, the dit't'erence hetween the t:.lhric:nioll ot all antituse having the compûsite antifuse structure shown in FIG. I imd ~m antifuse haviny the composi~e ;mtifuse structure shown in FIG. 2 may he easily seen. A first layer o f silicon nimde l 6 is t;)rmed. A
layer of amolphous silicon 2() is dlen tortned over the firsl silicon niuide layer l 6. Next, a thin layer of silicon dioxide 18 is tormed over the upper surt:ace of amorphous silicon l:lyer 2(). A
second silicon nitride layer 22 is next formed over the surt:ace of the thin silicon dioxide layer 18.
Fin~lly, a bartier layer 28, tormed from ~ material such us titanium nitride~ is lormed over the surface of second silicon nitride l:lyer 22.
At'ter completion of the stacked imtituse mutenitl stmc~ure 24, 1 mi!skiny layer 3~ is placed W O 96t39717 r~ P~rtUS96tO9235 -over the uppemsurl:.lce of brulier luyer ~8 und ~he stuck is defined u~sing un elchiny s~ep. FIG. 4u shows the structure resulting ;~t'tcr perfolm~llce of the s~uck etching s~ep hut pnor ~o removul of masking lnyer 38.
Rei'errin~ now to FIG. 4h, the musking lnyer 38 is then removed :md ;3n uxide spQcer 40 is 5 fonmed uround the edge of the st:lcked suucture to improvP step cover;lye for overlyinc lilyers Qnd to prevent diffusion of met ll ~Itoms l; om the met~ll electrod~s hl~o the untii use muteli;ll. FIG. 4b shows the structure nesulting ;Ltter completion of the spucer etching step.
Next, with reference to FIG. 4c. ~he upper conductive clectrode 26 is iormcd over the stacked s~ructure, the oxide sp~lcers 4(). ~nd ~he interl~yer dielectnc l~yer 32. As in ~he inst;mce of 1() the previously disclosed Pmho~limPm uddition;ll c~mventi(m:ll huck-end steps (not shown) ure then used to passivu~e ruld otherwise comple~e ~he in~egruted circui~ ~s~ructure. In udditioll, ~hose skilled in the :Irt will underst:md thu~, us W;l5 the cuse in ~he embodimell~ of FIG. 1, ~he spilcers m:ly he eliminuted in ~:uvor of u bl:mke~ h:miel l~yer deposi~ion s~ep :llter removll of the pho~omilsk 38.
FIG. 4d is Qcross-secti~m:ll view of ;m ;mtifuse uccording u~ :I VUli:ltiOIl of the presen~
15 invention wherein :I hl~nke~ hunier lilyer 28, tolmed t'l om u mu~li;ll such as titanium ni~lide, is formed ~'ter remov:ll of musking l;lyer 38. An upper conduc~ive electrode 26 is ~hen t'onmed over the upper suri:uce of b;mier luyer 28. FIG. 4~1 shows ~he structure resul~ulc tf~er completi~m of these steps :md pnor to ~.",~, "~ ,...l b~ck-end processing steps used to ulmplete the in~egrtted circuit.
While rllll.o~ rnd :Ipplicluons of ~hi's invcl1tiol- h;lve been .shown ~nd descnhed. i~
would be ~ppuren~ ~o those skilled in the Ult d~t m;my mo rc mO~ ioll~ th~n mentionPd :Ibove ~re possible wiLhout depurting fiom the inven~ive concepLs herein. The b1vention. ~herefore. is no~
to be restlicted excep~ in the sphit of the ;Ippended cluims.
Claims (14)
1. An antifuse comprising:
a lower conductive electrode;
an upper conductive electrode;
an antifuse material disposed between said lower conductive electrode and said upper conductive electrode, said antifuse material comprising a layer of amorphous silicon disposed between a first layer of silicon nitride and a second layer of silicon nitride, said antifuse material further comprising a thin layer of silicon dioxide disposed between said layer of amorphous silicon and one of said first and second silicon nitride layers.
a lower conductive electrode;
an upper conductive electrode;
an antifuse material disposed between said lower conductive electrode and said upper conductive electrode, said antifuse material comprising a layer of amorphous silicon disposed between a first layer of silicon nitride and a second layer of silicon nitride, said antifuse material further comprising a thin layer of silicon dioxide disposed between said layer of amorphous silicon and one of said first and second silicon nitride layers.
2. The antifuse of claim 1 wherein said thin layer of silicon dioxide is disposed between said layer of amorphous silicon and said first silicon nitride layer.
3. The antifuse of claim 1 wherein said thin layer of silicon dioxide is disposed between said layer of amorphous silicon and said second silicon nitride layer.
4. An antifuse comprising:
a lower conductive electrode having an upper surface and disposed over an insulating layer;
an interlayer dielectric layer disposed over said upper surface of said lower conductive electrode. said interlayer dielectric layer having an upper surface and having an aperture communicating with said lower conductive electrode formed therein;
a conductive plug disposed in said aperture, said conductive plug having an upper surface substantially planar with said upper surface of said interlayer dielectric layer;
an antifuse layer having an upper surface and disposed over said upper surface of said conductive plug and at least a portion of said upper surface of said interlayer dielectric layer, said antifuse layer comprising a first layer formed from silicon nitride, a second layer formed from silicon dioxide having a thickness between about 1 angstrom and 300 angstroms, a third layer formed from amorphous silicon. and a fourth layer formed from silicon nitride; and an upper electrode disposed over said upper surface of said antifuse layer.
a lower conductive electrode having an upper surface and disposed over an insulating layer;
an interlayer dielectric layer disposed over said upper surface of said lower conductive electrode. said interlayer dielectric layer having an upper surface and having an aperture communicating with said lower conductive electrode formed therein;
a conductive plug disposed in said aperture, said conductive plug having an upper surface substantially planar with said upper surface of said interlayer dielectric layer;
an antifuse layer having an upper surface and disposed over said upper surface of said conductive plug and at least a portion of said upper surface of said interlayer dielectric layer, said antifuse layer comprising a first layer formed from silicon nitride, a second layer formed from silicon dioxide having a thickness between about 1 angstrom and 300 angstroms, a third layer formed from amorphous silicon. and a fourth layer formed from silicon nitride; and an upper electrode disposed over said upper surface of said antifuse layer.
5. The antifuse of claim 4 wherein outer edges of said first layer said second layer and said third layer form a substantial vertical wall and further including an oxide spacer in contact with said vertical wall.
6. An antifuse comprising:
a lower conductive electrode having an upper surface and disposed over an insulating layer;
an interlayer dielectric layer disposed over said upper surface of said lower conductive electrode, said interlayer dielectric layer having an upper surface and having an aperture communicating with said lower conductive electrode formed therein;
a conductive plug disposed in said aperture, said conductive plug having an upper surface substantially planar with said upper surface of said interlayer dielectric layer;
an antifuse layer having an upper surface and disposed over said upper surface of said conductive plug and at least a portion of said upper surface of said interlayer dielectric layer, said antifuse layer comprising a first layer formed from silicon nitride, a second layer formed from amorphous silicon, a third layer formed from silicon dioxide having a thickness between about 1 angstrom and 300 angstroms and a fourth layer formed from silicon nitride; and an upper electrode disposed over said upper surface of said antifuse layer.
a lower conductive electrode having an upper surface and disposed over an insulating layer;
an interlayer dielectric layer disposed over said upper surface of said lower conductive electrode, said interlayer dielectric layer having an upper surface and having an aperture communicating with said lower conductive electrode formed therein;
a conductive plug disposed in said aperture, said conductive plug having an upper surface substantially planar with said upper surface of said interlayer dielectric layer;
an antifuse layer having an upper surface and disposed over said upper surface of said conductive plug and at least a portion of said upper surface of said interlayer dielectric layer, said antifuse layer comprising a first layer formed from silicon nitride, a second layer formed from amorphous silicon, a third layer formed from silicon dioxide having a thickness between about 1 angstrom and 300 angstroms and a fourth layer formed from silicon nitride; and an upper electrode disposed over said upper surface of said antifuse layer.
7. The antifuse of claim 6 wherein outer edges of said first layer said second layer and said third layer form a substantial vertical wall and further including an oxide spacer in contact with said vertical wall,
8, A method for fabricating an antifuse comprising the steps of:
forming a lower conductive electrode;
forming a first layer of silicon nitride on an upper surface of said lower conductive electrode;
forming a layer of amorphous silicon on an upper surface of said first layer of silicon nitride;
forming a thin layer of silicon dioxide on an upper surface of said layer of amorphous silicon:
forming a second layer of silicon nitride on an upper surface of said thin layer of silicon dioxide; and forming an upper conductive electrode on an upper surface of said second layer of silicon nitride,
forming a lower conductive electrode;
forming a first layer of silicon nitride on an upper surface of said lower conductive electrode;
forming a layer of amorphous silicon on an upper surface of said first layer of silicon nitride;
forming a thin layer of silicon dioxide on an upper surface of said layer of amorphous silicon:
forming a second layer of silicon nitride on an upper surface of said thin layer of silicon dioxide; and forming an upper conductive electrode on an upper surface of said second layer of silicon nitride,
9. The method of claim 8 further including the steps of stack etching outer edges of said first layer of silicon nitride, said layer of amorphous silicon, said thin layer of silicon dioxide, and said second layer of silicon nitride to form a substantial vertical wall and forming an oxide spacer in contact with said vertical wall prior to the step of forming said upper conductive electrode.
10. A method for fabricating an antifuse comprising the steps of:
forming a lower conductive electrode;
forming a first layer of silicon nitride on an upper surface of said lower conductive electrode;
forming a thin layer of silicon dioxide on an upper surface of said first layer of silicon nitride;
forming a layer of amorphous silicon on an upper surface of said thin layer of silicon dioxide;
forming a second layer of silicon nitride on an upper surface of said layer of amorphous silicon; and forming an upper conductive electrode on an upper surface of said second layer of silicon nitride.
forming a lower conductive electrode;
forming a first layer of silicon nitride on an upper surface of said lower conductive electrode;
forming a thin layer of silicon dioxide on an upper surface of said first layer of silicon nitride;
forming a layer of amorphous silicon on an upper surface of said thin layer of silicon dioxide;
forming a second layer of silicon nitride on an upper surface of said layer of amorphous silicon; and forming an upper conductive electrode on an upper surface of said second layer of silicon nitride.
11. The method of claim 10 further including the steps of stack etching outer edges of said first layer of silicon nitride, said thin layer of silicon dioxide, said layer of amorphous silicon, and said second layer of silicon nitride to form a substantial vertical wall and forming an oxide spacer in contact with said vertical wall prior to the step of forming said upper conductive electrode.
12. A composite antifuse material for use in an antifuse including a first conductive electrode and a second conductive electrode, the composite antifuse material disposed between the first conductive electrode and the second conductive electrode comprising:
a layer of amorphous silicon disposed between a first layer of silicon nitride and a second layer of silicon nitride, said antifuse material further comprising a thin layer of silicon dioxide disposed between said layer of amorphous silicon and one of said first and second silicon nitride layers.
a layer of amorphous silicon disposed between a first layer of silicon nitride and a second layer of silicon nitride, said antifuse material further comprising a thin layer of silicon dioxide disposed between said layer of amorphous silicon and one of said first and second silicon nitride layers.
13. The antifuse of claim 12 wherein said thin layer of silicon dioxide is disposed between said layer of amorphous silicon and said first silicon nitride layer.
14. The antifuse of claim 12 wherein said thin layer of silicon dioxide is disposed between said layer of amorphous silicon and said second silicon nitride layer.
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US08/472,050 US5986322A (en) | 1995-06-06 | 1995-06-06 | Reduced leakage antifuse structure |
US08/472,050 | 1995-06-06 |
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-
1995
- 1995-06-06 US US08/472,050 patent/US5986322A/en not_active Expired - Lifetime
-
1996
- 1996-03-12 US US08/614,282 patent/US5763299A/en not_active Expired - Fee Related
- 1996-06-05 WO PCT/US1996/009235 patent/WO1996039717A1/en active IP Right Grant
- 1996-06-05 DE DE69617169T patent/DE69617169T2/en not_active Expired - Fee Related
- 1996-06-05 JP JP9501608A patent/JP3051454B2/en not_active Expired - Fee Related
- 1996-06-05 KR KR1019970700794A patent/KR100230158B1/en not_active IP Right Cessation
- 1996-06-05 CA CA002196307A patent/CA2196307A1/en not_active Abandoned
- 1996-06-05 EP EP96918237A patent/EP0774163B1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
KR970705175A (en) | 1997-09-06 |
EP0774163B1 (en) | 2001-11-21 |
JPH10503062A (en) | 1998-03-17 |
WO1996039717A1 (en) | 1996-12-12 |
EP0774163A1 (en) | 1997-05-21 |
DE69617169D1 (en) | 2002-01-03 |
KR100230158B1 (en) | 1999-11-15 |
US5763299A (en) | 1998-06-09 |
DE69617169T2 (en) | 2002-04-18 |
US5986322A (en) | 1999-11-16 |
JP3051454B2 (en) | 2000-06-12 |
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EEER | Examination request | ||
FZDE | Discontinued |