CA2286445A1 - Apparatus for use in an industrial process and plant including such apparatuses as well as method for simulating operation of such a plant - Google Patents

Apparatus for use in an industrial process and plant including such apparatuses as well as method for simulating operation of such a plant Download PDF

Info

Publication number
CA2286445A1
CA2286445A1 CA002286445A CA2286445A CA2286445A1 CA 2286445 A1 CA2286445 A1 CA 2286445A1 CA 002286445 A CA002286445 A CA 002286445A CA 2286445 A CA2286445 A CA 2286445A CA 2286445 A1 CA2286445 A1 CA 2286445A1
Authority
CA
Canada
Prior art keywords
control unit
set forth
plant
models
central control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002286445A
Other languages
French (fr)
Inventor
Erich Georg
Klaus-Peter Lindner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Endress and Hauser SE and Co KG
Original Assignee
Endress and Hauser SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=8232854&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2286445(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Endress and Hauser SE and Co KG filed Critical Endress and Hauser SE and Co KG
Publication of CA2286445A1 publication Critical patent/CA2286445A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00Systems involving the use of models or simulators of said systems
    • G05B17/02Systems involving the use of models or simulators of said systems electric

Abstract

Memorized in an apparatus (10, 12, 14) for use in an industrial process, connectable to a central control unit (18) via a bus (16) for communicating data and control signals, is a software apparatus model (20, 22, 24) which contains a comprehensive mimic image of the apparatus including its parameters, functionality and sequence programs.

Description

"_ CA 02286445 1999-10-18 Apparatus for Use in an Industrial Process and Plant including such Apparatuses as well as Method for Simulating Operation of such a Plant Background of the Invention The invention relates to an apparatus for use in an industrial process in which for communicating data and control signals it is connectable to a central control unit via a bus. The invention relates furthermore to a plant including such apparatuses as well as to a method for simulating such a plant.
Nowadays, complex processes and process sequences, e.g. in operating a large industrial plant are automated. Usually, in any such plant very many apparatuses, for instance sensors, actors, valves, pumps and the like are connected via a bus to a central control unit (PC or process control system? which controls the apparatuses. In this respect one point essential for the safety and reliable functioning of the plant is the behaviour of each and every apparatus and ho~,.r each interacts with the other. It is currently usual to prepare a specification for each apparatus, which is loaded into the central control unit to inform it as to the functionality and parameters of the apparatus. However, this specification is incomplete and not suitable to provide the central control unit with a comprehensive mimic image of the apparatus concerned. Plants in which apparatuses are used for which these incomplete apparatus specifications exist as loaded into the central control unit can thus be tested only on-line and also the overall behaviour of the plant resulting from how the individual apparatuses interact can only be tested and analyzed with the apparatuses on-line.

,. CA 02286445 1999-10-18 Summary of the Invention The invention is based on the object of providing an apparatus of the aforementioned kind which is equipped so that it enables the central control unit to simulate operation of the apparatus as if it really were on-line with the central control unit via the bus. Furthermore, it is intended to provide a plant with such apparatuses, the overall behaviour of which can be simulated in the central control unit. It is still a further intention to provide a method for simulating such a plant.
The apparatus in accordance with the invention is characterized in that in the apparatus a software apparatus model is memorized which contains a comprehensive mimic image of the apparatus including its parameters, functionality and sequence programs.
The plant in accordance with the invention is characterized in that the apparatus models are loadable into the control unit, that in the control unit a software program is provided with the aid of which in using the loaded apparatus models the operation of the plant can be simulated for testing it in including all parameters and functionalities contained in the apparatus models.
The method in accordance with the invention is characterized by it comprising the steps of loading apparatus models of the apparatuses to be employed in the plant into the central control unit and simulating the operation of the plant in including all parameters and functionalities contained in the apparatus models b;i means of a software program sequenced in the control unit.
Brief Description of the Drawinas The invention will now be explained by way of an example with respect to the drawing in which:
Fig. 1 is a schematic diagram illustrating a plant including apparatuses in accordance with the invention, Fig. 2 is a schematic diagram illustrating a measuring apparatus including its essential elements and Fig. 3 is an illustration of one example application of the invention.
Detailed Description of the Invention Referring now to Fig. 1 there is illustrated the plant comprising, for example, three apparatuses 10, 12 and 14 connected to a central control unit 18 via a bus 16. The apparatuses involved may be sensors, actors, valves, pumps, etc. Memorized in each apparatus 10, 12, 14 is an apparatus model 20, 22 and 24 resp. containing all information relevant to the apparatus, i.e. all parameters, apparatus functionality as well as the programs and sequence specification contained in the apparatus. Each apparatus model is thus a comprehensive mimic image of the apparatus so that when making use of a corresponding software program, work can be done with the apparatus model just the same as with the real apparatus.
The apparatus models can be loaded into the central control unit 18, this being indicated by 20', 22' and 24'.
Referring now to Fig. 2 there is illustrated schematically a measuring apparatus 26, including its essential units, equipped with an apparatus model. This measuring apparatus receives at an input stage 30 a measurement signal which is processed in a processor 32 in taking into account input parameters and limit values to then output via an output stage 34 digital data to the bus 15 for communication to the central control unit 18 or also generates an output signal which directly activates a relay. The apparatus model 28 memorized in the measuring apparatus 26 can be loaded into the central control unit 18 which then specifies a dedicated measurement signal profile and simulates the behaviour of the measuring apparatus 26 on the basis of the apparatus model 28, it thereby simulating the total sequence from measurement signal receival via processing of the measurement signal up to output of the measured value and/or signalling a relay. Processing the measurement signal is specified by the parameters and the functionalities. In regular operation of the measuring apparatus processing the measurement signal is done, of course, with respect to the parameters and functionalities in the processor thereof by programs and/or sequence definitions being processed.
When several such apparatuses including apparatus models memorized therein and the corresponding software program are put to use in the central control unit 18 a total plant can be conceived and its behaviour simulated. How the many different apparatuses react to each other in this arrangement may also be simulated in particular, thus making it possible to mimic procedurally highly critical situations in the process, and the settings and operability of all apparatuses as well as their satisfactory interaction can be tested.

Referring now to Fig. 3 there is illustrated schematically an application indicating it is also possible to considerably shorten iterative processes in setting the measuring apparatuses, an example of which is a vessel 36 to be filled at the top by means of a pump 38 and emptied at the bottom via a discharge closed off by means of an adjustable valve, a measuring apparatus 42 dictating the material level in the vessel 36. From the simulation by means of the apparatus model memorized in the measuring apparatus 42 and loadable into the control unit 18 it can be recognized directly whether the pump 36, for example, supplies more material than is discharged via the valve 40 so that the valve needs to be opened already at a lower material level. When this problem is "seen" in simulation and all relevant variables have been defined, the dimensioning thereof can be undertaken for the desired correct behaviour.
The apparatus models 20, 22, 24, 28 may also be used for simulation as independent simulation modules, e.a. held in a data base, it, of course, also being possible to memorize these apparatus models on data carriers L~rhich are loaded into the central control unit 18 from the data carrier.
Preferably, however, the apparatus models are held in the corresponding apparatuses and the connection to the central control unit is made via the bidirectional bus, the central control unit then acting like a simulation processor as influenced by the corresponding software program in simulation.
Should it turn out in simulation that the parameters contained in the apparatus model are unfavorable, they can be changed in the central control, the correspondingly changed apparatus model being then memorized in the apparatus. In this arrangement, the changes to the apparatus model may relate not only to changes in the parameters but also to the software existing in each apparatus.
The invention now makes it possible to conceive and test industrial systems by simple ways and means without it being necessary to run the apparatuses on-line which are usually large in number.

Claims (12)

1. An apparatus (10, 12, 14) for use in an industrial process in which for communicating data and control signals it is connected to a central control unit (18) via a bus (16), characterized in that in said apparatus (10, 12, 14) a software apparatus model (20, 22, 24) is memorized which contains a comprehensive mimic image of said apparatus including its parameters, functionality and sequence programs.
2. The apparatus as set forth in claim 1, characterized in that said apparatus model (20, 22, 24) is formulated in a uniform program language with which said functionality and said parameters of said apparatus (10, 12, 14) can be explicitly simulated.
3. The apparatus as set forth in claim 1 or 2, characterized in that said apparatus model (20, 22, 24) is memorized in a version permitting optimum use to be made of the available memory capacity in said apparatus (10, 12, 14).
4. The apparatus as set forth in any of the claims 1 to 3, characterized in that said apparatus model (20, 22, 24) is modifiable by means of a software program.
5. The apparatus as set forth in any of the preceding claims, characterized in that the access for reading and writing said apparatus model (20, 22, 24) is made possible by means of a software program.
6. The apparatus as set forth in claim 5, characterized in that access authorization to said software program for reading and writing is configurable.
7. The apparatus as set forth in any of the preceding claims, characterized in that said access authorization is configurable on said apparatus model (20, 22, 24).
8. The apparatus as set forth in any of the preceding claims, characterized in that said apparatus model (20, 22, 24) is memorizable on a data carrier and usable by a software program.
9. A plant including several apparatuses (10, 12, 14) as set forth in any of the claims 1 to 8, connected to a central control unit (18) via a bus (16), characterized in that said apparatus models (20, 22, 24) are loadable into said control unit (18), that in said control unit (18) a software program is provided with the aid of which in using said loaded apparatus models (20', 22', 24') the operation of said plant can be simulated for testing it in including all parameters and functionalities contained in said apparatus models (20', 22', 24') .
10. The plant as set forth in claim 9, characterized in that said apparatus models (20', 22', 24') are modifiable by said central control unit (18) depending on the result of simulation.
11. A method of simulating the operation of a plant as set forth in claim 9 or 10, characterized by it comprising the steps of loading apparatus models (20', 22', 24') of said apparatuses (10, 12, 14) to be employed in said plant into said central control unit (18) and simulating the operation of said plant in including all parameters and functionalities contained in said apparatus models (20', 22', 24') by means of a software program sequenced in said control unit (18).
12. The method as set forth in claim 11, characterized by modifying said apparatus models (20, 22, 24) by said central control unit (18) as a function of the result of simulation.
CA002286445A 1998-10-29 1999-10-18 Apparatus for use in an industrial process and plant including such apparatuses as well as method for simulating operation of such a plant Abandoned CA2286445A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP98120182.5 1998-10-29
EP98120182A EP0997800B1 (en) 1998-10-29 1998-10-29 Device used in an industrial process, installation using such devices and method for simulating the operation of such an installation

Publications (1)

Publication Number Publication Date
CA2286445A1 true CA2286445A1 (en) 2000-04-29

Family

ID=8232854

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002286445A Abandoned CA2286445A1 (en) 1998-10-29 1999-10-18 Apparatus for use in an industrial process and plant including such apparatuses as well as method for simulating operation of such a plant

Country Status (6)

Country Link
US (1) US7069201B1 (en)
EP (1) EP0997800B1 (en)
JP (1) JP2000148226A (en)
CN (1) CN1119730C (en)
CA (1) CA2286445A1 (en)
DE (1) DE59804906D1 (en)

Families Citing this family (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0130986D0 (en) * 2001-12-27 2002-02-13 Prophet Control Systems Ltd Programming robots with offline design
US9983559B2 (en) 2002-10-22 2018-05-29 Fisher-Rosemount Systems, Inc. Updating and utilizing dynamic process simulation in an operating process environment
US7146231B2 (en) 2002-10-22 2006-12-05 Fisher-Rosemount Systems, Inc.. Smart process modules and objects in process plants
DE10348563B4 (en) 2002-10-22 2014-01-09 Fisher-Rosemount Systems, Inc. Integration of graphic display elements, process modules and control modules in process plants
DE10301421A1 (en) * 2003-01-16 2004-07-29 Bayer Ag Process analysis systems with automatic liquid sample preparation and connection to process control systems
US20050170322A1 (en) * 2004-02-04 2005-08-04 Midden Daniel P. Development of a cost effective, on-site personnel trainer for boiler operations
JP4438552B2 (en) * 2004-07-29 2010-03-24 株式会社ジェイテクト Safety PLC, sequence program creation support software, and sequence program determination method
US7711440B1 (en) 2006-09-28 2010-05-04 Rockwell Automation Technologies, Inc. Browser based embedded historian
US7742833B1 (en) 2006-09-28 2010-06-22 Rockwell Automation Technologies, Inc. Auto discovery of embedded historians in network
US7672740B1 (en) 2006-09-28 2010-03-02 Rockwell Automation Technologies, Inc. Conditional download of data from embedded historians
US7913228B2 (en) * 2006-09-29 2011-03-22 Rockwell Automation Technologies, Inc. Translation viewer for project documentation and editing
US8181157B2 (en) * 2006-09-29 2012-05-15 Rockwell Automation Technologies, Inc. Custom language support for project documentation and editing
US7933666B2 (en) * 2006-11-10 2011-04-26 Rockwell Automation Technologies, Inc. Adjustable data collection rate for embedded historians
US20080114474A1 (en) * 2006-11-10 2008-05-15 Rockwell Automation Technologies, Inc. Event triggered data capture via embedded historians
US7974937B2 (en) * 2007-05-17 2011-07-05 Rockwell Automation Technologies, Inc. Adaptive embedded historians with aggregator component
JP5240490B2 (en) * 2007-05-31 2013-07-17 横河電機株式会社 Operation training system and operation training method
US20090055156A1 (en) * 2007-08-24 2009-02-26 Rockwell Automation Technologies, Inc. Using commercial computing package models to generate motor control code
US7917857B2 (en) * 2007-09-26 2011-03-29 Rockwell Automation Technologies, Inc. Direct subscription to intelligent I/O module
US7930261B2 (en) * 2007-09-26 2011-04-19 Rockwell Automation Technologies, Inc. Historians embedded in industrial units
US7930639B2 (en) * 2007-09-26 2011-04-19 Rockwell Automation Technologies, Inc. Contextualization for historians in industrial systems
US7882218B2 (en) * 2007-09-27 2011-02-01 Rockwell Automation Technologies, Inc. Platform independent historian
US7962440B2 (en) * 2007-09-27 2011-06-14 Rockwell Automation Technologies, Inc. Adaptive industrial systems via embedded historian data
US7809656B2 (en) * 2007-09-27 2010-10-05 Rockwell Automation Technologies, Inc. Microhistorians as proxies for data transfer
US20090089671A1 (en) * 2007-09-28 2009-04-02 Rockwell Automation Technologies, Inc. Programmable controller programming with embedded macro capability
US20090271721A1 (en) * 2008-04-29 2009-10-29 Rockwell Automation Technologies, Inc. Organizational roll-up/down
US20090271728A1 (en) * 2008-04-29 2009-10-29 Rockwell Automation Technologies, Inc. Visual representation manipulation
US8239339B2 (en) 2008-04-29 2012-08-07 Rockwell Automation Technologies, Inc. Library synchronization between definitions and instances
JP5445904B2 (en) * 2009-03-05 2014-03-19 横河電機株式会社 Operating state monitoring device and operating state monitoring system using the same
DE102010011873A1 (en) * 2010-03-18 2011-09-22 Safebridge Ug Method and device for operating software-controlled devices
RU2487386C2 (en) * 2011-03-03 2013-07-10 Федеральное государственное военное образовательное учреждение высшего профессионального образования "Военный авиационный инженерный университет" (г. Воронеж) Министерства обороны Российской Федерации Method of simulating processes for centralised control of equipment and system for realising said method (versions)
US10878140B2 (en) 2016-07-27 2020-12-29 Emerson Process Management Power & Water Solutions, Inc. Plant builder system with integrated simulation and control system configuration
US11418969B2 (en) 2021-01-15 2022-08-16 Fisher-Rosemount Systems, Inc. Suggestive device connectivity planning

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6076652A (en) * 1971-04-16 2000-06-20 Texas Instruments Incorporated Assembly line system and apparatus controlling transfer of a workpiece
US3919720A (en) * 1973-02-23 1975-11-11 Westinghouse Electric Corp Nuclear power plant training simulator modeling organization and method
US4613952A (en) * 1983-07-11 1986-09-23 Foster Wheeler Energy Corporation Simulator for an industrial plant
US4815014A (en) * 1987-02-27 1989-03-21 Westinghouse Electric Corp. Machine assisted execution of process operating procedures
JPH01308185A (en) 1988-06-02 1989-12-12 Fanuc Ltd Motor controller
EP0389281A3 (en) * 1989-03-23 1991-09-25 Matsushita Electric Industrial Co., Ltd. Adaptive control system
JPH03202903A (en) 1989-12-28 1991-09-04 Sumitomo Chem Co Ltd Sequence generation method for industry process
DE69214171T2 (en) * 1991-01-11 1997-02-20 Canon Kk Fault diagnosis through process simulation
FR2686714B1 (en) * 1992-01-24 1994-04-29 Prosyst Sa METHOD FOR SIMULATING AN INDUSTRIAL PROCESS AND USE FOR TESTING THE FUNCTIONING OF AN AUTOMATION.
GB2284906B (en) * 1993-12-16 1998-01-07 B W T Production of water and wastewater treatment plant
GB9326354D0 (en) * 1993-12-23 1994-02-23 British Aerospace Methods and apparatus for the testing,monitoring and improvement of manufacturing process effectiveness
US5486995A (en) * 1994-03-17 1996-01-23 Dow Benelux N.V. System for real time optimization
FR2724744B1 (en) * 1994-09-16 1996-12-20 Ass Pour Le Dev De L Enseignem METHOD FOR MODELING A PHYSICAL PROCESS
DE59608929D1 (en) * 1995-09-25 2002-04-25 Siemens Ag DESIGN PROCESS FOR PLANT TECHNOLOGY AND COMPUTER-BASED PROJECTING SYSTEM FOR USE IN THIS PROCESS
US6278899B1 (en) * 1996-05-06 2001-08-21 Pavilion Technologies, Inc. Method for on-line optimization of a plant
US5659467A (en) * 1996-06-26 1997-08-19 Texas Instruments Incorporated Multiple model supervisor control system and method of operation
EP0809162B1 (en) * 1997-06-06 2000-10-25 Christoph H. Tanner Method and system for device control
JP3398677B2 (en) 1997-07-28 2003-04-21 株式会社四国総合研究所 Equipment management system

Also Published As

Publication number Publication date
EP0997800B1 (en) 2002-07-24
CN1119730C (en) 2003-08-27
CN1253316A (en) 2000-05-17
EP0997800A1 (en) 2000-05-03
DE59804906D1 (en) 2002-08-29
JP2000148226A (en) 2000-05-26
US7069201B1 (en) 2006-06-27

Similar Documents

Publication Publication Date Title
US7069201B1 (en) Apparatus for use in an industrial process and plant including such apparatuses as well as method for simulating operation of such a plant
CN100429592C (en) Method for the offline parameterisation of a field appliance used in process automation technology
CA1057405A (en) Electronic digital process controller having simulated analog control functions
US8364431B2 (en) Field device calibration
CN109324601A (en) The test platform of robot controller or control system based on hardware in loop
CN109597374A (en) I/O for debugging is virtualized
US20040128003A1 (en) System and method for model based control of a neural network
JP2005050358A (en) Distributed process control system functionally integrated on single computer
CN106068480A (en) Programmable logic controller and apparatus control method based on programmable logic controller
US6963814B2 (en) Systems, devices, and methods for acceptance testing a fieldbus component configuration program
US8204608B2 (en) Monitoring and control apparatus
CN102292704B (en) There is the configurator of embedded firmware for implementing off-line instruments user setup
CN102411347B (en) In order to the method and apparatus of test process control system
CN110109374B (en) Semi-physical simulation method and device for thrust adjusting system of liquid rocket engine
US6937962B2 (en) Predictive diagnostic system in a programmable automaton
CN107907764B (en) Detection method and system suitable for intelligent characteristic verification of intelligent instrument
CN110399301A (en) A kind of code test method, device, equipment and readable storage medium storing program for executing
EP0441547A2 (en) Simulation of human performance of a process operation procedure
CN110516403B (en) Verification method and system for intelligent function of ship equipment
Van Der Meulen On the use of smart sensors, common cause failure and the need for diversity
JPH09114689A (en) Plc test support system
Zhiyun et al. The development of a novel type chemical process operator-training simulator
CN116339291B (en) Test system for multi-platform PLC wind turbine generator system main control system
US20080174419A1 (en) Alarm information processing device and alarm information processing method
CN209446695U (en) Harmonic elimination device for detecting performance

Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued