CN101745875A - Grinding tool mixed by abrasives - Google Patents
Grinding tool mixed by abrasives Download PDFInfo
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- CN101745875A CN101745875A CN200910254570A CN200910254570A CN101745875A CN 101745875 A CN101745875 A CN 101745875A CN 200910254570 A CN200910254570 A CN 200910254570A CN 200910254570 A CN200910254570 A CN 200910254570A CN 101745875 A CN101745875 A CN 101745875A
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Abstract
The present invention relates to a grinding tool mixed by abrasives. The grinding tool is made by mixing a first abrasive, a second abrasive and a binding agent according to the following ratio by volume. The mixed ratio by volume of the first abrasive to the second abrasive to the binding agent is from 1:3:8 to 3:1:3. The present invention has the advantages that satisfactory surface finishing quality can be ensured, and the polishing and grinding processing efficiency is effectively improved.
Description
Technical field
The invention belongs to grinding and polishing grinding tool preparing technical field, be specifically related to the grinding tool that a kind of difformity abrasive material mixes.
Background technology
As the important manufacturing process that obtains high accuracy, high surface finish, the polishing grinding technique occupies critical role in modern precision and super hot investment casting technology.The polishing grinding technique is to account for old process technology most, also is the process technology that ultraprecise is processed main utilization, and purpose is to remove breakable layer and the reduction surface roughness that preceding working procedure carries over, thereby obtains smooth finished surface.Because smooth finished surface can improve corrosion resistance, wearability, the fatigue strength of part and the performances such as sealing of part of material surface, the polishing grinding technique becomes one of key manufacture in fields such as Aero-Space, military affairs, medicine equipment, precision optical machinery, instrument and meter, optical component, electronic equipment.And improve the polishing lapping efficiency and reduce polishing lapped face roughness and cut down finished cost is the important research content of polishing field of milling always.
Multiple polishing Ginding process is grown up; as polishing technologies such as chemically mechanical polishing, float glass process polishing, ion beam polishing, electrobrightening, fluid polishing, fixed abrasive material polishing and magnetically grinding polishings etc.; no matter be discrete abrasive particle or fixation abrasive grain, the basic principle of most polishing Ginding process is to utilize abrasive product that surface of the work is carried out trace to remove the purpose that reduces surface roughness to reach.Up to the present, the technology of utilizing abrasive polishing to grind, its research direction mostly is to utilize the method that reduces grain diameter or obtain higher surface smoothness the grinding tool for preparing the abrasive material regular distribution, but can reduce material removing rate greatly, causes processing cost to increase.Therefore, study and a kind ofly can guarantee the attrition process quality, the novel precision grinding technology that can significantly improve lapping efficiency again, cuts down finished cost is extremely urgent.
Discover that utilize abrasive material to polish when grinding, polishing lapping efficiency and crudy are antagonistic relations.Its polishing grinding efficiency height of the abrasive material of big particle diameter, but the surface quality after its polishing grinding is relatively poor; Its polishing grinding efficiency of the abrasive material of small particle diameter is low, but the surface quality after its polishing grinding is better.Traditional research thinks that the particle diameter of abrasive material is having overwhelming superiority aspect material removing rate and the crudy, promptly changes polishing lapping efficiency and crudy by the mode that changes particle diameter.Current research finds that the shape of abrasive material is also being brought into play important effect aspect material removing rate and the crudy.The irregularly shaped particles of same particle size specification is compared with the particles having similar shapes material, and the material removing rate after its polishing is ground significantly improves, surface quality is poor.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the grinding tool that the object of the present invention is to provide a kind of abrasive material to mix has and can guarantee to obtain satisfied surface smoothness, improves the characteristics of polishing lapping efficiency effectively.
To achieve these goals, the technical solution used in the present invention is: the grinding tool that a kind of abrasive material mixes, and mixed according to following volume ratio by first kind abrasive material, the second class abrasive material and binding agent: first kind abrasive material: the second class abrasive material: the volumetric mixture ratio scope of binding agent is 1: 3: 8～3: 1: 3; First kind abrasive material is one or more the mixture in the polygon abrasive material of triangle, prismatic or band acute angle, and when being two or more mixture, the batch mixing ratio is any; The material of first kind abrasive material comprises: the mixture of one or more in diamond, diamond dust, schmigel, ceramic powder, aluminium oxide, carborundum, garnet, cubic boron nitride or the iron oxide, when being two or more mixture, the batch mixing ratio is any; The second class abrasive material is one or more the mixture in circular, oval or the square abrasive material, and when being two or more mixture, the batch mixing ratio is any; The material of the second class abrasive material comprises: the mixture of one or more in diamond, diamond dust, schmigel, ceramic powder, aluminium oxide, carborundum, garnet, cubic boron nitride or the iron oxide, when being two or more mixture, the batch mixing ratio is any; Binding agent can be with acrylate, epoxy resin, liquid-type adhesive, phenolic resins, melamine formaldehyde resin, acrylate or epoxy resin.
The average grain diameter of abrasive material is decided on the working condition of grinding tool.In general, the surface roughness Ra value after the processing arrives 0.02～0.3um, and the average grain diameter of the abrasive material that uses is in 10～500um scope.According to the different requirements of working (machining) efficiency, can suitably adjust difformity proportion of particles and the particle diameter of the two with processing rear surface quality.
The effect of binding agent is that discrete abrasive grain is combined, and makes to have stronger adhesion between abrasive material, can satisfy the requirement that polishing is ground.
Effective effect of the present invention is: because in the polishing process of lapping, the degree of depth of the abrasive material insert material of band acute angle or corner angle is darker, so aspect material removing rate, can be than a lot of greatly with the spherical abrasive material of particle diameter, square abrasive material with material, its negative effect has also increased the surface roughness that test specimen is ground in polishing when significantly increasing material removing rate.Vice versa.So the present invention makes full use of the pluses and minuses of difformity abrasive material, and the difform abrasive mixed of two classes is lumped together.It polishes grinding effect and shows that though the surface roughness value after polishing is ground is higher slightly than the abrasive material that the polishing Grinding Quality is good in the compound, its working (machining) efficiency has raising significantly.
Specific embodiment
Below in conjunction with specific embodiment the present invention is described in further detail.
Embodiment 1
The grinding tool that a kind of abrasive material mixes is that 18.8% the spherical diamond dust of 120 purposes, percent by volume are that 31.2% 120 purpose prismatic diamond dust and percent by volume are that 50% epoxy adhesive mixes by percent by volume.
After above-mentioned spherical diamond dust and prismatic diamond dust batch mixing stirred, evenly be stirred to diamond dust all by moistening fully with epoxy adhesive again, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Embodiment 2
The grinding tool that a kind of abrasive material mixes is 18.8% the spherical Al of 120 purposes by percent by volume
2O
3White fused alumina, percent by volume are 31.2% 120 purpose prismatic Al
2O
3White fused alumina and percent by volume are that 50% epoxy adhesive mixes.
With above-mentioned sphere and prismatic Al
2O
3After the white fused alumina batch mixing stirs, evenly be stirred to white fused alumina all by moistening fully with epoxy adhesive again, it is the cylindrical die of 1Omm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming to get final product.
Embodiment 3
The grinding tool that a kind of abrasive material mixes is that 25% 120 purpose spherical ceramic powder, percent by volume are that the polygon carborundum of 25% 120 purpose band acute angles and percent by volume are that 50% acrylate adhesives mixes by percent by volume.
With above-mentioned spherical ceramic powder and the band acute angle polygon carborundum batch mixing stir after, evenly be stirred to diamond dust all by moistening fully with acrylate adhesives again, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Embodiment 4
The grinding tool that a kind of abrasive material mixes is that 37.5% the oval aluminium oxide of 200 purposes, percent by volume are that 12.5% 200 purpose prismatic diamonds and percent by volume are that 50% phenolic resin adhesive mixes by percent by volume.
After above-mentioned oval aluminium oxide and prismatic diamond batch mixing stirred, evenly be stirred to diamond dust all by moistening fully with phenolic resin adhesive again, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Embodiment 5
The grinding tool that a kind of abrasive material mixes is that 16.7% the spherical iron oxide of 200 purposes, percent by volume are that 16.7% 200 purpose triangle diamond dust and percent by volume are that 66.6% melamine formaldehyde resin binding agent mixes by percent by volume.
After above-mentioned spherical iron oxide and triangle diamond dust batch mixing stirred, evenly be stirred to diamond dust all by moistening fully with the melamine formaldehyde resin binding agent again, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Embodiment 6
The grinding tool that a kind of abrasive material mixes is that 18.8% 400 purposes square diamond, percent by volume are that the polygon carborundum of 31.2% 400 purpose band acute angles and percent by volume are that 50% epoxy adhesive mixes by percent by volume.
With above-mentioned square diamond and the band acute angle polygon carborundum batch mixing stir after, evenly be stirred to diamond dust all by moistening fully with epoxy adhesive again, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Embodiment 7
The grinding tool that a kind of abrasive material mixes is that 18.8% 1000 purpose quadrel garnets, percent by volume are that 31.2% 1000 purpose prismatic ceramic powders and percent by volume are that 50% epoxy adhesive mixes by percent by volume.
After above-mentioned quadrel garnet and prismatic ceramic powder batch mixing stirred, evenly be stirred to diamond dust all by moistening fully with epoxy adhesive again, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Comparative Examples 1
Earlier be that 50% spherical diamond dust of 120 purposes and percent by volume are that 50% epoxy adhesive evenly is stirred to diamond dust all by moistening fully with percent by volume, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Comparative Examples 2
Earlier be that 50% 120 purpose prismatic diamond dust and percent by volume are 50% epoxy adhesive with percent by volume; Then, prismatic diamond dust and epoxy adhesive evenly are stirred to diamond dust all by moistening fully, it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Comparative Examples 3
At first, by volume measure percent by volume and be 50% the spherical Al of 120 purposes
2O
3White fused alumina and percent by volume are 50% epoxy adhesive; Then, with spherical Al
2O
3White fused alumina and epoxy adhesive evenly are stirred to white fused alumina all by moistening fully, and it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Comparative Examples 4
Elder generation is 50% 120 purpose prismatic Al with percent by volume
2O
3White fused alumina and percent by volume are 50% epoxy adhesive; Then, with prismatic Al
2O
3White fused alumina and epoxy adhesive evenly are stirred to white fused alumina all by moistening fully, and it is the cylindrical die of 10mm that the compound that stirs is injected diameter, treats to take out behind its coagulation forming.
Test
The grinding tool that embodiment and Comparative Examples are prepared from, clamping has on the rotation polishing grinder of straight reciprocating motion in self-control, the polishing abrasive parameters that adopts is 0.014m/s for straight reciprocating motion speed, the rotation rotating speed is 1400r/min, imposed load is 20N, and the polishing milling time is 20min, tests in the brass test piece, process the back and take out that test piece is cleaned, oven dry, measure the surface roughness Ra after copper sheet removal amount and the processing respectively.
The contrast of table 1 test result
| Embodiment | Removal amount (mg) | Surface roughness value Ra (um) |
| Embodiment 1 | ??52.6 | ??0.172 |
| Embodiment 2 | ??36.1 | ??0.141 |
| Embodiment 3 | ??48.3 | ??0.156 |
| Embodiment 4 | ??31.4 | ??0.088 |
| Embodiment 5 | ??28.5 | ??0.098 |
| Embodiment 6 | ??17.9 | ??0.051 |
| Embodiment 7 | ??5.8 | ??0.024 |
| Comparative Examples 1 | ??10.2 | ??0.155 |
| Comparative Examples 2 | ??75.4 | ??0.257 |
| Comparative Examples 3 | ??6.4 | ??0.128 |
| Comparative Examples 4 | ??57.5 | ??0.212 |
Compare material removal amount and surface roughness value Ra after the copper test piece is ground in the polishing of embodiments of the invention and Comparative Examples.As can be known, it is about 10% that the surface roughness value Ra after the grinding tool that the difformity abrasive material mixes grinds than the polishing of spherical abrasive material grinding tool increases, but its material removal amount significantly increases, and promptly working (machining) efficiency significantly improves in other words that grinding capacity is significantly increased, and improves about 4 ~ 5 times; It is about 30% ~ 40% that material removal amount after the grinding tool that the difformity abrasive material mixes grinds than the polishing of prismatic grinding materials and grinding tool reduces, and surface roughness value Ra significantly lowers, and promptly polishes Grinding Quality and significantly improves, and improves about 50%.
In sum, the grinding tool that the difformity abrasive material mixes can not only process high surface quality in the polishing process of lapping, the more important thing is the clearance that can improve material significantly.
Claims (9)
1. the grinding tool that mixes of an abrasive material, it is characterized in that: mixed according to following volume ratio by first kind abrasive material, the second class abrasive material and binding agent: first kind abrasive material: the second class abrasive material: the volumetric mixture ratio scope of binding agent is 1: 3: 8～3: 1: 3; First kind abrasive material is one or more the mixture in the polygon abrasive material of triangle, prismatic or band acute angle, and when being two or more mixture, the batch mixing ratio is any; The material of first kind abrasive material comprises: the mixture of one or more in diamond, diamond dust, schmigel, ceramic powder, aluminium oxide, carborundum, garnet, cubic boron nitride or the iron oxide, when being two or more mixture, the batch mixing ratio is any; The second class abrasive material is one or more the mixture in circular, oval or the square abrasive material, and when being two or more mixture, the batch mixing ratio is any; The material of the second class abrasive material comprises: the mixture of one or more in diamond, diamond dust, schmigel, ceramic powder, aluminium oxide, carborundum, garnet, cubic boron nitride or the iron oxide, when being two or more mixture, the batch mixing ratio is any; Binding agent can be with acrylate, epoxy resin, liquid-type adhesive, phenolic resins, melamine formaldehyde resin, acrylate or epoxy resin.
2. according to the said grinding tool of claim 1, it is characterized in that: the average grain diameter of the first kind abrasive material and the second class abrasive material is in 10～500um scope.
3. according to claim 1 or 2 said grinding tools, it is characterized in that: by percent by volume is the spherical Al of 18.8% 120 purposes
2O
3White fused alumina, percent by volume are 31.2% 120 purpose prismatic Al
2O
3White fused alumina and percent by volume are that 50% epoxy adhesive mixes.
4. according to claim 1 or 2 said grinding tools, it is characterized in that: by percent by volume is the spherical Al of 18.8% 120 purposes
2O
3White fused alumina, percent by volume are 31.2% 120 purpose prismatic Al
2O
3White fused alumina and percent by volume are that 50% epoxy adhesive mixes.
5. grinding tool according to claim 1 and 2 is characterized in that: by percent by volume is that 25% 120 purpose spherical ceramic powder, percent by volume are that the polygon carborundum of 25% 120 purpose band acute angles and percent by volume are that 50% acrylate adhesives mixes.
6. grinding tool according to claim 1 and 2 is characterized in that: by percent by volume is that the oval aluminium oxide of 37.5% 200 purposes, percent by volume are that 12.5% 200 purpose prismatic diamonds and percent by volume are that 50% phenolic resin adhesive mixes.
7. grinding tool according to claim 1 and 2 is characterized in that: by percent by volume is that the spherical iron oxide of 16.7% 200 purposes, percent by volume are that 16.7% 200 purpose triangle diamond dust and percent by volume are that 66.6% melamine formaldehyde resin binding agent mixes.
8. grinding tool according to claim 1 and 2 is characterized in that: by percent by volume is that 18.8% 400 purposes square diamond, percent by volume are that the polygon carborundum of 31.2% 400 purpose band acute angles and percent by volume are that 50% epoxy adhesive mixes.
9. grinding tool according to claim 1 and 2 is characterized in that: by percent by volume is that 18.8% 1000 purpose quadrel garnets, percent by volume are that 31.2% 1000 purpose prismatic ceramic powders and percent by volume are that 50% epoxy adhesive mixes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910254570A CN101745875A (en) | 2009-12-29 | 2009-12-29 | Grinding tool mixed by abrasives |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910254570A CN101745875A (en) | 2009-12-29 | 2009-12-29 | Grinding tool mixed by abrasives |
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|---|---|
| CN101745875A true CN101745875A (en) | 2010-06-23 |
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| CN200910254570A Pending CN101745875A (en) | 2009-12-29 | 2009-12-29 | Grinding tool mixed by abrasives |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102173651A (en) * | 2011-01-27 | 2011-09-07 | 王立珍 | Multifunctional wear-resistant material |
| CN103009279A (en) * | 2012-12-11 | 2013-04-03 | 东莞润明电子科技有限公司 | Processing method of pyramid grinding plate |
| CN103009273A (en) * | 2012-12-11 | 2013-04-03 | 东莞润明电子科技有限公司 | Pyramid grinding plate |
| CN103586793A (en) * | 2013-11-26 | 2014-02-19 | 常熟市巨力砂轮有限责任公司 | Method for preparing resin grinding wheel |
| CN103764349A (en) * | 2011-06-30 | 2014-04-30 | 圣戈本陶瓷及塑料股份有限公司 | Liquid phase sintered silicon carbide abrasive particles |
| CN103862396A (en) * | 2014-03-21 | 2014-06-18 | 苏州远东砂轮有限公司 | Special grinding tool for grinding middle-high density board and manufacturing method of special grinding tool |
| US9517546B2 (en) | 2011-09-26 | 2016-12-13 | Saint-Gobain Ceramics & Plastics, Inc. | Abrasive articles including abrasive particulate materials, coated abrasives using the abrasive particulate materials and methods of forming |
| CN107263341A (en) * | 2017-08-09 | 2017-10-20 | 安徽昌悌进出口贸易有限公司 | A kind of modified silicon carbide grinding wheel |
| CN107283329A (en) * | 2017-08-09 | 2017-10-24 | 安徽昌悌进出口贸易有限公司 | A kind of heat-resisting emery wheel of high rigidity |
| CN108802287A (en) * | 2018-06-13 | 2018-11-13 | 淮北普成饲料有限公司 | A kind of detection of feed water content feed granules dispersal device and its application method |
| CN111592276A (en) * | 2020-05-12 | 2020-08-28 | 苏州兮然工业设备有限公司 | Wear-resisting antibiotic abrasive disc |
| CN111730507A (en) * | 2020-06-17 | 2020-10-02 | 苏州珂玛材料科技股份有限公司 | Polishing material for processing special-shaped ceramic structure |
| CN114806503A (en) * | 2022-05-27 | 2022-07-29 | 河南科技学院 | Catalytic abrasive grain cluster and preparation method thereof |
-
2009
- 2009-12-29 CN CN200910254570A patent/CN101745875A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102173651B (en) * | 2011-01-27 | 2012-10-31 | 王立珍 | Multifunctional wear-resistant material |
| CN102173651A (en) * | 2011-01-27 | 2011-09-07 | 王立珍 | Multifunctional wear-resistant material |
| CN103764349A (en) * | 2011-06-30 | 2014-04-30 | 圣戈本陶瓷及塑料股份有限公司 | Liquid phase sintered silicon carbide abrasive particles |
| US9303196B2 (en) | 2011-06-30 | 2016-04-05 | Saint-Gobain Ceramics & Plastics, Inc. | Liquid phase sintered silicon carbide abrasive particles |
| US9517546B2 (en) | 2011-09-26 | 2016-12-13 | Saint-Gobain Ceramics & Plastics, Inc. | Abrasive articles including abrasive particulate materials, coated abrasives using the abrasive particulate materials and methods of forming |
| CN103009279A (en) * | 2012-12-11 | 2013-04-03 | 东莞润明电子科技有限公司 | Processing method of pyramid grinding plate |
| CN103009273A (en) * | 2012-12-11 | 2013-04-03 | 东莞润明电子科技有限公司 | Pyramid grinding plate |
| CN103586793A (en) * | 2013-11-26 | 2014-02-19 | 常熟市巨力砂轮有限责任公司 | Method for preparing resin grinding wheel |
| CN103862396A (en) * | 2014-03-21 | 2014-06-18 | 苏州远东砂轮有限公司 | Special grinding tool for grinding middle-high density board and manufacturing method of special grinding tool |
| CN107263341A (en) * | 2017-08-09 | 2017-10-20 | 安徽昌悌进出口贸易有限公司 | A kind of modified silicon carbide grinding wheel |
| CN107283329A (en) * | 2017-08-09 | 2017-10-24 | 安徽昌悌进出口贸易有限公司 | A kind of heat-resisting emery wheel of high rigidity |
| CN108802287A (en) * | 2018-06-13 | 2018-11-13 | 淮北普成饲料有限公司 | A kind of detection of feed water content feed granules dispersal device and its application method |
| CN111592276A (en) * | 2020-05-12 | 2020-08-28 | 苏州兮然工业设备有限公司 | Wear-resisting antibiotic abrasive disc |
| CN111730507A (en) * | 2020-06-17 | 2020-10-02 | 苏州珂玛材料科技股份有限公司 | Polishing material for processing special-shaped ceramic structure |
| CN114806503A (en) * | 2022-05-27 | 2022-07-29 | 河南科技学院 | Catalytic abrasive grain cluster and preparation method thereof |
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Open date: 20100623 |