CA2507635C - Method for the production and/or handling of a highly pure object - Google Patents

Method for the production and/or handling of a highly pure object Download PDF

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Publication number
CA2507635C
CA2507635C CA2507635A CA2507635A CA2507635C CA 2507635 C CA2507635 C CA 2507635C CA 2507635 A CA2507635 A CA 2507635A CA 2507635 A CA2507635 A CA 2507635A CA 2507635 C CA2507635 C CA 2507635C
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Canada
Prior art keywords
fluid
tool
removal
syringe
nozzle
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Expired - Fee Related
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CA2507635A
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French (fr)
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CA2507635A1 (en
Inventor
Jochen Heinz
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Transcoject GmbH
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Transcoject GmbH
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Publication of CA2507635A1 publication Critical patent/CA2507635A1/en
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Anticipated expiration legal-status Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/02Machines characterised by the incorporation of means for making the containers or receptacles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/20Gaseous substances, e.g. vapours
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/20Gaseous substances, e.g. vapours
    • A61L2/202Ozone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/04Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/20Targets to be treated
    • A61L2202/23Containers, e.g. vials, bottles, syringes, mail
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1701Component parts, details or accessories; Auxiliary operations using a particular environment during moulding, e.g. moisture-free or dust-free

Abstract

The invention relates to a method for the production of a medical container, wherein at least one part of the container is formed into a tool from a plastic material. The part of the container is flushed with a gas during the removal process from the tool.

Description

CANADA
TITLE: METHOD FOR THE PRODUCTION AND/OR
HANDLING OF A HIGHLY PURE OBJECT

INVENTOR: JOCHEN HEINZ

SPECIFICATION

TO ALL WHOM IT MAY CONCERN:

BE IT KNOWN THAT I, JOCHEN HEINZ of An der Holsafiamuhle 1, D-24149 Kiel, Federal Republic of Germany, a German citizen, have invented certain new and useful improvements in a METHOD FOR
MANUFACTURING AND/OR HANDLING A HIGHLY PURE OBJECT of which the following is a specification:

Patentanw&Ite Wilcken & Vollmann 6. Mai 2005
2 BACKGROUND OF THE INVENTION

The invention relates to a method for manufacturing and/or handling a highly pure object, in particular a medical receptacle, for example a prefillable receptacle for accommodating medicaments. The invention furthermore relates a suitable device for handling such a highly pure object.

Medical receptacles are known which are used for the storage of substances for medicine and pharmacy. Such receptacles in particular are prefillable receptacles such as e.g. prefillable bottles or prefillable syringes of glass or also plastic which are delivered prefilled with a medicament.
Such receptacles for storing substances for medicine and pharmacy must essentially fulfill two aspects, specifically of protecting the substance to be stored from changes and on the other hand of protecting the contents of the receptacle from contamination. The legal minimum demands for this are for example described in medicine books and thus are stipulated. Individually, particular demands on the product may go much further.

Possible contamination such as particles and germs may not only be incorporated into the receptacle from the surroundings at a later stage, but rather they may originate from the receptacle itself, i.e. for example they may get into or on the receptacle, in or by way of the manufacturing process of the receptacle. For this reason, the relevant regulations stipulate the maximum permissible values for allowable particle and endotoxin contamination.

In particular a contamination of plastic particles may also occur by way of them being electrostatically charged after the manufacture and mould-removal process, which attracts particles from the surrounding air and which furthermore prevents a rinsing-away of adhering particles. For this reason, during the usual manufacturing procedures, one applies Patentanw6lte Wilcken & Vollmann 6. Mai 2005
3 methods in order to discharge the plastic parts after removal from the mould. With this however, the discharging is often not effected in a complete manner, and after-charging effects occur with which charges reach the surface from the inside of the plastic parts over a prolonged period of time.

Usually particle and endotoxin contamination is prevented by way of washing the receptacles before filling, as for example is described in US
4,718,463. Furthermore, pyrogens are usually removed from these receptacles by way of applying high temperatures of up to 300 Celsius.
This application of high temperatures may however only be applied to receptacles of glass, since receptacles of plastic as a rule would be destroyed at these temperatures.

For this reason, other methods for manufacturing and cleaning plastic receptacles are employed. Thus US 5,620,425 describes the manufacture of a prefillable syringe cylinder in a clean room of the Class 100, by which means contamination is to be avoided during the production of the syringe body. The complete production of a syringe body or of a syringe in a clean room however is only possible at great expense. Thus a clean room atmosphere of the Class 100 may only be produced via a laminar flow, which in an injection molding machine however may not be maintained or only with great difficulty due to the opening and closure movement of the machine, and the laminar flow is also easily upset by a person operating in the clean room. For this reason the conditions described in US 5,620,425 on manufacture of a plastic syringe in the injection mould are not maintained at all or only with great difficulty, in order to achieve the demanded sterility. Added to this is the fact that the clean room conditions and their suitability for the respective product must firstly be validated in a complex manner and must then be intensively monitored during operation. As a whole then, the operation of such clean rooms represents a considerable expense which leads to a considerable increase in the price of the manufactured products.

US 6,164,044, US 6,189,292, US 6,263,641 and US 6,250,052 therefore describe a further manufacturing method for manufacturing prefillable Patentanw&lte Wilcken & Vollmann 6. Mai 2005 receptacles of glass or plastic. According to the methods described in these patents, the receptacles or syringe cylinders after manufacture by way of molding or thermoforming the glass, or injection molding the plastic, are introduced into a closed system for further processing. This system consists of individual containers or compartments in which a clean room atmosphere prevails. If the receptacles manufactured outside this clean room atmosphere are introduced into the closed system, they are firstly cleaned by a flow of purified air, so that any possibly adhering particles or germs are rinsed away from the receptacles. Subsequently the receptacles cleaned in this manner are processed further in the system in which clean room conditions of the Class 100 prevail.

This installation too has the disadvantage that for the complete handling and filling, one must create clean room conditions of the Class 100 in the closed compartments or containers. Furthermore there exists the danger that germs or particles adhere to these despite the initial cleaning of the receptacles manufactured outside the clean room systems.

SUMMARY OF THE INVENTION

It is therefore the object of the invention to provide a new method as well as device for manufacturing and/or handling a highly pure object such as a medical receptacle, which on the one hand permits a more economical and simple manufacture and may simultaneously ensure an increased purity. In particular, a more efficient method for manufacturing medical receptacles is to be created, which fulfils or exceeds the demands of the medical books with regard to cleanliness, in particular with regard to particles and/or endotoxins, and with which one may do away with the application of very pure clean rooms, in particular of the Class 100.

This object is achieved in accordance with one aspect of the present invention by a method for handling an initally highly pure object hot-moulded in a tool in which the object, during the complete removal procedure from the tool, and during at least the subsequent handling procedure, is shielded from its surroundings by way of a fluid flowing 4a around it wherein said fluid is discharged from at least one nozzle which moves along with the object. This object is also achieved in accordance with another aspect of the present invention by way of a handling device for removal from a tool and for subsequent handling of an initially highly pure object which is hot-moulded in the tool, wherein at least one nozzle for the discharge of a fluid is mounted on the handling device for movement therewith in a manner such that the object is cicurmflowed by fluid discharged from the nozzle during removal and subsequent handling of the object.

Preferred embodiments achieving the above objects may also be deduced from the dependent claims of the application.

The method according to the invention relates to the manufacture and/or handling of a highly pure object. With such an object it may for example be the case of a medical object or an object relating to
5 medical technology, which must be highly pure, which means to say it must be essentially free of germs and particles. According to the method, the highly pure object is shielded from the surroundings by a fluid which flows around (envelops) or surrounds the object. With this, during the whole handling procedure, the fluid continuously flows around at least the parts of the object which are to have the demanded purity. Thus these parts are continuously held in a defined, protective atmosphere. By way of this one succeeds in preventing an initially highly pure object from being contaminated by contact with the surrounding air during the handling and further processing. Thus one may do away with a special clean room environment and/or later cleaning steps, by which means the manufacturing method is simplified. Furthermore, a larger purity may be ensured since contamination of the object may be prevented from the very beginning, instead of dealing with this in subsequent cleaning steps, wherein a complete removal of contamination during cleaning is mostly not possible. Furthermore compared to known methods with which the subject is rinsed with a fluid for a short time for cleaning, the method has the advantage that lower flow speeds of the fluid and reduced fluid quantities are adequate for shielding the object. Furthermore the omission of a cleaning step effects a shortening of the whole manufacturing method, which apart from a higher efficiency of the method effects a reduction of the risk of contamination of the object. By way of the direct shielding of the object by the surrounding fluid during the manufacturing process and during the handling, one may avoid transfer steps between different environments. The subject always remains in the surroundings which are produced by the fluid flowing around it.

Preferably with regard to the object is the case of an object which is thermo-formed in a tool, wherein the subject is shielded from the surroundings by the fluid enveloping (flowing around) it during the complete procedure of removal from the tool. The object is for example Patentanw&Ite Wilcken & Vollmann 6. Mai 2005
6 an object of metal or plastic which has been manufactured in the tool with a casting/casting method, e.g. injection molding or die casting method. At the same time the invention exploits the effect that a thermoformed object, e.g. manufactured of molten plastic, has a perfect purity after solidification. This particularly applies with regard to particles, and due to molten temperatures of up to more than 3000 Celsius, also with regard to endotoxins. By way of the enveloping (flowing-around) of the freshly molded object during the removal from the tool, one prevents the object which is perfectly clean on account of the manufacturing process from becoming contaminated afterwards. The object, due to the fluid flowing around it and enveloping it, does not come into contact with the surrounding air at all, so that a contamination of the object is prevented from the very beginning. This has the advantage that one does not need to create any particularly pure surrounding conditions, and thus on manufacture of medical objects or receptacles, one may do away for example with expensive and complicated clean rooms of the Class 100. Since, according to the invention, a contamination of the object is prevented from the very beginning, it is also not necessary, as with the state of the art, to clean the object by way of an air shower or likewise before further processing. According to the invention, the pure object protected from contamination by the enveloping fluid may be transferred into further processing without any intermediate step. Thus, as a whole, a very inexpensive and effective manufacturing process may be created.
The method is particularly suitable for the manufacture of an object which is part of a medical receptacle or container or is a medical receptacle or container. With such a receptacle it may for example be the case of a prefillable small bottle or a prefillable syringe of a suitable plastic, in particular of a barrier plastic, which is molded in the tool. The molding of the receptacle part or the receptacle is preferably effected with the injection molding or injection blow methods. According to the method according to the invention, all parts or components of a medical receptacle, in particular those parts which come into contact with a medicament may be manufactured and handled without being contaminated subsequent to the molding process. At the same time on Patentanwalte Wilcken & Vollmann 6. Mai 2005
7 account of the shielding by way of the fluid, one succeeds in not having to clean or rinse the receptacle once again before the filling. The originally present purity or sterility on removal from the tool is maintained right up to filling, without the handling process having to take place in a special clean room of the Class 100.

With regard to the fluid which flows around the object, it is preferably the case of a gas, in particular air or filtered air. By way of the filtering one may ensure the required germ and particle sterility of the gas or the air. Preferably 0.2 pm filters or filters with even smaller pore diameters are applied in order to ensure the required cleanliness of the air. The air or the filtered air surrounds the object as completely as possible, so that an air envelope is created which protects the object, which is clean on account of the preceding manufacturing process, from the possibly contaminated surrounding air.

The fluid which flows around the object is preferably conditioned air. The air for example may be humidified in order to prevent or compensate static charging on removal of the object, e.g. a receptacle part, from the tool. Static charging of the object is prevented from the very beginning by the direct application of the conditioned air on the removal of the object from the tool, so that an adhering of particles or germs on account of static charging may be prevented. Preferably on removal of a receptacle part or receptacle from the tool, the cavity arising in the receptacle part on mould-removal of the core is directly ventilated (aerated) by the gas which flows around, in particular filtered and/or conditioned air.

Even more preferably, with regard to the fluid which flows around the object, it is the case of ionized air. At the same time it may be the case of filtered, conditioned and ionized air. In this manner the object to be handled only comes into contact with the air which has been treated in this manner, and an electrostatic charging which may arise, as the case may be, by way of friction with the removal procedure, may be compensated in statu nascendi, i.e. directly on its occurrence. Also since charges no longer occur, these may no longer reach into the inside of the Patentanw&Ite Wilcken & Vollmann 6. Mai 2005
8 plastic matrix, which, together with that described below, counteracts the after-charging effects as occur with known methods. Furthermore the enveloping of the object has the effect that the object is in contact with the fluid or gas or the treated air for a long time. This in contrast to known air showers or curtains through which an object or receptacle part is led or falls through on account of gravity, has the advantage that one may operate with relatively small discharging currents, and after-charging effects as occur with the state of the art are compensated. Furthermore the charging of the object may be measured and the flow of ionized air may be controlled or regulated such that the charging occurring in the object may be exactly compensated without any undesirable renewed charging occurring. Additionally, the grippers holding the object may be earthed in order to lead away charges.

Furthermore, the fluid which flows around the object, preferably at least as a constituent, may contain a germicidal fluid or gas. Thus by way of the application of a germicidal fluid or admixture of germicidal substances into the fluid or gas, one may additionally effect a destruction of germs which are located in the surrounding air. For example an H202-containing gas or ozone or others may be used as a germicidal gas.
Alternatively to a germicidal gas, as already described purified air, CO2, noble gases or other gases may be used for flowing around or enveloping the object, in particular on removal from the tool. All suitable gases which create a highly pure atmosphere in the direct environment of the object may be applied in order to prevent a contamination by way of the surrounding air.

The enveloping of the object usefully begins when the object is still located in the tool. The flowing-around or enveloping of the object begins particularly preferably directly after the opening of the tool so that the object which is manufactured in this manner does not come into contact with the surrounding air at all. In this manner a contamination of the object which has been manufactured in a sterile or clean manner is securely prevented on opening the tool and on removal as well as with the further processing.

Patentanwalte Wilcken & Vollmann 6. Mai 2005
9 Preferably the removal of the object from the tool is effected by machine in a defined manner. On account of the removal by machine, the object may be removed from the tool in a predefined manner and at a predefined speed. By way of this one may succeed in always keeping to a speed at which it is ensured that the envelope of the fluid or gas flowing around the object is not blown away or damaged. Thus also during the movement of the object on removal, it is ensured that this is shielded from the surrounding air by the fluid. Furthermore, by way of the defined movement, the static charging may be minimized on removal of the object from the tool. Also the course of the movement of the object to the tool with the removal by machine may be controlled such that, where possible, no particles are formed on removal of the object from the mould, e.g. on account of the friction between the tool and the object. A robot arm or another suitable handling means, which may be operated at predefined speeds and accelerations, may for example effect the defined removal from the mould by machine.

The object is particularly preferably removed from the tool by a robot and simultaneously separated or expelled from the tool by an ejector arranged in the tool. This permits the removal of a plastic object in a still relatively soft condition. The removal or separating force required in order to remove the object from the tool is exerted onto the object at several locations by way of the ejector and the robot gripping the object.
On removal therefore, the material of the object thus only needs to transmit small forces. By way of this, high forces acting in a point-like manner which could lead to deformation of the still soft object are avoided.

Preferably the removal of the object from the tool is effected with a low initial speed. This means that the object is firstly released from the tool at an as low as possible speed. The movement speed may be subsequently increased in a stepped manner or progressively in order to permit a rapid handling. By way of the low initial speed one may achieve a cleaner separation of the object from the tool surface, without particles caused by mould removal remaining stuck onto the surface of the Patentanwalte Wilcken & Vollmann 6. Mai 2005 object. Possible contamination of the object during the procedure of removal from the tool is thus further minimized.

The removal of the object from the tool is preferably effected 5 before the complete cooling of the object. The removal of the object is effected at an as high as possible removal temperature, which has the result of a plastic which is still relatively soft. Here too, the defined removal by machine is advantageous since only this permits a deformation-free removal with plastic which is still soft, in contrast to an exclusively
10 machine-inherent removal of the plastic article from the mould. The stills soft plastic permits a clean detachment from the tool surface without undesirable particles arising, since the surface of the plastic on a microscopic level still has a certain plasticity. Furthermore static charges on account of friction may be minimized. The fluid which circulates around the object on removal then ensures a targeted cooling.

According to a preferred embodiment, a robot effects the removal of the object from the tool and at least one nozzle is arranged in the robot, by way of which the fluid flows around the object. At the same time the nozzle or the nozzles is/are arranged as close as possible to the gripper means of the robot arm which grasp the object. By way of this arrangement, it is ensured that the fluid flows around or envelops the object during the whole movement procedure of the object by the robot, so that the object is shielded with respect to the surrounding air. At the same time the object is enveloped as tightly as possible in order to keep the extent of the atmosphere produced by the fluid or the gas and thus the required fluid quantity as low as possible.

Alternatively or additionally, one may arrange nozzles for flowing fluid around the object in at least one part of the tool. By way of these nozzles one may ensure that the object already in the tool is enveloped directly on opening the tool so that it does not come into contact with the surrounding air during the entire removal process from the tool. At the some time the nozzles for the fluid may be attached in the movable and/or fixed part of the tool. The exact arrangement depends on the geometry of the tool and on the component to be produced. The nozzles Patentanwalte Wilcken & Vollmann 6. Mai 2005
11 are arranged such that the fluid or gas constantly flows around the component or the receptacle part on its removal, in particularly highly pure air, in order to prevent a contamination with impurities from the surroundings.
The tool preferably has a surface which is treated in a manner such that it has a minimum adhesion. This too contributes to a prevention of undesirable particles arising on removal from the mould, which may possibly stick to the surface of the object. Thus from the very beginning an adequately clean object is created which no longer requires any subsequent cleaning, since according to the invention, it is shielded from the surrounding air by a fluid flowing around it during the complete process. The surface of the tool is preferably formed with a roughness which is not too small and not too large, in order to achieve an as minimal as possible adhesion between the object and the tool.
Additionally the surface of the tool may be coated with suitable materials such as for example Teflon or titanium nitride. All other suitable coatings or methods for treating the tool surface may be used in order to realize a minimal adhesion between the produced object and the tool.
Additionally to the fluid flowing around it, a protective bell may surround the object directly on removal from the tool. Such a protective bell is a hollow body which is open on at least one side so that the object may get into the bell through the opening. The bell for example may consist of plastic or metal and is preferably attached to a robot arm which removes the object from the tool and handles this further. At the same time the fluid flowing around the object, in particular a gas, is preferably led such that it completely fills the bell so that no possibly contaminated surrounding air gets into the bell. The bell has the advantage that a blowing away of the fluid or gas layers surrounding the object is securely prevented even with a rapid movement of the receptacle part by the robot arm. Thus an adequate shielding from the surrounding air may be ensured at any time given the movement of the object.
Patentanw&lte Wilcken & Vollmann 6. Mai 2005
12 Preferably an automatic or semi-automatic further processing follows the removal of the object from the tool. This may include one or more further processing steps, such as, in the case of a medical receptacle or receptacle part, for example siliconization, inspection, assembly marking, filling, packaging, etc. At the same time this further processing may be effected in a closed installation in which adequate clean room conditions prevail, as for example is known from US 6,189,292, US 6,263,641, US 6,250,052 and US 6,164,044. By way of the fact that according to the invention initially clean parts are entered into the further processing, a greater freedom in the subsequent process is achieved since the tolerances which are permissible for contamination are exhausted to a much lesser extent.

Preferably however the shielding of the object removed from the tool is maintained by the fluid flowing around it, even with subsequent handling and/or processing steps. Thus also with these subsequent handling and/or processing steps, one may do away with a clean room environment, in particular a clean room environment of the Class 100, since the object, preferably a receptacle part, is permanently shielded from the surrounding air by way the fluid enveloping it or flowing around it. At the same time the surrounding fluid forms a constantly maintained envelope around the object which prevents a contamination. In order to be able to maintain this fluid envelope, in particular of highly pure air, suitable air nozzles are led [along] with the product or with the receptacle part. Preferably the required nozzles are attached directly on a robot arm which moves the object. By way of the fact that the object is held in the protective fluid envelope during the complete processes, transfers between various environments by way of suitable sluices become superfluous, by which means the method becomes simpler and safer.
The fluid flowing around the object removed from the tool may be used for the rapid cooling of the receptacle part. One desires a targeted rapid cooling of the object for example with part-crystalline plastics or for preventing the crystallization. One may thus achieve a suitably quick defined cooling by way of a suitable temperature control of the fluid which flows around the object.

Patentanwt lte Wilcken & Vollmann 6. Mai 2005
13 Alternatively, the fluid flowing around the object removed from the tool may be used for slow cooling. This for example may be desirable for dealing with or preventing cooling stresses, for example with amorphous plastics. The applied fluid may be suitably temperature-controlled in order to achieve a targeted slow cooling of the object. By way of suitable temperature control and [open-loop] control of the volume flow of the fluid, one may thus set the cooling speed of the object removed from the tool over a large range and in a targeted manner, depending on the type of plastic or material used.

The object is preferably joined together (assembled) with further components. With this, the object as well as, where appropriate, further components may be protected from contamination from the surrounding air by the fluid flow in the described manner.

In particular, the object may be a receptacle, e.g. a medical receptacle which is joined together (assembled) with further components and/or filled and closed. At the same time several or all receptacle parts to be assembled may be removed from the tool and handled in the previously described manner. Thus for example a syringe body and cap of a syringe to be prefilled may be handled accordingly so that all parts of the receptacle or of a prefillable syringe coming into contact with the medicament are protected from contamination from the surroundings during the complete production or handling process.

Additionally at least individual method steps may take place in a controlled environment of the Class 1000, or of a lower purity. A clean room environment of the Class 100, as is required with the state of the art, is not necessary according to the method according to the invention, since the object to be handled or the receptacle part to be handled is constantly protected from contamination by the fluid flowing around it.
Pure clean room classes of course do not worsen the result and may be applied in those method steps where they are required, e.g. in accordance with legal regulations.

Patentanw&lte Wilcken & Vollmann 6. Mai 2005
14 According to a preferred embodiment of the invention, a siliconization of the object takes place directly after removal of the object from the tool. Such a siliconization is required for example on manufacture of prefillable medical receptacles. The siliconization directly subsequent to the removal from the tool, when the object preferably is not yet fully cooled, has the advantage that the surface of the object is already activated. Thus no additional activation before the siliconization is required with objects of plastic, by which means the manufacturing method is further simplified and accelerated. After the siliconization then additionally a visual control with the eye may be carried out, or automatically with a camera, wherein simultaneously the perfect condition of the object as well as the quality of the siliconization may be checked.

Furthermore, the fluid flowing around the object may be additionally applied for influencing the surface properties of the object.
Thus the fluid and in particular the gas may be selected such that it undergoes predefined reactions with the surface layer of the object in order to obtain certain surface properties. Alternative suitable additives may be added to the fluid. Additionally, additives and reaction substances may be removed again by the fluid flow.

It is particularly preferable for the fluid flowing around (enveloping) the object to be applied for curing and/or drying a surface coating. This surface coating may for example be silicone which has been deposited in a siliconization step. The enveloping gas, which protects the object from environmental influences, may at the same time accelerate the drying or curing of the silicone.

The invention further relates to a device for handling a highly pure object, in particular a medical object such as a medical receptacle or receptacle part. For this, the handling means serving the handling mostly comprises a nozzle for the discharge of a fluid. With this, the nozzle for the discharge of the fluid is arranged in a manner such that the fluid flows around an object held in the handling means. This means that at least one nozzle is arranged such that those parts of the object which are to be Patentanwalte Wilcken & Vollmann 6. Mai 2005 shielded from the surrounding air are completely flowed over by the fluid so that the fluid may form a protective layer or protective envelope around the object. The exact arrangement and number of the nozzles applied at the same time is dependent on the shape of the object to be 5 protected.

The handling means is preferably a robot arm with a gripping means for grasping the object. At the same time the at least one nozzle is arranged in the vicinity of the gripping means. Thus the object may be 10 enveloped in a manner which is as direct as possible, so that the casing formed by the fluid flow lies as close as possible on the object. In this manner, the quantity of required fluid may be reduced and a defined atmosphere, for example of a highly pure gas, which surrounds the object in a snug manner, is created.
Furthermore, preferably a protective shield at least partly covering the discharging fluid is arranged on the handling means. Such a protective shield serves for preventing a blowing away or displacement of the fluid on movement of the handling means. For this reason the protective shield is preferably arranged at least in the movement direction in front of the fluid casing and the object lying therein. It is further preferred for the protective shield to be designed as a bell which envelops the object and the fluid flow surrounding the object, so that the fluid casing protecting the object may also be maintained given a rapid movement of the handling means.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention is hereinafter explained with the example of a medical receptacle by way of the attached figures. There are shown in:
Fig. 1 a perspective entire view of a first method step, Fig. 2 a perspective entire view of a second method step, Patentanw&lte Wilcken & Vollmann 6. Mai 2005 Fig. 3 a perspective entire view of a third method step, Fig. 4 a plan view of an arrangement for enveloping an object to be protected, Fig. 5 a perspective view of the arrangement according to Fig. 4, Fig. 6 a plan view of a further arrangement for enveloping an object to be protected, Fig. 7 a perspective view of the arrangement according to Fig. 6, Fig. 8 a sectioned view and plan view of a further arrangement for flowing around an object to be protected, Fig. 9 a partly sectioned perspective view of the arrangement according to Fig. 8, Figs 10 and 11 schematically, the change of two arrangements for enveloping an object to be protected, Fig. 12 a plan view of a further arrangement for enveloping an object to be protected, Fig. 13 a perspective view of the arrangement according to Fig.
12, Fig. 14 a perspective entire view of an installation for producing, and for the further processing of a highly pure object, Fig. 15 a perspective entire view of a further installation for producing, and for the further processing of a highly pure object and Fig. 16 Patentanwalte Wilcken & Vollmann 6. Mai 2005 and 17 flow diagrams, in which the course of the manufacture of a syringe or a medical receptacle according to the method according to Fig. 1 to 15 is shown.

DETAILED DESCRIPTION OF THE INVENTION

Schematically, a preferred embodiment example of the removal procedure of a receptacle part from a tool, according to the present invention, is described by way of the Figures 1 and 3. Fig. 1 shows a first method step in which the two tool halves 2 and 4 are opened. The receptacle part manufactured in the tool 2, 4, in the form of a plastic syringe 6, is still located on a core on the tool 2. Nozzles 8 are arranged in an annular manner surrounding the core on the tool 2, through which gas, preferably ionized and conditioned, highly pure air is discharged in the direction of the arrows shown in Fig. 1. The discharge of air preferably begins with the opening of the tool halves 2 and 4. The flow direction runs such that the air flows along the outer side of the syringe 6 in the longitudinal direction and as linearly as possible. By way of this the receptacle part, i.e. the syringe 6 is surrounded by a protective casing of highly pure air which flows out of the nozzles 8, and is thus protected from contamination by the surrounding air. Furthermore this flushing procedure with ionized air has the effect that static charges in the syringe 6 possibly produced on opening the tool halves 2 and 4 are broken down. In this manner one may prevent these charges from getting to the surfaces of the syringe.

Furthermore a robot arm l 0 is shown in Fig. 1, on which a gripper means 12 for removing the syringe 6 from the tool halves 2 and 4 is attached. The gripper means 12 firstly consists of a cylindrical bell 14 which at its front side comprises an opening 16 by way of which the syringe 6 may be accommodated. In the region of the front end of the bell 14, this end facing the opening 16, there are arranged two grippers 18, 20 for holding the syringe 6, which lie opposite one another. The Patentanwalte Wilcken & Vollmann 6. Mai 2005 grippers 18 and 20 may be moved linearly in the direction of the arrows A
via actuating drives 22, 24 in order to grip the syringe 6. The actuating drives 22 and 24 may for example be hydraulically, pneumatically or electrically actuated. At its rear end distant to the opening 16, the bell 14 comprises an entry opening or nozzle 26 which is connected to a gas source, for example an air treatment means, via a conduit 28. Preferably highly pure, ionized and conditioned air is led through the conduit 28 and through the gas entry opening or nozzle 26 in the direction of the arrows in Fig. 1 into the inside of the bell 14. At the same time the air flows parallel to the longitudinal direction of the bell 14 to the opening 16, and exits through this into the free environment.

For removing the syringe 6 from the tool 2, the robot arm 10 is firstly moved in the direction of the arrow B until the opening 16 of the bell 14 is arranged lying opposite the syringe 6. Subsequently, the robot arm 10 is moved in the direction of the arrow C so that the bell 14 and the grippers 16 and 18 are pushed over the syringe 6 as is shown in Fig. 2. The bell 14 is moved so far in the direction of arrow C in Fig. 1, that it completely encloses the syringe 6 on the tool 2. At the same time the syringe 6 comes between the grippers 18 and 20. The grippers 18 and 20 are moved by the actuating drives 22, 24 in the direction of the arrows A in Fig. 2, so that the syringe 6 is clamped between the grippers 18 and 20. At the same time highly pure, ionized and conditioned air flows continuously through the gas entry opening 26 into the bell 14 and flows within the bell along the outer side of the syringe 6 and subsequently exits to the outside through the opening 16 on the bell 14. If the bell 14 completely surrounds the syringe 6 in the manner shown in Fig. 2, the gas flow through the nozzles 8 in the tool 2 may be terminated, since the syringe 6 in this condition is completely enclosed by the gas flow or air flow in the bell 14.
The air flow in the bell 14 has the effect that the syringe 6 is completely shielded from the surrounding air and in this manner is protected from contamination by the surrounding air.

After gripping the syringe 6 by the grippers 18, 20, the robot arm is moved away from the tool 2 in the direction of the arrow D in Fig. 3.
Simultaneously then, as the case may be, the ejector belonging to the Patentanw&Ite Wilcken & Vollmann 6. Mai 2005 tool may support this movement so that the forces acting on the syringe in a point-like manner are kept small. This then permits a mould removal at relatively high temperatures. In the individual case however on account of the grippers 18, 20 one may also do away with a tool ejector.
At the same time the syringe 6 which is held in the bell 14 by the grippers 18, 20 is pulled from a core of the tool half 2. With this movement the air flow in the bell 14 is maintained, as is represented in Fig. 3 by the arrows.
This means that the syringe 6 in the inside of the bell is completely flowed around by highly pure, ionized air and thus shielded from the surroundings. The volume which arises due to the retraction of the syringe is filled with purified and conditioned air so that above all, the inside of the syringe also remains clean and a possible charging is neutralized already during production. Simultaneously, with a rapid movement of the robot arm 10, the bell 14 protects the air flow from being blown away and the protective casing around the syringe 6 formed by the air flow from being destroyed. In this manner the syringe 6 may be reliably protected from contamination on movement and the removal from the tool 2, 4.

Subsequent to the movement in the direction of arrow D, the robot arm 10 carries out a movement in the direction of the arrow E in Fig. 3, by which means the syringe 6 is removed from the space between the tool halves 2 and 4. After this, the syringe 6 may be conveyed by the robot arm 10 into a further processing where the syringe may for example be siliconized, inspected, assembled, filled, packaged etc. Also with this further processing, the syringe remains in the robot arm, and/or the highly pure air, preferably via suitable nozzles, rinses around the syringe in order to protect the syringe from contamination.

The preceding description relates merely to a preferred embodiment of the invention. The invention may be carried out in different variants. Thus one may for example make do without the bell 14 on the robot arm 10. At the same time the grippers 18 and 20 as well as the actuating drives 22 and 24 are arranged directly on the robot arm 10.
Suitable air nozzles are located on the robot arm, which are arranged such that a gas may rinse around a component held by the grippers 18 Patentanwalte Wilcken & Vollmann 6. Mai 2005 and 20, for example a syringe, in a complete manner also without a bell 14, in order to protect it from contamination.

A first arrangement for flowing round a highly pure object, in the 5 shown example a syringe 6, is shown by way of Figures 4 and 5. Even if the example relates to the handling of a syringe 6, thus however one may also handle other highly pure components in the same manner. In Fig. 4 a plan view of the arrangement is to be seen, and in Fig. 5 a perspective view. The arrangement consists of two nozzle tubes 30 which in each 10 case comprise a multitude of nozzles 32. The nozzle tubes 30 in the shown example extend parallel to one another and parallel to the longitudinal axis of the syringe 6. In each case a row of nozzles 32 is arranged over the whole length of the nozzle tubes, through which a fluid or a gas is discharged in order to flow around the syringe 6 and thus shield it from
15 the surroundings. At one end, the nozzle tubes 30 are connected to a tube conduit system 34 through which the fluid, in particular a gas, for example highly pure air, is introduced into the nozzle tubes 30. The fluid flow is indicated in Figures 4 and 5 by arrows. With this, the nozzles 32 are aligned such that the flow from two sides are directed onto the syringe 6 20 essentially at an angle of 90 to one another so that the fluid may flow around the syringe 6 completely from all sides, and the syringe 6 is encased by the fluid and shielded from the surrounding air.

Figures 6 and 7 show one variant of the arrangement according to Figures 4 and 5, wherein Fig. 6 shows a plan view and Fig. 7 a perspective view of the arrangement. In contrast to the arrangement according to Figures 4 and 5, with the arrangement according to Figs. 6 and 7 three nozzle tubes are provided which are arranged uniformly distributed over the periphery of the syringe 6 to be protected, so that fluid flows around the syringe 6 from all sides, as is indicated in Figures 6 and 7 by the arrows.
Otherwise the design of the nozzle tubes 30 corresponds to that design described by way of Figures 4 and 5. The three nozzle tubes 30 are connected to a tube conduit system 34 for supplying with a fluid or gas, wherein the fluid flow in the tube conduit system 34 is indicated in Figures 6 and 7 by arrows.

Patentanwdlte Wilcken & Vollmann 6. Mai 2005 Figures 8 and 9 show a further arrangement for flowing fluid, for example a gas such as highly pure air, around a highly pure object, a syringe 6 in the example. In the embodiment according to Figures 8 and 9, the syringe 6 is surrounded by a bell 14. Fig. 8 shows a plan view and a sectioned view of this arrangement, whilst Fig. 9 shows a partly sectioned perspective view. The bell 14 is designed in a cylindrical manner and at one side is provided with an opening 16 through which the syringe 6 may be inserted into the bell 14 or the bell 14 may be pushed over the syringe 6. At the opposite end-face, the bell 14 is closed and comprises a gas entry opening or a nozzle 26 which is in connection with a tube conduit 28 for the supply of a fluid or gas. The fluid flows through the nozzle 26 into the bell 14 as is indicated by the arrows in Figures 8 and 9. With this, the fluid flows over the outer sides of the syringe 6, so that the fluid completely flows around the syringe, so that the fluid forms a protective casing around the syringe 6. Subsequently the fluid exits from the bell 14 through the opening 16. The bell 14 with this arrangement has the purpose of preventing the surrounding fluid from being blown away on movement of the syringe 6. In this manner one may ensure that the protective casing of the fluid which flows around may also be maintained given rapid movements.

By way of Figures 10 and 11 it is shown how an object, in the shown example a syringe 6, is transferred from a bell 14 according to Figures 8 and 9 into an arrangement according to Figures 4 to 7. For this, Fig. 10 shows a partly sectioned lateral view and Fig. 11 a partly sectioned perspective view. Firstly the bell 14 with the syringe 6 arrangement therein (see Figures 8 and 9) is brought into a position between the nozzle tubes 30. An arrangement with two nozzle arrangements 30 is shown in the Figures 10 and 11. However one may also provide an arrangement of less or more nozzles tubes, for example three nozzle tubes, as explained by way of Figures 6 and 7. The bell 14 is subsequently lifted, wherein the syringe 6 remains between the nozzle tubes 30. At the same time the protective fluid flows out through the nozzles tubes 30 by way of their nozzles 32, as well as out of the nozzle 26 in the bell 26, so that fluid flows around the syringe 6 in a complete manner also on lifting the bell 14. If the bell 14 is removed, the syringe 6 is freely accessible for further processing Patentanwalte Wilcken & Vollmann 6. Mai 2005 steps, for example a marking or inspection or assembly as well as all work on the outer surfaces. At the same time however a protective fluid casing around the syringe 6 is maintained by way of the fluid discharged from the nozzles 32 of the nozzle tubes, so that a contamination of the syringe 6 by the surrounding air may be prevented. The fluid flow is also indicated also in Figures 10 and 11 by arrows.

Figures 12 and 13 show an arrangement similar to the Figures 4 to 7, wherein however only one nozzle tube 30 is provided. The nozzle tube 30 extends essentially parallel to the longitudinal axis of the syringe 6 so that the nozzles 32 face the syringe 6. The fluid which flows out, as is shown in Fig. 12 in a plan view, at the same time flows around the syringe 6 in a manner such that the flow at the rear side of the syringe 6, i.e. on that side of the syringe 6 distant to the nozzle tube 30, is led together again so that a closed fluid casing is formed which encloses the syringe 6 on all sides in a protective manner. Such an arrangement is mainly suitable for an object such as a syringe 6 with a round cross section, which permits a flowing-together of the flow at the rear side of the syringe 6. One must arrange different types and numbers of nozzles 32 or nozzle tubes 30 at the periphery of the object depending on the shape and size of the object to be protected, in order to produce a fluid casing which completely surrounds the object.

Fig. 14 shows a schematic total view of an installation for manufacturing and processing a highly pure object. The shown example relates to an installation for producing a medical receptacle such as a syringe 6. The installation consists essentially of an injection molding machine 36 and a further processing installation 38. The injection molding machine 36 comprises two tool halves 2 and 4, from which the syringe 6, as explained by way of Figures 1 to 3, is removed by way of a robot arm 10 with a gripper means 12 and a bell 14. At the same fluid constantly flows around the syringe 6 in order to protect the syringe 6 from pre-contamination from the surrounding air. Subsequently the syringe 6 in the bell 14 with a continuous enveloping by way of the gas is transferred from the robot arm 10 into the further processing means 38 as is indicated by arrow 1 in Fig. 14. The further processing installation 38 may be a closed Patentanw&lte Wilcken & Vollmann 6. Mai 2005 system in which defined surrounding conditions prevail. In the further processing installation 38, at the station I, the syringe 6 is transferred from the bell 14 into an arrangement according to the Figures 4 to 7 or Figures 12 and 13, as has been explained in more detail by way of Figures 8 and 9. The arrangement of the nozzle tubes and a holder for the syringe 6 which is not explained in more detail, are arranged on a carousel 40 which conveys the syringe 6, together with the nozzle tubes 30, by way of rotation in the direction of the arrow 4, further to the stations II, III and IV.
The number of required stations depends on the processing steps during the further processing. Other arrangements of nozzle tubes 30 are those at the stations II, III and IV. This is to indicate that different arrangements of nozzle tubes 30, for example according to the Figures 4 to 7 and 12 and 13 may be arranged on the carousel 40, depending on the application purpose and the type of object. The further processing steps for the syringe 6 may for example be a siliconization, a control, an assembly with further syringes or receptacle parts and/or a filling of the syringe 6. For this, the syringe 6 is conveyed further from station to station by rotating the carousel 40, where in each case one processing step is carried out. At the same time the nozzle tubes 30 on the syringe 6 also rotate with the carousel 40 so that the fluid may constantly flow around the syringe 6 in a protective manner. In this manner a protective fluid casing may be maintained during the whole further processing, which protects the syringe 6 from contamination by the surroundings.

Fig. 15 shows an alternative arrangement to Fig. 14. The installation according to Fig. 15 is similar to that according to Fig. 14. The injection molding machine 36 corresponds to that injection molding machine described by way of Fig. 14. In contrast to the arrangement according to Fig. 14, no bell 14 is arranged on the robot arm 10. Instead of this, two nozzle tubes 30 with nozzles 32 are arranged on the robot arm 19, through which the fluid is led around the syringe 6 in order to form a protective casing. Otherwise the design corresponds to the gripper means 12 as has been explained by way of Figures 1 to 3. The syringe 6 according to the above description is removed from the injection-molding machine 36 and transferred into the further processing installation 38. In contrast to the arrangement according to Fig. 14, with this arrangement it is not a Patentanwalte Wilcken & Vollmann 6. Mai 2005 carousel 40 but a linear table 42 which is arranged in the further processing installation 38, by way of which the syringe 6 together with the surrounding nozzle tubes is transferred from station I to station II, to station III etc., independently of how many processing stations are provided.
Different processing steps are implemented at the processing stations, for example siliconization, control, assembly, etc. At the same time the syringe 6 is always moved between the stations together with the surrounding nozzle tubes 30 which surround it and are arranged on the linear table 42, so that the protective fluid casing is continuously maintained.

At the station I, the syringe 6 is firstly deposited by the robot arm 10 between the nozzle tubes 30 on the linear table 42. This transfer is effected similar to the transfer explained by way of the Figures 8 and 9, with the difference that again nozzle tubes 30 are arranged on the robot arm 10 instead of a bell 14. The nozzle tubes 30 on the robot arm 10 at the same time engage between the nozzle tubes 30 on the linear table 32 so that fluid may continuously flow around the syringe 6. In place of the nozzle tubes 30 on the robot arm 10 one may also provide a bell 14 with this arrangement, as is indicated as an alternative embodiment at the station II. With this, the transfer, as explained by way of Figures 8 and 9, would be effected between the nozzle tubes 30. Furthermore, different numbers of nozzle tubes 30 may be arranged at the respective receiving positions for a syringe 6, as is shown by the different arrangements at station I, station II and station III. The numbers of the nozzle tubes depends on the geometry of the syringe 6 or of an object to be protected, and the processing step to be carried out. The arrangement is always selected such that the object or the syringe 6 is adequately protected from contamination by way of the surrounding fluid. In the shown example in Figure 14 and 15 different arrangements of nozzle tubes 30 are shown at the individual stations for illustrating various embodiments. But indeed the syringe 6 is led from station to station by way of the carousel 40 or the linear table 42, in the same arrangement of nozzle tubes 30 as indicated by the arrow 4 and 7.
Patentanw&lte Wilcken & Vollmann 6. Mai 2005 Figures 16 and 17 in flow diagrams once again show the course of the previously described method. With this, not only is the manufacture of the object or the syringe 6 but also the manufacture and assembly of all accessories as well as the packaging described in the flow diagrams. The 5 method steps 1 to 7 in Fig. 16 relate directly to the manufacture of the syringe or of the receptacle 6. In the method step 1, the receptacle or the syringe is manufactured with the injection molding method. With this, as a result of the high temperatures which prevail with the molding, one produces a germ-free, highly pure object. With the removal from the tool, 10 the object or the receptacle, depending on the type of plastic used, preferably has a temperature between 5 C and 150 C (PP/PE for example 15 C to 100 C, PC for example 70 C to 140 C, PET for example 5 C to 60 c, PVC for example 20 C to 85 C and COP for example 50 C to 150 C). A siliconization of the injection molded receptacle is then 15 effected in method step 2. An inspection or control follows this in method step 3. A closure which has been manufactured in the methods steps 8 and 9 as will be described later is then assembled on the receptacle in method step 4. Once again an inspection or control follows this in method step 5, before a primary and secondary packaging with a 20 subsequent inspection once again is then effected in method step 6. The transport packaging is manufactured according to the method steps 10 and 11 to be described later, and are supplied in the method step 6. The dispatch of the finished and packaged product then follows as a method step 7. The method steps 1 to 6 which are enclosed in Fig. 16 by a dotted 25 line all take place under the above described shielding of the object or the receptacle 6 by way of the highly pure enveloping air. With regard to this, it is the case of a local air flow which flows in a direct manner around the receptacle to be processed and handled. The air is preferably supplied at a pressure between 300 and 3500 hPa. At the same time the air is filtered before leading to the object to be enveloped. The filter applied for this preferably has a pore size between 0.1 and 3 pm and a separation rate significantly above 99%.

The closure which is assembled on the receptacle 6 in the method step 4 is manufactured in method step 8, likewise with the injection molding method, or is introduced into the process as a purchased part.
Patentanwalte Wilcken & Vollmann 6. Mai 2005 At the some time the closure is delivered in a highly pure form, or, as described previously with the example of the receptacle, is removed directly from the injection molding machine in a highly pure form. An inspection or testing of the part follows in method step 9 before the closure is assembled on the receptacle in step 4. The transport packaging in which the receptacle is packaged in method step 6 is supplied to the process in method step 10. At the same time the packaging is either supplied as a purchased part in a highly pure, i.e. germ-free or low-germ form, or is removed directly from an injection molding machine as described above by way of the receptacle. The method steps 10 and 11 as well as 8 and 9 are also effected in each case in a manner such that the respective object is shielded from the surrounding air by highly pure air which flows directly around the object, in order to protect it from contamination. This is indicated in Fig. 16 by the dotted lines, i.e. the method steps represented in the dotted lines are carried out whilst using the shielding according to the invention, as has been described in detail above.

Fig. 17 shows a further flow diagram in which the manufacture of a closure and/or other component is shown, which are assembled after filling the receptacle which has been manufactured according to the procedure in Fig. 16. This closure for example is applied into the receptacle or the syringe 6 after the filling and later serves as a plunger on use of the syringe. Corresponding parts of the closure are introduced into the process in the steps 13, 19 and 21. This may either be in the form of purchased parts which are supplied in a highly pure form and fed [sluiced] into the process. Alternatively the parts, as described previously with the example of the receptacle, may be removed thermoformed and in the condition in which the machine is still warm. In this condition the objects are highly pure on account of the high processing temperatures, so that they may be processed further in a direct manner.
An inspection or control of the individual parts which are manufactured or supplied in this manner follows in the steps 14, 20 and 22. At the same time the handling of the individual parts in each case takes place amid shielding by way of the highly pure air flowing around the objects, as has been described previously with the example of the receptacle or the Patentanwalte Wilcken & Vollmann 6. Mai 2005 syringe 6. An assembly of the individual parts is effected in method step 15, wherein the components supplied in the method steps 1, 19 and 21 are led together in this method step. Apart from the assembly, one may also effect a siliconization of the components, in particular of the closure serving as a plunger. Subsequently a further inspection follows in step 16, before the object or closure assembled in this manner is then packaged in step 17 and inspected once again. The dispatch of this part is then effected in step 18, which is preferably effected together with the dispatch of the receptacle according to method step 17 in Fig. 16. The method steps in which the handling of a highly pure object is effected according to the method described previously with the example of the receptacle or a syringe 6, are also bordered by dotted lines in Fig. 17.

Patentanw&lte Wilcken & Vollmann 6. Mai 2005 LIST OF REFERENCE NUMERALS
2, 4 - tool halves 6 - syringe 8 - nozzles - robot arm 12 - gripper means 10 14 - bell
16 - opening 18, 20 - gripper 22, 24 - actuating drives 26 - gas entry opening, nozzle 28 - conduit 30 - nozzle tubes 32 - nozzles 34 - tube conduit system 36 - injection molding machine 38 - further processing installation 40 - carousel 42 - linear table Patentanw&lte Wilcken & Vollmann 6. Mai 2005

Claims (27)

1. A method for handling an initially highly pure object hot-moulded in a tool in which the object, during the complete removal procedure from the tool and at least the subsequent handling procedure, is shielded from its surroundings by way of a fluid flowing around it, and wherein said fluid is discharged from at least one nozzle which moves along with the object.
2. A method according to claim 1, wherein the object is a part of a medical receptacle or is a medical receptacle.
3. A method according to claim 1, wherein the fluid which flows around the object is a gas, in particular air or filtered air.
4. A method according to any one of claims1 to 3, wherein the fluid which flows around the object, is conditioned air.
5. A method according to any one of claims 1 to 4, wherein the fluid which flows around the object, is ionized air.
6. A method according to any one of claims 1 to 5, wherein the fluid which flows around the object, contains at least a portion of germicidal fluid or gas.
7. A method according to any one of the claims 1 to 6, wherein the circumflow of the object with the fluid begins when the object is still located in the tool.
8. A method according to any one of the claims 1 to 7, wherein the removal of the object from the tool is effected by machine in a defined manner.
9. A method according to claim 8, wherein the object is removed from the tool by way of a robot and simultaneously is separated from the tool by way of an ejector arranged in the tool.
10. A method according to any one of claims 8 or 9, wherein the removal of the object from the tool is effected with a low initial speed.
11. A method according to any one of the claims 1 to 10, wherein the removal of the object from the tool is effected before the complete cooling.
12. A method according to any one of the claims 1 to 11, wherein the removal of the object from the tool is effected by a robot, and at least any one nozzle is arranged on the robot by way of which the object is circumflowed by the fluid.
11 A method according to any one of the claims 1 to 12, wherein nozzles for circumflowing the object with the fluid are arranged in at least any one part of the tool.
14. A method according to any one of the claims 1 to 13, wherein the tool has a surface which is treated in a manner such that it has a minimal adhesion capability.
15. A method according to any one of the claims 1 to 14, wherein the object, additionally to the circumflow by the fluid directly on removal from the tool, is surrounded by a protective bell.
16. A method according to any one of the claims 1 to 15, wherein an automatic or semi-automatic further processing follows the removal of the object from the tool.
17. A method according to any one of the claims 1 to 16, wherein the circumflow, by the fluid, of the object removed from the tool, is used for the rapid cooling of the object.
18. A method according to any one of the claims 1 to 17, wherein the circumflow, by the fluid, of the object removed from the tool, is used for slow cooling.
19. A method according to any one of claims 1 to 18, wherein the object is joined together or assembled with further components.
20. A method according to any one of claims 1 to 19, wherein the object is a receptacle which is assembled with further components and/or filled and closed.
21. A method according to any one of claims 1 to 20, wherein at least individual method steps take place in a controlled surrounding of Class 1000 or lesser purity.
22. A method according to any one of claims 1 to 21, wherein a siliconization of the object is effected directly after removal of the object from the tool.
23. A method according to any one of claims 1 to 22, wherein the circumflowing fluid is used for influencing the surface characteristics of the object.
24. A method according to claim 23, wherein the circumflowing fluid is used for curing and/or drying a surface coating.
25. A handling device for removal from a tool and for subsequent handling of an initially highly pure object which is hot-moulded in the tool, wherein at least one nozzle for the discharge of a fluid is mounted on the handling device for movement therewith in a manner such that the object is circumflowed by fluid discharged from the nozzle during removal and subsequent handling of the object.
26. A handling device according to claim 25, wherein the device is a robot arm with a gripper means, wherein the at least one nozzle is arranged in the vicinity of the gripper means.
27. A handling device according to any one of claims 25 or 26, additionally comprising a protective shield mounted on the device to at least partly enclose the fluid flowing from said at least one nozzle.
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