The application is the divisional application that the application number submitted on May 21st, 2009 is " 200910138968.X ", denomination of invention is " luminous source encapsulation body ".
Detailed description of the invention
In the detailed description of the preferred embodiments of the present invention below, same or similar element is indicated by identical label, and their detailed description will be omitted.In addition, in order to clear announcement feature of the present invention, the element in accompanying drawing is not pressed actual ratio and is described.
Fig. 2 and Fig. 3 is the schematic diagram of the luminous source encapsulation body U1 showing the first preferred embodiment of the present invention, and Fig. 2 is a schematic isometric being presented at the light emission unit 4 used in the luminous source encapsulation body U1 shown in Fig. 3.
Refer to shown in Fig. 2 and Fig. 3, the luminous source encapsulation body U1 of the first preferred embodiment of the present invention comprises one and is located at for metal base 1, light emission unit 4 of connecting with socket (not shown) and one transparent shell 5 this pedestal 1 making to be formed together with this base 1 accommodation space of this light emission unit 4 accommodating.
This base 1 be designed to according to need to be suitable for, such as, the base 1 that the socket as E27, PAR 30, PAR 38, M R16 etc. connects and there is a positive electrode contact and a ground contact.In the present embodiment, this base 1 take E27 as example, and its positive electrode contact is located at bottom and negative electrode contact is located at sidewall.
This transparent shell 5 can be made up of any applicable material, and is connected to this pedestal 1 and makes can cooperatively form this accommodation space with this pedestal 1.
This light emission unit 4 comprises pair of conductive electrode 21,22, reflector 3 and LED wafer 40.
This is to conductive electrode 21,22 be fixed on this pedestal 1 by rights and also be respectively have first conduction link 210,220 and the second conduct electricity link 211,221.First conduction link 210 of this conductive electrode 21 is connected to the positive electrode contact of this base 1, and first of this conductive electrode 22 the conduction link 220 is connected to the negative electrode contact of this base 1.
This reflector 3 insulation ground be set in this to conductive electrode 21, on 22 and close to described multiple conductive electrode 21,22 second conduct electricity link 211,221.
This LED wafer 40 has the second surface that a first surface being provided with the first electrode 41 and are provided with the second electrode 42.This first electrode 41 and this second electrode 42 respectively with this to conductive electrode 21, the second conduction link 211,221 of 22 be electrically connected so that this LED wafer 40 by this to conductive electrode 21,22 support fixing.The first surface and second surface of this LED wafer 40 are formed heat radiation film 43.In the present embodiment, the material that this heat radiation film 43 is 800 to 1200W/mk by coefficient of heat transfer is formed.Four side surfaces of each heat radiation film 43 and this LED wafer 40 are formed with phosphor powder layer 44.
Answer it should be noted that the setting like this of this LED wafer 40 can make all to be exported utilization by six of this LED wafer 40 surface emitting light out, and then overall brightness is promoted.
Embodiment is in figure 3 applicable to dc source, but the present invention is also applicable to AC power.Refer to shown in Fig. 4, in the present embodiment, at this to conductive electrode 21, connect a capacitor C between 22 and directly can use AC power at this conductive electrode 21 current-limiting resistance R and diode D that connects.
On the other hand, as shown in FIG. 5, non-conductive heat dissipating fluid can be set in the accommodation space that this is formed jointly by pedestal 1 and transparent shell 5, such as, as non-conductive heat radiation oily or its similar as.Also can doped with fluorescent material in this non-conductive heat dissipating fluid.Certainly, any applicable fluid (air inclusion) should covered within scope of the present invention.
Fig. 6 shows the luminous source encapsulation body U2 of the second preferred embodiment of the present invention.The luminous source encapsulation body U2 of this second preferred embodiment comprises an installation base plate 6, LED wafer 40 and a heat pipe 7.
This installation base plate 6 is transparent high heat-radiating substrates, and has the mounting surface 60 that is laid with predetermined circuit trace (not shown).
In the mounting surface 60 that this LED wafer 40 is installed on this installation base plate 6 and there is the first electrode 400 and the second electrode 401.This first electrode 400 is connected to the circuit trace of the correspondence of this substrate 6 via wire 61.
In the present embodiment, this heat pipe 7 has through hole 70.This substrate 6 attaches to this heat pipe 7 so that LED wafer 40 on this substrate 6 is positioned at the through hole 70 of this heat pipe 7.Second electrode 401 of this LED wafer 40 is connected to this heat pipe 7 via wire 62.
Make to cover this LED wafer 40 in the through hole 70 that transparent fluorescent bisque 71 is formed in this heat pipe 7.
Fig. 7 shows the luminous source encapsulation body U3 of the 3rd preferred embodiment of the present invention.This luminous source encapsulation body U3 comprises heat pipe 7 ' and multiple LED wafer 40.In the present embodiment, the end section effect of this heat pipe 7 ' is as having the mounting portion of five wafer mounting surface (only showing three wafer mounting surface wherein in the accompanying drawings).Each wafer mounting surface is provided with LED wafer 40 in upside-down mounting mode.
Fig. 8 shows the luminous source encapsulation body U4 of the 4th preferred embodiment of the present invention.This luminous source encapsulation body U4 comprises light emission unit and a cup type shell 8.
This cup type shell 8 is formed by pottery material and is had sealed bottom and the open top relative with bottom this.Should it should be noted that this shell 8 can also be formed by the pottery material sintering doped with iron (Fe) powder.
On the inner surface of this cup type shell 8, be formed with a heat dissipating layer 80.In the present embodiment, this heat dissipating layer 80 can be formed by the material as diamond film and its coefficient of heat conduction is 400W/ (mK) to 700W/ (mK).
On this heat dissipating layer 80, be formed with a heat-conducting layer 81.In the present embodiment, this heat-conducting layer 81 can be formed by the picture row material separated as carbon and its coefficient of heat conduction is 800 to 1200W/mk.
On this heat-conducting layer 81, be formed with a reflecting layer 82.This reflecting layer 82 has been come by plating or plasma coating means, and can be formed by metal or nonmetallic material.
Should it should be noted that potter's clay add that Fe etc. metal or nonmetallic materials are after high temperature sintering, form ceramal or non-alloyed pottery and promote the heat conduction of reflector and the function of heat radiation.
This light emission unit comprises LED wafer 40, installation base plate 45 and power source control circuit device 46.
This LED wafer 40 is installed on in the wafer mounting surface of this installation base plate 45 in upside-down mounting mode.This installation base plate 45 is installed on the inner surface of this cup type shell 8, be positioned at the bottom place of this shell 8, and have the predetermined circuit trace be electrically connected with the corresponding weld pad (not shown) of this LED wafer 40 (to be not shownly arranged in the wafer mounting surface of this installation base plate 45.
This installation base plate 45 also has the conductive connecting pin 47 of the bottom extending through this shell 8 for a pair.This is electrically connected the predetermined circuit trace of the link of conductive connecting pin 47 and this installation base plate 45, and its free end extending through the bottom of this shell 8 is suitable for being connected with the Connection Block of external power source supply.
This power source control circuit device 46 is placed in the outer surface of this shell 8, is positioned at the accommodation space 80 of the bottom of this shell 8.This power source control circuit device 46 comprises AC/DC change-over circuit 460 and a constant-current circuit 461, as shown in Figure 10.
This AC/DC change-over circuit 460 has and is connected electrically to this input to conductive connecting pin 47.This constant-current circuit 461 has the input of the output being connected electrically to this AC/DC change-over circuit 460, and is connected electrically to the output of this LED wafer 40.
This power-supply controller of electric also can have the frequency conversion of PW M function and export, and can save the energy and reaches 20% and reduce LED heating more than 30%.
This power-supply controller of electric also can have overtemperature protection, overcurrent voltage protection.Because overtemperature protection, overcurrent voltage protection are aobvious and easily know to those skilled in the art, its be described in more detail in this and repeat no more for this reason.
Fig. 9 is the change example of the embodiment for Fig. 8.Different from the embodiment in fig. 8, the outer surface of this reflector is formed with multiple fin 83 extended in radial directions.Described multiple fin 83 adds high-thermal conductive metal sintering by high heat transfer metal or pottery and forms.
The surface of described multiple fin 83 also can be coated with high heat radiation powder to reach heat conduction and heat radiation combines.