CA2570567A1 - Fibrous structures comprising a tuft - Google Patents

Fibrous structures comprising a tuft Download PDF

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Publication number
CA2570567A1
CA2570567A1 CA 2570567 CA2570567A CA2570567A1 CA 2570567 A1 CA2570567 A1 CA 2570567A1 CA 2570567 CA2570567 CA 2570567 CA 2570567 A CA2570567 A CA 2570567A CA 2570567 A1 CA2570567 A1 CA 2570567A1
Authority
CA
Canada
Prior art keywords
ply
fibrous structure
fibrous
tuft
fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2570567
Other languages
French (fr)
Other versions
CA2570567C (en
Inventor
Charles Allen Redd
Steven Lee Barnholtz
Lois Jean Forde-Kohler
Kevin Benson Mcneil
Matthew Todd Hupp
Gregory William Duritsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
The Procter & Gamble Company
Charles Allen Redd
Steven Lee Barnholtz
Lois Jean Forde-Kohler
Kevin Benson Mcneil
Matthew Todd Hupp
Gregory William Duritsch
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by The Procter & Gamble Company, Charles Allen Redd, Steven Lee Barnholtz, Lois Jean Forde-Kohler, Kevin Benson Mcneil, Matthew Todd Hupp, Gregory William Duritsch filed Critical The Procter & Gamble Company
Publication of CA2570567A1 publication Critical patent/CA2570567A1/en
Application granted granted Critical
Publication of CA2570567C publication Critical patent/CA2570567C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0707—Embossing by tools working continuously
    • B31F2201/0715—The tools being rollers
    • B31F2201/0723—Characteristics of the rollers
    • B31F2201/0733—Pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0707—Embossing by tools working continuously
    • B31F2201/0715—The tools being rollers
    • B31F2201/0723—Characteristics of the rollers
    • B31F2201/0738—Cross sectional profile of the embossments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0707—Embossing by tools working continuously
    • B31F2201/0715—The tools being rollers
    • B31F2201/0741—Roller cooperating with a non-even counter roller
    • B31F2201/0743—Roller cooperating with a non-even counter roller having a matching profile
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/005—Mechanical treatment
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23914—Interlaminar
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/2395—Nap type surface
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24612—Composite web or sheet

Abstract

Fibrous structures comprising a tuft. More particularly, the present invention relates to fibrous structures comprising at least two chemically different compositions wherein less than all of the chemically different compositions present in the fibrous structures forms a tuft, and processes for making such fibrous structures are provided.

Claims (27)

1. A single-ply fibrous structure comprising at least two chemically different compositions, at least one of which is in the form of a fiber, wherein the fibrous structure comprises a tuft formed by less than all of the at least two chemically different compositions.
2. The single-ply fibrous structure according to Claim 1 wherein one of the at least two chemically different compositions is present in the fibrous structure as a first layer and the other of the at least two chemically different compositions is present in the fibrous structure as a second layer, wherein the tuft is formed by the second layer protruding through the first layer.
3. The single-ply fibrous structure according to Claim 1 wherein the fiber comprises a natural fiber.
4. The single-ply fibrous structure according to Claim 3 wherein the natural fiber is selected from the group consisting of: wool, wood fibers, cotton, flax, jute, silk, annual grass fibers and mixtures thereof.
5. The single-ply fibrous structure according to Claim 3 wherein the natural fiber comprises a cellulosic fiber.
6. The single-ply fibrous structure according to Claim 5 wherein the cellulosic fiber is selected from the group consisting of: hardwood fibers, softwood fibers, annual grass fibers and mixtures thereof.
7. The single-ply fibrous structure according to Claim 1 wherein the fiber comprises a synthetic thermoplastic polymer fiber.
8. The single-ply fibrous structure according to Claim 7 wherein the synthetic thermoplastic polymer fiber comprises a material selected from the group consisting of:

polyethylene terephthalate, polyethylene terephthalate/co-polyethylene terephthalate, polyethylene, polypropylene, polyesters, polyolefins, polyamides, polyacrylates, polyhydroxyalkanoates, polylactic acids and mixtures thereof.
9. The single-ply fibrous structure according to Claim 7 wherein the synthetic thermoplastic polymer fiber exhibits an average fiber length of less than about 50 mm.
10. The single-ply fibrous structure according to Claim 1 wherein one of the chemically different compositions comprises a natural fiber and the other of the chemically different compositions comprises a synthetic thermoplastic polymer fiber.
11. The single-ply fibrous structure according to Claim 1 wherein one of the at least two chemically different compositions is present in a non-fiber form.
12. The single-ply fibrous structure according to Claim 1 at least one of the at least two chemically different compositions comprises a thermoplastic polymer.
13. The single-ply fibrous structure according to Claim 12 wherein the thermoplastic polymer is in a form selected from the group consisting of: films, fibers, continuous scrim, discontinuous scrim, semi-continuous scrim, discrete areas and mixtures thereof.
14. A process for making a tuft-containing single-ply fibrous structure, the process comprising the steps of:
a) forming a first layer of a first composition;
b) contacting the first layer with a second composition, wherein the second composition is chemically different from the first composition, wherein at least one of the compositions comprises a fiber, such that a single-ply fibrous structure is formed; and c) subjecting the single-ply fibrous structure to a tuft generating process such that a tuft is created in the single-ply fibrous structure.
15. A process for making a tuft-containing single-ply fibrous structure, the process comprising the steps of:
a) providing a single-ply fibrous structure comprising at least two chemically different compositions, at least one of which is in the form of a fiber, wherein the fibrous structure comprises a tuft formed by only one of the two chemically different compositions; and b) subjecting the single-ply fibrous structure to a tuft generating process such that a tuft is created in the single-ply fibrous structure.
16. A single- or multi-ply sanitary tissue product comprising a single-ply fibrous structure according to Claim 1.
17. The multi-ply sanitary tissue product according to Claim 16 wherein the tuft protrudes through at least one other ply within the multi-ply sanitary tissue product.
18. The multi-ply fibrous structure product according to Claim 17 wherein the first fibrous structure ply and the second fibrous structure ply are bonded together via an adhesive bond, ultrasonic, a thermal bond and/or a hydroentangling bond.
19. A layered fibrous product comprising a ply comprising at least two layers, wherein one of the at least two layers comprises a fiber, wherein one of the at least two layers protrudes through another of the at least two layers forming a tuft.
20. The layered fibrous product according to Claim 19 wherein at least one of the layers comprises a layered cellulosic fibrous structure.
21. The layered fibrous product according to Claim 19 wherein at least one of the layers comprises a cellulosic fibrous structure selected from the group consisting of: wet laid fibrous structure, differential density fibrous structures, differential basis weight fibrous structures, through-air-dried fibrous structures, uncreped through-air-dried fibrous structures, creped fibrous structures, conventionally dried fibrous structures and mixtures thereof.
22. The layered fibrous product according to Claim 19 wherein at least one of the layers is selected from the group consisting of: unbonded airlaid, thermal bonded air laid fibrous structures, mixed bonded air laid fibrous structures, latex bonded air laid fibrous structures, or co-formed fibrous structure.
23. A process for making a tuft-containing layered fibrous product, the process comprising the steps of:
a) forming a first layer of a first composition;
b) contacting the first layer with a second composition, wherein the second composition is chemically different from the first composition, wherein at least one of the compositions comprises a fiber, such that a layered fibrous product is formed; and c) subjecting the layered fibrous product to a tuft generating process such that a tuft is created in the layered fibrous product.
24. A process for making a layered fibrous product, the process comprising the steps of:
a) providing a layered fibrous product comprising a first layer and a second layer; and b) subjecting the layered fibrous product to a tuft generating process such that a portion of the second layer protrudes at least into the first layer such that a tuft is formed on a surface of the layered fibrous product.
25. A single- or multi-ply sanitary tissue product comprising a layered fibrous product according to Claim 19.
26. The multi-ply sanitary tissue product according to Claim 25 wherein the tuft protrudes through at least one other ply within the multi-ply sanitary tissue product.
27. The multi-ply fibrous structure product according to Claim 25 wherein at least one ply is bonded to another ply via an adhesive bond, ultrasonic, a thermal bond and/or a hydroentangling bond.
CA2570567A 2004-06-21 2005-06-21 Fibrous structures comprising a tuft Expired - Fee Related CA2570567C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US58164704P 2004-06-21 2004-06-21
US60/581,647 2004-06-21
US11/129,846 US7754050B2 (en) 2004-06-21 2005-05-16 Fibrous structures comprising a tuft
US11/129,846 2005-05-16
PCT/US2005/021746 WO2006009991A1 (en) 2004-06-21 2005-06-21 Fibrous structures comprising a tuft

Publications (2)

Publication Number Publication Date
CA2570567A1 true CA2570567A1 (en) 2006-01-26
CA2570567C CA2570567C (en) 2011-08-02

Family

ID=34979328

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2570567A Expired - Fee Related CA2570567C (en) 2004-06-21 2005-06-21 Fibrous structures comprising a tuft

Country Status (4)

Country Link
US (1) US7754050B2 (en)
EP (1) EP1766137A1 (en)
CA (1) CA2570567C (en)
WO (1) WO2006009991A1 (en)

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US20050279470A1 (en) 2005-12-22
US7754050B2 (en) 2010-07-13

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