CA2513686A1 - Article comprising light absorbent composition to mask visual haze and related methods - Google Patents

Article comprising light absorbent composition to mask visual haze and related methods Download PDF

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Publication number
CA2513686A1
CA2513686A1 CA002513686A CA2513686A CA2513686A1 CA 2513686 A1 CA2513686 A1 CA 2513686A1 CA 002513686 A CA002513686 A CA 002513686A CA 2513686 A CA2513686 A CA 2513686A CA 2513686 A1 CA2513686 A1 CA 2513686A1
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Prior art keywords
article
filler
polyester
transparent article
transparent
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CA002513686A
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French (fr)
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CA2513686C (en
Inventor
Edwin Sisson
Simone Ferrero
Arianna Giovannini
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M&G Polimeri Italia SpA.
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Individual
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/1397—Single layer [continuous layer]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31725—Of polyamide
    • Y10T428/31736—Next to polyester
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31786—Of polyester [e.g., alkyd, etc.]

Abstract

A transparent article includes a continuous polyester matrix having at least one incompatible filler dispersed therein. The incompatible filler provides domains in the polyester matrix, each domain having a particular dimension, thus providing a range of dimensions for the domains in the article. To create haze, the dimensions are within the range of from about 380 nm to about 720 nm. Once the range of dimensions is determined, a light absorbent composition can be found which absorbs light at a range of wavelengths that at least substantially covers the range of dimensions of the domains. In doing so, it has been found that the haze of the article can be substantially masked.
Method for producing the article and for masking the haze are also provided.

Claims (51)

1. A transparent article comprising a thermoplastic polymer matrix; a plurality of domains forming a discrete phase within the thermoplastic polymer matrix, each domain encom-passing at least one incompatible filler and possibly a void dispersed in the thermoplastic matrix, said domains having a range of dimensions in a plane essentially parallel to the surface of said article, wherein said dimensions of at least some of said domains in said plane of said article fall within a range of from about 380 nm to about 720 nm; and an effective amount of at least one light absorbent composition, wherein said at least one composition absorbs light in a re-gion of the visible spectrum at wavelengths that at least substantially covers said range of dimensions of said domains in said article.
2. The transparent article of claim 1, wherein said transpar-ent article is an oriented container.
3. The transparent article of claim 1, wherein said transpar-ent article is a plastic bottle.
4. The transparent article of claim 1, wherein the thermo-plastic polymer matrix is selected from the group consisting of linear polyesters, branched polyesters, polyamides, poly-strene, polycarbonates, polyvinylchlorides, polyvinylidene dichlorides, polyacrylamides, polyacrylonitrites, polyvi-nylacetate, polyacrylic acid, polyvinyl methyl ether, ethyl-ene vinyl acetate copolymer, ethylene methyl acrylate copoly-mer, low molecular weight polyolefins having 2 to 8 carbon atoms, and copolymers, terpolymers, and blends thereof.
5. The transparent article of claim 4, wherein said thermo-plastic polymer matrix is a linear polyester matrix selected from the group consisting of polyethyleneterephthalate, poly-ethylene naphthalate, and polybutylene terephthalate, poly-trimethylene terephthalate, polyethylene isophthalate and co-polymers, terpolymers, and blends thereof.
6. The transparent article of claim 5, wherein said linear polyester matrix is polyethylene terephthalate or a copolymer thereof.
7. The transparent article of claim 5, wherein said incom-patible filler is selected from the group consisting of ther-moplastic polymers other than polyester and clays.
8. The transparent article of claim 5, wherein said incom-patible filler is a polyamide.
9. The transparent article of claim 5, wherein said incom-patible filler is poly (m- xylylene adipamide).
10. The transparent article of claim 1, wherein said incom-patible filler improves the gas barrier properties of the ar-ticle, which has a polyester matrix.
11. The transparent article of claim 4, wherein said thermo-plastic polymer matrix is a polyamide matrix and wherein said incompatible filler is a clay.
12. The transparent article of claim 1, wherein the article comprises from about 0.5 to about 50 percent by weight incom-patible filler based on the weight of polymer.
13. The transparent article of claim 1, wherein said polymer is polyethylene terephthalate and said incompatible filler is poly (m-xylylene adipamide).
14. The transparent article of claim 1, wherein said light absorbent composition is a colorant.
15. The transparent article of claim 1, wherein said light absorbent composition is a pigment.
16. The transparent article of claim 1, wherein said dimen-sions of the domains range from about 400 nm to about 600 nm and said light absorbent composition is a red colorant.
17. The transparent article of claim 1, wherein said dimen-sions of the domains range from about 400 nm to about 700 nm, and said light absorbent composition is a blue colorant.
18. The Transparent article of claim 1, wherein said trans-parent article is a multilayer container and wherein at least one layer of the multi-layer container includes the thermo-plastic matrix having said filler dispersed therein and at least one other layer of the multi-layer container includes the at least one light absorbent composition.
19. A process for the production of a transparent article made of a blend of a major component of polyester, a minor component in the form of a discrete phase of at least one in-compatible filler dispersed therein, and at least one light absorbent composition, comprising: blending the filler into the polyester; forming an article into a desired size and shape, wherein domains comprising the filler and possibly a void are created in the polyester upon formation of the arti-cle; determining a range of dimensions in a plane essentially parallel to the surface of the article for the domains in the polyester, at least some of the dimensions falling within a range of from about 380 nm to about 720 nm; and finding a light absorbent composition that absorbs light in a region of thevisible spectrum at wavelengths that at least substan-tially covers the range of dimensions of the domains in the polyester; and adding an effective amount of the light absor-bent composition to the polyester and the filler and forming a different, transparent article into the same desired size and shape, to substantially mask any visual haze in the arti-cle.
20. The process of claim 19, wherein the article produced is a container.
21. The process of claim 20, wherein the container produced is a bottle.
22. The process of claim 20, wherein said step of blending includes adding filler in an effective amount to provide in-creased gas barrier strength to the container as compared to a container comprising only polyester.
23. The process of claim 19, wherein said step of forming the article includes blow molding the article.
24. The process of claim 19, wherein the light absorbent com-position is a colorant and wherein said step of finding a light absorbent composition includes reviewing the absorption spectra of the colorant.
25. The process of claim 19 wherein said step of adding a light absorbent composition to the polyester includes the step of yellowing the polyester to provide the light absor-bent composition.
26. The process of claim 19, wherein said step of adding a light absorbent composition to the polyester includes layer-ing a film comprising light absorbent composition over a layer of the article comprising the polyester matrix having the incompatible filler dispersed therein.
27. A transparent article comprising: a thermoplastic polymer matrix; a plurality of domains forming a discrete phase within the thermoplastic polymer matrix, each domain encom-passing at least one incompatible filler and possibly a void dispersed in the matrix the domains having a range of dimen-sions in a plane essentially parallel to the surface of the article, wherein the dimensions of at least some of the do-mains in said plane of the article fall within a range of from about 400 nm to about 700 nm; and at least one light ab-sorbent composition which is either mixed into the matrix or in a separate film overlaying a separate layer comprising the matrix, wherein the at least one light absorbent composition absorbs light in a region of the visible spectrum such that X
is less than 9.6 in an equation X = .SIGMA. (1-Ai)×(Ni) where Ai is the percent of light absorbed at a wavelength i , where Ni is the number of domains per hundred square microns at wavelength i, and where i ranges from 400 nm to 700 nm, the intensity of the light absorbed being calculated on the basis of the concentration of the light absorbent composi-tion, the thickness of the article and the parameters and co-efficients of the law of Beer-Lambert-Bouguer.
28. The transparent article of claim 27, wherein said trans-parent article is an oriented container.
29. The transparent article of claim 27, wherein said trans-parent article is a plastic bottle.
30. The transparent article of claim 27, wherein the thermo-plastic polymer matrix is selected from the group consisting of linear polyesters, branched polyesters, polyamides, poly-strene, polycarbonates, polyvinylchlorides, polyvinylidene dichlorides, polyacrylamides, polyacrylonitrites, polyvi-nylacetate, polyacrylic acid, polyvinyl methyl ether, ethyl-ene vinyl acetate copolymer, ethylene methyl acrylate copoly-mer, low molecular weight polyolefins having 2 to 8 carbon atoms, and copolymers, terpolymers, and blends thereof.
31. The transparent article of claim 27, wherein said thermo-plastic polymer matrix is a linear polyester matrix selected from the group consisting of polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate, polytrimethylene terephthalate, polyethylene isophthalate and copolymers, terpolymers, and blends thereof.
32. The transparent article of claim 31, wherein said linear polyester matrix is polyethylene terephthalate or a copolymer thereof.
33. The transparent article of claim 27, wherein said incom-patible filler is a polyamide.
34. The transparent article of claim 27, wherein said incom-patible filler is poly (m- xylylene adipamide).
35. ~The transparent article of claim 27, wherein said incom-patible filler improves the gas barrier properties of the ar-ticle, which has a polyester matrix.
36. ~The transparent article of claim 27, wherein the article comprises from about 0.5 to about 50 percent by weight incom-patible filler based on the weight of polymer.
37. The transparent article of claim 27, wherein said polymer is polyethylene terephthalate and said incompatible filler is poly (m-xylylene adipamide).
38. The transparent article of claim 27, wherein said light absorbent composition is a colorant.
39. The transparent article of claim 27, wherein X is less than 9.5.
40. The transparent article of claim 27, wherein X is less than 9.
41. The transparent article of claim 27, wherein X is less than 7.5.
42. A process for the production of a transparent article made of a blend of a major component of polyester, a minor component in the form of a discrete phase of at least one in-compatible filler dispersed therein, and at least one light absorbent composition, comprising: blending a selected amount of the filler into the polyester; forming an article into a desired size and shape, wherein domains comprising the filler and possibly a void are created in the polyester upon forma-tion of the article; determining a range of dimensions in a plane essentially parallel to the surface of the article for the domains in the polyester, at least some of the dimensions falling within a range of from about 400 nm to about 700 nm;
blending a selected amount of light absorbent composition into the polyester to determine that the light absorbent com-position absorbs light in a region of the visible spectrum such that X is less then 9.6 in the equation X = ~ (1-Ai)x(Ni) where Ai is the percent of light absorbed at a wavelength i and Ni is the number of domains per hundred square microns at wavelength i, and where i ranges from 400 nm to 700 nm, the intensity of the light absorbed being calculated on the basis of the concentration of the light absorbent composition, the thickness of the article and the parameters and coefficients of the law of Beer-Lambert-Bouguer; and adding that selected amount of the light absorbent composition to the polyester and the selected amount of filler and forming a different, transparent container into the same desired size and shape.
43. The process of claim 42, wherein the article produced is a container.
44. The process of claim 43, wherein the container produced is a bottle.
45. The process of claim, 43 wherein said step of blending includes adding filler in an effective amount to provide in-creased gas barrier strength to the container as compared to a container comprising only polyester.
46. The process of claim 42, wherein said step of forming the article includes blow molding the article.
47. The process of claim 42, wherein the light absorbent com-position is a colorant.
48. The process of claim 42, wherein X is less than 9.5.
49. The process of claim 19, wherein X is less than 9.
50. The process of claim 27, wherein X is less than 7.5.
51. A method for masking visual haze in a transparent article including a major component of polyester and a minor compo-nent in the form of a discrete phase of at least one incom-patible filler, comprising: altering light absorption of the transparent article at wavelengths that at least substan-tially correlate with dimensions falling within a range of from about 400 nm to about 700 nm, in a plane essentially parallel to the surface of the article, of domains in the thermoplastic polymer created upon formation of the article and containing the incompatible filler and possibly a void.
CA2513686A 2003-01-31 2004-01-30 Article comprising light absorbent composition to mask visual haze and related methods Expired - Fee Related CA2513686C (en)

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US8110264B2 (en) 2012-02-07
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US20100316825A1 (en) 2010-12-16
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US20070138707A1 (en) 2007-06-21
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US8535772B2 (en) 2013-09-17
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US20140017431A1 (en) 2014-01-16
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