CN100432384C - Piston-type internal combustion engine - Google Patents

Piston-type internal combustion engine Download PDF

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Publication number
CN100432384C
CN100432384C CNB200480025942XA CN200480025942A CN100432384C CN 100432384 C CN100432384 C CN 100432384C CN B200480025942X A CNB200480025942X A CN B200480025942XA CN 200480025942 A CN200480025942 A CN 200480025942A CN 100432384 C CN100432384 C CN 100432384C
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China
Prior art keywords
engine
arm
exhaust
internal
motor
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Expired - Fee Related
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CNB200480025942XA
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Chinese (zh)
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CN1849443A (en
Inventor
安德烈亚什·欣茨
佩尔·萨洛蒙松
伦纳特·安德森
佩尔·佩尔松
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Volvo Truck Corp
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Volvo Lastvagnar AB
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Publication of CN1849443A publication Critical patent/CN1849443A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

The invention relates to a piston-type internal combustion engine (10) having an intake line (20) for delivering air to combustion chambers of the engine and an exhaust system (15, 22) for removing exhaust gases from said combustion chambers. The exhaust system comprises equipment (29, 30) for reducing environmentally harmful exhaust emissions from the engine, which is intended to function with variable load in order to propel a vehicle. The exhaust system (15, 22) comprises a branch pipe (26) controlled by a valve (24) and bypassing at least one part of the equipment (29, 30) for reducing environmentally harmful exhaust emissions. The valve (24) is controlled so that it leads the exhaust gas flow through the branch pipe (26) over a part of the overall load range of the engine. The engine is optimized in order to give acceptable exhaust emissions over said part of the overall load range of the engine.

Description

Internal-combustion piston engine
Technical field
The present invention relates to a kind of internal-combustion piston engine, this internal-combustion piston engine has and is used for carrying the suction tude of air and from the vent systems of described firing chamber combustion gas to the firing chamber, this vent systems comprises the equipment that is used to reduce from the environmentally harmful toxic emission of motor discharge, for the driving machine motor-car, the described function of starting is worked under variable load.
Background technique
The laws and regulations requirement relevant with diesel engine is very strict, and can become more and more stricter, and especially relevant with the discharging of the discharging of nitrogen oxides pollution thing and particulate matter rules are all the more so.
The amount of the nitrogen oxide that the engine cylinder fuel combustion forms depends on combustion temperature.The ratio that higher temperature can cause nitrogen in the atmosphere to be converted into nitrogen oxide becomes higher.A kind of known method of the minimizing nitrogen oxide formation amount based on motor is so-called exhaust gas recirculatioon (EGR), especially, also comprises cooling EGR, and this makes that reducing combustion temperature becomes possibility.But when motor moved under high load, this method was not enough to satisfy laws and regulations requirement usually.The method of cooled exhaust gas recirculation (EGR) can increase the load of motor and cooling system of vehicle, especially when high engine load.Also satisfy in the time of so just to the acquisition high-output power and formed restriction than low emission.
Another known method that reduces amount of nitrogen oxides is based on exhaust aftertreatment, and this method is such, when motor moves under excessive oxygen, adopts so-called NO XTrap (rare NO XAdsorber LNA) stores NO XBy allowing motor under anaerobic condition, to move to make NO XTrap obtains regeneration, that is to say, makes fuel in the mixture excessive and/or air mass flow is reduced, for example as US5, as described in 473,887.This method can cause the increase of engine load to a certain extent, the form that described engine load increases is to form coal smoke and engine lubrication oil pollution, the perhaps dilution of lubricant oil and fuel, and high delivery temperature, these all are harmful to vent systems.In addition, when low-load and sub load, this method also can produce some problem to effective operation of LNA system, this is because the LNA system just has best effect usually when delivery temperature surpasses about 300 ℃, and this often means that this moment, motor just operated in high load or moderate duty.
Another known system that reduces nitrogen oxide is LNC (rare NO XCatalyzer), this system can reduce amount of nitrogen oxides constantly under lean-burn conditions.Urea SCR (catalysts selective reduction) also is used to reduce NO X, for example can be referring to US5,540,047.
Summary of the invention
Therefore, an object of the present invention is to provide a kind of internal-combustion engine, this internal-combustion engine makes the function of exhaust after treatment system be improved and has Economy that described exhaust after treatment system for example is LNA, LNC and coal ash particle filter system.
By realizing above-mentioned purpose according to motor of the present invention.According to the present invention, a kind of internal-combustion piston engine is provided, this internal-combustion engine has and is used for carrying the suction tude of air and being used for from the vent systems of described firing chamber combustion gas to engine chamber, this vent systems comprises the equipment that is used to reduce from the environmentally harmful toxic emission of motor discharge, for the driving machine motor-car, the described function of starting is worked under variable load.Vent systems comprises the arm by valve control, this arm is walked around at least a portion of the described equipment that is used to reduce environmentally harmful toxic emission, and valve is controlled, make valve directing exhaust gas air flow stream in the engine low load scope cross arm, and the operation of motor is optimised, thereby in the engine low load scope, make the toxic emission of motor be in acceptable level.
Description of drawings
Describe the present invention referring now to exemplary embodiment as shown in drawings, wherein:
Shown in Figure 1 is internal-combustion engine block diagram according to the present invention's first exemplary embodiment, and
Fig. 2 and 3 correspondingly represents the present invention second and the 3rd exemplary embodiment.
Specific embodiment
Internal-combustion engine 10 comprises cluster engine 11, and this cluster engine 11 has six bucket cylinders 12 and intake manifold 13 and gas exhaust manifold 14.The discharge gas of motor flows to the turbine rotor 17 of turbocharger unit 16 by outlet pipe 15.Turbine shaft 18 drives the compressor impeller 19 of turbocharger unit, and this compressor impeller 19 compresses by 20 pairs of air that enter of suction tude and is transported to intake manifold 13 by air intercooler 21.Give each cylinder 12 supply of fuel by the injection apparatus (not shown).Although shown in the accompanying drawing be six cylinder engine, the present invention also can be applied to other cylinder configurations.
The exhaust of flowing through turbocharger unit 16 is deflated pipe 22 and guides to oxidation filter for installation 23 forward, thereby particulate matter is separated from exhaust airstream.Have three-way valve 24 in the downstream of filter for installation, according to prior art, three-way valve 24 can be discharged gases by arm 25 or by arm 26 guiding, and these two arms are parallel to each other and be bonded together again at the point 27 of downstream part.After this, by so-called clean unit 28 exhaust airstream is guided in the atmosphere, clean unit 28 can comprise the oxidation catalytic converter that is used for oxidation (burning) discharging residue (HC, CO, etc.).This clean unit can be according to the needs of its (system design) are taked various forms.
According to first exemplary embodiment of the present invention, arm 25 comprises device 29 and is positioned at the NO in downstream XTrap, described device 29 is used for diesel fuel is sneaked into exhaust airstream, described NO XTrap is the form of LNA reactor 30.LNA reactor 30 is included in interior absorption of motor normal temperature range and the fixed NO under the lean-burn conditions XMaterial.When taking place, the higher temperature of suction-operated can regenerate, when three-way valve 24 imports arm 25 most of exhaust airstream importing arm 26 (bypass) and variable second air-flow of sub-fraction, device 29 is sneaked into the diesel fuel of gasification and is formed regeneration gas in the exhaust airstream, according to prior art, this can be fixed conversion of nitrogen oxides N 2Discharge.
According to prior art, in order to reduce the discharged nitrous oxides of motor, motor 10 has the system that is used for discharge gas is passed through pipeline 31 return engine air inlet sides, and the above-mentioned discharge gas that returns is exactly so-called EGR gas.This pipeline comprises valve 32, and this valve 32 is simultaneously as stop valve and the modulating valve of regulating the EGR air-flow.Also be useful on the cooler 33 of cooling EGR gas.This egr system can make exhaust airstream carry out recirculation (gas in the air intake casing 20 comprises the exhaust gas recirculation of 30-60%, and remaining 40-70% is a fresh air) according to the mode of for example 30-60%.When motor moved under low-load, this mode was practicable, can not make the cooling system overwork.On the other hand, when high engine load, EMP is a pme=10-15 crust and higher, and these high speeds EGR air-flow can cause the load of cooling system of vehicle to increase, and this does not accomplish usually in design.The engine interior structure is not designed to have so high cylinder pressure and high EGR content like this yet.
When motor under low-load, move and air intake casing 20 in gas when comprising the EGR of 30-60%, can obtain low-down toxic emission by for example so-called homogeneous charge compression ignition (HCCI) burning, comprise NO XDischarging with coal smoke.For example, can be less than the NO of 0.5g/kwh XEmission level and theoretic no soot combustion.When motor moved under high load, wherein, egr system was restricted, by NO XTrap reduces necessary NO X
Valve 24 all is connected with control unit of engine with 32, and this control unit of engine comprises control program and the control data of motor being controlled according to the input data.For example, control unit of engine links to each other with the sensor of detection of engine rotating speed and accelerator pedal position.Control unit of engine is controlled valve 24, makes that exhaust airstream is imported into arm 26 when low-load.In this load range, do not need other reprocessing just can make toxic emission be in acceptable level.In other load range, exhaust airstream is imported into arm 25, according to prior art, makes NO by periodic palingenesis XBe stored in NO XIn the trap.
According to the present invention internal-combustion engine design is meaned that exhaust after treatment system has minimum influence to the operation of motor.NO XTrap can be worked regeneration gas (hydro carbons, H in favourable temperature range (moderate duty and full load) 2And CO) lighted, simultaneously the by-product of Xing Chenging be minimized (lower temperature during just less than 300 ℃ to NO XTransform and to form NH 3And N 2O).When motor moved under low-load, when for example pme=2 clung to, the delivery temperature in turbosupercharger downstream was 200 ℃.Have only when motor operates in EMP and is about pme=5 crust, the delivery temperature in turbosupercharger downstream just can reach 300 ℃ level.Be out of question because regeneration takes place when low-load, fuel consumption is reduced.NO XTrap also is subjected to less aging influence, therefore can be designed as to have less volume (less than 30 liters, according to the rules of USA EPA heavy-duty engine 2007 family's emission levels (US07), for the NO of motor 40% XBe about 20 liters during conversion, the discharge capacity level of this motor is 12 liters, and its maximum output is about 300-350kw), correspondingly the demand of precious metal has also been reduced and (be less than 100g/ft 3).In addition, motor need not operate under the rich oil state for LNA regeneration takes place, thereby has reduced owing to form the load that a large amount of coal smokes cause in lubricated dilution thinning or the firing chamber.A large amount of coal smokes can form coal smoke waste gas, also can cause the contamination/degradation of lubricant oil.NO when higher load XTrap can reduce NO XThe fact bigger degrees of freedom is provided for the design of engine cooling and pressurization system, this all is very favourable for the installation question that reduces cost and solve motor preferably.
It has been generally acknowledged that, be NO XWhen trap (LNA) designed the capacity of catalytic converter, the capacity of catalytic converter was more little, and fuel consumption is just big more, and this is regenerate more continually because need this moment.Technological scheme of the present invention means need be not that cost just can obtain NO with the fuel consumption that increases XThe reduction of trap capacity, and the relevant NO of fuel consumption common and increase XThe aging action of trap can be minimized.
Outlet pipe 22 can have desulfurizer 34, for example so-called SO XTrap.This device is between filter for installation 23 and three-way valve 24.This desulfurizer is included in interior absorption of motor normal temperature range and the fixed SO under the lean-burn conditions XMaterial.If desired, make device 34 regeneration when the temperature that increases, this moment, three-way valve 24 was introduced arm 26 to exhaust airstream.Therefore, can prevent NO XTrap generation sulfur oxide contamination is therefore at NO XDo not need to take place sulfur oxide regeneration in the trap.As everyone knows, sulfur oxide contamination and sulfur oxide regeneration are two aging key factors of LNA reactor, and also can have a negative impact to their performance.
According to the present invention's second exemplary embodiment as shown in Figure 2, arm 25 comprises the SCR catalytic converter 30 in device 29 and downstream, and described device 29 is used for reducing agent, urea or ammonia are sneaked into exhaust airstream.Because three-way valve 24 is introduced arm 25 to exhaust airstream, the NO in device 29 urea that bring or ammonia and the SCR catalytic converter XReact and produce N 2, therefore can recur regenerative response.
Valve 24 all is connected with control unit of engine with 32, and this control unit of engine comprises control program and the control data of motor being controlled according to the input data.For example, control unit of engine links to each other with the sensor of detection of engine rotating speed and accelerator pedal position.Control unit of engine is controlled valve 24, makes that exhaust airstream is imported into arm 26 when low-load.In this load range, do not need other reprocessing just can make toxic emission be in acceptable level.In other load range, exhaust airstream is imported into arm 25, and according to prior art, the air-flow that imports the SCR catalytic converter is continued reduction.
According to the present invention internal-combustion engine design is meaned that exhaust after treatment system influences minimum to what the operation of motor had.The SCR catalytic converter can work in favourable temperature range (moderate duty and full load).When motor moved under low-load, when for example pme=2 clung to, the delivery temperature in turbosupercharger downstream was 200 ℃.Have only when motor operates in EMP and is about pme=5 crust, the delivery temperature in turbosupercharger downstream just can reach 300 ℃ level.Because NO takes place when low-load XReduction is out of question, and the SCR catalytic converter can produce high NO XWork in the optimum temperature range of reduction.In addition, when low temperature, can prevent SCR catalytic converter storage of ammonia, otherwise when the instantaneous conversion of load, can introduce ammonia in the vent systems.The SCR catalytic converter can reduce NO when higher load XThe fact bigger degrees of freedom is provided for the design of engine cooling and pressurization system, this all is very favourable for the installation question that reduces cost and solve motor preferably.Another favourable part is, even the SCR catalytic converter reducing agent run out, vehicle with this after-treatment system also can travel satisfying under the condition of laws and regulations requirement, and this is because the output power of motor is lowered, and it temporarily can not be moved under high load.
If filter for installation 23 is regenerated by this way, that is, the delivery temperature of generation is harmful to SCR catalytic converter (perhaps LNA, perhaps LNC), and three-way valve 24 and these discharge gas streams of arm 26 guiding are crossed NO XThe reduction catalysts converter, thus protect this disadvantageous aging.
According to the present invention's the 3rd exemplary embodiment as shown in Figure 3, the SCR system is replaced by the LNC system.In this case, filter for installation 23 both can be positioned at three-way valve 24 upstreams (as shown in Figure 2), also can be positioned at three-way valve 24 downstreams.By making the LNC system be positioned at the upstream of filter for installation 23, by the exhaust directed flow that is used for filter regeneration is crossed the LNC catalytic converter, three-way valve can be used to protect NO XAfter-treatment system.In filter regeneration, can occurrence temperature surpass 700 ℃ situation, this temperature is for NO XAfter-treatment system is harmful to, and this temperature is created in the downstream of filter for installation 23.In this case, Re discharge air communication is crossed arm 26 bypasses and is passed through NO XAfter-treatment system.Desulfurizer is positioned at the upstream of valve 24.
The present invention is not limited to above-mentioned exemplary embodiment, in the scope that does not break away from following claim, all is practicable to the various modification and the improvement of inventing.

Claims (8)

1. an internal-combustion piston engine (10), this internal-combustion engine (10) has and is used for carrying the suction tude (20) of air and being used for from the vent systems (15 of described firing chamber combustion gas to engine chamber, 22), this vent systems comprises the equipment (29 that is used to reduce from the environmentally harmful toxic emission of motor discharge, 30), for the driving machine motor-car, the described function of starting is worked under variable load, it is characterized in that, vent systems (15,22) comprise the arm of controlling by valve (24) (26), this arm (26) is walked around the described equipment (29 that is used to reduce from the environmentally harmful toxic emission of motor discharge, 30) at least a portion is used to reduce environmentally harmful toxic emission, and valve (24) is controlled, make valve (24) directing exhaust gas air flow stream in the engine low load scope cross arm (26), and the operation of motor is optimised, thereby in the engine low load scope, makes the toxic emission of motor be in acceptable level.
2. internal-combustion engine as claimed in claim 1 is characterized in that, the lean-burn NO of arm (26) and the discharged nitrous oxides that is used to reduce motor XAdsorber (30) is connected in parallel, at valve (24) and NO XBe provided with the sparger (29) that is used for to discharging gas adding inflammable matter between the adsorber (30), inflammable matter is regenerated described adsorber.
3. internal-combustion engine as claimed in claim 1 is characterized in that, arm (26) with comprise that the exhaust after treatment system of SCR catalytic converter (30) is connected in parallel.
4. internal-combustion engine as claimed in claim 3 is characterized in that, renewable particulate filter (23) is positioned at valve (24) upstream, when exhaust airstream is directed flowing through arm (26), regenerates.
5. internal-combustion engine as claimed in claim 1 is characterized in that, arm (26) with comprise that the exhaust after treatment system of LNC catalytic converter (30) is connected in parallel.
6. internal-combustion engine as claimed in claim 5, it is characterized in that, renewable particulate filter (23) is positioned at the downstream of the convergent point (27) of arm (26) and LNC catalytic converter (30), this LNC catalytic converter (30) comprises outlet pipe, when exhaust airstream was directed flowing through arm (26), particulate filter was regenerated.
7. as claim 5 or 6 described internal-combustion engines, it is characterized in that desulfurizer (34) is positioned at valve (24) upstream.
8. as any described internal-combustion engine among the claim 1-6, it is characterized in that, designed a kind of system (31-33) and turned back to the engine charge side, thereby reduce combustion temperature in order to exhaust with cooling.
CNB200480025942XA 2003-09-09 2004-09-09 Piston-type internal combustion engine Expired - Fee Related CN100432384C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
SE0302418-9 2003-09-09
SE03024189 2003-09-09
SE0302418A SE525743C2 (en) 2003-09-09 2003-09-09 Piston-type internal combustion engine e.g. diesel engine for motor vehicle, has upstream diesel fuel mixer and downstream LNA reactor installed to one of two branch pipes connected to exhaust line through valve
SE03032018 2003-11-25
SE0303201-8 2003-11-25

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CN1849443A CN1849443A (en) 2006-10-18
CN100432384C true CN100432384C (en) 2008-11-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103842622A (en) * 2011-09-29 2014-06-04 卡特彼勒发动机有限及两合公司 Turbine washing for charged internal combustion engines

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5787500B2 (en) * 2010-08-24 2015-09-30 三菱重工業株式会社 Engine exhaust gas purification device and ship
DE102013012399A1 (en) * 2013-07-26 2015-01-29 Man Diesel & Turbo Se A method for exhaust aftertreatment on an internal combustion engine and internal combustion engine
CN112282909B (en) * 2020-10-30 2022-04-05 潍柴动力股份有限公司 Engine exhaust system, control method thereof and engine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5331809A (en) * 1989-12-06 1994-07-26 Toyota Jidosha Kabushiki Kaisha Exhaust gas purification system for an internal combustion engine
US5386694A (en) * 1992-08-24 1995-02-07 Honda Giken Kogyo Kabushiki Kaisha Control system for internal combustion engines
US6173568B1 (en) * 1997-09-16 2001-01-16 Siemens Aktiengesellschaft Method and device for operating an internal combustion engine operating with an excess of air
CN1386162A (en) * 2000-07-24 2002-12-18 丰田自动车株式会社 Exhaust emission control device of internal combustion engine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5331809A (en) * 1989-12-06 1994-07-26 Toyota Jidosha Kabushiki Kaisha Exhaust gas purification system for an internal combustion engine
US5386694A (en) * 1992-08-24 1995-02-07 Honda Giken Kogyo Kabushiki Kaisha Control system for internal combustion engines
US6173568B1 (en) * 1997-09-16 2001-01-16 Siemens Aktiengesellschaft Method and device for operating an internal combustion engine operating with an excess of air
CN1386162A (en) * 2000-07-24 2002-12-18 丰田自动车株式会社 Exhaust emission control device of internal combustion engine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103842622A (en) * 2011-09-29 2014-06-04 卡特彼勒发动机有限及两合公司 Turbine washing for charged internal combustion engines
CN103842622B (en) * 2011-09-29 2016-08-17 卡特彼勒发动机有限及两合公司 The turbine of boosting explosive motor cleans

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CN1849443A (en) 2006-10-18
SE0302418D0 (en) 2003-09-09
SE525743C2 (en) 2005-04-19

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