CA2562906A1 - Surface coating solution - Google Patents

Surface coating solution Download PDF

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Publication number
CA2562906A1
CA2562906A1 CA002562906A CA2562906A CA2562906A1 CA 2562906 A1 CA2562906 A1 CA 2562906A1 CA 002562906 A CA002562906 A CA 002562906A CA 2562906 A CA2562906 A CA 2562906A CA 2562906 A1 CA2562906 A1 CA 2562906A1
Authority
CA
Canada
Prior art keywords
surface coating
coating solution
boehmite particles
solution
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002562906A
Other languages
French (fr)
Other versions
CA2562906C (en
Inventor
Ralph Bauer
Doruk Yener
Douglas Bellfy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Ceramics and Plastics Inc
Original Assignee
Saint-Gobain Ceramics & Plastics, Inc.
Ralph Bauer
Doruk Yener
Douglas Bellfy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint-Gobain Ceramics & Plastics, Inc., Ralph Bauer, Doruk Yener, Douglas Bellfy filed Critical Saint-Gobain Ceramics & Plastics, Inc.
Publication of CA2562906A1 publication Critical patent/CA2562906A1/en
Application granted granted Critical
Publication of CA2562906C publication Critical patent/CA2562906C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02—Emulsion paints including aerosols
    • C09D5/024—Emulsion paints including aerosols characterised by the additives
    • C09D5/028—Pigments; Filters
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02—Emulsion paints including aerosols
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/43—Thickening agents
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres

Abstract

The disclosure describes a surface coating solution having a surface coating base and a boehmite particles provided in the surface coating base. The boehmite particles comprise mainly anisotropically shaped particles having an aspect ratio of at least 3:1.

Claims (52)

1. A surface coating solution comprising:
a surface coating base; and boehmite particles provided in the surface coating base, the boehmite particles comprising mainly anisotropically shaped particles having an aspect ratio of at least 3:1.
2. The surface coating solution of claim 1, wherein the surface coating base is a water-based solution.
3. The surface coating solution of claim 2, wherein the water-based solution further comprises polymers in an emulsion, the surface coating solution being latex paint.
4. The surface coating solution of claim 3, wherein the latex paint comprises an acrylic.
5. The surface coating solution of claim 1, wherein the surface coating solution has flow and leveling of at least about 6 mils.
6. The surface coating solution of claim 1, wherein the surface coating solution has a sag resistance greater than about 7 mils.
7. The surface coating solution of claim 6, wherein the surface coating solution has a sag resistance between about 7 and 12 mils.
8. The surface coating solution of claim 1, wherein the surface coating solution is essentially free of associative thickener.
9. The surface coating solution of claim 1, wherein the boehmite particles constitute between about 0.1% and 20% by weight of the surface coating solution.
10. The surface coating solution of claim 9, wherein the boehmite particles constitute between about 0.5% and 10% by weight of the surface coating solution.
11. The surface coating solution of claim 10, wherein the boehmite particles constitute between about 0.5% and 2% by weight of the surface coating solution.
12. The surface coating solution of claim 1, wherein the surface coating solution has a set-to-touch dry time less than about 30 minutes.
13. The surface coating solution of claim 1, wherein the boehmite particles have a longest dimension of at least about 50 nanometers.
14. The surface coating solution of claim 13, wherein the boehmite particles have a longest dimension of between 100 and 1000 nanometers.
15. The surface coating solution of claim 1, wherein said aspect ratio is not less than about 6:1.
16. The surface coating solution of claim 1, wherein the boehmite particles have a secondary aspect ratio of not greater than about 3:1.
17. The surface coating solution of claim 1, wherein the boehmite particles have a surface area as measured by the BET technique of at least 10 m2/g.
18. The surface coating solution of claim 17, wherein the boehmite particles have a surface area as measured by the BET technique of at least 75 m2/g.
19. The surface coating solution of claim 18, wherein the boehmite particles have a surface area as measure by the BET technique between about 100 and about 350 m2/g.
20. The surface coating solution of claim 1, wherein the surface coating solution recovers 80% of low shear viscosity in less than about 15 seconds.
21. The surface coating solution of claim 1, wherein the pH of the solution is greater than 7Ø
22. A surface coating solution comprising boehmite particles comprising mainly anisotropically shaped particles having an aspect ratio of at least about 3:1 and a longest dimension of at least 50 nanometers.
23. The surface coating solution of claim 22, wherein the surface coating solution has flow and leveling greater than about 6 mils.
24. The surface coating solution of claim 22, wherein the surface coating solution has a sag resistance of at least 7 mils.
25. The surface coating solution of claim 22, wherein the surface coating solution is essentially free of associative thickener.
26. The surface coating solution of claim 22, wherein the boehmite particles constitute between about 0.5% and 2% by weight of the surface coating solution.
27. The surface coating solution of claim 22, wherein the surface coating solution has a set-to-touch dry time less than about 30 minutes.
28. The surface coating solution of claim 22, wherein the boehmite particles have a longest dimension of between 100 and 1000 nanometers.
29. The surface coating solution of claim 22, wherein the boehmite particles have at least a 6:1 aspect ratio.
30. The surface coating solution of claim 22, wherein the boehmite particles have a secondary aspect ratio of no more than about 3:1.
31. The surface coating solution of claim 22, wherein the boehmite particles have a surface area as measured by the BET technique of at least 10 m2/g.
32. The surface coating solution of claim 31, wherein the boehmite particles have a surface area as measured by the BET technique of at least 75 m2/g.
33. The surface coating solution of claim 32, wherein the boehmite particles have a surface area as measure by the BET technique between about 100 and about 350 m2/g.
34. The surface coating solution of claim 22, wherein the surface coating solution recovers 80% of low shear viscosity in less than about 15 seconds.
35. A method of forming a surface coating preparation, the method comprising:
activating boehmite particles to form an active solution, the boehmite particles comprising mainly anisotropically shaped particles;
forming a grind solution using the active solution; and forming a coating preparation using the grind solution.
36. The method of claim 35, wherein activating boehmite particles results in the active solution having shear thinning rheology.
37. The method of claim 35, wherein activating boehmite particles comprises adding a base.
38. The method of claim 37, wherein the base is ammonium hydroxide.
39. The method of claim 35, wherein activating boehmite particles comprises increasing pH of the active solution to at least 7Ø
40. The method of claim 35, wherein activating boehmite particles comprises adding particles having a charge opposite to that of the boehmite particles.
41. The method of claim 35, wherein forming the grind solution comprises adding a pigment.
42. The method of claim 35, wherein activating boehmite particles comprises adding a salt.
43. The method of claim 35, wherein the mainly anisotropically shaped particles have an aspect ratio of at least about 3:1.
44. The method of claim 35, wherein the coating preparation has flow and leveling greater than about 6 mils.
45. The method of claim 35, wherein the coating preparation has sag resistance of at least 7 mils.
46. The method of claim 35, wherein the coating preparation is essentially free of associative thickener.
47. The method of claim 35, wherein the boehmite particles comprise between about 0.5% and 2% by weight of the coating preparation.
48. The method of claim 35, wherein the coating preparation has a set-to-touch dry time less than about 30 minutes.
49. The method of claim 35, wherein the boehmite particles have a longest dimension of at least about 50 nanometers.
50. The method of claim 35, wherein the boehmite particles have a surface area as measured by the BET technique of at least 10 m2/g.
51. The method of claim 35, wherein the coating preparation recovers 80% of low shear viscosity in less than about 15 seconds.
52. A surface coating preparation formed by the method of claim 35.
CA2562906A 2004-04-13 2005-04-12 Surface coating solution Expired - Fee Related CA2562906C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/823,400 US20050227000A1 (en) 2004-04-13 2004-04-13 Surface coating solution
US10/823,400 2004-04-13
PCT/US2005/012037 WO2005100491A2 (en) 2004-04-13 2005-04-12 Surface coating solution

Publications (2)

Publication Number Publication Date
CA2562906A1 true CA2562906A1 (en) 2005-10-27
CA2562906C CA2562906C (en) 2010-12-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA2562906A Expired - Fee Related CA2562906C (en) 2004-04-13 2005-04-12 Surface coating solution

Country Status (18)

Country Link
US (1) US20050227000A1 (en)
EP (1) EP1735390A2 (en)
JP (1) JP2007532756A (en)
KR (1) KR100855896B1 (en)
CN (3) CN1942534A (en)
AT (1) ATE517846T1 (en)
AU (1) AU2005233613B2 (en)
BR (1) BRPI0509907A (en)
CA (1) CA2562906C (en)
ES (1) ES2375451T3 (en)
IL (2) IL178625A0 (en)
MX (1) MXPA06011804A (en)
NO (1) NO20065177L (en)
NZ (2) NZ550508A (en)
RU (2) RU2342321C2 (en)
UA (2) UA88296C2 (en)
WO (1) WO2005100491A2 (en)
ZA (2) ZA200608451B (en)

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UA88296C2 (en) 2009-10-12
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