CA2560604A1 - Sulfonated polyester toner - Google Patents

Sulfonated polyester toner Download PDF

Info

Publication number
CA2560604A1
CA2560604A1 CA002560604A CA2560604A CA2560604A1 CA 2560604 A1 CA2560604 A1 CA 2560604A1 CA 002560604 A CA002560604 A CA 002560604A CA 2560604 A CA2560604 A CA 2560604A CA 2560604 A1 CA2560604 A1 CA 2560604A1
Authority
CA
Canada
Prior art keywords
toner
weight
polyester resin
toner according
sulfonated polyester
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002560604A
Other languages
French (fr)
Other versions
CA2560604C (en
Inventor
Kimberly D. Nosella
Guerino G. Sacripante
Allan K. Chen
Valerie M. Farrugia
Ke Zhou
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xerox Corp
Original Assignee
Xerox Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xerox Corp filed Critical Xerox Corp
Publication of CA2560604A1 publication Critical patent/CA2560604A1/en
Application granted granted Critical
Publication of CA2560604C publication Critical patent/CA2560604C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08742Binders for toner particles comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G9/08755Polyesters
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/0802Preparation methods
    • G03G9/0804Preparation methods whereby the components are brought together in a liquid dispersing medium
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08784Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775
    • G03G9/08795Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775 characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08784Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775
    • G03G9/08797Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775 characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/093Encapsulated toner particles
    • G03G9/09307Encapsulated toner particles specified by the shell material
    • G03G9/09314Macromolecular compounds
    • G03G9/09328Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/093Encapsulated toner particles
    • G03G9/09307Encapsulated toner particles specified by the shell material
    • G03G9/09342Inorganic compounds

Abstract

A toner of a sulfonated polyester resin and at least one colorant is made to contain from about 0.01% by weight to about 3% by weight of dry toner in total of lithium, sodium, zinc and calcium. The sulfonated polyester resin may be an alkali metal sulfonated polyester resin, wherein the alkali metal may be sodium and/or lithium. The toner may be formed in an emulsion aggregation process in which an alkali (II) metal salt such as a zinc salt and/or a calcium salt is used as an aggregating agent.

Claims (29)

1. A toner comprised of a sulfonated polyester resin and at least one colorant, wherein the toner contains from about 0.01% by weight to about 3% by weight of dry toner in total of lithium, sodium, zinc and calcium.
2. The toner according to claim 1, wherein the sulfonated polyester resin is an alkali metal sulfonated polyester resin.
3. The toner according to claim 2, wherein the alkali metal is sodium, lithium or a combination thereof.
4. The toner according to claim 1, wherein the sulfonated polyester resin is of the formula wherein R is an alkylene, R' is an arylene, p and n represent the number of repeating segments and X is an alkali metal.
5. The toner according to claim 4, wherein R is an alkylene of from about 2 to about 25 carbon atoms, R' is an arylene of from about 6 to about 36 carbon atoms, and p and n are each from about 10 to about 100,000.
6. The toner according to claim 4, wherein the sulfonated polyester resin is a random copolymer of the formula in which the n and p segments are separated.
7. The toner according to claim 4, wherein R is ethylene, propylene, dipropylene or combination thereof, R' is benzylene, bisphenylene or combination thereof, and X is lithium, sodium or a combination thereof.
8. The toner according to claim 1, wherein the sulfonated polyester resin is linear amorphous, branched amorphous, crystalline or a combination thereof.
9. The toner according to claim 1, wherein the toner contains from about 0% to about 0.1% by weight of the dry toner of calcium, from about 0.1% to about 3%
by weight of the dry toner of zinc, from about 0% to about 1% by weight of the dry toner of sodium and from about 0% to about 1% by weight of the dry toner of lithium.
10. The toner according to claim 1, wherein the toner contains from about 0%
to about 0.1% by weight of the dry toner of calcium, from about 0.1% to about 1.5% by weight of the dry toner of zinc, and from about 0.01% to about 0.5% by weight of the dry toner of sodium and lithium.
11. The toner according to claim 1, wherein the colorant comprises pigment, dye, mixtures of pigment and dye, mixtures of pigments or mixtures of dyes.
12. The toner according to claim 1, wherein the toner further includes a wax.
13. The toner according to claim 1, wherein the toner further has a core-shell structure, both the core and shell including a sulfonated polyester resin, which may be the same or different, therein.
14. The toner according to claim 1, wherein the toner has an average particle size of about 5 to about 15 microns and a geometric size distribution of about 1.10 to about 1.35.
15. A toner comprising an alkali metal sulfonated polyester resin and colorant, wherein the toner contains from about 0% to about 0.1% by weight of dry toner of calcium, from about 0.1% to about 1.5% by weight of the dry toner of zinc, and from about 0.01% to about 0.5% by weight of the dry toner of sodium and lithium.
16. The toner according to claim 15, wherein the alkali metal of the polyester resin is sodium, lithium or a combination thereof.
17. The toner according to claim 15, wherein the sulfonated polyester resin is of the formula wherein R is an alkylene, R' is an arylene, p and n represent the number of repeating segments and X is an alkali metal.
18. The toner according to claim 17, wherein R is an alkylene of from about 2 to about 25 carbon atoms, R' is an arylene of from about 6 to about 36 carbon atoms, and p and n are each from about 10 to about 100,000.
19. The toner according to claim 17, wherein the sulfonated polyester resin is a random copolymer of the formula in which the n and p segments are separated.
20. The toner according to claim 17, wherein R is ethylene, propylene, dipropylene or combination thereof, R' is benzylene, bisphenylene or combination thereof, and X is lithium, sodium or a combination thereof.
21. The toner according to claim 15, wherein the alkali metal sulfonated polyester resin is linear amorphous, branched amorphous, crystalline or a combination thereof.
22. The toner according to claim 15, wherein the colorant comprises pigment, dye, mixtures of pigment and dye, mixtures of pigments or mixtures of dyes.
23. The toner according to claim 15, wherein the toner further includes a wax.
24. The toner according to claim 15, wherein the toner has an average particle size of about 5 to about 15 microns and a geometric size distribution of about 1.10 to about 1.35.
25. A process comprising:
preparing a colloidal solution of an alkali metal sulfonated polyester resin, adding to the colloidal solution a colorant, heating to a temperature of from about 45°C to about 80°C, adding an aqueous solution of an alkali (II) metal salt, and aggregating the mixture to form toner particles, wherein the toner contains from about 0.01% by weight to about 3% by weight of dry toner in total of lithium, sodium, zinc and calcium.
26. The process according to claim 25, wherein the alkali (II) metal salt agent is zinc acetate, calcium chloride or a mixture thereof added in an amount of from about 0.1% to about 5% by weight of the alkali metal sulfonated polyester.
27. The process according to claim 25, wherein after the aggregated toner particles have obtained an average size of from about 3 µm to about 7 µm, the process further comprises adding a colloidal solution of a sulfonated polyester resin followed by the addition of an alkali metal salt to form a shell on the toner particles.
28. An imaging method, comprising forming an image with the toner according to claim 1.
29. An image forming device, wherein the device includes therein the toner according to claim 1 for image formation.
CA2560604A 2005-09-30 2006-09-22 Sulfonated polyester toner Expired - Fee Related CA2560604C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/239,168 2005-09-30
US11/239,168 US7425398B2 (en) 2005-09-30 2005-09-30 Sulfonated polyester toner

Publications (2)

Publication Number Publication Date
CA2560604A1 true CA2560604A1 (en) 2007-03-30
CA2560604C CA2560604C (en) 2010-07-20

Family

ID=37547009

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2560604A Expired - Fee Related CA2560604C (en) 2005-09-30 2006-09-22 Sulfonated polyester toner

Country Status (6)

Country Link
US (1) US7425398B2 (en)
EP (1) EP1772778A3 (en)
JP (1) JP4990592B2 (en)
CN (1) CN1940737A (en)
BR (1) BRPI0604005A (en)
CA (1) CA2560604C (en)

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US20090163449A1 (en) * 2007-12-20 2009-06-25 Eastman Chemical Company Sulfo-polymer powder and sulfo-polymer powder blends with carriers and/or additives
US20090163603A1 (en) * 2007-12-20 2009-06-25 Eastman Chemical Company Sulfo-polymer powder and sulfo-polymer powder blends
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Also Published As

Publication number Publication date
US7425398B2 (en) 2008-09-16
CN1940737A (en) 2007-04-04
EP1772778A3 (en) 2008-07-23
BRPI0604005A (en) 2007-08-21
EP1772778A2 (en) 2007-04-11
US20070077510A1 (en) 2007-04-05
JP4990592B2 (en) 2012-08-01
JP2007102224A (en) 2007-04-19
CA2560604C (en) 2010-07-20

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