CA2563210A1 - Emulsion aggregation toner incorporating aluminized silica as a coagulating agent - Google Patents
Emulsion aggregation toner incorporating aluminized silica as a coagulating agent Download PDFInfo
- Publication number
- CA2563210A1 CA2563210A1 CA002563210A CA2563210A CA2563210A1 CA 2563210 A1 CA2563210 A1 CA 2563210A1 CA 002563210 A CA002563210 A CA 002563210A CA 2563210 A CA2563210 A CA 2563210A CA 2563210 A1 CA2563210 A1 CA 2563210A1
- Authority
- CA
- Canada
- Prior art keywords
- acrylate polymer
- crosslinked styrene
- styrene acrylate
- toner
- toner according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/09307—Encapsulated toner particles specified by the shell material
- G03G9/09314—Macromolecular compounds
- G03G9/09321—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/09—Colouring agents for toner particles
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0802—Preparation methods
- G03G9/0804—Preparation methods whereby the components are brought together in a liquid dispersing medium
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0802—Preparation methods
- G03G9/0804—Preparation methods whereby the components are brought together in a liquid dispersing medium
- G03G9/0806—Preparation methods whereby the components are brought together in a liquid dispersing medium whereby chemical synthesis of at least one of the toner components takes place
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0819—Developers with toner particles characterised by the dimensions of the particles
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0827—Developers with toner particles characterised by their shape, e.g. degree of sphericity
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
- G03G9/08702—Binders for toner particles comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- G03G9/08706—Polymers of alkenyl-aromatic compounds
- G03G9/08708—Copolymers of styrene
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
- G03G9/08702—Binders for toner particles comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- G03G9/08706—Polymers of alkenyl-aromatic compounds
- G03G9/08708—Copolymers of styrene
- G03G9/08711—Copolymers of styrene with esters of acrylic or methacrylic acid
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
- G03G9/08702—Binders for toner particles comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- G03G9/08726—Polymers of unsaturated acids or derivatives thereof
- G03G9/08728—Polymers of esters
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
- G03G9/08775—Natural macromolecular compounds or derivatives thereof
- G03G9/08782—Waxes
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/087—Binders for toner particles
- G03G9/08784—Macromolecular material not specially provided for in a single one of groups G03G9/08702 - G03G9/08775
- G03G9/08793—Crosslinked polymers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/09307—Encapsulated toner particles specified by the shell material
- G03G9/09342—Inorganic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/0935—Encapsulated toner particles specified by the core material
- G03G9/09357—Macromolecular compounds
- G03G9/09364—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/093—Encapsulated toner particles
- G03G9/0935—Encapsulated toner particles specified by the core material
- G03G9/09385—Inorganic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
- G03G9/09708—Inorganic compounds
- G03G9/09725—Silicon-oxides; Silicates
Abstract
The toner includes emulsion aggregation toner particles having a core and a shell. The core includes binder including a first non-crosslinked styrene acrylate polymer and a crosslinked styrene acrylate polymer, at least one colorant, at least one wax, and aluminized silica. The shell includes a second non-crosslinked styrene acrylate polymer that is preferably the same as the non-crosslinked styrene acrylate polymer of the core. The aluminized silica is advantageously used as a coagulant in the emulsion aggregation formation process of the toner. A developer containing the toner and a method of forming an image using the toner are also described.
Claims (22)
1. A toner comprising emulsion aggregation toner particles comprising a core and a shell, wherein the core is comprised of binder including a first non-crosslinked styrene acrylate polymer and a crosslinked styrene acrylate polymer, at least one colorant, at least one wax, and aluminized silica, and wherein the shell comprises a second non-crosslinked styrene acrylate polymer.
2. The toner according to claim 1, wherein the crosslinked styrene acrylate polymer comprises from about 5% to about 20% by weight of the core binder.
3. The toner according to claim 1, wherein the first and second non crosslinked styrene acrylate polymers and the crosslinked styrene acrylate polymer are each styrene butyl acrylate polymers.
4. The toner according to claim 1, wherein the non-crosslinked styrene acrylate polymer is derived from monomers including styrene, butyl acrylate and .beta.-carboxyethyl acrylate.
5. The toner according to claim 1, wherein the crosslinked styrene acrylate polymer is derived from monomers including styrene, butyl acrylate, (3-carboxyethyl acrylate and divinylbenzene.
6. The toner according to claim 1, wherein the wax is a polyethylene wax.
7. The toner according to claim 1, wherein the colorant is black, and comprises carbon black.
8. The toner according to claim 1, wherein the aluminized silica comprises from about 1 to about 50 pph by weight of the toner.
9. The toner according to claim 1, wherein the aluminized silica comprises from about 1 to about 5 pph by weight of the toner.
10. The toner according to claim 1, wherein the toner is comprised of from about 65% to about 75% by weight of the first and the second non-crosslinked styrene acrylate polymer, from about 5% to about 15% by weight of the crosslinked styrene acrylate polymer, from about 5% to about 15% by weight of the wax, from about 5%
to about 15% by weight of the colorant, and from about 1 to about 50 pph of the aluminized silica.
to about 15% by weight of the colorant, and from about 1 to about 50 pph of the aluminized silica.
11. The toner according to claim 1, wherein the first non-crosslinked styrene acrylate polymer and the second non-crosslinked styrene acrylate polymer are the same.
12. The toner according to claim 1, wherein the first non-crosslinked styrene acrylate polymer and the second non-crosslinked styrene acrylate polymer each have a weight average molecular weight of from about 25,000 to about 40,000, a number average molecular weight of from about 9,000 to about 13,000, and an onset glass transition temperature of from about 50°C to about 60°C.
13. The toner according to claim 1, wherein the crosslinked styrene acrylate polymer has an onset glass transition temperature of from about 50°C to about 62°C.
14. The toner according to claim 1, wherein the toner particles have an average particle size of from about 2 µm to about 10 µm, an average circularity of about 0.90 to about 0.98, a shape factor of from about 120 to about 140, and a volume geometric standard deviation for (D84/D50) in the range of from about 1.15 to about 1.25.
15. The toner according to claim 1, wherein the toner exhibits a gloss of from about 15 to about 35 GGU.
16. The toner according to claim 1, wherein the toner particles further comprise one or more external additives selected from the group consisting of silica, sol-gel silica, titanium dioxide and zinc stearate.
17. A developer comprising a toner comprising emulsion aggregation toner particles comprising a core and a shell, wherein the core is comprised of binder including a first non-crosslinked styrene acrylate polymer and a crosslinked styrene acrylate polymer, at least one colorant, at least one wax, and aluminized silica, and wherein the shell comprises a second non-crosslinked styrene acrylate polymer, and carrier particles.
18. A xerographic imaging apparatus comprising an image forming station and a housing containing the toner according to claim 1, the toner being supplied to the image forming station from the housing.
19. A method of making a toner comprising emulsion aggregation toner particles comprising a core and a shell, wherein the core is comprised of binder including a first non-crosslinked styrene acrylate polymer and a crosslinked styrene acrylate polymer, at least one colorant, at least one wax, and aluminized silica, and wherein the shell comprises a second non-crosslinked styrene acrylate polymer, the method comprising:
obtaining a latex of the first non-crosslinked styrene acrylate polymer, a latex of the second non-crosslinked styrene acrylate polymer, a latex of the crosslinked styrene acrylate polymer, an aqueous dispersion of the at least one colorant, an aqueous dispersion of the at least one wax, and an aqueous dispersion of the aluminized silica, forming a mixture of the latex of the first non-crosslinked styrene acrylate polymer, the latex of the crosslinked styrene acrylate polymer, the aqueous dispersion of the at least one colorant, and the aqueous dispersion of the at least one wax, adding some or all of the aqueous dispersion of the aluminized silica to the mixture, stirring the mixture, and heating the mixture to a temperature below a glass transition temperature of the first non-crosslinked styrene acrylate polymer and the crosslinked styrene acrylate polymer, any remaining portion of the aqueous dispersion of the aluminized silica being added to the mixture during the heating, maintaining the temperature of heating to form aggregated toner particles, adding the latex of the second non-crosslinked styrene acrylate polymer particles to the aggregated toner particles to form a shell thereon, after formation of the shell, stopping further aggregation by adjusting the pH
and raising the temperature to at least about 90°C to coalesce the aggregated particles, and subsequently cooling, optionally washing, and recovering the emulsion aggregation toner particles.
obtaining a latex of the first non-crosslinked styrene acrylate polymer, a latex of the second non-crosslinked styrene acrylate polymer, a latex of the crosslinked styrene acrylate polymer, an aqueous dispersion of the at least one colorant, an aqueous dispersion of the at least one wax, and an aqueous dispersion of the aluminized silica, forming a mixture of the latex of the first non-crosslinked styrene acrylate polymer, the latex of the crosslinked styrene acrylate polymer, the aqueous dispersion of the at least one colorant, and the aqueous dispersion of the at least one wax, adding some or all of the aqueous dispersion of the aluminized silica to the mixture, stirring the mixture, and heating the mixture to a temperature below a glass transition temperature of the first non-crosslinked styrene acrylate polymer and the crosslinked styrene acrylate polymer, any remaining portion of the aqueous dispersion of the aluminized silica being added to the mixture during the heating, maintaining the temperature of heating to form aggregated toner particles, adding the latex of the second non-crosslinked styrene acrylate polymer particles to the aggregated toner particles to form a shell thereon, after formation of the shell, stopping further aggregation by adjusting the pH
and raising the temperature to at least about 90°C to coalesce the aggregated particles, and subsequently cooling, optionally washing, and recovering the emulsion aggregation toner particles.
20. The method according to claim 19, wherein the aluminized silica is added in a total amount of from about 0.5 to about 50 pph, solids basis, of the toner particles.
21. The method according to claim 19, wherein the first non-crosslinked styrene acrylate polymer and the second non-crosslinked styrene acrylate polymer are the same.
22. The process according to claim 19, wherein further aggregation is stopped by raising the pH to at least about 7.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/250,567 | 2005-10-17 | ||
US11/250,567 US7390606B2 (en) | 2005-10-17 | 2005-10-17 | Emulsion aggregation toner incorporating aluminized silica as a coagulating agent |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2563210A1 true CA2563210A1 (en) | 2007-04-17 |
CA2563210C CA2563210C (en) | 2010-10-05 |
Family
ID=37603080
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2563210A Expired - Fee Related CA2563210C (en) | 2005-10-17 | 2006-10-11 | Emulsion aggregation toner incorporating aluminized silica as a coagulating agent |
Country Status (9)
Country | Link |
---|---|
US (1) | US7390606B2 (en) |
EP (1) | EP1775640B1 (en) |
JP (1) | JP4996194B2 (en) |
KR (1) | KR101367614B1 (en) |
CN (1) | CN1952794B (en) |
BR (1) | BRPI0604278B1 (en) |
CA (1) | CA2563210C (en) |
DE (1) | DE602006019534D1 (en) |
MX (1) | MXPA06011810A (en) |
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US6942954B2 (en) * | 2003-06-25 | 2005-09-13 | Xerox Corporation | Toner processes |
US7037633B2 (en) * | 2003-06-25 | 2006-05-02 | Xerox Corporation | Toner processes |
JP4047823B2 (en) * | 2004-03-03 | 2008-02-13 | シャープ株式会社 | toner |
-
2005
- 2005-10-17 US US11/250,567 patent/US7390606B2/en not_active Expired - Fee Related
-
2006
- 2006-10-11 CA CA2563210A patent/CA2563210C/en not_active Expired - Fee Related
- 2006-10-11 JP JP2006277126A patent/JP4996194B2/en not_active Expired - Fee Related
- 2006-10-12 MX MXPA06011810A patent/MXPA06011810A/en active IP Right Grant
- 2006-10-16 EP EP06122384A patent/EP1775640B1/en not_active Expired - Fee Related
- 2006-10-16 DE DE602006019534T patent/DE602006019534D1/en active Active
- 2006-10-16 CN CN2006101359750A patent/CN1952794B/en not_active Expired - Fee Related
- 2006-10-16 KR KR1020060100446A patent/KR101367614B1/en active IP Right Grant
- 2006-10-17 BR BRPI0604278-3A patent/BRPI0604278B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
MXPA06011810A (en) | 2007-04-16 |
CA2563210C (en) | 2010-10-05 |
CN1952794B (en) | 2011-11-23 |
DE602006019534D1 (en) | 2011-02-24 |
JP4996194B2 (en) | 2012-08-08 |
BRPI0604278A (en) | 2007-08-21 |
US7390606B2 (en) | 2008-06-24 |
US20070087280A1 (en) | 2007-04-19 |
JP2007114775A (en) | 2007-05-10 |
EP1775640B1 (en) | 2011-01-12 |
BRPI0604278B1 (en) | 2018-02-06 |
CN1952794A (en) | 2007-04-25 |
EP1775640A1 (en) | 2007-04-18 |
KR20070042089A (en) | 2007-04-20 |
KR101367614B1 (en) | 2014-02-28 |
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