A kind of intelligent charging connector
Technical field
The present invention relates to charging electric vehicle control and charge protection device, relate in particular to a kind of intelligent charging connected system that charging electric vehicle protection, accident power-off or other burst things are handled that is used to control.
Background technology
Along with the raising day by day of fuel price, electric automobile begins to be subjected to consumer's concern, and some automobile vendors release some electronic concept cars, and some electronic concept car is tested widely in Europe.Certainly, the use of electric motor car also is subjected to the restriction of some factors, and how Here it is is its charging.Electric automobile is the wide green traffic instrument of a kind of development prospect, is the important means that solves the energy and environmental problem.Electric automobile charging station is the necessary important supporting infrastructure of development electric automobile for the electric automobile operation provides energy supply.
Electric automobile can be realized " zero discharge " with electricity generation oil, and noise is low, is the important means that solves the energy and environmental problem.Along with the anxiety of petroleum resources and the development of battery technology, electric automobile aspect performance and the economy near in addition be better than traditional fuel-engined vehicle, and beginning is worldwide applied gradually.The of new generation energy-conservation and environmentally friendly vehicle that with the electric automobile is representative is that the inexorable trend of automobile industry development has become widespread consensus.Charging system is the important foundation support system of electric automobile for the electric automobile operation provides energy supply, also is the important step in electric automobile commercialization, the industrialization process.Seem particularly important so design a kind of convenient and safe reliable charging system, this also is the technical development bottleneck in current this field, in charging system, the construction of charging station need be according to the charging demand of electric automobile, plans accordingly and designs in conjunction with the charging electric vehicle pattern.
When charging electric vehicle, normal charge connector (being commonly called as plug, socket) function is simple, and can not be general.At present charge connector on the market only contains the forceful electric power connecting port, promptly only contain DC charging+utmost point and a utmost point (or comprising a ground connection again).Operating personnel need hot line job when patching, and do not possess necessary locked, connect and confirm and mistake defencive function when pulling out.
Summary of the invention
In order to solve the technological deficiency that existing charge connector exists, the purpose of this invention is to provide a kind of intelligent charging connector, this charge connector is easy to operate, and is safe and reliable, eliminated unsafe factor, played the safeguard protection effect.
In order to realize above-mentioned purpose, the present invention has adopted following technical scheme:
A kind of intelligent charging connector, this connector is made up of charging plug, socket and intelligence control system, described socket is provided with two charging electrode contact pins and at least two light current utmost point contact pins, the length of light current utmost point contact pin is less than the length of charging electrode contact pin, and on plug, be provided with corresponding two charging electrode jacks and two light current utmost point jacks, two light current utmost point jack mutual conduction; Described intelligence control system comprises circuit breaker and electric operating mechanism of circuit-breaker, relay, switch knob switch, opening button switch, forceful electric power AC power and by the light current DC power supply of forceful electric power ac power supply; Electric operating mechanism of circuit-breaker comprises the motor and first auxiliary contact that are used to control breaker closing and separating brake, first auxiliary contact are provided with combined floodgate performance element, separating brake performance element and the electrode splicing ear of controlling combined floodgate and separating brake respectively, and the combined floodgate performance element is connected with the electrode splicing ear respectively with the separating brake performance element; Relay comprises terminal No. 13, No. 14 terminals, No. 9 terminals, No. 4 terminals, No. 8 terminals, No. 12 terminals, coil and with first normally-closed contact of coil effect, coil is arranged between No. 13 terminals and No. 14 terminals, No. 13 terminals are connected the light current DC power supply with No. 14 terminals and also are connected with two light current utmost point contact pins respectively, No. 4 terminal is also connected with No. 12 terminals by first normally-closed contact with No. 8 terminal parallel connections, receive the combined floodgate performance element after No. 8 terminal connects the switch knob switch, receive the separating brake performance element after No. 9 terminal connects the opening button switch, described No. 9 terminals and No. 12 terminals are connected respectively to a utmost point of forceful electric power AC power, and No. 4 terminals and electrode splicing ear are received another utmost point of forceful electric power AC power.
As further improvement, above-mentioned electric operating mechanism of circuit-breaker also comprises second auxiliary contact, and second auxiliary contact are provided with No. 15 terminals and No. 11 terminals, and the connection status of No. 15 terminals and No. 11 terminals and the combined floodgate and the gate-dividing state of circuit breaker are synchronous; Described relay also comprise No. 1 terminal, No. 5 terminals and with second normally-closed contact of coil effect, No. 1 terminal is in parallel with No. 5 terminals and connect with No. 9 terminals by second normally-closed contact; No. 1 terminal connects No. 15 terminals, and No. 11 terminal is connected to the separating brake performance element.
As preferably, above-mentioned circuit breaker and electric operating mechanism of circuit-breaker adopt the S3N circuit breaker.The S3N circuit breaker is that ABB AB produces, and is the commercially available prod, integrated circuit breaker and electric operating mechanism of circuit-breaker.
As preferably, above-mentioned relay adopts the MY2J relay.
As further improvement, also be provided with the earth electrode contact pin on the above-mentioned socket, the length of described earth electrode contact pin is greater than the length of charging electrode contact pin.The earth electrode contact pin is the longest, and She Ji purpose is like this, when guaranteeing that charging socket is connected with socket, at first can guarantee safe and reliable ground connection, and fail safe improves greatly.
As further improvement, also be provided with a plurality of communication electrodes contact pins on the above-mentioned socket, the length of communication electrodes contact pin is less than the length of charging electrode contact pin.Battery total voltage in a plurality of communication electrodes contact pins car load charging in the past screen LCD real-time Transmission car, total current reaches data such as univoltage.
As further improvement, above-mentioned socket comprises jack housing body, fixed cap and socket base, pedestal is arranged in the shell body and by fixed cap and fixes, described charging electrode contact pin and at least two light current utmost point contact pins are arranged on the socket base, and the described jack housing body front end outside is provided with screw thread; Described plug comprises plug body body, Plug base and swivel nut, Plug base is arranged in the plug body body, described two charging electrode jacks and two light current utmost point jacks are arranged on the Plug base, swivel nut is arranged on the outer ring of plug body body, and the front end inner ring of swivel nut be provided with the jack housing body on the screw thread of threads engaged.Adopt swivel nut attachment plug and socket, more laborsaving when both waterproof also makes insertion, also can when back-outing by force, there be time enough to cut off the forceful electric power loop by control loop.
As further improvement, this above-mentioned connector also comprises protective cover, the inner ring of protective cover be provided with the jack housing body on the screw thread of threads engaged, the inner ring bottom of protective cover is provided with sealing gasket.Protective cover is used for the protection of socket when notconnect state.
As further improvement, the outer ring of above-mentioned plug body body axially is provided with the locating piece that a plurality of radians differ, and the inner ring of described jack housing body axially is provided with a plurality of location notchs that are complementary with locating piece.Locating piece and location notch can accurately be located, and are convenient to plug and socket and connect.
As further improvement, be provided with the O RunddichtringO between above-mentioned plug body body and the swivel nut.Waterproof when the O RunddichtringO is used for connection status.
The present invention has following characteristics owing to adopted above-mentioned technical scheme:
1, when charging plug with socket does not connect or connect when putting in place, all electrifiable position voltages over the ground do not have potential safety hazard to guarantee the people all below safe voltage in the plug and socket when touching any position of plug, socket;
2, only connect when reliable when charge connector, the side allows battery to connect charger and also allows the charger charging, and can realize combined floodgate and separating brake function under the normal condition;
3, when charging, throw off if someone mistake is extracted charge connector or charge connector is unexpected, the loop that connects that can take the lead in cutting off charger and battery is responded in the control of intelligent charge connector, and issuable electric arc is to personnel's injury when preventing that charge connector from extracting;
4, when having a power failure, control loop should be able to cut off the loop that connects of charger and battery automatically, to guarantee safe or guarantee safety when sending a telegram here once more.
The present invention organically combines circuit breaker, auxiliary contact, charge protection relay, push-button switch, DC power supply, special charging socket etc. and forms one group of intelligent charging jockey, compact conformation, rationally; This device is easy to operate, safe and reliable, and in time the various burst fortuitous events of aid in treatment charging process have been eliminated unsafe factor, have played the safeguard protection effect.
Description of drawings
Fig. 1 is the circuit catenation principle schematic diagram of intelligence control system of the present invention.
Fig. 2 is the structural representation of socket of the present invention.
Fig. 3 is the structural representation of the electrode contact pin of socket.
Fig. 4 is the structural representation of plug of the present invention.
Fig. 5 is the electrode jack difference structural representation of plug.
Embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is made a detailed explanation.
As Fig. 1, Fig. 2, shown in Figure 4, a kind of intelligent electric electrical automobile of the present invention is made up of charging plug, socket and intelligence control system with charge connector.
As Fig. 2, shown in Figure 3, socket comprises jack housing body a1, fixed cap a2 and socket base a3; Socket base a3 is arranged in the jack housing body a1 and by fixed cap a2 and fixes, and socket base a3 is provided with two charging electrode contact pin a4, four light current utmost point contact pin a5, earth electrode contact pin a6 and a plurality of communication electrodes contact pin a7.Described socket base a3 is made up of preceding pedestal a12 and back pedestal a13, and charging electrode contact pin a4, light current utmost point contact pin a5, earth electrode contact pin a6 and communication electrodes contact pin a7 are fixed in preceding pedestal a12 and the back pedestal a13 by collar a14.Wherein, a6 is the longest for the earth electrode contact pin, and the length of charging electrode contact pin a4 is taken second place, and the length of light current utmost point contact pin a5 and communication electrodes contact pin a7 all is shorter than the length of charging electrode contact pin a4; Earth electrode contact pin a6 guarantees to guarantee when charging plug is connected with socket safe and reliable ground connection, battery total voltage in a plurality of communication electrodes contact pin a7 car load charging in the past screen LCD real-time Transmission car, and total current reaches data such as univoltage.As shown in Figure 2, the described jack housing body a1 front end outside is provided with fine thread a11, and the inner ring of jack housing body a1 axially is provided with the location notch a8 that three radians differ.In addition, this connector also comprises protective cover a9, and the inner ring of protective cover a9 is provided with the screw thread that matches with fine thread a11 on the jack housing body a1, and the inner ring bottom of protective cover a9 is provided with sealing gasket a10.
As Fig. 4, shown in Figure 5, plug comprises plug body body b1, Plug base b2 and swivel nut b3, Plug base b2 is arranged in the plug body body b1, swivel nut b3 is arranged on the outer ring of plug body body b1, be provided with O RunddichtringO b4 between plug body body b1 and the swivel nut b3, the rear end of plug body body b1 is fixed with hood b10, and hood b10 is provided with wire clamp b11, and wire clamp b11 is fixed on the hood b10 by an external swivel nut b12.The front end inner ring of swivel nut b3 is provided with the screw thread that matches with fine thread a11 on the jack housing body a1, and the outer ring of plug body body b1 axially is provided with three locating piece b5 that are complementary with location notch a8.Plug base b2 is provided with charging electrode jack b6, light current utmost point jack b7, earth electrode jack b8 and the communication electrodes jack b9 suitable with charging electrode contact pin a4, light current utmost point contact pin a5, earth electrode contact pin a6 and communication electrodes contact pin a7, and two light current utmost point jack b7 mutual conduction can be arranged among four light current utmost point jack b7.
As shown in Figure 1, intelligence control system comprises the forceful electric power AC power LN of circuit breaker and electric operating mechanism of circuit-breaker, relay, switch knob switch S B1, opening button switch S B2,220V and by the light current DC power supply V of the 24V of forceful electric power AC power LN power supply.Circuit breaker and electric operating mechanism of circuit-breaker adopt S3N circuit breaker DK1.S3N circuit breaker DK1 is that ABB AB produces, and is the commercially available prod, integrated circuit breaker and electric operating mechanism of circuit-breaker.Electric operating mechanism of circuit-breaker comprises motor (figure does not express), the first auxiliary contact C1 and the second auxiliary contact C2 that is used for controlling breaker closing and separating brake, the first auxiliary contact C1 is provided with combined floodgate performance element U1, separating brake performance element U2 and the electrode splicing ear U5 that controls combined floodgate and separating brake respectively, and combined floodgate performance element U1 is connected with electrode splicing ear U5 respectively with separating brake performance element U2; The second auxiliary contact C2 is provided with No. 15 terminals and No. 11 terminals, and combined floodgate and the gate-dividing state of the connection status of No. 15 terminals and No. 11 terminals and S3N circuit breaker DK1 are synchronous.Relay adopts DC24V relay MY2J, DC24V relay MY2J comprise No. 13 terminals, No. 14 terminals, No. 9 terminals, No. 1 terminal, No. 5 terminals, No. 4 terminals, No. 8 terminals, No. 12 terminals, coil and with first normally-closed contact and second normally-closed contact of coil effect; Coil is arranged between No. 13 terminals and No. 14 terminals, No. 13 terminals are connected light current DC power supply V and are plugged on two light current utmost point contact pin a5 in the mutual conduction light current utmost point jack b7 and are connected with two respectively with No. 14 terminals, No. 4 terminal is also connected with No. 12 terminals by first normally-closed contact with No. 8 terminal parallel connections, receives combined floodgate performance element U1 after No. 8 terminal connects switch knob switch S B1; No. 1 terminal is also connected with No. 9 terminals by second normally-closed contact with No. 5 terminal parallel connections, and No. 1 terminal connects No. 14 terminals, and No. 11 terminal is connected to separating brake performance element U2, receives separating brake performance element U2 after No. 9 terminal connects opening button switch S B2.Described No. 9 terminals and No. 12 terminals are connected respectively to the utmost point of forceful electric power AC power LN, and No. 4 terminals and electrode splicing ear U5 receive another utmost point of forceful electric power AC power LN.
Below the operation principle of present embodiment is done the following description.
1, under the non operating state, plug, seat all are in below the safe voltage.
Normally open by intelligence control system can disconnect socket and connect with the forceful electric power of charger with battery, plug.In the plug only intelligence control system have the 24V direct voltage.
2, only connect when reliable when charge connector, the side allows battery to connect charger and also allows the charger charging, and can realize combined floodgate and separating brake function under the normal condition.
When charging plug connects with socket, because the light current utmost point contact pin a5 of intelligence control system is the shortest, so have only after charge connector is inserted into the also promptly reliable connection in position, intelligence control system allows charger to connect charge connector and allows battery to connect connector, has only when charger and battery all with after the charge connector connection can allow charger to charge.
Allow the operation principle of charger connection charge connector as follows:
After charge connector connects reliably, two light current utmost point contact pin a5 that are inserted in the mutual conduction light current utmost point jack will have one to allow the signal of closing operation to make that No. 13 terminals and No. 14 terminals of DC24V relay MY2J are that the drive coil end is loaded with direct current 24V voltage, No. 12 terminals of DC24V relay MY2J are loaded into the 220V alternating voltage on No. 8 terminals by first normally-closed contact, make when switch knob switch S B1 presses, the combined floodgate performance element U1 of the motor-operating mechanism of circuit breaker has the driven motor-operating mechanism to close a floodgate, thereby realizes closing function.
The connection principle of battery and connector is also similar.Combined floodgate principle under the normal condition also as above.Separating brake principle under the normal condition then is: when pressing opening button switch S B2, the 220V alternating voltage will be loaded into the separating brake performance element U2 of the motor-operating mechanism of circuit breaker, thereby realize the separating brake function under the normal condition.
If 3 have people mistake that charge connector is extracted or charge connector is unexpected throws off, the loop that connects that can take the lead in cutting off charger and battery is responded in the control of intelligent charge connector, and issuable electric arc is to personnel's injury when preventing that charge connector from extracting.
When charge connector is in normal combined floodgate charged state, the people is for extracting in charging plug or the charging plug accidental process, can cause the light current utmost point contact pin a5 of charge connector to take the lead in disconnecting the shortest, make DC24V relay MY2J coil losing electricity, the 220V alternating voltage will be loaded into separating brake performance element U2 by No. 1 terminal of relay, No. 15 terminal DK1-14 and No. 11 terminal DK1-11 of the second auxiliary contact C2, so just can realize carrying out in advance automatically sub-switching operation.No. 15 terminal DK1-14 behind the separating brake on the second auxiliary contact C2 and No. 11 terminal DK1-11 disconnect, so just can be simultaneously being added in the 220VAC disconnection that separating brake performance element U2 holds, in order to avoid switching winding is long charged and fragile during the circuit breaker normally open.
4, when having a power failure, intelligence control system should be able to be cut off the loop that connects of charger and battery automatically, to guarantee safe or guarantee safety when sending a telegram here once more.
Intelligence control system should be set up stand-by power supply so that guarantee also can operate as normal when having a power failure.Under no stand-by power supply situation, in charging process, meet and have a power failure, circuit breaker can not disconnect voluntarily, circuit breaker will keep "on" position, at this moment, No. 15 terminal DK1-14 and No. 11 terminal DK1-11 on the second auxiliary contact C2 are conducting state, relay MY2J is in " normally open ", be No. 9 terminals and No. 1 terminal conducting that is connected No. 15 terminal DK1-14 of relay, sending a telegram here in a flash once more, utilize the normally open of relay MY2J, 220VAC No. 1 terminal and No. 15 terminal DK1-14 by relay MY2J are loaded into separating brake performance element U2 end, just can realize the automatic brake separating function, No. 15 terminal DK1-14 and No. 11 terminal DK1-11 disconnect behind the separating brake simultaneously, with the 220VAC disconnection of separating brake performance element U2 end.Promptly can realize closing function again if press combined floodgate switch S B1 again.So just can play the effect of protection charge circuit and personal safety, prevent that contingency from taking place.
Present embodiment is applied to * * * the demonstration charging station, this charging station charger capacity is: 600V, two of 100A.Through being big bus car charging 2-3 hour nearly 1 year every day of using, about charging current DC75A, this intelligent electric electrical automobile fault do not occur with charge connector and effectively ensured operating personnel's safety in actual charging operations.And the connector of present embodiment smoothly by the test of Abnormal Summer High Temperature in this year, does not break down yet.
This intelligent electric electrical automobile is as follows with the summary of benefits of charge connector:
1, Effective Raise processing safety;
2, practical reliable, fault rate is extremely low;
3, connector adopts fine thread, and both waterproof also can have time enough to cut off the forceful electric power loop by control loop when back-outing by force also so that more laborsaving when inserting;
4, during rated current, the caloric value of connector is significantly less than other products. Market purchasing * * * * charge connector that company provides in direct current 40A situation, temperature soup hand after a few minutes, and the connector of the said goods 3 hours temperature of trickle charge in direct current 80A situation are no more than 40 ℃.