CA2586628A1 - Films from polymer blends - Google Patents
Films from polymer blendsInfo
- Publication number
- CA2586628A1 CA2586628A1 CA 2586628 CA2586628A CA2586628A1 CA 2586628 A1 CA2586628 A1 CA 2586628A1 CA 2586628 CA2586628 CA 2586628 CA 2586628 A CA2586628 A CA 2586628A CA 2586628 A1 CA2586628 A1 CA 2586628A1
- Authority
- CA
- Canada
- Prior art keywords
- film
- semi
- weight
- less
- polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
- C08L23/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31645—Next to addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31692—Next to addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/3188—Next to cellulosic
- Y10T428/31895—Paper or wood
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31913—Monoolefin polymer
Abstract
This invention relates to a film comprising a heterogeneous blend of: 1) from 60 to 99 weight of the semi-crystalline and semi-amorphous polymers), each semi-crystalline polymer comprising propylene and from 0 to 5 weight % alpha-olefin comonomer (based upon the weight of the polymer), said semi-crystalline polymers each having a melting point between 100 and 170~C and a melt flow rate of 200 dg/min or less; and 2) from 1 to 40 weight % of one or more semi-amorphous polymers (based upon the weight of the semi-crystalline and semi-amorphous polymers), each semi-amorphous polymer comprising propylene and from 10 to 25 weight % of one or more C2 and or C4 to C10 alpha-olefin comonomers, said semi-amorphous polymers each having;. A)heat of fusion of 4 to 70 J/g; b) a melt flow rate of 0.1 to 200dg/min; c) an intermolecular composition distribution as determined by thermal fractionation in hexane such that 85% by weight or more of the polymer is isolated as one or two adjacent, soluble fractions with the balance of the polymer in immediately preceding or succeeding fractions; and wherein each of these fractions has a wt% comonomer content with a difference of no greater than 20 wt% relative to the average wt% comonomer content of the copolymer; d) an Mw(Mn of 1.5 to 4, e) a propylene triad tacticity, as measured by 13C NMR, of 75% or greater; where the blend has: I) a melt flow rate of 0.5 to 100 dg/min; and ii) 0 to 5 weight % filler, based upon the weight of the polymers and the filler; and iii) a haze of 20% or less measured on a 1 mm thick injection molded chip; and iv) a permanent set of greater than 65%; and where the film is 0.1 to 25 mil (2.5 to 635 micron) thick and has: a haze of 10% or less, a 1~ Secant tensile modules of 100,000 to 30, 000 psi, an Elmendorf tear in the machine direction of 45 g/mil or more, an Elmendorf tear in the transverse direction of 45 g/mil more, a total energy impact of 3 J or more; and a 45 degree gloss of 82 or more.
Claims (42)
1. A film comprising a heterogeneous blend of:
1) from 60 to 99 weight percent of one or more semi-crystalline polymers (based upon the weight of the semi-crystalline and semi-amorphous polymers), each semi-crystalline polymer comprising propylene and from 0 to 5 weight %
alpha-olefin comonomer (based upon the weight of the polymer), said semi-crystalline polymers each having a melting point between 100 and 170 C and a melt flow rate of 200 dg/min or less; and
1) from 60 to 99 weight percent of one or more semi-crystalline polymers (based upon the weight of the semi-crystalline and semi-amorphous polymers), each semi-crystalline polymer comprising propylene and from 0 to 5 weight %
alpha-olefin comonomer (based upon the weight of the polymer), said semi-crystalline polymers each having a melting point between 100 and 170 C and a melt flow rate of 200 dg/min or less; and
2) from 1 to 40 weight % of one or more semi-amorphous polymers (based upon the weight of the semi-crystalline and semi-amorphous polymers), each semi-amorphous polymer comprising propylene and from 10 to 25 weight % of one or more C2 and or C4 to C 10 alpha-olefin comonomers, said semi-amorphous polymers each having:
a) heat of fusion of 4 to 70 J/g;
b) a melt flow rate of 0.1 to 200dg/min;
c) an intermolecular composition distribution as determined by thermal fractionation in hexane such that 85% by weight or more of the polymer is isolated as one or two adjacent, soluble fractions with the balance of the polymer in immediately preceding or succeeding fractions; and wherein each of these fractions has a wt% comonomer content with a difference of no greater than 20 wt% relative to the average wt% comonomer content of the copolymer;
d) an Mw/Mn of 1.5 to 4, e) a propylene triad tacticity, as measured by 13C NMR, of 75% or greater;
where the blend has:
i) a melt flow rate of 0.5 to 100 dg/min; and ii) 0 to 5 weight % filler, based upon the weight of the polymers and the filler; and iii) a haze of 20% or less measured on a 1 mm thick injection molded chip;
and iv) a permanent set of greater than 65%; and where the film is 0.1 to 25 mil (2.5 to 635 micron) thick and has:
a haze of 10% or less, a 1° Secant tensile modulus of 100,000 to 30,000 psi , an Elmendorf tear in the machine direction of 45 g/mil or more, an Elmendorf tear in the transverse direction of 45 g/mil or more, a total energy impact of 3 J or more; and a 45 degree gloss of 82 or more.
2. The film of claim 1 wherein the semi-crystalline polymer comprises propylene and from 1 to 3 weight % of a C2 to C 10 alpha olefin comonomer.
a) heat of fusion of 4 to 70 J/g;
b) a melt flow rate of 0.1 to 200dg/min;
c) an intermolecular composition distribution as determined by thermal fractionation in hexane such that 85% by weight or more of the polymer is isolated as one or two adjacent, soluble fractions with the balance of the polymer in immediately preceding or succeeding fractions; and wherein each of these fractions has a wt% comonomer content with a difference of no greater than 20 wt% relative to the average wt% comonomer content of the copolymer;
d) an Mw/Mn of 1.5 to 4, e) a propylene triad tacticity, as measured by 13C NMR, of 75% or greater;
where the blend has:
i) a melt flow rate of 0.5 to 100 dg/min; and ii) 0 to 5 weight % filler, based upon the weight of the polymers and the filler; and iii) a haze of 20% or less measured on a 1 mm thick injection molded chip;
and iv) a permanent set of greater than 65%; and where the film is 0.1 to 25 mil (2.5 to 635 micron) thick and has:
a haze of 10% or less, a 1° Secant tensile modulus of 100,000 to 30,000 psi , an Elmendorf tear in the machine direction of 45 g/mil or more, an Elmendorf tear in the transverse direction of 45 g/mil or more, a total energy impact of 3 J or more; and a 45 degree gloss of 82 or more.
2. The film of claim 1 wherein the semi-crystalline polymer comprises propylene and from 1 to 3 weight % of a C2 to C 10 alpha olefin comonomer.
3. The film of claim 2 wherein the alpha-olefin comonomer is selected from the group consisting of ethylene, butene, pentene, hexene, heptene, octene, nonene, and decene.
4. The film of claim 2 wherein the alpha-olefin comonomer is selected from the group consisting of ethylene, butene, hexene, and octene.
5. The film of claim 2 wherein the alpha-olefin comonomer is ethylene.
6. The film of claim 1 wherein the semi-crystalline polymer comprises 0 weight % comonomer.
7. The film of any of the above claims wherein the semi-crystalline polymer has a melting point of 120 to 170°C.
8. The film of any of the above claims wherein the semi-crystalline polymer has an Mw/Mn between 1.5 and 4.
9. The film of any of the above claims wherein the semi-amorphous polymer comprises propylene and from 10 to 20 weight % of a C2 to C10 alpha olefin comonomer.
10. The film of claim 9 wherein the alpha-olefin comonomer is selected from the group consisting of ethylene, butene, pentene, hexene, heptene, octene, nonene, and decene.
11. The film of claim 9 wherein the alpha-olefin comonomer is selected from the group consisting of ethylene, butene, hexene, and octene.
12. The film of claim 9 wherein the alpha-olefin comonomer is ethylene.
13. The film of any of the above claims wherein the semi-amorphous polymer has a percent crystallinity of between 2 and 25%.
14. The film of any of the above claims wherein the semi-amorphous polymer has a melt flow rate of 1 to 25 dg/min.
15. The film of any of the above claims wherein the semi-amorphous polymer has a melting point between 30 and 80 °C.
16. The film of any of the above claims wherein the semi-amorphous polymer has a tacticity index of from 4 to 12.
17. The film of any of the above claims wherein the semi-amorphous polymer has a propylene triad tacticity of 80% or greater, preferably 85% or greater, preferably 90 % or greater.
18. The film of any of the above claims where the blend has a haze of 15% or less, preferably12% or less, preferably10 % or less.
19. The film of any of the above claims where the film has a gloss of 85 units or more, preferably 89 or more, preferably 90 or more.
20. The film of any of the above claims wherein the semi-amorphous polymer comprises from 11 to 25 weight % comonomer and is present at from 15 to 40 weight %, and wherein the blend has dispersions of semi-amorphous polymer less than 4 µm in size in a continuous phase of semi-crystalline polymer and wherein the film has machine direction Elmendorf tear of 60 g/mil (2.4 g/µm) or more, haze of 2% or less, 45 degree gloss of 87 unit or higher, 1% secant tensile modulus of 75,000 psi (517 MPa) or lower, and total energy impact of 3J or more.
21. The film of any of claims 1 to 19 wherein the semi-amorphous polymer comprises from 11 to 25 weight % comonomer and is present at from 25 to 40 weight %, and wherein the blend has dispersions of semi-amorphous polymer less than 4 m in size in a continuous phase of semi-crystalline polymer and wherein the film has machine direction Elmendorf tear of 100 g/mil (2.4 g/µm) or more, haze of 1.5% or less, 45 degree gloss of 88 unit or higher, 1% secant tensile modulus of 50,000 psi (517 MPa) or lower, and total energy impact of 7J or more.
22. The film of any of the above claims wherein the blend has a permanent set of 165 % or more, preferably 175 % or more, preferably 200 % or more.
23. The film of any of the above claims wherein a 3.18 mm thick injection molded pad of the blend has a resistance to stress whitening of Hunter color AL of 20 or less, preferably 15 or less, preferably 10 or less, preferably 5 or less.
24. The film of any of the above claims wherein the film has a haze of 4 % or less, preferably 3% or less, preferably 2% or less.
25. The film of claim 23 wherein the film has a haze of 5% or less, an MD
Elmendorf tear of 50g/mil or more and a total energy impact of 3J or more.
Elmendorf tear of 50g/mil or more and a total energy impact of 3J or more.
26. The film of claim 23 wherein the film has a haze of 2% or less, an MD
Elmendorf tear of 100g/mil or more and a total energy impact of 7J or more.
Elmendorf tear of 100g/mil or more and a total energy impact of 7J or more.
27. The film of any of the above claims wherein the film has:
a) a haze of 2% or less;
b) a machine direction tensile strength at break of greater than 40 MPa;
c) a transverse direction tensile strength at break of greater than 40 MPa;
d) a machine direction elongation at break of greater than 500%;
e) a transverse direction elongation at break of greater than 500%;
f) a machine direction Elmendorf tear of 50 to 150 g/mil;
g) a transverse direction Elmendorf tear of 100 to 400 g/mil;
h) a puncture resistance of 6 to 10 lb/mil; and i) a machine direction tensile modulus of less than 350 MPa.
a) a haze of 2% or less;
b) a machine direction tensile strength at break of greater than 40 MPa;
c) a transverse direction tensile strength at break of greater than 40 MPa;
d) a machine direction elongation at break of greater than 500%;
e) a transverse direction elongation at break of greater than 500%;
f) a machine direction Elmendorf tear of 50 to 150 g/mil;
g) a transverse direction Elmendorf tear of 100 to 400 g/mil;
h) a puncture resistance of 6 to 10 lb/mil; and i) a machine direction tensile modulus of less than 350 MPa.
28. The film of any of the above claims where the film is a cast film, a blown film, or a laminated film.
29. The film of any of the above claims wherein the film is coextruded, or laminated.
30. The film of any of the above claims wherein the film comprises two or more layers.
31. The film of any of the above claims wherein the film comprises a core layer comprising the heterogeneous blend.
32. The film of any of the above claims wherein the film comprises a skin layer comprising the heterogeneous blend.
33. The film of any of the above claims wherein the blend of the semi-amorphous and semi-crystalline polymers further comprises plasticizer, preferably poly-alphaolefin, preferably polydecene.
34. The film any of the above claims wherein the heterogeneous blend further comprises slip agent, preferably 50 to 5000 ppm of an amides having the chemical structure CH3(CH2)7CH=CH(CH2)x CONH2 where x is 5 to 15.
35. The film of any of the above claims wherein the heterogeneous blend further comprises a clarifying agent, preferably the clarifying agent is present at ppm to 10 weight % (more preferably 25 ppm to 5 weight %, preferably 50 ppm to 4000 ppm, based on total polymer in the blend composition) of an organophosphate, phosphate ester, sodium benzoate, talc, sorbitol, adipic acid, benzoic acid, (or metal salts of these acids), inorganic fillers, preferably the clarifying agent is a sorbitol-based agents, aluminum salt based agents, or sodium salt based agents, or a Ziegler-Natta olefin product or other highly crystalline polymers, preferably the clarifying agent is disodium[2.2.1]heptane bicyclodicarboxylate, bis (3,4 dimethylbenzylidene)sorbitol, sodium 2,2'-methylene-bis(4,6-di-tert-butylphenyl) phosphate, (p-chloro, p'methyl)dibenzylidene sorbitol, bis(p-ethylbenzylidene) sorbitol, 1,2,3,4-dibenzylidene sorbitol, 1,2,3,4-di-para-methylbenzylidene sorbitol, and or aluminum 2,2'-methylene-bis(4,6-di-tert-butylphenyl) phosphate.
36. The film of any of claims 1 to 35 wherein the semi-amorphous polymer has an intermolecular composition distribution of 85% ore more, preferably 90%
or more by weight of the polymer isolated as one or two adjacent, soluble fractions with the balance of the polymer in immediately preceding or succeeding fractions; and wherein each of these fractions has a weight % comonomer content with a difference of no greater than 20 wt% (relative) of the average weight %
comonomer of the copolymer, preferably no greater than 10%.
or more by weight of the polymer isolated as one or two adjacent, soluble fractions with the balance of the polymer in immediately preceding or succeeding fractions; and wherein each of these fractions has a weight % comonomer content with a difference of no greater than 20 wt% (relative) of the average weight %
comonomer of the copolymer, preferably no greater than 10%.
37. The film of any of the above claims wherein the blend has dispersions of semi-amorphous polymer less than 4 µm in size in a continuous phase of semi-crystalline polymer, preferably less than 3 µm in size, preferably less than 2 m in size, preferably less than 1 µm in size.
38. The film of any of the above claims wherein the film has a haze of 1% or less.
39. The film of any of the above claims wherein the film is laminated to a substrate, preferably the substrate is a non-woven fabric, paper, a polyolefin, wood, cardboard, metals, metal foils, metallized surfaces, glass, and or glass coatings.
40. The film of any of the above claims wherein the film is laminated to a substrate, where the substrate is coated with ink, dye, and or pigment.
41. A package comprising the film of any of the above claims.
42. A diaper, medical film or packaging film comprising the film of any of claims 1 to 40.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US63742904P | 2004-12-17 | 2004-12-17 | |
US60/637,429 | 2004-12-17 | ||
US65531005P | 2005-02-22 | 2005-02-22 | |
US60/655,310 | 2005-02-22 | ||
PCT/US2005/044687 WO2006065664A1 (en) | 2004-12-17 | 2005-12-09 | Films from polymer blends |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2586628A1 true CA2586628A1 (en) | 2006-06-22 |
CA2586628C CA2586628C (en) | 2010-05-11 |
Family
ID=36090515
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2586628 Expired - Fee Related CA2586628C (en) | 2004-12-17 | 2005-12-09 | Films from polymer blends |
Country Status (8)
Country | Link |
---|---|
US (1) | US7683129B2 (en) |
EP (1) | EP1833911B1 (en) |
JP (1) | JP2008524391A (en) |
AT (1) | ATE435887T1 (en) |
CA (1) | CA2586628C (en) |
DE (1) | DE602005015359D1 (en) |
ES (1) | ES2328611T3 (en) |
WO (1) | WO2006065664A1 (en) |
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ES2328611T3 (en) | 2009-11-16 |
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