CA2237486C - Stator winding method and stator winding structure - Google Patents
Stator winding method and stator winding structure Download PDFInfo
- Publication number
- CA2237486C CA2237486C CA002237486A CA2237486A CA2237486C CA 2237486 C CA2237486 C CA 2237486C CA 002237486 A CA002237486 A CA 002237486A CA 2237486 A CA2237486 A CA 2237486A CA 2237486 C CA2237486 C CA 2237486C
- Authority
- CA
- Canada
- Prior art keywords
- windings
- stator
- terminals
- rod member
- stator winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0056—Manufacturing winding connections
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0056—Manufacturing winding connections
- H02K15/0068—Connecting winding sections; Forming leads; Connecting leads to terminals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49179—Assembling terminal to elongated conductor by metal fusion bonding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53143—Motor or generator
- Y10T29/53157—Means to stake wire to commutator or armature
Abstract
A stator winding method and a stator winding structure. The ends of windings are connected to terminals through a longitudinal rod member and form slack portions when the longitudinal rod member is removed. The result is enhanced vibration resistance and impact resistance of the windings with reduced risk of winding breakage by temperature fluctuations and other deleterious conditions.
Description
Stator Winding Method And Stator Winding Structure The present invention relates to a stator winding method and a stator winding structure, and more particularly, the present invention relates to a novel improvement in the vibration resistance and impact resistance of windings and the breakage prevention thereof.
In the prior art, windings have been wound to stator teeth and terminals tightly. Since the ends of the windings which are wound around the respective teeth are directly wound around the terminals, these ends are stretched between the teeth and the terminals under a tension in the absence of any slack. Thus, the ends have low impact and vibration tolerance, resulting in breakage during use. Thus, the improvement of the reliability of such arrangements is desired.
One object of the present invention is to solve the above problems by providing an improved stator winding method and apparatus employing same.
In accordance with an embodiment of the present invention, there is provided a stator winding method of winding a plurality of windings around a corresponding plurality of teeth of a stator, respectively, and connecting ends of the plurality of windings to a corresponding plurality of terminals, respectively, the plurality of terminals attached to a terminal plate of the stator, comprising the steps of: positioning a longitudinal rod member between the plurality of teeth and the plurality of terminals; connecting the plurality of windings to the plurality terminals, respectively, so that the plurality of windings stride over the longitudinal rod member; and removing the longitudinal rod member from the plurality of windings to thereby form slack portions in the windings, the slack portions located between the plurality of teeth and the plurality of terminals.
In accordance with another aspect of the present invention, there is provided a stator winding structure, comprising a plurality of windings around a corresponding plurality of teeth of a stator, respectively; wherein ends of the plurality of windings are connected to a corresponding plurality of terminals, respectively; wherein the plurality of terminals are attached to a terminal plate of the stator; and wherein slack portions in the plurality of windings are formed by striding the plurality of windings over a same longitudinal rod member which is disposed between the plurality of teeth and the plurality of terminals when the plurality of windings are connected.
Having thus generally described the invention, reference will now be made to the accompanying drawings illustrating preferred embodiments and, in which:
FIGURE 1 is a perspective view showing the arrangement of prior art stator windings;
FIGURE 2 is a perspective view showing a stator winding method and a stator winding structure according to the present invention; and FIGURE 3 is a perspective view showing the state that winding is being performed in FIGURE 1.
Similar numerals employed in the drawings denote similar elements.
In the prior art, windings have been wound to stator teeth and terminals tightly. Since the ends of the windings which are wound around the respective teeth are directly wound around the terminals, these ends are stretched between the teeth and the terminals under a tension in the absence of any slack. Thus, the ends have low impact and vibration tolerance, resulting in breakage during use. Thus, the improvement of the reliability of such arrangements is desired.
One object of the present invention is to solve the above problems by providing an improved stator winding method and apparatus employing same.
In accordance with an embodiment of the present invention, there is provided a stator winding method of winding a plurality of windings around a corresponding plurality of teeth of a stator, respectively, and connecting ends of the plurality of windings to a corresponding plurality of terminals, respectively, the plurality of terminals attached to a terminal plate of the stator, comprising the steps of: positioning a longitudinal rod member between the plurality of teeth and the plurality of terminals; connecting the plurality of windings to the plurality terminals, respectively, so that the plurality of windings stride over the longitudinal rod member; and removing the longitudinal rod member from the plurality of windings to thereby form slack portions in the windings, the slack portions located between the plurality of teeth and the plurality of terminals.
In accordance with another aspect of the present invention, there is provided a stator winding structure, comprising a plurality of windings around a corresponding plurality of teeth of a stator, respectively; wherein ends of the plurality of windings are connected to a corresponding plurality of terminals, respectively; wherein the plurality of terminals are attached to a terminal plate of the stator; and wherein slack portions in the plurality of windings are formed by striding the plurality of windings over a same longitudinal rod member which is disposed between the plurality of teeth and the plurality of terminals when the plurality of windings are connected.
Having thus generally described the invention, reference will now be made to the accompanying drawings illustrating preferred embodiments and, in which:
FIGURE 1 is a perspective view showing the arrangement of prior art stator windings;
FIGURE 2 is a perspective view showing a stator winding method and a stator winding structure according to the present invention; and FIGURE 3 is a perspective view showing the state that winding is being performed in FIGURE 1.
Similar numerals employed in the drawings denote similar elements.
In general overview, the structure shown in FIGURE 1 is conventionally employed as a stator winding method and the stator winding structure. In FIGURE 1, numeral 1 is a stator which is formed generally in a ring-shape and has a plurality of teeth 2 projecting inwardly as shown. Stator insulation covers 3 formed to correspond to a ring-shape are disposed on stator 1 to cover the teeth 2. Windings 4 are wound around the teeth 2 through the outer peripheries of the stator insulation covers 3 by a specific winding method using a winding machine not shown. The ends 4a of the windings 4 are caused to become automatically entangled with and directly connected to the respective terminals 6.
As shown in FIGURE 3, a stator 1 which is formed in a ring-shape has a plurality of teeth 2 projecting inwardly and ring-shaped stator insulation covers 3 which are disposed on the respective teeth 2 of the stator 1 to insulate the teeth 2 from windings 4. The windings 4 are wound around the respective teeth 2 through the outer peripheries of the stator insulation covers 3 by a known specific winding method using a winding machine not shown.
A longitudinal rod member 10, provided with the winding machine, is inserted and positioned between the teeth 2 and the terminals 6. This is performed prior to connection of the ends 4a of the windings 4 to the terminals 6 of a terminal~plate 5. The stator is disposed on stator 1 integrally with the stator insulation covers 3. The ends 4a of windings 4 are connected to the respective terminals 6 by becoming generally entangled therewith while contacting the upper surface of the longitudinal rod member 10 .
As shown in FIGURE 3, a stator 1 which is formed in a ring-shape has a plurality of teeth 2 projecting inwardly and ring-shaped stator insulation covers 3 which are disposed on the respective teeth 2 of the stator 1 to insulate the teeth 2 from windings 4. The windings 4 are wound around the respective teeth 2 through the outer peripheries of the stator insulation covers 3 by a known specific winding method using a winding machine not shown.
A longitudinal rod member 10, provided with the winding machine, is inserted and positioned between the teeth 2 and the terminals 6. This is performed prior to connection of the ends 4a of the windings 4 to the terminals 6 of a terminal~plate 5. The stator is disposed on stator 1 integrally with the stator insulation covers 3. The ends 4a of windings 4 are connected to the respective terminals 6 by becoming generally entangled therewith while contacting the upper surface of the longitudinal rod member 10 .
On the completion of the connection of the ends 4a to the terminals 6, slack portions 4aA result when the longitudinal rod member 10 is removed in the direction of an arrow A.
As a variation, shown in FIGURE 2, the longitudinal rod member 10 may be assembled to the winding machine or arranged as an independent system. In addition, the stator 1 may be applicable to various types of known rotating machines such as a resolver, motor, synchro inter alia.
Since the stator winding method and the stator winding structure according to the present invention are arranged as described above, the slack portions may be formed in the windings wound around the teeth, to significantly enhance vibration resistance and impact resistance of the windings.
Further, winding breakage caused by a temperature change can be prevented. Thus, the reliability of various rotating machines can be greatly improved.
Although embodiments of the present invention have been discussed herein, it will be appreciated by those skilled in the art that the invention is subject to significant variation without departing from the spirit, nature and scope of the described and claimed invention.
As a variation, shown in FIGURE 2, the longitudinal rod member 10 may be assembled to the winding machine or arranged as an independent system. In addition, the stator 1 may be applicable to various types of known rotating machines such as a resolver, motor, synchro inter alia.
Since the stator winding method and the stator winding structure according to the present invention are arranged as described above, the slack portions may be formed in the windings wound around the teeth, to significantly enhance vibration resistance and impact resistance of the windings.
Further, winding breakage caused by a temperature change can be prevented. Thus, the reliability of various rotating machines can be greatly improved.
Although embodiments of the present invention have been discussed herein, it will be appreciated by those skilled in the art that the invention is subject to significant variation without departing from the spirit, nature and scope of the described and claimed invention.
Claims (4)
1. A stator winding method of winding a plurality of windings around a corresponding plurality of teeth of a stator, respectively, and connecting ends of the plurality of windings to a corresponding plurality of terminals, respectively, the plurality of terminals attached to a terminal plate of the stator, comprising the steps of:
positioning a longitudinal rod member between the plurality of teeth and the plurality of terminals;
connecting the plurality of windings to the plurality terminals, respectively, so that the plurality of windings stride over the longitudinal rod member; and removing the longitudinal rod member from the plurality of windings to thereby form slack portions in the windings, the slack portions located between the plurality of teeth and the plurality of terminals.
positioning a longitudinal rod member between the plurality of teeth and the plurality of terminals;
connecting the plurality of windings to the plurality terminals, respectively, so that the plurality of windings stride over the longitudinal rod member; and removing the longitudinal rod member from the plurality of windings to thereby form slack portions in the windings, the slack portions located between the plurality of teeth and the plurality of terminals.
2. The stator winding method according to claim 1, wherein the stator winding method uses a winding machine, and wherein the longitudinal rod member is mounted to the winding machine.
3. A stator winding structure, comprising a plurality of windings around a corresponding plurality of teeth of a stator, respectively;
wherein ends of the plurality of windings are connected to a corresponding plurality of terminals, respectively;
wherein the plurality of terminals are attached to a terminal plate of the stator; and wherein slack portions in the plurality of windings are formed by striding the plurality of windings over a same longitudinal rod member which is disposed between the plurality of teeth and the plurality of terminals when the plurality of windings are connected.
wherein ends of the plurality of windings are connected to a corresponding plurality of terminals, respectively;
wherein the plurality of terminals are attached to a terminal plate of the stator; and wherein slack portions in the plurality of windings are formed by striding the plurality of windings over a same longitudinal rod member which is disposed between the plurality of teeth and the plurality of terminals when the plurality of windings are connected.
4. The stator winding structure according to claim 3, wherein the slack portions in the plurality of windings are formed by striding the plurality of windings over the same longitudinal rod member so that the plurality of windings simultaneously stride over the same longitudinal rod member prior to removing the longitudinal rod member from the plurality of windings.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9-313586 | 1997-11-14 | ||
| JP31358697A JP3299702B2 (en) | 1997-11-14 | 1997-11-14 | Stator winding method and stator winding structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2237486C true CA2237486C (en) | 2000-10-31 |
Family
ID=18043105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002237486A Expired - Fee Related CA2237486C (en) | 1997-11-14 | 1998-05-12 | Stator winding method and stator winding structure |
Country Status (11)
| Country | Link |
|---|---|
| US (2) | US6044545A (en) |
| EP (1) | EP0917273B1 (en) |
| JP (1) | JP3299702B2 (en) |
| KR (1) | KR100360514B1 (en) |
| BR (1) | BR9801628B1 (en) |
| CA (1) | CA2237486C (en) |
| DE (1) | DE69837645T2 (en) |
| ES (1) | ES2284193T3 (en) |
| ID (1) | ID21319A (en) |
| MY (1) | MY116297A (en) |
| TW (1) | TW443026B (en) |
Families Citing this family (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6847146B2 (en) * | 2000-07-26 | 2005-01-25 | Milwaukee Electric Tool Corporation | Field assembly and methods for assembling a field assembly |
| JP2002125348A (en) * | 2000-10-12 | 2002-04-26 | Suzuki Motor Corp | Wiring connection device |
| JP2003023744A (en) * | 2001-07-05 | 2003-01-24 | Tamagawa Seiki Co Ltd | Terminal connection structure of stator coil of resolver stator |
| JP4696207B2 (en) * | 2001-07-09 | 2011-06-08 | 多摩川精機株式会社 | Resolver stator structure |
| JP3588455B2 (en) | 2002-01-23 | 2004-11-10 | 三菱電機株式会社 | Manufacturing method of rotation angle detector |
| JP3899486B2 (en) * | 2002-04-03 | 2007-03-28 | ミネベア株式会社 | Resolver terminal mounting structure |
| JP2004007902A (en) * | 2002-05-31 | 2004-01-08 | Tamagawa Seiki Co Ltd | Insulating cap structure of rotary machine |
| JP2003344107A (en) * | 2002-05-31 | 2003-12-03 | Tamagawa Seiki Co Ltd | Stator structure for rotation detector |
| JP3811892B2 (en) * | 2002-06-28 | 2006-08-23 | ミネベア株式会社 | Sag formation mechanism of stator winding |
| JP3893087B2 (en) * | 2002-07-25 | 2007-03-14 | ミネベア株式会社 | Winding machine stator mounting jig and stator winding method |
| JP3659640B2 (en) * | 2002-08-08 | 2005-06-15 | 多摩川精機株式会社 | Winding method of rotation detector |
| JP3864380B2 (en) * | 2002-09-25 | 2006-12-27 | ミネベア株式会社 | Resolver input / output terminal structure and resolver connection method using the same |
| KR20050021423A (en) * | 2005-02-07 | 2005-03-07 | 김길평 | Guardrail using bridge can regulate wind pressure |
| US7467456B2 (en) * | 2006-03-02 | 2008-12-23 | Hiwin Mikrosystem Corp. | Method of arranging a resolver |
| JP4760566B2 (en) * | 2006-06-21 | 2011-08-31 | 日本電産株式会社 | Winding mounting method |
| JP5186767B2 (en) * | 2007-01-11 | 2013-04-24 | 日本電産株式会社 | Resolver and method for producing resolver |
| JP5092412B2 (en) * | 2007-01-12 | 2012-12-05 | 日本電産株式会社 | Resolver and method for producing resolver |
| JP5301170B2 (en) * | 2008-01-29 | 2013-09-25 | 株式会社一宮電機 | Resolver stator and resolver |
| DE102008061779A1 (en) | 2008-12-11 | 2010-06-17 | Ltn Servotechnik Gmbh | Resolver component and resolver equipped therewith |
| US8757268B2 (en) * | 2009-05-22 | 2014-06-24 | Bl Sales & Management, Inc. | Self centering downhole float valve for vertical and lateral wells |
| JP5959270B2 (en) * | 2012-03-30 | 2016-08-02 | 三菱電機株式会社 | Electric motor stator, blower motor and air conditioner |
| US10158268B2 (en) * | 2013-09-17 | 2018-12-18 | Panasonic Intellectual Property Management Co., Ltd. | Brushless DC motor and ventilation device having same mounted therein |
| JP2015082935A (en) * | 2013-10-23 | 2015-04-27 | 日本電産サンキョー株式会社 | Motor and method for connecting winding to terminal pin in motor |
| KR101605630B1 (en) | 2014-09-05 | 2016-03-23 | 대성전기공업 주식회사 | A insulating cover of resolver and mehtod for winding coil thereof |
| JP2016073171A (en) * | 2014-10-02 | 2016-05-09 | 多摩川精機株式会社 | Resolver terminal structure and welding method for the same |
| US20190027307A1 (en) * | 2017-07-18 | 2019-01-24 | Wen Liang Wang | Method of winding a stator core to prevent breakage of wire between pin and winding groove |
| JP7170171B2 (en) * | 2018-11-26 | 2022-11-14 | パナソニックＩｐマネジメント株式会社 | Stator, motor and blower |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5535503A (en) * | 1993-12-03 | 1996-07-16 | Globe Products Inc. | Stator lead wire connection method and apparatus |
| JPH07245898A (en) * | 1994-02-28 | 1995-09-19 | Nippon Densan Corp | Spindle motor |
| US5760505A (en) * | 1994-11-07 | 1998-06-02 | Ametek, Inc. | Apparatus and method for introducing wire slack in stator windings |
| US5833166A (en) * | 1996-07-25 | 1998-11-10 | Globe Products Inc. | Stator coil winding and lead wire placing method and apparatus |
-
1997
- 1997-11-14 JP JP31358697A patent/JP3299702B2/en not_active Expired - Fee Related
-
1998
- 1998-04-14 TW TW087105661A patent/TW443026B/en not_active IP Right Cessation
- 1998-04-28 ES ES98303290T patent/ES2284193T3/en not_active Expired - Lifetime
- 1998-04-28 DE DE69837645T patent/DE69837645T2/en not_active Expired - Lifetime
- 1998-04-28 EP EP98303290A patent/EP0917273B1/en not_active Expired - Lifetime
- 1998-04-28 US US09/066,878 patent/US6044545A/en not_active Expired - Fee Related
- 1998-04-30 ID IDP980645A patent/ID21319A/en unknown
- 1998-04-30 KR KR10-1998-0015547A patent/KR100360514B1/en not_active IP Right Cessation
- 1998-05-12 CA CA002237486A patent/CA2237486C/en not_active Expired - Fee Related
- 1998-05-13 BR BRPI9801628-8A patent/BR9801628B1/en not_active IP Right Cessation
- 1998-11-10 MY MYPI98005102A patent/MY116297A/en unknown
- 1998-12-30 US US09/223,393 patent/US6031307A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| KR100360514B1 (en) | 2003-01-10 |
| ES2284193T3 (en) | 2007-11-01 |
| EP0917273A2 (en) | 1999-05-19 |
| MY116297A (en) | 2003-12-31 |
| JP3299702B2 (en) | 2002-07-08 |
| US6044545A (en) | 2000-04-04 |
| DE69837645D1 (en) | 2007-06-06 |
| TW443026B (en) | 2001-06-23 |
| DE69837645T2 (en) | 2008-01-31 |
| JPH11150922A (en) | 1999-06-02 |
| BR9801628A (en) | 1999-12-14 |
| ID21319A (en) | 1999-05-20 |
| EP0917273A3 (en) | 2001-08-29 |
| KR19990044723A (en) | 1999-06-25 |
| BR9801628B1 (en) | 2009-05-05 |
| EP0917273B1 (en) | 2007-04-25 |
| US6031307A (en) | 2000-02-29 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |