CA2255881A1

CA2255881A1 - Under water treatment

Info

Publication number: CA2255881A1
Application number: CA002255881A
Authority: CA
Inventors: Nigel Mark Goble; Colin Charles Owen Goble
Original assignee: Individual
Current assignee: Gyrus Medical Ltd
Priority date: 1996-06-20
Filing date: 1997-06-17
Publication date: 1997-12-24
Also published as: US6210405B1; WO1997048346A1; EP0959787A1; ZA975375B; GB9612993D0; DE69738220T2; ES2293657T3; DE69738220D1; JP2000512526A; AU3102297A; AR007447A1; US6482202B1; EP0959787B1

Abstract

An electrosurgical instument, which is used for the treatment of tissue in the presence of an electrically-conductive fluid medium, comprises an instrument shaft (10), and an electrode assembly (12) at one end of the shaft. The electrode assembly (12) comprises a tissue treatment electrode (14) and a return electrode (18) which is electrically insulated from the tissue treatment electrode by means of an insulation member (16). The tissue treatment electrode (14) has an exposed end for treating tissue, and the return electrode (18) has a fluid contact surface which is spaced from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode. The electrode assembly (12) is provided with a plurality of apertures (14a) in the region of the tissue treatment electrode (14), through which apertures vapour bubbles and/or particulate material can be aspirated from the region surrounding the tissue treatment electrode.

Description

CA 022~88l l998-ll-l9 UNDER WATER TREATMENT

This invention relates to an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, to electrosurgical apparatus including 5 such an instrument, and to an electrode unit for use in such an instrument.

Endoscopic electrosurgery is useful for treating tissue in cavities of the body, and is normallv performed in the presence of a distension medium. When the distension medium is a liquid. this is commonly referred to as underwater electrosurgery, this term denoting 10 electrosurgery in which living tissue is treated using an electrosurgical instrument with a treatment electrode or electrodes immersed in liquid at the operation site. A gaseous medium is commonly employed when endoscopic surgerv is performed in a distensible body cavity of larger potential volume in which a liquid medium would be unsuitable, as is often the case in laparoscopic or gastroenterological surgery.
Underwater surgery is commonly performed using endoscopic techniques, in which the endoscope itself may provide a conduit (commonly referred to as a working channel) for the passage of an electrode. Alternatively, the endoscope may be specificallv adapted (as in a resectoscopej to include means for mounting an electrode, or the electrode may be ~0 introduced into a bodv cavitv via a separate access means at an angle with respect to the endoscope - a technique commonlv referred to as triangulation. These variations in technique can be subdivided by surgical speciality, where one or other of the techniques has particular advantages given the access route to the specific body cavity. Endoscopes with integral ~-or~;ing channels, or those characterised as resectoscopes, are generally '~5 employed when the body cavity may be accessed through a natural body openin~ - such as the cervical canal to access the endometrial cavity of the uterus, or the urethra to access the prostate gland and the bladder. Endoscopes specifically designed for use in the endometrial cavitv are referred to as hysteroscopes, and those designed for use in the urinary tract include cystoscopes, urethroscopes and resectoscopes. The procedures of 30 transurethal resection or vaporisation of the prostate gland are known as TURP and EVAP
respectivelv ~Vhen there is no natural body opening through which an endoscope may be CA 022~S881 1998-11-19 wo 97/48346 PcT/Gsg7/01632 passed. the techrlique of triangulation is commonly emploved. Tri~ng~ tion is commonly used during underwater endoscopic surgery on joint cavities such as the knee and the shoulder. The endoscope used in these procedures is commonlv referred to as an arthroscope.

Electrosurgery is usually carried out using either a monopolar instrument or a bipolar instrument. With monopolar electrosurgery, an active electrode is used in the operating region, and a conductive return plate is secured to the patient's skin. With this arrangement, current passes from the active electrode through the patient's tissues to the 10 external return plate. Since the patient represents a significant portion of the circuit. input power levels have to be high (typically 150 to 250 watts) ~o compensate for the resistive current limiting of the patient's tissues and~ in the case of under vater electrosurgery, power losses due to the fluid medium which is rendered partially conductive by the presence of blood or other body fluids. Using high power with a monopolar arrangement is also 15 hazardous, due to the tissue heating that occurs at the return plate, which can cause severe skin burns. There is also the risk of capacitive coupling between the instrument and patient tissues at the entrv point into the body cavity.

With bipolar electrosur~ery, a pair of electrodes (an active electrode and a return O electrode) are used together at the tissue application site. This arrangement has advanta_es from the safety standpoint. due to the relative proximitv of the two electrodes so that radio frequency currents are limited to the region between the electrodes. However, the depth of effect is directlv related to the distance between the two electrodes; and, in applications requiring very small electrodes. the inter-electrode spacing becomes very small, thereby 25 limiting tissue effect and the output power. Spacing the electrodes further apart would often obscure vision of the application site, and would require a modification in surgical technique to ensure direct contact of both electrodes with the tissue.

There are a number of variations to the basic design of the bipolar probe. For example, 30 U. S. Patent Specification No.4706667 describes one of the fundamentals of the design, namely that the ratio of the contact areas of the return electrode and of the active electrode CA 022~881 1998-11-19 is greater than 7:1 and smaller than 20:1 for cutting purposes. This range relates oniy to cutting electrode confi~urations. When a bipolar instrument is used for desiccation or coagulation. the ratio of the contact areas of the two electrodes may be reduced to approximately 1:1 to avoid differential electrical stresses occurring at the contact between 5 the tissue and the electrode.

The electrical junction between the return electrode and tissue can be supported by wetting ofthe tissue by a conductive soiution such as normal saline This ensures that the surgical effect is iimited to the needle or active electrode, with the electric circuit between the two 10 electrodes bein(~ completed by the tissue. One of the obvious limilations with the design is that the needle must be completely buried in tlle tissue to enable the return electrode to complete the circuit. Another problem is one of the orientation: even a relativelv small change in application angle from the ideal perpendicular contact with respect to the tissue surface, will change the contact area ratio, so that a surgical effect can occur in the tissue 15 in contact with the return electrode.

Cavity distension provides space for gaining access to the operation site, to improve vicLI~lic:~tion, and to allow for manipulation of instruments. In lo- volume body cavities, particularly where it is desirable to distend the cavitv under higher pressure, liquid rather ~0 than gas is more commonlv used due to better optical characteristics, and because it washes blood away from the operative site.

Conventional underwater electrosurgery has been performed using a non-conductive liquid (such as 1.5% _Ivcine) as an irrigant~ or as a distension medium to eliminate electrical ~5 conduction losses. Glycine is used in isotonic concentrations to prevent osmotic changes in the blood when intra-vascular absorption occurs. In the course of an operation, veins may be severed, with resultant infusion ofthe liquid into the circulation, which could cause, among other things, a dilution of serum sodium which can lead to a condition known as water intoxication.

.. . . ..

CA 022~s881 1998-11-19 The applicants have found that it is possible to use a conductive liquid medium, such as normal saline. in underwater endoscopic electrosurgery in place of non-conductive, electrolyte-free solutions. Normal saline is the preferred distension medium in underwater endoscopic surgery when electrosurgery is not contemplated~ or a non-electrical tissue S effect such as laser treatment is being used. Although normal saline (0.9%w/v; 1 SOmmol/l) has an electrical conductivity somewhat greater than that of most body tissue, it has the advantage that displacement by absorption or e~travasation from the operative site produces little phvsiological effect, and the so-called water intoxication effects of non-conductive, electrolyte-free solutions are avoided.
Carbon dioxide is the preferred gaseous distension medium, primarily because of its non-to~ic nature and high water solubilitv.

In endoscopic procedures in which the distension medium is a gas, the applicants have 15 found that it is possible to use an electrically-conductive gas (such as argon) in place of carbon dioxide. .~rgon is conductive when excited into a discharge state. and has been employed in both endoscopic and conventional monopolar electrosurgery as a method of increasing the dis~ance between the tissue and the instrument, by providing a conductive path between the two ~vhen high voltage electrosurgical outputs such as spray or fulgurate ~O are being used. The high volta~es used in this application result in a very low penetration of the electrosurgical effect into the tissue. mal;ing the technique only suitable to control bleeding from multiple-small blood vessels. This allows the surgeon to staunch bleeding from multiple sites in a surgical sites in a surgical wound using a rapid "painting"
technique, rather than applying electrosurgery to each individual bleeding site. The argon ~5 gas is delivered throu_h a hollow surgical instrument. and passes over the monopolar electrode e~cposed at the tip of the instrument as a stream. This produces a region at the operative site which is rich in argon, and which contributes to the distension of the body cavity. High voltage monopolar electrosurgical outputs are undesirable in endoscopic surgery, because of the risl~s of damaging structures outside the field of vision, by either 30 capacitive or direct coupling to a portion of the instrument remote from the operative site often outside the field of vision of the operator.

CA 022~881 1998-11-19 s The applicants have developed a bipolar instrument suitable for underwater electrosurgery using a conductive liquid or ~aseous medium. This electrosurgical instrument for the treatment of tissue in the presence of a fluid medium. comprises an instrument body having a handpiece and an instrument shaft and an electrode assembly, at one end of the shaft. The 5 electrode assembly comprises a tissue treatment (active) electrode which is exposed at the extreme distal end of the instrument, and a return electrode which is electrically insul~ted from the tissue treatment electrode and has a fluid contact surface spaced proximally from the exposed part of the tissue treatment electrode. In use of the instrument, the tissue treatment electrode is applied to the tissue to be treated whilst the return electrode. being 10 spaced proximally from the exposed part of the tissue treatment electrode, is normally spaced from the tissue and serves to complete an electrosurgical current loop from the tissue treatment eiectrode throuoh the tissue and the fluid medium. This electrosur~gical instrument is described in the specification of our European Patent Application 969 ~ ~786. 1 .
The electrode structure of this instrument, in combination with an electrically-conductive fluid medium, largely avoids the problems experienced with monopolar or bipolar electrosurgery. In particular, input power levels are much lower than those generally necessary ~vith a monopolar arrangement (typically 100 watts). Moreover, because of the ~0 relatively large spacing between its electrodes, an improved depth of effect is obtained compared with conventional bipolar arrangements.

The specification of our International Patent Application GB96/01472 describes an irrigated bipolar electrosurgical instrument that can be used in open air or gas-filled 25 environments This instrument includes an internal channel for feeding electrically-conductive fluid (typically saline) to the exposed end of a tissue treatment electrode so as to provide a conductive fluid path that completes an electrical circuit to a return electrode when the instrument is in use. This instrument also includes an internal channel for removing fluid from the region of the exposed end of the tissue treatment electrode. When 30 the fluid is a liquid, such as saline, the presence of that liquid can cause collateral tissue damage, so its removal is desirable. This type of instrument is intended primarily for use CA 022~S881 1998-11-19 in open air or gas-filled environments, and is not suitable for use with electrosurgical procedures which require distension of a body cavity.

E Iowever, where the volume of a body cavity is small - for e~cample in arthroscopic surgery 5 where even the large joints, such as the knee, may only accommodate 50-60 ml of irrigation fluid - the following problems may occur, namely:

(i) Heated fluid in the immediate vicinity of the tissue contact electrode can cause collateral tissue damage;
10 (ii) The products of the tissue vaporised by the tissue contact electrode can cause visualisation problems; and (iii) Soft tissue present in a joint space tends lo move about, making it difficult to apply the active electrode to vaporise such tissue.

15 An arthroscope electrode may be characterised as short ( 100 to 140 mm), and rigid with a working diameter up to 5 mm. It can be introduced through a stab incision into a joint cavity (with or without a cannula) using the triangulation technique. Such an electrode is operated with a motion which moves the electrode between the 9 O' Clock and 3 O'Clock positions on the arthroscopic image. As a result~ the tissue to be treated is usually 20 approached at a shallow working angle with respect to the a:;is of the electrode. An arthroscopic electrode thus needs to have an effect consistent with this angled approach to the tissue. The tissue to be treated, such as meniscal cartilage is commonly dense and of a high electrical impedance. An arthroscope electrode requires output power and voltage settings that reflect the type of tissue being treated, the size of electrode, and the 25 fact that arthroscopists are seeking a speed of effect comparable to that of the mechanical shaver devices they currently employ, albeit with an electrode of smaller dimensions than a shaver blade for improved access.

The aim of the invention is to provide an improved electrosurgical instrument of this type.

CA 022',',881 1998-11-19 The present invention provides a electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument comprising an instrument shaft, and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically 5 insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode having an exposed end for treating tissue, and the return electrode having a fluid contact surface which is spaced proximally from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, wherein 10 the electrode assembly is provided with a plurality of apertures in the region of the tissue treatment electrode and distal to the return electrode, through which apertures vapour bubbles and/or particulate material can be aspirated from the region surrounding the tissue treatment electrode.

15 In a preferred embodiment, the irlstrument further comprises a pump for subjecting the distal end portion of the inst;ument shaft to a sub-atmospheric pressure thereby to aspirate, in use, vapour bubbles and/or particulate material through said apertures from the region surrounding the tissue treatment electrode.

20 Advantageously, the pump is activated cyclically whereby matter is aspirated in a pulsed fashion. The pump may additionally or alternatively be activated only when the tissue treatment electrode is powered for tissue vaporisation.

Preferably, the instrument further comprises an RF generator having a bipolar output 25 coMected to the tissue treatment electrode and the return electrode. In this case, the pump may be controlled in dependence upon the voltage output characteristics of the RF
generator. In this way, the flow of vapour bubbles and/or aspirated particulate m~terial is balanced to the voltage output characteristics of the RF generator to prevent excessive cooling of the tissue treatment electrode and a resultant increase in the vaporisation power 30 threshold.

AMENDED SHEEr , .. .... .

CA 022~881 1998-11-19 The return electrode is spaced from the tissue treatment electrode so that, in use, it does not contact the tissue to be treated, and so that the electrical circuit is always completed by the conductive fluid, and not simply by arcing between the electrodes. Indeed, the arrangement is such that arcing between adjacent parts of the electrode assembly is AMENDED SHEEt .. , . .. , ~ . , ~.............................. . .. .. . .. .. .

CA 022~881 1998-11-19 avoided. thereby ensuring that the tissue treatment electrode can become enveloped in a vapour pocket so that tissue entering the vapour pocket becomes the preferred path for current to flow bacl; to the return electrode via the conductive fluid.

S The electrosurgical instrument of the invention is useful for dissection~ resection, vaporisation, desiccation and coagulation of tissue, as well as for combinations of these functions. It has a particular application in arthroscopic surgery as it pertains to endoscopic and percutaneous procedures performed on joints of the body including but not limited to such technigues as they apply to the spine and other non-svnovial joints 10 Arthroscopic operative procedures may include: partial or complete meniscectomv of the knee joint including meniscal cystectomy, lateral retinacular release of the knee joint, removal of anterior and posterior cruciate ligaments or remnants thereof: labral tear resection, acromioplasty, bursectomy and subacromial decompression of the shoulder joint;
anterior release of the temperomandibular joint; synovectomy, cartilage debridement, 15 chondroplasty, division of intra-articular adhesions, fracture and tendon debridement as applied to any of the synovial joints of the body; inducing thermal shrinkage of joint capsules as a treatment for recurrent dislocation, subluxation or repetitive stress injury to any articulated joint of the body; discectomy either in the treatment of a disc prolapse or as part of a spinal fusion via a posterior or anterior approach to the cervical. thoracic and 20 lumbar spine or anv other fibrous joint for similar purposes, e~cision of diseased tissue: and haemostasis.

The instrument of the invention is also useful for dissection, resection, vaporisation, desiccation and coagulation of tissue, as well as combinations of these functions, with 25 particular application in urological endoscopic (urethroscopy, cystoscopy, ureteroscopy and nephroscopv) and percutaneous surgery. Urological procedures may include: electro-vaporisation of the prostate gland (EVAP) and other variants of the procedure commonly referred to as transurethral resection of the prostate (TURP) including, but not limited to, interstitial ablation of the prostate gland by a percutaneous or perurethral route whether 30 performed for benign or malignant disease; transurethral or percutaneous resection of urinary tract tumours as thev may arise as primary or secondary neoplasms, and further as CA 022~881 1998-11-19 they mav arise anywhere in the urological tract from the calvces of the kidney to the external urethral meatus; division of strictures as they may arise at the pelviureteric junction (PUJ), ureter, ureteral orifice, bladder neck or urethra; correction of ureterocoele, shrinka(Je of bladder diverticular; cystoplasty procedures as the,v pertain to corrections of 5 voiding d,vsfunclion; thermally induced shrin}~age of the pelvic floor as a corrective treatmen~ for bladder neck descent, excision of diseased tissue~ and haemostasis Surgical procedures using the electrosurgical instrument of the invention may also include introducing the electrode assembly to the surgical site, whether through an artificial I0 conduit (a cannula) or a natural conduit, which may be in an anatomical body cavity or space, or one created surgically. The cavity or space may be distended durin_ the procedure using a fluid~ or may be naturaliy held open by anatomical structures. The surgical site may be bathed in a continuous flow of conductive fluid such as saline solution either to fill and distend the cavity, or to create a locally-irrigated environment around the 15 tip of the electrode assembly in a gas filled cavity. The irrigatin~ fluid may be aspirated from the surgical site to remove products created by application of the RF energy, tissue debris or blood The procedures may include simultaneous viewing of the site via an endoscope~ or using an indirect visualisation means An irrigated bipolar electrosurgical instrument is described in the specification of our International Patent Application 20 GB9610 I ~7' Advanta_eously, the exposed end of the tissue treatment electrode extends laterally through a cut-out provided in the insulation member at the distal end portion of the instrument, the fluid contact surface of the return electrode overlying the insulation 25 member in the region of the cut-out.

In a preferred embodiment, a single coiled filament constitutes the tissue tre~tm~nt electrode, and said apertures are formed in the insulation member, the apertures being positioned around, and ~ crnt to, the tissue treatment electrode. Preferably, the filament 30 has a diameter Iyin~ within the range of from 0.05 mm to 1.0 mm CA 022~881 1998-ll-l9 Alternatively, an apertured plate constitutes the tissue treatment electrode, the apertures of the plate constituting the apertures through which vapour bubbles and/or particulate material can be aspirated The outer surface of said plate may be formed with recesses adjacent to the apertures. The recesses trap vapour pockets, and so reduce the S vaporisation power threshold of the instrument.

The tissue treatment electrode may be made of tungsten or of an alloy of tungsten or platinum.

10 Preferably, the instrument further comprises a tube positioned within the instrument shaft for connecting said apertures to the pump. The tube mav be a multi-lumen tube. in which case it defines a pluralitv of channels. the diameter of each of said channels being at least equal to the diameter of the apertures in the region of the tissue treatment electrode.
Alternatively, the instrument further comprises a filter at the distal end of the tube.
The invention also provides an electrode unit for an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the electrode unit comprising a shaft having at one end means for connection to an instrument handpiece, and, mounted on the other end of the shaR, an electrode assembly comprising a tissue 20 treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode bv means of an insulation member. the tissue treatment electrode having an exposed end for treating tissue, and the return electrode having a fluid contact surface which is spaced from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue 25 treatment electrode and the return electrode, wherein the electrode assembly is provided with a plurality of apertures in the region of the tissue treatment electrode, through which apertures vapour bubbles and/or particulate material can be aspirated from the region surrounding the tissue treatment electrode.

30 The invention further provides electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of CA 022~88l l998-ll-l9 Il an electricaily-conductive fluid me~illm, the instrument comprising an instrument shaft, and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue - treatment electrode and a return electrode which is electrically incul~ted from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode 5 having an exposed end for treating tissue, and the return electrode having a fluid contact surface which is spaced from ~he tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and the radio frequency generator having a bipolar output connected to the electrodes~ wherein the electrode assemblv is provided 10 with a plurality of apertures in the region of the tissue treatment electrode, through which apertures vapour bubbles and/or particulate materiai can be aspirated from the region surrounding the tissue treatment electrode.

The invention will now be described in greater detail, by way of example, with reference 15 to the drawings~ in which:-Figure I is a dia~ram showing an electrosurgical apparatus constructed in accordance withthe invention, 'O Figure ' is a diagrammatic side eievation of a first form of electrode unit constructed in accordance with the invention~

Figure 3 is an eniarged view, looking, in the direction of the arrow A of Figure 2, of part of the first form of electrode unit: and Figures 4 to 6 are diagrammatic side elevations of second, third and fourth forms of electrode unit constructed in accordance with the invention.

Referring to the drawings, Figure I shows electrosurgical apparatus including a generator 30 I having an output socket ' providing a radio frequency (RF) output, via a connection cord 4, for an instrument in the form of a handpiece 3 Activation of the generator I may .. . ~ . _ ..... . .

CA 022~881 1998-11-19 be performed from the handpiece 3 via a control connection (not shown) in the cord 4, or by means of a footswitch unit 5 connected separately to the rear of the generator I by a footswitch connection cord 6. In the illustrated embodiment, the foots~vitch unit 5 has two footswitches 5a and 5b for selecting a desiccation mode and a vaporisation mode of the S generator I respectively. The generator front panel has push buttons 7a and 7b for respectively setting desiccation and vaporisation power levels, which are indicated in a display 8. Push buttons 9 are provided as an alternative means for selection between the desiccation and vaporisation modes.

10 The handpiece 3 mounls a detachable electrode unit E, such as the electrode units El to E4 to be described below.

Fi~ure 2 shows the first form of electrode unit El for detachable fastening to the electrosurgical instrument handpiece 3, the electrode unit comprising a shaft 10, which is 15 constituted by a semi-flexible tube made of stainless steel or phynox electroplated in copper or gold~ with an electrode assembly 12 at a distal end thereof At the other end (not shown) of the shaft 10, means are provided for connecting the electrode unit El to the handpiece 3 both mechanically and electrically.

~0 The RF generator I (not shown in Figure ~) delivers an electrosurgical current to the electrode assemblv 1~. The generator I includes means for varying the delivered output power to suit different electrosurgical requirements. The generator may be as described in the specification of our European Patent Application 96304558.8.

~5 The electrode unit El includes an active (tissue treatment) electrode 14 which is constituted by a curved fenestrated plate made of tungsten or an alloy of tlm~cten or pl~tinllm The active electrode 14 is formed with a plurality of fenestrations 1 4a, and the regions 14b of the active electrode adjacent to the fenestrations define cup-shaped recesses (see Figure 3). The active electrode 14 is connected to the RF generator I via an in~nl~ted central 30 copper conductor (not shown). A ceramic insulation sleeve 16 surrounds the central conductor, the active electrode 14 extending laterally therefrom through a cut-out 16a. A

CA 022~881 1998-11-19 polvtetrafluoroethyiene a polvolefin. a polvester or ethvlene tetrafluoroethylene) surrounds the proximal portion of the shaft adjacent to the return electrode 18 The return ~ electrode 18 is formed with a hood-lil;e extension 1 8a which e~ctends over the surface of the sleeve 16 w hich is opposite to the cut-out 1 6a. The electrode unit El can, thus. provide S ma,Yimum tissue engaSgement for shallow worl~ing angle applications, and is l;nown as a side-effect electrode.

This electrosurgical instrument is particularlv useful for rapid tissue debulking. One ot'the probiems which could be encountered ~vhen tissue is rapidl,v debulked using an 10 arthroscopic electrode confi(~uration. particularlv when ~vorking in small joint spaces, is the production ot'vapour bubbles (~enera~ed as an end product of tissue vaporisation. Such bubbles obscure vision, and can coaiesce at the sile of tissue application. so that the electrical circuit between the active and return electrodes becomes compromised by the absence of conductive fluid. Irregular active electrodes having filamentary, mesh or coiled 15 sprin_ forms S~o some way to solving this problem, as they reduce the vaporisation threshold as disclosed in the specification of our International Patent .~pplication GB97iO0065 .~nother advantage of these electrode forms is that the bubbles oenerated by vaporisation are smaller than those tormed bv solid electrodes. As the brush electrode 14 of this electrosurgical instrument is of irregular shape, it also has the advantage of ~0 producin~ reiativelv small vapour bubbles as the product of tissue vaporisation. The production ot' vapour bubbles is. ho-vever. further reduced as a result of the lower threshold power of vaporisation which results from use of the electrode unit E1. This improvement results from the hood-lil;e eYtension I 8a of the return electrode 18 which extends over the bacl~ of the active electrode 14 This reduces the separation between the ~5 active electrode 14 and the return electrode 18 therebv reducin~ the electrical field and the vaporisation threshold power of the active electrode. This enhances the speed ofvaporisation of the tissue at a lower power than would otherwise be required for the given active electrode area, and hence reduces the formation of vapour bubbles. As the hood-li}~e extension 1 8a extends along the entire length of the active electrode 14, a large active 30 electrode size can be supported. despite the reduction in electrode separation.

~ . .

CA 022~881 1998-11-19 1 8a extends along the entire length of the active electrode 14, a large active electrode size can be supported, despite the reduction in electrode separation.

In order to reduce further the problems of vapour bubble production, the electrode unit El S is provided with a suction pump (not shown) which can remove vapour bubbles via the shaft of the instrument through the fenestrations 14a in the active electrode 14. This enhances the elimination of vapour bubbles from an operation site, which is particularly advantageous during ag,ressive tissue debulking. The suction pump must be controlled so that the flow of bubbles through the electrode 14 is balanced to the voltage output 10 characteristics of the RF generator I to prevent excessive cooling of the active electrode and a resultant increase in its vaporisation power threshold. The thermal mass of the fenestrated active electrode 14 is lower than that of a solid form active electrode, and this assists in rapidly re-establishing the vapour pocket around the active electrode should this collapse following excessive cooling. The cup-shaped recesses 1 4b in the active electrode 15 14 help to maintain the vapour pocket by retaining saline despite the fluid flow caused by the aspiration of the suction pump. The trapped saline absorbs energy, and so is vaporised in preference to the saline in the fluid flow caused by the aspiration.

The robustness of the electrode assembly 17 is also important in arthroscopic surgery, both 70 because of the tendency of suroeons to use an electrode assembly as a cold manipulator~
and because of the risgid nature of the tissue to be treated - particularly bone and cartilage.
The hood-lil;e extension 1 8a adds mechanical strength to the electrode assembly 12, as it extends over the cerarnic insulation sleeve 16, thereby rechlcinsg the risk of ceramic fracture and potential breakdown of insulation.
The electrode unit El is intended primarily for use in arthroscopic surgery which requires rapid tissue debulking by vaporisation. In use, the electrosurgical instrument is manipulated to introduce the electrode assembly 17 into a selected operation site (for example, within the ~oint space of a knee), so that the electrode 14 contacts the tissue to be treated, and 30 with the tissue and the electrode assembly immersed in saline.

CA 022~881 1998-11-19 The footswitch Sb (or the push button 7b) is then operated to set the required power level for vaporisation. The generator I then provides sufficient RF po~ver to the electrode assembly 1~ to vaporise the saline surrounding the electrode 14. and to m~int~in a vapour pocket surrounding this electrode Using a brushing technique, ~vith firm pressure against S the tissue surface, rapid debull;ing ofthe tissue is achieved. Gently touching the tissue will reduce the effect, and can be used to sculpture and smooth the residual tissue surface. With tissue engagement, provided the geometry of the active electrode 14 is appropriate for the application, the flow of irrigant through the active electrode will be reduced, the amount of reduction depending on the nature of the tissue surface, the application pressure and the 10 suction pressure. Speed of debulking will, therefore, depend on these variables. Once the vaporisation occurs~ the producls will include vapour bubbles carbon particles and tissue debris A~J of these products are removed from the region of the aclion electrode 14 by aspiration caused by the suction pump. The fenestrations 14a are positioned so that vaporised tissue is drawn into Ihe instrument, and then evacuated through the instrument 15 shaR 10, by the aspiration of the suction pump.

The electrode unit El is also verv effective in removing heated saline (distension fluid) from within a joint cavity. The risli of hot distension fluid occurs primarily during power application to reach the vaporisation threshold. Once the threshold has been reached, the 20 power requirement falls by 30-50%.

Whilst aspiration through the active electrode 14 will remove heated saline from the body cavitv~ and remove any risl; of overheating through prolonged activation under conditions where the vaporisation threshold is not reached, the cooling effect and disruption of vapour 25 pockets created around the active electrode will increase the vaporisation threshold. A
vicious cycle can, therefore, be created, wherein the more suction applied through the electrode 14, the more power required to reach the vaporisation threshold, and the greater the risk of heating. The other factor influencing the vaporisation threshold is the ratio of return active contact area, and the insulation separation between the two electrodes 14 and 30 18. The size of the active electrode 14 and the insulation separation must, therefore, be CA 022~881 1998-11-19 reduced to the minimllm necessary to achieve the function in order to offset the effects of aspiration in elevating the power threshold of vaporisation.

The specification of our International Patent Application GB97/00065 discloses techniques S for controllin_ the vaporisation threshold by employing active electrode designs which assist in capturing vapour pockets and preventing cooling of the active electrode application site by screening from the flow of irrigant provided by channels in an endoscope. The fenestrated electrode 14 of Figure 2, which is reminiscent of a grater in which the holes are punched outwards from the inside, provides both the aspiration holes 10 14a and the areas 14b whe~e the vapour pockets may be trapped, to reduce the vaporisation power threshold.

An alternative or supplementary method of reducing the vaporisation power threshold is to pulse the suction pressure, thereby allowing the threshold to be attained between pulses.
15 Such pulses mav be svnchronised with the output features of the RF generator I, both for safety reasons (if there is an occlusion of the suction channel), and to provide power bursts during active suction to sustain the vapour pocket, and clear any tissue occluding the fenestrations 14a in the active electrode 14.

20 A known technique in arthroscopic surgery is to apply suction through a mechanical, tissue-nibbling device, so that soft tissue present in the joint space, such as the infrapatellar fat pad, can be held in position within the nibbler jaws by suction whilst it is progressively "nibbled" away.

25 Attracting tissue to the active electrode 14 of the electrode unit El has a similar effect as, for the reasons already given above, compliant tissue adhering to the active electrode will result in a reduction of the vaporisation power threshold. Adherent tissue will be rapidly vaporised, and small tissue particles produced during vaporisation will be aspirated from the application site.

CA 022~881 1998-11-19 Because of its speed of debulking and side-effect configuration, the electrode unit El also has advantages in urological surgery as an EVAP technique for use in conjunction ~~ith a resectoscope. A resectoscope electrode unit is introduced very dirre~ ly, in that it is mounted on an endoscope prior to passage of the assembled instrument through a working 5 sheath introduced via the urethra. The proximal end of the electrode unit is connected to a trigger assemblv and an eJectrical contact which is integral with the resectoscope. Bv this means, the elec~rode unit El can be moved back and forth through a defined ran_e of motion by operating the trigger mechanism. As the electrode unit El is assembled prior to introduction, the size of the tip is not constrained by workin~ channel dimensions~ but 10 rather bv the diameter of the working sheath which can be up to 10 mm. Part of this diameter is occupied by the support wires to the electrode unit El, which wires are commonh~ bent in a down-vard an~le, with respect to the endoscopic image, to the working tip, so that the~ do not interfere with either visualisation or its operation. The electrode 14 can have a len~th Iyin(~ within the range of from 3 mm to 4 mm and a width Iying in the 15 range of from ' mm to 3 mm, and this size is necessary to urological surgery given that, on average, 20-30 grams of prostate tissue must be removed.

Because of the reservoir effect of the urinary bladder, and the mounting of the endoscope to view the tip of the active electrode 14 from below~ bubble generation during 20 vaporisation is less ol'a problem during endoscopic urology, as the bubbles flow away from the endoscope to accumulate in the bladder Nevertheless, the use of the electrode unit El substantially reduces the possibility of bubble generation causing problems.

Although the electrode unit El is intended primarily for use in the vaporisation of tissue, 25 it can also be used for desiccation, particularly of synovial membranes or to separate muscle attarh~nerlts. In this case, once the electrode assembly 12 has been introduced into - a selected operation site, the RF generator I is achl~ted using the footswitch 5a or the push button 7a to set the re9uired power level for desiccation. The generator I will then 'provide sufficient RF power to the electrode assembly 12 to m~int~in the saline adjacent 30 to the fenestrated electrode 14 substantially at its boiling point without creating a vapour pocket surroundin~ that electrode. The instrument can then be manipulated by moving the CA 022~881 1998-11-19 WO 97/48346 PCT/Gs97/0l632 electrode 14 across the surface of the tissue to be treated in a side-to-side "painting"
technique.

The electrode unit El can also be used for delivering a blended power output. This is 5 achieved by automatically alternating the output of the RF generator 1 between the desiccation and vaporisation power levels, so that more haemostasis is produced then is possible in the vaporisation mode As a consequence the speed of tissue debulking is reduced, but the increased haemostasis is useful when cutting or debulking vascular tissue structures. Altematively, the output of the RF generator I can be pulsed at the vaporisation 10 power level, without cycled activation of the desiccation mode. This produces a less aggressive tissue vaporisation than occurs in the vaporisation mode, with a consequent reduction in both bubble formation and the risk of tissue charring.

Figs 4 to 6 show electrode units E2 to E4 which are modified versions of the electrode unit 15 El. Accordinglv, like reference numerals will be used for like parts, and only the modifications will be described in detail. Thus, the active electrode 14 of the electrode unit E2 is a coiled spring electrode mounted within the cut-out 1 6a. The coiled spring electrode 14 is made of tungsten or an allov of tungsten or platinum, and its proximal end is connected to the RF generator I via an insulated central copper conductor (not shown).
20 The electrode unit E' is, however, provided with fenestrations 1 6b formed in the insulation sleeve 16, the fenestrations 16b being positioned all around, and adjacent to, the active electrode 14. These fenestrations 1 6b constitute the aspiration pathway for vapour bubbles, tissue and debris tO be extracted, thereby enh~ncing the establishment of vapour pockets on the active electrode surface, and the inclusion of good vaporisation threshold 25. properties, whilst ensuring good extraction of heated saline. The fenestrations 16b are positioned sufficiently close to the active electrode 14 to ensure that substantially all vaporised tissue is drawn into the instrument, and then evacuated through the instrument shaft 10, by the aspiration of the suction pump. In a modified version of this embodiment, the adjacent turns of the coiled spring electrode could define additional fenestrations for 30 assisting with the aspiration of vapour bubbles, carbon particles and tissue debris.

CA 022',',881 1998-11-19 The electrode unit E3 of Figure 5 has a "grater" active electrode 14 similar to that of Figures 2 and 3 The instrument shaft 10 contains a multi-lumen tube 22 which defines a plurality of aspiration channels 24. The active electrode 14 is connected to the RF
generator I by means of an insulated copper conductor 26. This embodiment has the 5 advantage that, if a bolus of saline obstructs one or more of the channels 24, vapour can still be aspirated through the residual "open" channels 24. In this case, the bore of each channel 24 must not be narrower than the fenestrations 14a in the active electrode 14, thereby preventing obstruction of the channels by particulate debris generated at the tissue application site.
The electrode unit E4 of Figure 6 includes a single-lumen tube ''' provided with an integral filter '8 at the distal end thereof The filter '8 prevents obstruction ofthe lumen tube 2'' by particulate debris generated at the tissue application site. Aiternatively, the filter 28 could be formed integrally within the insulation sleeve 16 at the distal end of the tube 22.
15 Again, the filter 28 could comprise a mesh having a small pore size for preferentially ailowing de-gassing ofthe vaporisation products whilst accum~ ting solid material on the filter. In this case, gaseous extraction will be facilitated by the fact that the proximal single-iumen aspiration tube ~' can be constructed to withstand large vacuum pressures without coilapsing. Here again, the active electrode 14 is connected to the RF generator 20 I by means of an insulated copper conductor 26.

Each of the electrode units El to E4 has the additional advantage that the aspiration in the region of the active electrode 14 restricts the flow of convection currents in the saline surrounding the electrode assembly 12. As the power threshold required to reach 25 vaporisation is dependent on the power dissipation ofthe active electrode 14 and the flow characteristics around it, the power threshold is dependent upon the maximum rate of convection. Consequently, the restriction of the convection currents reduces the power threshold, and this is advanta_eous as it enables the use of a cheaper RF generator, as well as avoiding problems such as dissipation within the instrument, and catastrophic30 overheating of the active electrode. It also facilitates control of the generator once vaporisation comnltonces. The importance of power threshold of vaporisation is discussed in greater detail in the specification of our International Patent Application GB97/00065.

Another advantage of these electrode units is that~ in use, the active electrode 14 faces S down, so that saline heated thereby rises to the return electrode 18. This leads to a reduction of impedance throughout the circuit, and hence to a reduction of the heat dissipation in the saline path.

It will be apparent that modifications could be made to the embodiments described above.
10 For e~ample, the lumen tubes 22 of the embodiments of Figs 5 and 6 could be used with the electrode assemblv 12 of Figure 4~ that is to sav with the fenestrated insulation sleeve embodiment. It ~vould also be possible to make the insulation sleeve 16 of each of the embodiments of a silicone rubber (such as a silicone polyurethane), glass, a polyimide or a thermoplastics material.
Throughout this specification, the term "pump'' should be construed to include any suitable controlled vacuum source.

Claims

1. An electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument comprising an instrument shaft, and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode having an exposed end for treating tissue, and the return electrode having a fluid contact surface which is spaced proximally from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, wherein the electrode assembly is provided with a plurality of apertures in the region of the tissue treatment electrode and distal to the return electrode, through which apertures vapour bubbles and/or particulate material can be aspirated from the region surrounding the tissue treatment electrode.

2. An electrosurgical instrument as claimed in claim 1, further comprising a pump for subjecting the distal end portion of the instrument shaft to a sub-atmospheric pressure thereby to aspirate, in use, vapour bubbles and/or particulate material through said apertures from the region surrounding the tissue treatment electrode.

3. An electrosurgical instrument as claimed in claim 2, wherein the pump is activated cyclically whereby matter is aspirated in a pulsed fashion.

4. An electrosurgical instrument as claimed in claim 2 or claim 3, wherein the pump is activated only when the tissue treatment electrode is powered for tissue vaporisation.

5. An electrosurgical instrument as claimed in any one of claims 2 to 4, furthercomprising an RF generator having a bipolar output connected to the tissue treatment electrode and the return electrode.

6. An electrosurgical instrument as claimed in claim 5, wherein the pump is controlled in dependence upon the voltage output characteristics of the RF generator.

7. An electrosurgical instrument as claimed in any one of claims 1 to 6, wherein the exposed end of the tissue treatment electrode extends laterally through a cut-out provided in the insulation member at the distal end portion of the instrument, the fluid contact surface of the return electrode overlying the insulation member in the region of the cut-out.

8. An electrosurgical instrument as claimed in claim 7, wherein a single coiled filament constitutes the tissue treatment electrode.

9. An electrosurgical instrument as claimed in claim 8, wherein said apertures are formed in the insulation member, the apertures being positioned around, and adjacent to, the tissue treatment electrode.

10. An electrosurgical instrument as claimed in claim 8 or claim 9, wherein the filament has a diameter lying within the range of from 0.05 mm to 1.0 mm.

11. An electrosurgical instrument as claimed in claim 7, wherein an apertured plate constitutes the tissue treatment electrode, the apertures of the plate constituting the apertures through which vapour bubbles and/or particulate material can be aspirated.

12. An electrosurgical instrument as claimed in claim 11, wherein the outer surface of said plate is formed with recesses adjacent to the apertures.

13. An electrosurgical instrument as claimed in any one of claims 1 to 12, wherein the tissue treatment electrode is made of tungsten.

14. An electrosurgical instrument is claimed in any one of claims 1 to 12, wherein the tissue treatment electrode is made of an alloy of tungsten or platinum.

15. An electrosurgical instrument as claimed in claim 2, or in any one of claims 3 to 14 when appendant to claim 2, further comprising a tube positioned within the instrument shaft for connecting said apertures to the pump.

16. An electrosurgical instrument as claimed in claim 15, wherein the tube is multi-lumen tube.

17. An electrosurgical instrument as claimed in claim 16, wherein the multi-lumen tube defines a plurality of channels, the diameter of each of said channels being at least equal to the diameter of the apertures in the region of the tissue treatment electrode.

18. An electrosurgical instrument as claimed in claim 15, further comprising a filter at the distal end of the tube.

19. An electrode unit for an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the electrode unit comprising a shaft having at one end means for connection to an instrument handpiece, and, mounted on the other end of the shaft, an electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode having an exposed end for treating tissue, and the return electrode having a fluid contact surface which is spaced proximally from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, wherein the electrode assembly is provided with a plurality of apertures in the region of the tissue treatment electrode and distal to the return electrode, through which apertures vapour bubbles and/or particulate material can be aspirated from the region surrounding the tissue treatment electrode.

20 An electrode unit as claimed in claim 19, further comprising a pump for subjecting the distal end portion of the instrument shaft to a sub-atmospheric pressure thereby to aspirate, in use, vapour bubbles and/or particulate material through said apertures from the region surrounding the tissue treatment electrode.

21. An electrode unit as claimed in claim 20, wherein the pump is activated cyclically whereby matter is aspirated in a pulsed fashion.

22. An electrode unit as claimed in claim 20 or claim 21, wherein the pump is activated only when the tissue treatment electrode is powered for tissue vaporisation.

23. An electrode unit as claimed in any one of claims 20 to 22, further comprising an RF generator having a bipolar output connected to the tissue treatment electrode and the return electrode.

24. An electrode unit as claimed in claim 23, wherein the pump is controlled in dependence upon the voltage output characteristics of the RF generator.

25. Electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument comprising an instrument shaft, and an electrode assembly at one end of the shaft, the electrode assembly comprising a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member, the tissue treatment electrode having an exposed end for treating tissue, and the return electrode having a fluid contact surface which is spaced proximally from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and the radio frequency generator having a bipolar output connected to the electrodes, wherein the electrode assembly is provided with a plurality of apertures in the region of the tissue treatment electrode and distal to the return electrode, through which apertures vapour bubbles and/or particulate material can be aspirated from the region surrounding the tissue treatment electrode.

26. Electrosurgical apparatus as claimed in claim 25, further comprising a pump for subjecting the distal end portion of the instrument shaft to a sub-atmospheric pressure thereby to aspirate, in use, vapour bubbles and/or particulate material through said apertures from the region surrounding the tissue treatment electrode.

27 Electrosurgical apparatus as claimed in claim 26, wherein the pump is activated cyclically whereby matter is aspirated in a pulsed fashion.

28. Electrosurgical apparatus as claimed in claim 26 or claim 27, wherein the pump is activated only when the tissue treatment electrode is powered for tissue vaporisation.

29. Electrosurgical apparatus as claimed in claim 28, wherein the pump is controlled in dependence upon the voltage output characteristics of the RF generator.