CA2386958A1 - Process for expanded pellet production - Google Patents

Process for expanded pellet production Download PDF

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Publication number
CA2386958A1
CA2386958A1 CA002386958A CA2386958A CA2386958A1 CA 2386958 A1 CA2386958 A1 CA 2386958A1 CA 002386958 A CA002386958 A CA 002386958A CA 2386958 A CA2386958 A CA 2386958A CA 2386958 A1 CA2386958 A1 CA 2386958A1
Authority
CA
Canada
Prior art keywords
extruder
cook
meal
level
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002386958A
Other languages
French (fr)
Other versions
CA2386958C (en
Inventor
Ajay Rajeshwar Bhaskar
Kevin Charles Cogan
Lewis Conrad Keller
V.N. Mohan Rao
David Ray Warren
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Frito Lay North America Inc
Original Assignee
Recot, Inc.
Ajay Rajeshwar Bhaskar
Kevin Charles Cogan
Lewis Conrad Keller
V.N. Mohan Rao
David Ray Warren
Frito-Lay North America, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Recot, Inc., Ajay Rajeshwar Bhaskar, Kevin Charles Cogan, Lewis Conrad Keller, V.N. Mohan Rao, David Ray Warren, Frito-Lay North America, Inc. filed Critical Recot, Inc.
Priority to CA002473614A priority Critical patent/CA2473614C/en
Publication of CA2386958A1 publication Critical patent/CA2386958A1/en
Application granted granted Critical
Publication of CA2386958C publication Critical patent/CA2386958C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/04—Dough-extruding machines ; Hoppers with moving elements, e.g. rollers or belts as wall elements for drawing the dough
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/16—Extruding machines
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • A23L7/122—Coated, filled, multilayered or hollow ready-to-eat cereals
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • A23L7/13—Snacks or the like obtained by oil frying of a formed cereal dough
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • A23L7/135—Individual or non-extruded flakes, granules or shapes having similar size, e.g. breakfast cereals

Abstract

In the process of producing corn-based pellets, preconditioner steam and water addition, as well as extruder water or screw configuration and RPM, can be manipulated to precisely control the cook level, gelatinization, and moisture level of the meal during processing, and level of defects despite minor variation in the characteristics of the corn flour. Specifically, the preconditioner added steam-to-water ratio can be manipulated to effect cook, hydration, and partial gelatinization of the meal. In the extruder, lower extruder rotational speeds increase the residence time and increases cook.
With the increase in residence time the volume of bed pack in the extruder increases. This can be reversed by adding water directly into the extruder, thereby decreasing the viscosity of the meal in the extruder. Product bulk density is changed by increasing and decreasing cook of the meal.
CA002386958A 1999-11-05 2000-11-01 Process for expanded pellet production Expired - Fee Related CA2386958C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA002473614A CA2473614C (en) 1999-11-05 2000-11-01 Process for expanded pellet production

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US09/434,622 US6224933B1 (en) 1999-11-05 1999-11-05 Process for expanded pellet production
US09/434,622 1999-11-05
PCT/US2000/041785 WO2001037682A2 (en) 1999-11-05 2000-11-01 Process for expanded pellet production

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CA002473614A Division CA2473614C (en) 1999-11-05 2000-11-01 Process for expanded pellet production

Publications (2)

Publication Number Publication Date
CA2386958A1 true CA2386958A1 (en) 2001-05-31
CA2386958C CA2386958C (en) 2005-05-10

Family

ID=23724968

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002386958A Expired - Fee Related CA2386958C (en) 1999-11-05 2000-11-01 Process for expanded pellet production

Country Status (13)

Country Link
US (2) US6224933B1 (en)
EP (1) EP1227730A4 (en)
JP (1) JP2003514561A (en)
KR (1) KR100502200B1 (en)
CN (1) CN100448367C (en)
AR (1) AR031535A1 (en)
AU (1) AU774665B2 (en)
BR (1) BR0015280A (en)
CA (1) CA2386958C (en)
CO (1) CO5221083A1 (en)
MX (1) MXPA02004438A (en)
TW (1) TW458765B (en)
WO (1) WO2001037682A2 (en)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6432463B1 (en) 2001-10-31 2002-08-13 Recot, Inc. Process for producing expandable pellets
US6586031B1 (en) 2002-05-21 2003-07-01 Recot, Inc. Method for producing expanded, shaped pellet products
US6555153B1 (en) * 2002-05-30 2003-04-29 Recot, Inc. Method for producing extruded, pellet products with minimal tempering time
US20050260314A1 (en) * 2004-05-19 2005-11-24 Baker Sheri L Method for making a masa based dough for use in a single mold form fryer
US20070243301A1 (en) * 2006-04-14 2007-10-18 Barnett Michelle L Process for Producing Rice-Based Expandable Pellets and Cracker-Like Snacks
ITPD20070054A1 (en) * 2007-02-21 2008-08-22 Isolteck Cusinato Srl EQUIPMENT FOR THE PASTIFICATION OF ALTERNATIVE OR SIMILAR FOOD FLOURS
US8119181B2 (en) * 2007-03-27 2012-02-21 Frito-Lay North America, Inc. Process for producing nut-based expandable pellets and nut-based snack chips
US8512782B2 (en) * 2007-04-05 2013-08-20 Kellogg Company Embossed cereal piece
US8313788B2 (en) * 2008-04-18 2012-11-20 Frito-Lay North America, Inc. Method for developing a dairy protein cake
US8277866B2 (en) * 2009-10-08 2012-10-02 Wenger Manufacturing, Inc. Extruded, highly cooked, non-sticky starch products
US7749552B1 (en) 2009-10-08 2010-07-06 Wenger Manufacturing, Inc. Extruded, highly cooked, non-sticky starch products
CN101773278B (en) * 2010-03-15 2011-06-15 武勇 Single-screw low-temperature wet-process puffing machine
CN102940202A (en) * 2012-11-27 2013-02-27 哈尔滨派特纳生物科技开发有限公司 Green tea corn flake and production method thereof
CN103478781B (en) * 2013-08-28 2015-10-07 乌鲁木齐市丰园天业农业科技有限公司 A kind of production method of protecting the excellent sheet almond breakfast food of fragility
GB2536409B (en) * 2015-02-26 2019-10-30 Frito Lay Trading Co Gmbh Snack food pellets
EP3261457B1 (en) * 2015-02-28 2023-06-07 Lina Nik Company Process of production of popcorn products from cornmeal
US11785972B2 (en) 2020-04-24 2023-10-17 Frito-Lay North America, Inc. Processing aid for extrudable food composition
US20220132869A1 (en) * 2020-11-03 2022-05-05 Wenger Manufacturing Inc. Tortilla-making process

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3348950A (en) 1964-06-25 1967-10-24 Gen Mills Inc Snack product and process
US3464826A (en) * 1965-04-20 1969-09-02 Gen Mills Inc Process for making breakfast cereal
US3600193A (en) 1968-03-28 1971-08-17 Milk Research Inc Food compositions for preparing snack food products
US3922370A (en) 1971-04-19 1975-11-25 Nestle Sa Food product and process for preparing same
JPS5292792A (en) 1976-01-30 1977-08-04 Hitachi Ltd Liquid analyzing instrument
FR2493677A1 (en) 1980-11-10 1982-05-14 Dechenon Minoterie Biscotterie PROCESS FOR MANUFACTURING A FOOD PRODUCT AND FOOD PRODUCT OBTAINED
US5652010A (en) * 1984-12-14 1997-07-29 Nabisco, Inc. Production of masa corn-based products
US4645679A (en) 1984-12-24 1987-02-24 The Procter & Gamble Co. Process for making a corn chip with potato chip texture
US4778690A (en) * 1986-08-15 1988-10-18 Mapam, Inc. Process containing a cooking extrusion step for forming a food product from a cereal
US4763569A (en) 1986-11-12 1988-08-16 Wenger Manufacturing, Inc. Low temperature extrusion process for quick cooking pasta products
US5165950A (en) * 1991-08-28 1992-11-24 American Amaranth, Inc. Microwave expandable half product and process for its manufacture
DE4137161C2 (en) 1991-11-12 1994-02-24 Stephan & Soehne Process for preparing dough
US5429835A (en) 1991-12-05 1995-07-04 Wenger Manufacturing, Inc. Fried snack product and method of preparing same
US5505978A (en) * 1994-05-16 1996-04-09 Apv Baker, Inc. Baked corn-based product and process
US5932264A (en) 1997-10-07 1999-08-03 General Mills, Inc. Method for preparing cooked cereal dough using twin screw preconditioning extruder
CN1295444A (en) * 1998-04-02 2001-05-16 宝洁公司 Dough composition for making half-products and farinaceous snacks produced therefrom

Also Published As

Publication number Publication date
WO2001037682A3 (en) 2001-10-18
CN1387405A (en) 2002-12-25
AR031535A1 (en) 2003-09-24
US6224933B1 (en) 2001-05-01
KR20020044180A (en) 2002-06-14
BR0015280A (en) 2002-10-22
MXPA02004438A (en) 2002-10-23
CN100448367C (en) 2009-01-07
JP2003514561A (en) 2003-04-22
US6242034B1 (en) 2001-06-05
TW458765B (en) 2001-10-11
WO2001037682A2 (en) 2001-05-31
AU3968001A (en) 2001-06-04
EP1227730A2 (en) 2002-08-07
KR100502200B1 (en) 2005-07-20
CA2386958C (en) 2005-05-10
EP1227730A4 (en) 2004-06-16
AU774665B2 (en) 2004-07-01
WO2001037682A9 (en) 2002-08-01
CO5221083A1 (en) 2002-11-28

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Date Code Title Description
EEER Examination request
MKLA Lapsed

Effective date: 20141103