CN102588561B - Mission case - Google Patents

Mission case Download PDF

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Publication number
CN102588561B
CN102588561B CN201210012740.8A CN201210012740A CN102588561B CN 102588561 B CN102588561 B CN 102588561B CN 201210012740 A CN201210012740 A CN 201210012740A CN 102588561 B CN102588561 B CN 102588561B
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CN
China
Prior art keywords
internal gear
gear
box part
mission case
blowhole
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Expired - Fee Related
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CN201210012740.8A
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Chinese (zh)
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CN102588561A (en
Inventor
大塚智之
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Nidec Shimpo Corp
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Nidec Shimpo Corp
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Abstract

The invention provides a kind of mission case, internal gear can be stablized and be engaged in mission case securely by it.Mission case comprises: the first box part (10) surrounding the surrounding of sun gear (31) and planetary pinion (32); And the internal gear (33) of cylindrical shape of inner side of the first box part (10) is fixed on the state that spin axis (A) is consistent with sun gear (31).The annular plate (53) of the ring-type leant out to the inside than the end of tooth is provided with in one end of internal gear (33).At the outer circumferential face of internal gear (33), irregular anti-slip part (54) is set.First box part (10) is shaping by die casting, and internal gear (33) insert molding is in the first box part (10).

Description

Mission case
Technical field
The present invention relates to the mission case being provided with internal gear.
Background technique
Be known to the speed changer that retarder iso-variable velocity unit employs planetary gears in the past.Planetary gears is generally made up of sun gear, multiple planetary pinion, planet carrier and internal gear etc.
Such as, if retarder, each planetary pinion is supported on the planet carrier be connected with output shaft in the mode that can freely rotate, and is configured in around sun gear in the mode engaged with sun gear.Internal gear is configured in these planetary surroundings in not revolvable mode and engages with these planetary pinions.By carrying out rotary actuation to sun gear, each planetary pinion revolves round the sun around sun gear.Along with planetary revolution, planet carrier is rotated in deceleration, and its rotating power is output by output shaft.
Usually, internal gear is embedded in the inner side of mission case, and such as medium by pin being embedded into the pin-and-hole being formed at internal gear and mission case both sides, internal gear is fixed in mission case.
About the present invention, disclose manufacture method (patent documentation 1) and the embedding gear (patent documentation 2) of gear.
In patent documentation 1, disclose the manufacture method that main part is the gear of resin molded article or die castings.Specifically, the teeth portion that roll forming forms flat dentation is implemented to the steel plate of band shape, this teeth portion circumflexion is formed teeth portion ring.Use mould inject the synthetic resin of melting or alloy to the inner side of described teeth portion ring and make it solidify, make gear forming be integrated thus.
In patent documentation 2, disclosing such gear: when carrying out die cast to gear, can prevent the synthetic resin etc. of melting from flowing in teeth groove.Specifically, this gear forms substantially cylindrical shape, is formed with teeth groove at the outer circumferential face of gear.Further, the lip part of the inflow stoping shaping material is formed with at the periphery of a side of this gear.
Patent documentation 1: Japanese Unexamined Patent Publication 7-125088 publication
Patent documentation 2: Japanese Unexamined Patent Publication 51-158961 publication
In planetary gears, owing to applying large torque to internal gear, therefore, when the existing mission case that internal gear is fixed by pin, if engage abundant not, then may cause dislocation or rock.Therefore, both require formed precision and the assembly precision of height, are boosting productivity and are suppressing to become obstacle in cost of production.
Summary of the invention
Therefore, the object of the present invention is to provide a kind of mission case, internal gear can be stablized and be engaged in mission case securely, can boost productivity and reduce cost of production.
In order to reach above-mentioned purpose, in the present invention, on the basis that the shape of internal gear is studied, by this internal gear insert molding in box part.
Specifically, mission case of the present invention is such mission case, and it comprises: box part, and it surrounds sun gear and planetary surrounding; And the internal gear of cylindrical shape, it is fixed on the inner side of described box part with the state that spin axis is consistent with described sun gear.
The inflow limiting unit of the ring-type leant out to the inside than the end of tooth is provided with in one end of described internal gear.The outer circumferential face of described internal gear is provided with anti-slip part, is formed with more than one protuberance or recess in this anti-slip part.Further, described box part is shaping by die casting, and described internal gear insert molding is in described box part.
According to the mission case of such structure, the inflow limiting unit of the ring-type leant out to the inside than the end of tooth is provided with in one end of internal gear, this internal gear insert molding is in the box part of die cast, therefore, when core internal gear being assemblied in mould, flow into limiting unit to contact with core, so then by core and the next airtight part (ring tooth) being positioned at the tooth of the internal gear of die cavity of limiting unit can be flowed into.
Therefore, it is possible to prevent the shaping materials such as the aluminum alloy of melting from entering the situation of ring tooth, the quality of ring tooth can not be damaged, the operation that the removing etc. of melting bits is unnecessary can be saved.
Because internal gear insert molding is in box part, even if therefore guarantee formed precision and the assembly precision of height unlike pin is in the past fixed etc., also can more stablizes and engage internal gear securely.Owing to also not needing, pin is fixing waits operation, therefore very favourable in productivity and cost of production.And be provided with the anti-slip part defining more than one protuberance or recess at the outer circumferential face of internal gear, therefore, the bonding area of internal gear and box part increases, and can engage more securely.
Preferably, described inflow limiting unit is made up of the circular parts formed with described internal gear split, is installed on described internal gear after described inflow limiting unit.
Like this, the part of ring tooth can be formed by wire pulling method, therefore, it is possible to easily volume production internal gear, very outstanding in productivity and cost of production.
In addition, preferably, described anti-slip part is made up of the concaveconvex structure of the wire almost parallel with spin axis.
Like this, utilize anti-slip part, when effectively can bear use, put on the larger torque of internal gear, therefore, it is possible to more stably prevent the dislocation of internal gear or rock.
In addition, preferably, when described box part to have in the outside of the part being fixed with described internal gear to extend along spin axis direction and cross section give prominence to horn-like part, blowhole is set and occupies the deformation preventing portion of predetermined volume.
When have such horn-like part at box part, due to the difference at position, the amount of shaping material has imbalance, and therefore, rate of cooling during mold material cures has deviation and makes box part produce deformation.Consequently apply unbalanced deformation power to internal gear, therefore the roundness of internal gear can reduce.
On the other hand, by arranging blowhole, can eliminate imbalance to a certain degree, closing fasten at withdrawing pattern, the length of blowhole and shape are restricted greatly due to the glide direction etc. of mould.Therefore, if only by blowhole, according to the difference of the shape of shaping box part, the distribution of shaping material can produce imbalance.Therefore, by arranging deformation preventing portion separately outside blowhole, the part only leaning on blowhole to supplement can be supplemented.Consequently, the distribution homogenization of the aluminum alloy around internal gear can be made, can suppress to apply unbalanced deformation power to internal gear, the roundness of internal gear can be improved.
Such as, when described blowhole extends along spin axis direction, preferably at the end than described blowhole, described deformation preventing portion is set by inboard position.Like this, even when the end side of blowhole exists heavy section, the amount of the shaping material of heavy section also can be adjusted by deformation preventing portion, therefore, it is possible to be suppressed to the imbalance of the distribution of shaped material.
Described deformation preventing portion can be arranged to one with described internal gear.
Like this, also can obtain the effect same with anti-slip part by deformation preventing portion, therefore, it is possible to more stablized by internal gear and be engaged in box part securely.In addition, structurally can strengthen internal gear by deformation preventing portion, the roundness of internal gear can be improved further.
Invention effect
Sell compared with the mission case in the past securing internal gear such as fixing with utilizing, internal gear can be stablized and be firmly fixed at mission case.Do not need formed precision and the assembly precision of height, therefore, it is possible to boost productivity and reduce cost of production.
Accompanying drawing explanation
Fig. 1 is the summary stereogram of the speed changer representing present embodiment.In order to illustrate inside, cutting be with a portion of to speed changer.
Fig. 2 is the schematic cross sectional view of the box part along the X-X line in Fig. 1.The part of ring tooth illustrate only a part.
Fig. 3 is the synoptic diagram of the box part seen from the arrow Y-direction Fig. 2.
Fig. 4 is the summary stereogram representing internal gear part.The part of ring tooth and anti-slip part illustrate only a part.
Fig. 5 is the schematic plan view of internal gear part.
Fig. 6 is the synoptic diagram of the forming process representing the first box part.
Fig. 7 is the synoptic diagram of the forming process representing the first box part.
Fig. 8 is the synoptic diagram of the measurement result of the roundness of the internal gear represented in comparative example.
Fig. 9 is the synoptic diagram of the measurement result of the roundness of the internal gear represented in embodiment.
Figure 10 is the summary stereogram of the variation representing internal gear part.The part of ring tooth and anti-slip part illustrate only a part.
In Figure 11, (a) and (b) is the summary front view of the variation representing mission case.
Figure 12 is the schematic cross sectional view of the variation representing mission case.
Figure 13 is the schematic cross sectional view of the variation representing mission case.
Label declaration
1: casing (mission case);
2: input part;
3: planetary gears;
4: output shaft;
10: the first box parts (box part);
11: surrounding wall portion;
11a: horn-like part;
12: end wall;
16: blowhole;
18: heavy section;
31: sun gear;
32: planetary pinion;
33: internal gear;
34: planet carrier;
50: internal gear part;
51: gear part
51a: ring tooth;
52: deformation preventing portion;
53: annular plate (inflow limiting unit);
54: anti-slip part;
A: spin axis.
Embodiment
Below, with reference to the accompanying drawings embodiments of the present invention are described in detail.But the following description is only illustration in essence, this explanation not to the present invention, its application products with and uses thereof limit.
Fig. 1 represents and applies retarder of the present invention (speed changer).Retarder has casing 1 (mission case), input part 2, planetary gears 3 and output shaft 4 etc.In this retarder, the live axle of motor etc. are connected with input part 2, and thus, rotary driving force is input to retarder from input part 2.Utilize planetary gears 3, its rotational speed is decelerated, the rotary driving force increased by output shaft 4 Driving Torque.
Planetary gears 3 is made up of sun gear 31, multiple planetary pinion 32, internal gear 33 and planet carrier 34 etc.Sun gear 31 is supported on casing 1 in the mode that can freely rotate, and sun gear 31 rotates centered by spin axis A by means of the rotary driving force inputted from input part 2.Each planetary pinion 32 is configured in around sun gear 31 in the mode engaged with sun gear 31.Each planetary pinion 32 is supported on planet carrier 34 in the mode that can freely rotate.Planet carrier 34 is supported on casing 1 through pair of bearings 35a, 35b in the mode that can freely rotate.In the present embodiment, output shaft 4 and planet carrier 34 are set as one.
Internal gear 33 is gears that tooth is formed in inner side.Internal gear 33, in the mode engaged with each planetary pinion 32 that the window portion 34a from the side being formed at planet carrier 34 exposes, is configured in around them to make the spin axis A state consistent with sun gear 31.Internal gear 33 is configured in the inner side of casing 1 in not revolvable mode.Therefore, along with the rotation of sun gear 31, each planetary pinion 32 rotation and revolving round the sun around sun gear 31, be accompanied by this, planet carrier 34 (output shaft 4) rotates centered by spin axis A by predetermined reduction speed ratio.In addition, the details for internal gear 33 will describe later separately.
The casing 1 of present embodiment forms by docking each other the first box part 10 (box part) of being integrated and the second box part 20 is formed.Input part 2 is accommodated in the second box part 20 side, comprises internal gear 33, and planetary gears 3 and output shaft 4 are accommodated in the first box part 10 side.Described first box part 10 grade uses the shaping materials such as aluminum alloy shaping by die casting.
Fig. 2 and Fig. 3 represents the details of the first box part 10.First box part 10 has: the cross section in outside is formed as the surrounding wall portion 11 of quadrilateral; And the end wall 12 of one end of blocking surrounding wall portion 11.The surrounding comprising the planetary gears 3 of sun gear 31 and planetary pinion 32 is surrounded by surrounding wall portion 11.
At the middle body of end wall 12, be formed with cylindrically outstanding bearing cage 13.In the inner side of this bearing cage 13, embed and be fixed with above-mentioned bearing 35a.Further, output shaft 4 end portion through be opened in bearing cage 13 central authorities axis hole 14 and be projected into the outside of casing 1.
The part (horn-like part 11a) at each angle in surrounding wall portion 11, runs through along spin axis A direction and has for carrying out fastening bolt hole 15 (4 place) with the second box part 20.In addition, blowhole 16 is formed with at each horn-like part 11a.
The blowhole 16 of present embodiment extends from opening side (opposition side of end wall 12) along spin axis A direction, and inner circumferential surface is the arcuation face 16a and from arcuation face 16a laterally continuously and avoid bolt hole 15 to be formed as cross section be that the W shape face 16b of W shape is formed of arcuation by cross section.The blowhole 16 of present embodiment is formed as the thinner shape (pattern draft) of end that cross section reduces gradually towards end.In addition, pattern draft is not that blowhole 16 is necessary, as long as end side unlike terminal side greatly.
In the inner side of surrounding wall portion 11, be formed with hole portion, large footpath 17 from opening side towards end wall 12, this hole portion, large footpath 17 is communicated with bearing cage 13, and internal diameter is larger than bearing cage 13.The degree of depth in hole portion, large footpath 17 is formed less than the length (representing with label t in fig. 2) of surrounding wall portion 11, surrounding wall portion 11 with the attachment portion of end wall 12, there is heavy section 18, the thickness of the other parts in the Thickness Ratio surrounding wall portion 11 of this heavy section 18 is thick.In the inboard (part at the end) in hole portion, large footpath 17, be fixed with internal gear part 50 integratedly by insert molding.
Fig. 4 represents the details of internal gear part 50.Internal gear part 50 is steely parts, and it has: cylindric gear part 51, the deformation preventing portion 52 formed as one with gear part 51 and annular plate 53 (inflow limiting unit).Gear part 51 is the positions forming internal gear 33.At the inner peripheral surface of gear part 51, be annularly formed with the one group of tooth (ring tooth 51a) engaged with each planetary pinion 32 by wire pulling method.
The circular parts that annular plate 53 is arranged separately relative to gear part 51 and deformation preventing portion 52, formed by sheet metal cutting, are installed on thereafter gear part 51 etc.Annular plate 53 is waited by welding and is fixed on one end by deformation preventing portion 52 side of gear part 51, and with one end close contact of ring tooth 51a.Annular plate 53 is configured to its inner circumference edge and leans out to the inside than the end of each tooth.
At the outer circumferential face of gear part 51, be formed with anti-slip part 54 in complete cycle scope.The anti-slip part 54 of present embodiment is made up of the concaveconvex shape of the multiple wire extended substantially in parallel with spin axis A.The cross section of anti-slip part 54 is formed as sharp keen broken line shape.
By arranging such anti-slip part 54 at the outer circumferential face of gear part 51, by internal gear part 50 insert molding in the first box part 10, both bonding area increases, therefore, it is possible to engage more securely.And, by making anti-slip part 54 be made up of the concaveconvex shape of the multiple wire extended substantially in parallel with spin axis A, the large torque putting on ring tooth 51a effectively can be born, therefore, it is possible to prevent the dislocation of gear part 51 or rock.
Deformation preventing portion 52 has: the extension part 52a of the cylindrical shape extended continuously with one end of gear part 51; And from the lip part 52b that the end of extension part 52a leans out to radial outside in complete cycle scope.As shown in Figure 5, the position opposed with the part (edge) on the limit of surrounding wall portion 11 of lip part 52b is formed as almost parallel with surrounding wall portion 11, and the position opposed with each horn-like part 11a of surrounding wall portion 11 of lip part 52b is formed as arc-shaped.The position of horn-like part 11a side leans out more than the position of edge side.
Internal gear part 50 is that deformation preventing portion 52 is embedded in heavy section 18 with annular plate 53 side towards the state insert molding of end wall 12 in the first box part 10.As shown in Figure 2 and Figure 5, particularly at horn-like part 11a, lip part 52b enters into the inside (downside) of the end of blowhole 16 and occupies predetermined volume.In more detail, the edge at the part place around internal gear part 50 and horn-like part 11a, undertaken adjusting making the volume shared by the part of aluminum alloy as far as possible equal by lip part 52b and blowhole 16.
In the relation of withdrawing pattern, blowhole 16 cannot make its end side increase, and therefore, although relevant with mould, guarantee enough volumes and be not easy by means of only blowhole 16 at heavy section 18.When particularly using the simple die be made up of a pair mould only to a direction relative sliding when shaping, very difficult.Therefore, by arranging deformation preventing portion 52 separately relative to blowhole 16, the part of supplementary volume deficiency can be carried out by deformation preventing portion 52.Like this, by making the distribution homogenization of the aluminum alloy around internal gear part 50, the deformation of gear part 51 can effectively be suppressed.
Next, be described with reference to the general forming process of Fig. 6 and Fig. 7 to the first box part 10.As shown in Figure 6, such as use a pair mould be made up of fixed mould (former) and moveable die 62 (formpiston), form the first box part 10 by die cast.At this moment, the die cavity (cavity) that internal gear part 50 is inserted into mould carries out one-body molded (insert molding).
The second hole portion 61b etc. of the first hole portion 61a being provided with the outer surface side forming surrounding wall portion 11 at fixed mould 61 and the outer surface side forming bearing cage 13.Fixed mould 61 is fixed, and relative to fixed mould 61, moveable die 62 is at the direction sliding transfer of the center line S of mould.In addition, the center line S of mould is consistent with spin axis A.
Be provided with at moveable die 62: the casting core 62c etc. of the inner surface side of central core 62a, the column core 62b forming the inner surface side of bolt hole 15 and formation blowhole 16.The profile of the base portion of central core 62a is formed as slightly less than the internal diameter of gear part 51, so that can assembling gear portion 51.In the upper end of the base portion of central core 62a, be provided with the external diameter contacting part roughly the same with the internal diameter of annular plate 53 63, to contact with annular plate 53.In addition, at the end side of central core 62a, the part etc. of the inner surface side forming axis hole 14 and bearing cage 13 is also provided with.
Internal gear part 50 is assemblied in the base portion of the central core 62a of moveable die 62 towards the state of the bottom side of fixed mould 61 with annular plate 53 side.Like this, the part of the ring tooth 51a of gear part 51 is blocked by annular plate 53 and moveable die 62.Further, as shown by arrows, moveable die 62 enters into fixed mould 61, and as shown in Figure 7, both are integrally bonded.Thus, the die cavity of reservation shape is defined at mould inside.
Then, be pressed into the aluminum alloy of the high temperature of melting from the inlet (not shown) being located at fixed mould 61, be ejected in die cavity.Now, the part of ring tooth 51a by blocking such as annular plate 53 grade, therefore, it is possible to prevent aluminum alloy from entering into the part of ring tooth 51a.
After be filled with enough aluminum alloys in die cavity, in order to make aluminum alloy solidify, carry out cooling processing by naturally letting cool.Now, be adjusted to by casting core 62c and deformation preventing portion 52: for the volume of the die cavity at the part place of the surrounding of internal gear part 50, become roughly homogeneous, therefore, the rate of cooling of the aluminum alloy around the internal gear part 50 at the position that the total measurement (volume) such as edge, horn-like part 11a, heavy section 18 is different is roughly the same.Consequently, the deformation of aluminum alloy diminishes, and the imbalance putting on the deformation power of internal gear part 50 alleviates, therefore, it is possible to improve the roundness of gear part 51 (ring tooth 51a).
(embodiment)
In order to confirm the effect that deformation preventing portion is brought, make and employ the box part (embodiment) not having the box part of the internal gear part of deformation preventing portion (comparative example) and employ the internal gear part with deformation preventing portion, the roundness of both ring tooths is compared.
About comparing used box part and internal gear part, except the presence or absence of deformation preventing portion, the first box part 10 and the internal gear part 50 of shape and forming method and above-mentioned mode of execution are identical.The mensuration of roundness be under the same conditions, for embodiment's product and comparative example product on the top (opening side) in spin axis direction, central part and bottom (end wall side) these three predetermined positions measure at the pitch diameter (PCD) of complete cycle scope to ring tooth.
Fig. 8 represents the measurement result of the PCD of comparative example.In the figure, the distribution of the PCD of (untreated) before the curve shown in label S illustrates insert molding.In addition, the illusion line shown in label 10 illustrates the box part outer profile corresponding with PCD measurement site.As shown in the drawing, after shaping, PCD reduces to some extent compared with before process, and its distribution is more larger towards bottom side deviation.Particularly confirm the trend that the PCD of edge side is less than the PCD of bight side.
Fig. 9 represents the measurement result of the PCD of embodiment.In this figure, the curve shown in label S is that untreated PCD distributes, and is the value roughly the same with comparative example.In the case of the embodiment, compared with comparative example, the difference of the PCD of shaping front and back reduces.In addition, the deviation of the PCD at each position after shaping also reduces, and can confirm roundness compared with comparative example and increase substantially.
(other)
Mission case of the present invention is not limited to above-mentioned mode of execution, also comprises various structures in addition.
Such as, be that the situation of circular cross-section is inferior at box part, when the volume shared by the surrounding's aluminum alloy in gear part 51 (internal gear 33) does not have very large difference, as shown in Figure 10, deformation preventing portion 52 can not be set at internal gear part 50.
The sectional shape of box part is not limited to quadrilateral.Such as, as shown in (a) of Figure 11, the sectional shape of the first box part 10 (surrounding wall portion 11) also can be pentagon etc., as shown in (b) of Figure 11, also can be the cross section of a part for circular, and a part is provided with horn-like part.In addition, although not shown, spin axis A also can relative to the configuration of box part bias.
In addition, in the above-described embodiment, show the situation that the first box part 10 is molded as one with the end wall 12 of its one end of blocking by surrounding wall portion 11, but also can forming the parts suitable with surrounding wall portion 11 and the parts suitable with end wall 12 respectively, forming the first box part 10 (with reference to Figure 12) by they being combined.In addition, the box part in this situation is tubular.
In the above-described embodiment, show the situation that moveable die is made up of a part, but moveable die also can be made up of multiple part.In this case, because the glide direction with each part arranges casting core accordingly, therefore, the bearing of trend of blowhole 16 is not limited to the direction of center line S.Such as, blowhole 16 can extend along the direction orthogonal with center line S or relative to the direction that center line S tilts.
Like this, blowhole 16 can also be formed as caving in from the side of surrounding wall portion 11 as shown in Figure 12 or Figure 13.
Non slip surface can also be formed by multiple spot-like projections or more than one wire projection.The shape of blowhole and deformation preventing portion suitably can be formed according to the shape etc. of box part.Deformation preventing portion is also the same with annular plate, can be installed on internal gear later.

Claims (4)

1. a mission case, it comprises:
Box part, it surrounds sun gear and planetary surrounding;
Cylindric internal gear, it is fixed on the inner side of described box part with the state that spin axis is consistent with described sun gear; And
The deformation preventing portion formed as one with described internal gear,
The inflow limiting unit of the ring-type leant out to the inside than the end of tooth is provided with in one end of described internal gear,
The outer circumferential face of described internal gear is provided with anti-slip part, is formed with more than one protuberance or recess in this anti-slip part,
Described box part by die casting and shaping, described internal gear insert molding in described box part,
At the inner peripheral surface of described internal gear, be annularly formed with the one group of tooth and ring tooth that engage with each described planetary pinion,
Described inflow limiting unit be fixed on described internal gear by one end of described deformation preventing portion side, and with one end close contact of described ring tooth,
The inner peripheral surface of described internal gear is formed by wire pulling method,
Described inflow limiting unit is made up of the circular parts formed with described internal gear split, is installed on described internal gear after described inflow limiting unit.
2. mission case according to claim 1, wherein,
Described box part has the outstanding horn-like part in cross section in the outside of the part being fixed with described internal gear, this horn-like part extends along spin axis direction,
Be provided with blowhole at described horn-like part and occupy the described deformation preventing portion of predetermined volume.
3. mission case according to claim 1 and 2, wherein,
Described anti-slip part is made up of the concaveconvex structure of the wire with rotation axis parallel.
4. mission case according to claim 2, wherein,
Described blowhole extends along spin axis direction,
At the end than described blowhole by inboard position, be provided with described deformation preventing portion.
CN201210012740.8A 2011-01-17 2012-01-16 Mission case Expired - Fee Related CN102588561B (en)

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JP2011-007038 2011-01-17

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CN102588561A (en) 2012-07-18
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JP2012149669A (en) 2012-08-09
TWI465656B (en) 2014-12-21

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