CA2437191A1 - Compression molded inorganic fiber articles, and methods and compositions used in molding same - Google Patents
Compression molded inorganic fiber articles, and methods and compositions used in molding same Download PDFInfo
- Publication number
- CA2437191A1 CA2437191A1 CA002437191A CA2437191A CA2437191A1 CA 2437191 A1 CA2437191 A1 CA 2437191A1 CA 002437191 A CA002437191 A CA 002437191A CA 2437191 A CA2437191 A CA 2437191A CA 2437191 A1 CA2437191 A1 CA 2437191A1
- Authority
- CA
- Canada
- Prior art keywords
- article
- composition
- fireplace
- molding
- inorganic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
- F24B1/00—Stoves or ranges
- F24B1/18—Stoves with open fires, e.g. fireplaces
- F24B1/1808—Simulated fireplaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C3/00—Stoves or ranges for gaseous fuels
- F24C3/002—Stoves
- F24C3/006—Stoves simulating flames
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
Abstract
A method of forming articles made of an inorganic fiber material using compression molding. In one respect, a method of forming an article, wherein the method includes providing a molding composition comprising inorganic fiber and an inorganic binder, and compression molding the molding composition into the article. In another respect, the method including providing a molding composition comprising inorganic fibers and binder, and compression molding the molding composition into the article, wherein at least 75% by weight of the molded article is inorganic material. In some embodiments the cured binder is capable of withstanding temperatures of at least (315 ~C) without significant degradation or deterioration due to heat. Articles made by the use of such methods and a molding composition for use in compression molding an article are also included.
Claims (39)
1. ~A method of forming as article, the method comprising:
providing a molding composition comprising a manufactured inorganic fiber and an inorganic binder;
compression molding the molding composition into the article; and heating the molding composition during the compression molding.
providing a molding composition comprising a manufactured inorganic fiber and an inorganic binder;
compression molding the molding composition into the article; and heating the molding composition during the compression molding.
2. ~The method of claim 1, wherein the molding composition comprises the inorganic fiber, the inorganic binder, and a carrier solvent,
3. ~The method of claim 1, wherein the inorganic fiber includes glass fiber, ceramic fiber, refractory ceramic fiber, mineral fiber, or mixtures thereof.
4. ~The method of claim 1, wherein the inorganic fiber further comprises chopped fiber glass.
5. ~The method of claim 1, wherein the inorganic binder comprises silica, sodium, calcium, and magnesium based binders, or mixtures thereof.
6. ~The method of claim 1, wherein the inorganic binder comprises colloidal silica.
7. ~The method of claim 2, wherein the carrier solvent comprises water.
8. ~The method of claim 2, wherein the molding composition has a moisture content in the range of 20 to 35% by weight of the total composition.
9. ~The method of claim 2, wherein the molding composition has a moisture content in the range of 25 to 27% by weight of the total composition.
10. The method of claim 1, wherein the article is an article for use in a fireplace assembly, a grill assembly, a campfire assembly, or a burner assembly.
11. The method of claim 10, wherein the article is a combustion chamber for a fireplace, a fireplace box, a fireplace door, a fireplace surround, a fireplace log a fireplace burner ar a fireplace refractory member.
12. A method of forming an article, the method comprising;
providing a molding composition comprising inorganic fiber and a binder, wherein the inorganic fiber includes glass fiber, ceramic fiber, refractory ceramic fiber, ar mineral wool;
compression molding the molding composition into the article, wherein at least 75% by weight of the molded article is inorganic material; and heating the molding composition during the compression molding.
providing a molding composition comprising inorganic fiber and a binder, wherein the inorganic fiber includes glass fiber, ceramic fiber, refractory ceramic fiber, ar mineral wool;
compression molding the molding composition into the article, wherein at least 75% by weight of the molded article is inorganic material; and heating the molding composition during the compression molding.
13. The method of claim 12, wherein at least 90% by weight of the molded article is inorganic material.
14. The method of claim 12, wherein at least 95% by weight of the molded article is inorganic material.
15. A method of forming an article, the method comprising:
providing a molding composition comprising inorganic fiber and a binder, wherein the inorganic fiber includes glass fiber ceramic fiber refractery ceramic fiber, or mineral wool;
compression molding the molding composition into the article such that the binder cures; and hearing the molding composition during the compression molding;
wherein the cured binder is capable of withstanding temperatures of at least 600° F without significant degradation or deterioration due to heat.
providing a molding composition comprising inorganic fiber and a binder, wherein the inorganic fiber includes glass fiber ceramic fiber refractery ceramic fiber, or mineral wool;
compression molding the molding composition into the article such that the binder cures; and hearing the molding composition during the compression molding;
wherein the cured binder is capable of withstanding temperatures of at least 600° F without significant degradation or deterioration due to heat.
16. The method of claim 15, wherein the cured binder is capable of withstanding temperatures of at least 800° F without significant degradation or deterioration due to heat.
17. The method of claim 15, wherein the binder comprises an inorganic binder,
18. The method of claim 15, wherein the article is a combustion chamber for a fireplace, fireplace box, a fireplace door, a fireplace surround, a fireplace log, a fireplace burner or a fireplace refractory member.
19. A method of forming an article, the method comprising:
providing a molding composition comprising inorganic fiber and a binder, wherein the inorganic fiber includes glass fiber, ceramic fiber, refractory ceramic fiber, or mineral wool;
compression molding the molding composition into the article; and heating the molding composition during the compression molding;
wherein the article is capable of withstanding temperatures of at least 600° F
without significant degradation or deterioration due to heat.
providing a molding composition comprising inorganic fiber and a binder, wherein the inorganic fiber includes glass fiber, ceramic fiber, refractory ceramic fiber, or mineral wool;
compression molding the molding composition into the article; and heating the molding composition during the compression molding;
wherein the article is capable of withstanding temperatures of at least 600° F
without significant degradation or deterioration due to heat.
20. The method of claim 19, wherein the article is capable of withstanding temperatures of at lease 500° F without significant degradation or deterioration due to heat.
21. The method of claim 19, wherein the article is a combustion chamber for a fireplace, a fireplace box, a fireplace door, a fireplace surround, a fireplace log, a fireplace burner or a fireplace refractory member.
22. The method of claim 19, wherein the binder comprises an inorganic binder.
23. An article made by the method of compression molding of claim 1.
24. An article made by the method of compression molding of claim 12.
25. An article made by the method of compression molding of claim 15.
26. An article made by the method of compression molding of claim 19.
27. An article comprising a monolithic combustion chamber enclosure including at least 3 panels, wherein the article is compression molded.
28. An article comprising a monolithic firebox including at least 3 panels, wherein the article is compression molded.
29. An article comprising a monolithic gas burner panel, wherein the article is compression molded.
30. An molding composition for use in compression molding an article, said composition comprising:
in the range of 25 % or less by wt. inorganic fiber, wherein the inorganic fiber includes glass fiber, ceramic fiber, refractory ceramic fiber, or mineral wool;
in the range of 10 to 40 % by wt, binder;
in the range of 15 to 45 % by wt, carrier solvent; and in the range of 0 to 70 % by wt. additional additives.
in the range of 25 % or less by wt. inorganic fiber, wherein the inorganic fiber includes glass fiber, ceramic fiber, refractory ceramic fiber, or mineral wool;
in the range of 10 to 40 % by wt, binder;
in the range of 15 to 45 % by wt, carrier solvent; and in the range of 0 to 70 % by wt. additional additives.
31. The composition of claim 30, wherein the binder is an inorganic binder.
32. The composition of claim 30, wherein the additional additives includes an inorganic filler, and the inorganic filler is in the range of 15 to 70 % by weight of the total composition.
33. The composition of claim 30, wherein the additional additives includes an organic polymer, and the organic polymer is in the range of 0.1 to 0.5 by weight of the total composition.
34. The composition of claim 33, wherein the organic polymer is an acrylic polymer.
35. The composition of claim 33, wherein the organic polymer act as a molding thickener to help the composition hold shape when it is being molded.
36. The composition of claim 30, wherein the carrier solvent is water,
37. The composition of claim 35, wherein the composition has a moisture content in the range of 20 to 35% by weight of the total composition.
38. The composition of claim 37, wherein the composition has a moisture content 23 to 30% by weight of the total composition.
39. The composition of claim 38, wherein the composition has a moisture content in the range of 25 to 27% by weight of the total composition.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/781,148 | 2001-02-08 | ||
US09/781,148 US7098269B2 (en) | 2001-02-08 | 2001-02-08 | Compression molded inorganic fiber articles, and methods and compositions used in molding same |
PCT/US2002/003906 WO2002062723A2 (en) | 2001-02-08 | 2002-01-17 | Compression molded inorganic fiber articles, and methods and compositions used in molding same |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2437191A1 true CA2437191A1 (en) | 2002-08-15 |
CA2437191C CA2437191C (en) | 2012-03-20 |
Family
ID=25121838
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2437191A Expired - Fee Related CA2437191C (en) | 2001-02-08 | 2002-01-17 | Compression molded inorganic fiber articles, and methods and compositions used in molding same |
Country Status (6)
Country | Link |
---|---|
US (4) | US7098269B2 (en) |
EP (1) | EP1399395A2 (en) |
JP (1) | JP2004525055A (en) |
AU (1) | AU2002242143B2 (en) |
CA (1) | CA2437191C (en) |
WO (1) | WO2002062723A2 (en) |
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US7098269B2 (en) * | 2001-02-08 | 2006-08-29 | Hon Technology Inc. | Compression molded inorganic fiber articles, and methods and compositions used in molding same |
US7322819B2 (en) * | 2003-03-06 | 2008-01-29 | Hni Technologies Inc. | Backlighting system for a fireplace |
US20040173204A1 (en) * | 2003-03-06 | 2004-09-09 | Early Thomas Alfred | Incorporation of particulates into fireplace articles |
US6869278B2 (en) * | 2003-05-22 | 2005-03-22 | Hon Technology Inc. | Outdoor gas fireplace |
US20050037303A1 (en) * | 2003-08-15 | 2005-02-17 | Bachinski Thomas J. | Generation of electricity in a fireplace using thermoelectric module |
US20050050806A1 (en) * | 2003-09-04 | 2005-03-10 | Lyons David Charles | Fireplace surround |
US20050050805A1 (en) * | 2003-09-04 | 2005-03-10 | Lyons David Charles | Fireplace surround |
US7077122B2 (en) * | 2003-11-19 | 2006-07-18 | Hni Technologies Inc. | Reduced clearance gas fireplace |
US20050198914A1 (en) * | 2004-03-11 | 2005-09-15 | Lyons David C. | Adjustable decorative surround for a fireplace |
US20050199233A1 (en) * | 2004-03-12 | 2005-09-15 | Butler Gary L. | Fireplace hydronic heating |
US20060003276A1 (en) * | 2004-07-02 | 2006-01-05 | Bachinski Thomas J | Hydrogen gas fireplace |
US7422011B2 (en) | 2005-02-22 | 2008-09-09 | Hni Technologies, Inc. | Fireplace front panel assembly for reducing temperature |
US20060185664A1 (en) * | 2005-02-22 | 2006-08-24 | Butler Gary L | Burner system incorporating flame and light |
US20060185665A1 (en) * | 2005-02-22 | 2006-08-24 | Bachinski Thomas J | Sauna fireplace |
US20070095339A1 (en) * | 2005-10-28 | 2007-05-03 | Hearth & Home Technologies Inc. | Non-metallic vent cap |
GB2429186B (en) * | 2006-03-22 | 2008-06-11 | Acquisitions | Fire surrounds |
GB2438870A (en) * | 2006-06-09 | 2007-12-12 | Basic Holdings | Flame effect fire comprising an electrical resistance heating element mounted in an air flow duct |
US8454795B1 (en) | 2006-12-05 | 2013-06-04 | Mark J. Henderson | System and method for producing bonded fiber/cellulose products |
US20100170496A1 (en) * | 2009-01-07 | 2010-07-08 | Hni Technologies Inc. | Lighting effects in a heating appliance |
US20100307104A1 (en) * | 2009-06-04 | 2010-12-09 | Golliday Gregory B | Ceramic tile installation system |
NL2005264C2 (en) * | 2010-08-25 | 2012-02-28 | Adriaan Cornelis Christiaan Hund | FIREPLACE FOR A GAS-FIRED FIREPLACE AND METHOD FOR MANUFACTURING IT. |
US10676983B2 (en) * | 2017-08-23 | 2020-06-09 | Wet | Fire under glass display |
US10750857B1 (en) * | 2019-01-12 | 2020-08-25 | Michael T. Baker | Lightweight non-combustible decorative mantel |
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-
2001
- 2001-02-08 US US09/781,148 patent/US7098269B2/en not_active Expired - Fee Related
- 2001-09-14 US US09/953,475 patent/US20030039933A1/en not_active Abandoned
-
2002
- 2002-01-17 WO PCT/US2002/003906 patent/WO2002062723A2/en active Application Filing
- 2002-01-17 EP EP02707754A patent/EP1399395A2/en not_active Withdrawn
- 2002-01-17 JP JP2002562689A patent/JP2004525055A/en active Pending
- 2002-01-17 CA CA2437191A patent/CA2437191C/en not_active Expired - Fee Related
- 2002-01-17 AU AU2002242143A patent/AU2002242143B2/en not_active Ceased
-
2005
- 2005-01-11 US US11/034,336 patent/US7470729B2/en not_active Expired - Fee Related
- 2005-03-24 US US11/089,058 patent/US20050165160A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
CA2437191C (en) | 2012-03-20 |
EP1399395A2 (en) | 2004-03-24 |
AU2002242143B2 (en) | 2008-01-03 |
US20030049575A1 (en) | 2003-03-13 |
WO2002062723A3 (en) | 2003-02-06 |
US7470729B2 (en) | 2008-12-30 |
US7098269B2 (en) | 2006-08-29 |
JP2004525055A (en) | 2004-08-19 |
US20050165160A1 (en) | 2005-07-28 |
US20050119397A1 (en) | 2005-06-02 |
US20030039933A1 (en) | 2003-02-27 |
WO2002062723A2 (en) | 2002-08-15 |
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