CN102622528A - Method and system for automatic generation of formula parameters required by manufacture of aluminum alloy rods - Google Patents
Method and system for automatic generation of formula parameters required by manufacture of aluminum alloy rods Download PDFInfo
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Abstract
The invention discloses a method and a system for automatic generation of formula parameters required by manufacture of aluminum alloy rods. The system comprises a variable input unit, a central processing unit and a parameter output unit, the output end of the variable input unit is connected with the input end of the central processing unit, the output end of the central processing unit is connected with the input end of the parameter output unit, related computational formulas are arranged in the central processing unit, and related variable parameters are input in the variable input unit so as to automatically generate the formula parameters required by the aluminum alloy rods. The computational formulas of the automatic generation system are inference performance functions deduced according to a large amount of experimental data, no hand computation of professional engineers is needed, only the related variable parameters are needed to be input, and the formula parameters required by the aluminum alloy rods can be automatically generated rapidly and accurately. The method and the system for the automatic generation of formula parameters required by the manufacture of aluminum alloy rods greatly reduce labor intensity of the engineers, can obtain an accurate aluminum alloy rod formula with zero deflection, and greatly guarantee quality of the aluminum alloy rods.
Description
Technical field
The present invention relates to a kind of automatic generation method and system of making the required formulation parameter of aluminium alloy rod.
Background technology
Existing aluminium alloy rod prescription leans on the simple formula of artificial basis to calculate in large quantities basically, and the result of gained also is an about calculating.This about calculating can not in time accurately calculate the parameter of prescription, batching and aluminium alloy rod and subsequent heat treatment, and each calculating all different prescriptions may occur, and slip-stick artist's labour intensity is very big, the wasting manpower and material resources; And the parameter that calculates mainly is the experience that relies on the slip-stick artist, causes the deviation of filling a prescription easily, even occurrence of waste, increases cost widely.
Therefore, prior art awaits to improve and development.
Summary of the invention
The object of the present invention is to provide a kind of automatic generation method and system of making the required formulation parameter of aluminium alloy rod, be intended to solve the most of problem of leaning on artificial estimation, slip-stick artist's labour intensity to cause the product occurrence of waste greatly, easily of existing formulation parameter.
Technical scheme of the present invention is following:
A kind of automatic creation system of making the required formulation parameter of aluminium alloy rod wherein, comprising:
Be used to import the variable input block of aluminium alloy rod variable parameter;
Be used to handle the CPU of the aluminium alloy rod variable parameter of input;
Be used to export the parameter output unit of the required formulation parameter of aluminium alloy rod;
Said variable input block comprises:
Be used to import the first variable load module of the required performance requirement that reaches of aluminium alloy rod;
Be used to import the second variable load module of aluminium material consumption parameter;
Be used for importing the alloy material that obtains through chemical examination and contain the percentage value of required alloying element and the ternary load module that aluminium ingot contains required alloying element chemical examination percentage value,
Said CPU comprises:
Be used for drawing first central processing module that aluminium alloy rod adds the performance parameter in man-hour according to the performance requirement of aluminium alloy rod;
Be used for drawing second central processing module of the desirable percentage value of composition of each alloying element of aluminium alloy rod according to the performance requirement of aluminium alloy rod;
The desirable percentage value of composition that percentage value, the aluminium ingot that is used for containing required alloying element according to aluminium material consumption parameter, through the alloy material that obtains of chemical examination contains each alloying element in required alloying element chemical examination percentage value and the aluminium alloy rod draws the 3rd central processing module of each alloy adding
Said parameter output unit comprises:
Be used to export the first parameter output module that aluminium alloy rod adds the performance parameter in man-hour;
Be used for exporting the second parameter output module of the desirable percentage value of composition of each alloying element of aluminium alloy rod;
Be used to export the 3rd parameter output module of each alloy adding,
The output terminal of the said first variable load module connects the input end of first central processing module, and the output terminal of first central processing module connects the input end of the first parameter output module; The output terminal of the said first variable load module connects the input end of second central processing module, and the output terminal of second central processing module connects the input end of the second parameter output module; The output terminal of the said second variable load module, ternary load module all is connected with the input end of the 3rd central processing module; The output terminal of second central processing module is connected with the input end of the 3rd central processing module, and the output terminal of the 3rd central processing module is connected with the input end of the 3rd parameter output module.
The automatic creation system of the required formulation parameter of described manufacturing aluminium alloy rod, wherein, said first central processing module draws the concrete formula that aluminium alloy rod adds the performance parameter in man-hour according to the performance requirement of aluminium alloy rod and is:
Intensity=the 150+ of aluminium alloy rod (filament strength-285) * 3/ (D-d)
MPa;
The aging temp of monofilament=[120+ (d-1.5) * 5+ (monofilament length growth rate-2) * 5] ℃,
Wherein, D representes the diameter of aluminium alloy rod; D representes filament diameter.
The automatic creation system of the required formulation parameter of described manufacturing aluminium alloy rod, wherein, the computing formula of the desirable percentage value of each alloy composition is in electrician's Aludur bar:
The desirable percentage value of the composition of ferroalloy=[0.35+ (d-1.5)/100] ± 0.02 %;
The desirable percentage value of the composition of silicon alloy=[0.60+ (d-1.5)/25+ (filament strength-285)/1000] ± 0.03 %;
The desirable percentage value of the composition of magnesium=[the desirable percentage value of the composition of 1.2* silicon alloy] ± 0.03 %;
The desirable percentage value of the composition of rare earth alloy=[0.003-(350-filament strength)/filament strength/1000-(d-1.5)/d/1000/2] ± 0.0003 %,
Wherein, d representes filament diameter.
The automatic creation system of the required formulation parameter of described manufacturing aluminium alloy rod, wherein, model is that the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar of AT1 is:
The desirable percentage value of the composition of zircaloy=0.08 ± 0.005 %;
The desirable percentage value of the composition of yittrium alloy=0.05 ± 0.003 %;
Wherein, conductance is that the desirable percentage value of composition of boron alloy in 60% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value)) %;
Conductance is that the desirable percentage value of the composition of boron alloy in 58% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4) %,
Wherein, the Fe laboratory values is represented the composition laboratory values of ferroalloy in the aluminium ingot; The Fe ideal value is represented the composition ideal value of ferroalloy in the aluminium alloy rod; The Si laboratory values is represented the composition laboratory values of silicon alloy in the aluminium ingot; The Si ideal value is represented the composition ideal value of silicon alloy in the aluminium alloy rod.
The automatic creation system of the required formulation parameter of described manufacturing aluminium alloy rod, wherein, model is that the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar of AT3 is:
The desirable percentage value of the composition of zircaloy=0.3 ± 0.005 %;
The desirable percentage value of the composition of yittrium alloy=0.20 ± 0.003 %;
Wherein, conductance is that the desirable percentage value of composition of boron alloy in 60% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value))+Y ideal value * 0.3 %;
Conductance is that the desirable percentage value of the composition of boron alloy in 58% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4)+Y ideal value * 0.3 %,
Wherein, the Fe laboratory values is represented the composition laboratory values of ferroalloy in the aluminium ingot; The Fe ideal value is represented the composition ideal value of ferroalloy in the aluminium alloy rod; The Si laboratory values is represented the composition laboratory values of silicon alloy in the aluminium ingot; The Si ideal value is represented the composition ideal value of silicon alloy in the aluminium alloy rod; The Y ideal value is represented the composition ideal value of yittrium alloy in the aluminium alloy rod.
The automatic creation system of the required formulation parameter of described manufacturing aluminium alloy rod, wherein, model is that the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar of AT4 is:
The desirable percentage value of the composition of zircaloy=0.5 ± 0.005 %;
The desirable percentage value of the composition of yittrium alloy=0.4 ± 0.003 %;
Wherein, conductance is that the desirable percentage value of composition of boron alloy in 60% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value))+Y ideal value * 0.5 %;
Conductance is that the desirable percentage value of the composition of boron alloy in 58% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4)+Y ideal value * 0.5 %,
Wherein, the Fe laboratory values is represented the composition laboratory values of ferroalloy in the aluminium ingot; The Fe ideal value is represented the composition ideal value of ferroalloy in the aluminium alloy rod; The Si laboratory values is represented the composition laboratory values of silicon alloy in the aluminium ingot; The Si ideal value is represented the composition ideal value of silicon alloy in the aluminium alloy rod; The Y ideal value is represented the composition ideal value of yittrium alloy in the aluminium alloy rod.
The automatic creation system of the required formulation parameter of described manufacturing aluminium alloy rod; Wherein, said the 3rd central authorities handle the computing formula that the desirable percentage value of composition that contains each alloying element in required alloying element chemical examination percentage value and the aluminium alloy rod in mould contains required alloying element according to aluminium material consumption parameter, through the alloy material that chemical examination obtains the percentage value, aluminium ingot draws each alloy adding:
X1=aluminium liquid weight * (X ideal value-X laboratory values)/(X-alloy content+influence each other or the scaling loss value)/100 (kg);
X2=(aluminium liquid weight+Σ M) * (X ideal value-X laboratory values)/(X-alloy content+influence each other or the scaling loss value)/100 (kg),
Wherein, X1 representes only to consider each item alloy addition, does not consider the individual event alloy adding that influence drew of each item alloy addition to alloy composition; X2 representes to consider the actual addition of each item alloy addition to this alloy that influence drew of alloy composition; The X ideal value is represented the desirable percentage value of the composition of this alloying element in the aluminium alloy rod; The X laboratory values is represented the composition laboratory values of this alloying element in the aluminium ingot; X-alloy content is represented the composition laboratory values of this alloying element in the alloy material; Σ M representes the summation of each item alloy addition X1.
A kind of automatic generation method of making the required formulation parameter of aluminium alloy rod wherein, comprises following concrete steps:
Step 1: the performance requirement of the aluminium alloy rod that input institute will produce draws the performance parameter that aluminium alloy rod adds man-hour through central processing unit for processing, the composition of each element ideal percentage value in the aluminium alloy rod;
Step 2: aluminium ingot and alloy material are done the composition analysis, obtain composition chemical examination percentage value and composition in alloy material the chemical examination percentage value of each alloying element in aluminium ingot;
Step 3: the consumption parameter of input aluminium material, the process central processing unit for processing draws the addition of various alloy materials;
Step 4: the performance parameter that adds man-hour according to the addition and the aluminium alloy rod of each alloy material that obtains makes aluminium alloy rod;
Step 5: the aluminium alloy rod that makes is carried out analysis of components, obtain the actual content percentage value of each alloying element of aluminium alloy rod;
Step 6: with the result of each alloying element composition chemical examination and the ideal value contrast of each alloy composition, whether the check aluminium alloy rod is qualified.
The automatic creation system of the required formulation parameter of described manufacturing aluminium alloy rod wherein, when the performance requirement of the aluminium alloy rod that input institute will produce in the said step 1 exceeds the Automatic Creating System scope, after CPU is judged, is exported FALSE,
Wherein, FALSE representes the performance requirement input error of aluminium alloy rod.
Beneficial effect of the present invention: the present invention is through providing a kind of automatic generation method and system of making the required formulation parameter of aluminium alloy rod; The formula that native system comprised is the inference performance function of deriving out according to a large amount of experimental datas; Need not slip-stick artist's hand computation of specialty; Can rapidly and accurately generate the required formulation parameter of aluminium alloy rod automatically as long as just be input to variable parameter in this automatic creation system; Lowered slip-stick artist's labour intensity widely, and the aluminium alloy rod prescription that draws is accurate, bias free, has guaranteed the quality of aluminium alloy rod widely.
Description of drawings
Fig. 1 is a kind of structural representation of making the automatic creation system of the required formulation parameter of aluminium alloy rod among the present invention.
Fig. 2 is the flow chart of steps of the automatic generation method of the required formulation parameter of this manufacturing aluminium alloy rod.
Embodiment
For making the object of the invention, technical scheme and advantage clearer, clear and definite, below develop simultaneously embodiment to further explain of the present invention with reference to accompanying drawing.
As shown in Figure 1, be the structural representation of the automatic creation system of the required formulation parameter of this manufacturing aluminium alloy rod.This automatic creation system comprises the variable input block that is used to import the aluminium alloy rod variable parameter; Be used to handle the CPU of the aluminium alloy rod variable parameter of input; Be used to export the parameter output unit of the required formulation parameter of aluminium alloy rod.
Said variable input block comprises the first variable load module of the performance requirement that is used to import aluminium alloy rod; Be used to import the second variable load module of aluminium material consumption parameter; Be used for importing the alloy material that obtains through chemical examination and contain the percentage value of required alloying element and the ternary load module that aluminium ingot contains required alloying element chemical examination percentage value.
Said CPU comprises that the performance requirement that is used for according to aluminium alloy rod draws first central processing module that aluminium alloy rod adds the performance parameter in man-hour; Be used for drawing second central processing module of the desirable percentage value of composition of each alloying element of aluminium alloy rod according to the performance requirement of aluminium alloy rod; The desirable percentage value of composition that percentage value, the aluminium ingot that is used for containing required alloying element according to aluminium material consumption parameter, through the alloy material that obtains of chemical examination contains each alloying element in required alloying element chemical examination percentage value and the aluminium alloy rod draws the 3rd central processing module of each alloy adding.
Said parameter output module comprises and is used to export the first parameter output module that aluminium alloy rod adds the performance parameter in man-hour; Be used for exporting the second parameter output module of the desirable percentage value of composition of each alloying element of aluminium alloy rod; Be used to export the 3rd parameter output module of each alloy adding.
The output terminal of the said first variable load module connects the input end of first central processing module, and the output terminal of first central processing module connects the input end of the first parameter output module; The output terminal of the said first variable load module connects the input end of second central processing module, and the output terminal of second central processing module connects the input end of the second parameter output module; The output terminal of the said second variable load module, ternary load module all is connected with the input end of the 3rd central processing module; The output terminal of second central processing module is connected with the input end of the 3rd central processing module, and the output terminal of the 3rd central processing module is connected with the input end of the 3rd parameter output module.
The performance requirement that said first central processing module reaches according to the aluminium alloy rod needs draws the concrete formula that aluminium alloy rod adds the performance parameter in man-hour
Intensity=the 150+ of aluminium alloy rod (filament strength-285) * 3/ (D-d)
MPa (MPa);
The aging temp of monofilament=[120+ (d-1.5) * 5+ (monofilament length growth rate-2) * 5] ℃,
Wherein, D representes the diameter of aluminium alloy rod; D representes filament diameter.
Said monofilament is meant through the aluminium alloy rod behind the wire-drawing process.
The concrete formula that the performance requirement that said second central processing module reaches according to the aluminium alloy rod needs draws the desirable percentage value of composition of each alloying element in the aluminium alloy rod is:
1. electrician's Aludur bar recipe calculation formula:
(1) the desirable percentage value of the composition of Fe (ferroalloy)=[0.35+ (d-1.5)/100] ± 0.02 %;
(2) the desirable percentage value of the composition of Si (silicon alloy)=[0.60+ (d-1.5)/25+ (filament strength-285)/1000] ± 0.03 %;
(3) the desirable percentage value of the composition of Mg (magnesium alloy)=[the desirable percentage value of the composition of 1.2*Si] ± 0.03 %;
(4) the desirable percentage value of the composition of Re (rare earth alloy)=[0.003-(350-filament strength)/filament strength/1000-(d-1.5)/d/1000/2] ± 0.0003 %.
2. the computing formula of heat-resisting alloy bar prescription:
(1) the desirable percentage value=IF (model=" AT1 ", 0.08, IF (model=" AT3 ", 0.3, IF (model=" AT4 ", 0.5))) of the composition of Zr (zircaloy) ± 0.005 %;
(2) the desirable percentage value=IF (model=" AT1 ", 0.05, IF (model=" AT3 ", 0.20, IF (model=" AT4 ", 0.4))) of the composition of Y (yittrium alloy)) ± 0.003 %;
(3) the desirable percentage value of the composition of B (boron alloy):
A. when conductance=60%:
The desirable percentage value of the composition of B=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value))+IF (model=" AT1 ", 0, IF (model=" AT3 ", F4*0.3, IF (model=" AT4 ", F4*0.5,0))) %;
B. when conductance=58%:
The desirable percentage value of the composition of B=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4)+IF (model=" AT1 ", 0, IF (model=" AT3 ", F4*0.3, IF (model=" AT4 ", F4*0.5,0))) %.
Being specially of the computing formula of said heat-resisting alloy bar prescription:
When the model of heat-resisting alloy bar is AT1, conductance=60% o'clock, the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar:
The desirable percentage value of the composition of Zr (zircaloy)=0.08 ± 0.005 %;
The desirable percentage value of the composition of Y (yittrium alloy)=0.05 ± 0.003 %;
The desirable percentage value of the composition of B (boron alloy)=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value)) %.
When the model of heat-resisting alloy bar is AT1, conductance=58% o'clock, the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar:
The desirable percentage value of the composition of Zr (zircaloy)=0.08 ± 0.005 %;
The desirable percentage value of the composition of Y (yittrium alloy)=0.05 ± 0.003 %;
The desirable percentage value of the composition of B (boron alloy)=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4) %.
When the model of heat-resisting alloy bar is AT3, conductance=60% o'clock, the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar:
(1) the desirable percentage value of the composition of Zr (zircaloy)=0.3 ± 0.005 %;
(2) the desirable percentage value of the composition of Y (yittrium alloy)=0.20 ± 0.003 %;
(3) the desirable percentage value of the composition of B (boron alloy)=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value))+Y ideal value * 0.3 %.
When the model of heat-resisting alloy bar is AT3, conductance=58% o'clock, the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar:
(1) the desirable percentage value of the composition of Zr (zircaloy)=0.3 ± 0.005 %;
(2) the desirable percentage value of the composition of Y (yittrium alloy)=0.20 ± 0.003 %;
(3) the desirable percentage value of the composition of B (boron alloy)=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4)+Y ideal value * 0.3 %.
When the model of heat-resisting alloy bar is AT4, conductance=60% o'clock, the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar:
(1) the desirable percentage value of the composition of Zr (zircaloy)=0.5 ± 0.005 %;
(2) the desirable percentage value of the composition of Y (yittrium alloy)=0.4 ± 0.003 %;
(3) the desirable percentage value of the composition of B (boron alloy)=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value))+Y ideal value * 0.5 %.
When the model of heat-resisting alloy bar is AT4, conductance=58% o'clock, the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar:
(1) the desirable percentage value of the composition of Zr (zircaloy)=0.5 ± 0.005 %;
(2) the desirable percentage value of the composition of Y (yittrium alloy)=0.4 ± 0.003 %;
(3) the desirable percentage value of the composition of B (boron alloy)=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4)+Y ideal value * 0.5 %.
Wherein, the Fe laboratory values is represented the composition laboratory values of ferroalloy in the aluminium ingot; The Fe ideal value is represented the composition ideal value of ferroalloy in the aluminium alloy rod; The Si laboratory values is represented the composition laboratory values of silicon alloy in the aluminium ingot; The Si ideal value is represented the composition ideal value of silicon alloy in the aluminium alloy rod; The Y ideal value is represented the composition ideal value of yittrium alloy in the aluminium alloy rod.
Said the 3rd central authorities handle the computing formula that the desirable percentage value of composition that contains each alloying element in required alloying element chemical examination percentage value and the aluminium alloy rod in mould contains required alloying element according to aluminium material consumption parameter, through the alloy material that chemical examination obtains the percentage value, aluminium ingot draws each alloy adding:
X1=aluminium liquid weight * (X ideal value-X laboratory values)/(X-alloy content+influence each other or the scaling loss value)/100 (kg);
X2=(aluminium liquid weight+Σ M) * (X ideal value-X laboratory values)/(X-alloy content+influence each other or the scaling loss value)/100 (kg),
Wherein, X1 representes only to consider each item alloy addition, does not consider the individual event alloy adding that influence drew of each item alloy addition to alloy composition; X2 representes to consider the actual addition of each item alloy addition to this alloy that influence drew of alloy composition; The X ideal value is represented the desirable percentage value of the composition of this alloying element in the aluminium alloy rod; The X laboratory values is represented the composition laboratory values of this alloying element in the aluminium ingot; X-alloy content is represented the composition laboratory values of this alloying element in the alloy material; Σ M representes the summation of each item alloy addition X1.
First formula is used to calculate the addition X1 of each item alloy; But because each item alloy adds and can produce a total addition together; This total addition can influence the composition percentage value of each alloying element in the aluminium alloy rod; So this total addition must be calculated, therefore carry out the calculating of each item alloy addition X2 for the second time with second formula, eliminate this because the composition error that addition caused separately with calculating for the second time as far as possible.In fact still can have deviation through calculating for the second time, but this deviation has not influenced last batching result in reality is reinforced.
The computing formula that is comprised in this automatic creation system is the inference performance function of deriving and drawing according to great deal of experiment data, and described computing formula is not unique, and the computing formula of utilizing the present invention to derive out also should be included in the present invention the inside.
As shown in Figure 2, be the flow chart of steps of the automatic generation method of the required formulation parameter of this manufacturing aluminium alloy rod, concrete steps are:
Step 1: the performance requirement of the aluminium alloy rod that input institute will produce draws the performance parameter that aluminium alloy rod adds man-hour through central processing unit for processing, the composition of each element ideal percentage value in the aluminium alloy rod;
Step 2: aluminium ingot and alloy material are done the composition analysis, obtain composition chemical examination percentage value and composition in alloy material the chemical examination percentage value of each alloying element in aluminium ingot;
Step 3: the consumption parameter of input aluminium material, the process central processing unit for processing draws the addition of various alloy materials;
Step 4: the performance parameter that adds man-hour according to the addition and the aluminium alloy rod of each alloy material that obtains makes aluminium alloy rod;
Step 5: the aluminium alloy rod that makes is carried out analysis of components, obtain the actual content percentage value of each alloying element of aluminium alloy rod;
Step 6: with the result of each alloying element composition chemical examination and the ideal value contrast of each alloy composition, whether the check aluminium alloy rod is qualified.
When the performance requirement of the aluminium alloy rod that input institute will produce in the said step 1 exceeds the Automatic Creating System scope, after CPU is judged, export FALSE,
Wherein, FALSE representes the performance requirement input error of aluminium alloy rod.
Said analysis of components is to utilize spectrometer to carry out spectral analysis to realize.
Combine embodiment to elaborate below according to the present invention:
Embodiment one: Aludur bar formulation examples:
(1) the performance requirement of aluminium alloy rod: filament diameter=3.58mm, intensity=330MPa before the strand, length growth rate=4%; Be input in the first variable load module; The performance parameter that adds man-hour of first parameter output module output aluminium alloy rod: the intensity of aluminium alloy rod=186 MPa, (this value is a reference value that obtains according to protracted experience to length growth rate=10%, does not have direct relation with this calculating; Just as a reference value of aluminium alloy rod check), aging temp=154 ℃;
The desirable percentage value of composition of each element in the second parameter output module output aluminium alloy rod:
The desirable percentage value of the composition of Fe (ferroalloy)=0.351% ~ 0.391%, intermediate value=0.371%;
The desirable percentage value of the composition of Si (silicon alloy)=0.698% ~ 0.758%, intermediate value=0.728%;
The desirable percentage value of the composition of Mg (magnesium alloy)=0.834% ~ 0.914%, intermediate value=0.874%;
The desirable percentage value of the composition of Re (rare earth alloy)=0.0024% ~ 0.0030%, intermediate value=0.0027%.
(2) aluminium ingot that buys and alloy material are done the composition chemical examination, draw the chemical examination percentage value of each alloying element in the alloy material: chemical examination percentage value=0.115% of Fe (ferroalloy); Chemical examination percentage value=0.115% of Si (silicon alloy); Chemical examination percentage value=100% of Mg (magnesium alloy); Chemical examination percentage value=0.003% of Re (rare earth alloy).
(3) the consumption parameter of aluminium material is input to contains required alloying element chemical examination percentage value in chemical examination percentage value and the aluminium ingot of the second variable load module, each alloying element and be input in the ternary load module, the 3rd parameter output module is exported the addition of various alloy materials:
Addition=160.7kg of Fe (ferroalloy);
Addition=548kg of Si (silicon alloy);
Addition=96kg of Mg (magnesium alloy);
Addition=273kg of Re (rare earth alloy).
(4) performance parameter that adds man-hour according to the addition and the aluminium alloy rod of each alloy material that obtains makes aluminium alloy rod.
(5) aluminium alloy rod that makes is carried out analysis of components, obtains the actual content percentage value of each alloying element of aluminium alloy rod:
Actual content percentage value=0.378% of Fe (ferroalloy);
Actual content percentage value=0.722% of Si (silicon alloy);
Actual content percentage value=0.864% of Mg (magnesium alloy);
Actual content percentage value=0.0025% of Re (rare earth alloy).
(6) with the result of each alloying element composition chemical examination and the ideal value contrast of each alloy composition, in the design load scope.
Embodiment two: heat-resisting aluminium alloy bar formulation examples:
(1) the performance requirement of aluminium alloy rod: conductance: 60%, and temperature grade: AT1, be input in the first variable load module the desirable percentage value of composition of each element in the second parameter output module output aluminium alloy rod:
The desirable percentage value of the composition of Zr (zircaloy)=0.075%～0.085%, intermediate value=0.080%;
The desirable percentage value of the composition of Y (yittrium alloy)=0.047%～0.053%, intermediate value=0.050%;
The desirable percentage value of the composition of B (boron alloy)=0.026%～0.030%, intermediate value=0.028%;
And aluminium alloy rod resistivity ≤28.50.
(2) aluminium ingot that buys and alloy material are done the composition chemical examination, draw the chemical examination percentage value of each alloying element in the alloy material: Zr (zircaloy)=0.045%; Y (yittrium alloy)=0.105%; B (boron alloy)=0.03%.
(3) the consumption parameter with the aluminium material is input to the second variable load module; Contain required alloying element chemical examination percentage value in the chemical examination percentage value of each alloying element and the aluminium ingot and be input in the ternary load module, the 3rd parameter output module is exported the addition of various alloy materials:
Addition=164.8kg of Zr (zircaloy);
Addition=49kg of Y (yittrium alloy);
Addition=93.5kg of B (boron alloy).
(4) performance parameter that adds man-hour according to the addition and the aluminium alloy rod of each alloy material that obtains makes aluminium alloy rod.
(5) aluminium alloy rod that makes is carried out analysis of components, obtains the actual content percentage value of each alloying element of aluminium alloy rod:
Actual content percentage value=0.0785% of Zr (zircaloy);
Actual content percentage value=0.049% of Y (yittrium alloy);
Actual content percentage value=0.031% of B (boron alloy);
The resistivity of aluminium alloy rod=28.36.
(6) with the result of each alloying element composition chemical examination and the ideal value contrast of each alloy composition, in the design load scope.
Should be understood that application of the present invention is not limited to above-mentioned giving an example, concerning those of ordinary skills, can improve or conversion that all these improvement and conversion all should belong to the protection domain of accompanying claims of the present invention according to above-mentioned explanation.
Claims (9)
1. an automatic creation system of making the required formulation parameter of aluminium alloy rod is characterized in that, comprising:
Be used to import the variable input block of aluminium alloy rod variable parameter;
Be used to handle the CPU of the aluminium alloy rod variable parameter of input;
Be used to export the parameter output unit of the required formulation parameter of aluminium alloy rod;
Said variable input block comprises:
Be used to import the first variable load module of the required performance requirement that reaches of aluminium alloy rod;
Be used to import the second variable load module of aluminium material consumption parameter;
Be used for importing the alloy material that obtains through chemical examination and contain the percentage value of required alloying element and the ternary load module that aluminium ingot contains required alloying element chemical examination percentage value,
Said CPU comprises:
Be used for drawing first central processing module that aluminium alloy rod adds the performance parameter in man-hour according to the performance requirement of aluminium alloy rod;
Be used for drawing second central processing module of the desirable percentage value of composition of each alloying element of aluminium alloy rod according to the performance requirement of aluminium alloy rod;
The desirable percentage value of composition that percentage value, the aluminium ingot that is used for containing required alloying element according to aluminium material consumption parameter, through the alloy material that obtains of chemical examination contains each alloying element in required alloying element chemical examination percentage value and the aluminium alloy rod draws the 3rd central processing module of each alloy adding
Said parameter output unit comprises:
Be used to export the first parameter output module that aluminium alloy rod adds the performance parameter in man-hour;
Be used for exporting the second parameter output module of the desirable percentage value of composition of each alloying element of aluminium alloy rod;
Be used to export the 3rd parameter output module of each alloy adding,
The output terminal of the said first variable load module connects the input end of first central processing module, and the output terminal of first central processing module connects the input end of the first parameter output module; The output terminal of the said first variable load module connects the input end of second central processing module, and the output terminal of second central processing module connects the input end of the second parameter output module; The output terminal of the said second variable load module, ternary load module all is connected with the input end of the 3rd central processing module; The output terminal of second central processing module is connected with the input end of the 3rd central processing module, and the output terminal of the 3rd central processing module is connected with the input end of the 3rd parameter output module.
2. the automatic creation system of the required formulation parameter of manufacturing aluminium alloy rod according to claim 1 is characterized in that, said first central processing module draws the concrete formula that aluminium alloy rod adds the performance parameter in man-hour according to the performance requirement of aluminium alloy rod and is:
Intensity=the 150+ of aluminium alloy rod (filament strength-285) * 3/ (D-d)
MPa;
The aging temp of monofilament=[120+ (d-1.5) * 5+ (monofilament length growth rate-2) * 5] ℃,
Wherein, D representes the diameter of aluminium alloy rod; D representes filament diameter.
3. the automatic creation system of the required formulation parameter of manufacturing aluminium alloy rod according to claim 1 is characterized in that, the computing formula of the desirable percentage value of each alloy composition is in electrician's Aludur bar:
The desirable percentage value of the composition of ferroalloy=[0.35+ (d-1.5)/100] ± 0.02 %;
The desirable percentage value of the composition of silicon alloy=[0.60+ (d-1.5)/25+ (filament strength-285)/1000] ± 0.03 %;
The desirable percentage value of the composition of magnesium=[the desirable percentage value of the composition of 1.2* silicon alloy] ± 0.03 %;
The desirable percentage value of the composition of rare earth alloy=[0.003-(350-filament strength)/filament strength/1000-(d-1.5)/d/1000/2] ± 0.0003 %,
Wherein, d representes filament diameter.
4. the automatic creation system of the required formulation parameter of manufacturing aluminium alloy rod according to claim 1 is characterized in that, model is that the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar of AT1 is:
The desirable percentage value of the composition of zircaloy=0.08 ± 0.005 %;
The desirable percentage value of the composition of yittrium alloy=0.05 ± 0.003 %;
Wherein, conductance is that the desirable percentage value of composition of boron alloy in 60% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value)) %;
Conductance is that the desirable percentage value of the composition of boron alloy in 58% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4) %,
Wherein, the Fe laboratory values is represented the composition laboratory values of ferroalloy in the aluminium ingot; The Fe ideal value is represented the composition ideal value of ferroalloy in the aluminium alloy rod; The Si laboratory values is represented the composition laboratory values of silicon alloy in the aluminium ingot; The Si ideal value is represented the composition ideal value of silicon alloy in the aluminium alloy rod.
5. the automatic creation system of the required formulation parameter of manufacturing aluminium alloy rod according to claim 1 is characterized in that, model is that the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar of AT3 is:
The desirable percentage value of the composition of zircaloy=0.3 ± 0.005 %;
The desirable percentage value of the composition of yittrium alloy=0.20 ± 0.003 %;
Wherein, conductance is that the desirable percentage value of composition of boron alloy in 60% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value))+Y ideal value * 0.3 %;
Conductance is that the desirable percentage value of the composition of boron alloy in 58% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4)+Y ideal value * 0.3 %,
Wherein, the Fe laboratory values is represented the composition laboratory values of ferroalloy in the aluminium ingot; The Fe ideal value is represented the composition ideal value of ferroalloy in the aluminium alloy rod; The Si laboratory values is represented the composition laboratory values of silicon alloy in the aluminium ingot; The Si ideal value is represented the composition ideal value of silicon alloy in the aluminium alloy rod; The Y ideal value is represented the composition ideal value of yittrium alloy in the aluminium alloy rod.
6. the automatic creation system of the required formulation parameter of manufacturing aluminium alloy rod according to claim 1 is characterized in that, model is that the computing formula of the desirable percentage value of each alloy composition in the heat-resisting alloy bar of AT4 is:
The desirable percentage value of the composition of zircaloy=0.5 ± 0.005 %;
The desirable percentage value of the composition of yittrium alloy=0.4 ± 0.003 %;
Wherein, conductance is that the desirable percentage value of composition of boron alloy in 60% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value))+Y ideal value * 0.5 %;
Conductance is that the desirable percentage value of the composition of boron alloy in 58% the heat-resisting alloy bar is: the desirable percentage value of the composition of boron alloy=(0.020+0.15* (Fe laboratory values-Fe ideal value)+0.10* (Si laboratory values-Si ideal value) * 0.4)+Y ideal value * 0.5 %,
Wherein, the Fe laboratory values is represented the composition laboratory values of ferroalloy in the aluminium ingot; The Fe ideal value is represented the composition ideal value of ferroalloy in the aluminium alloy rod; The Si laboratory values is represented the composition laboratory values of silicon alloy in the aluminium ingot; The Si ideal value is represented the composition ideal value of silicon alloy in the aluminium alloy rod; The Y ideal value is represented the composition ideal value of yittrium alloy in the aluminium alloy rod.
7. the automatic creation system of the required formulation parameter of manufacturing aluminium alloy rod according to claim 1; It is characterized in that said the 3rd central authorities handle the computing formula that the desirable percentage value of composition that contains each alloying element in required alloying element chemical examination percentage value and the aluminium alloy rod in mould contains required alloying element according to aluminium material consumption parameter, through the alloy material that chemical examination obtains the percentage value, aluminium ingot draws each alloy adding:
X1=aluminium liquid weight * (X ideal value-X laboratory values)/(X-alloy content+influence each other or the scaling loss value)/100 (kg);
X2=(aluminium liquid weight+Σ M) * (X ideal value-X laboratory values)/(X-alloy content+influence each other or the scaling loss value)/100 (kg),
Wherein, X1 representes only to consider each item alloy addition, does not consider the individual event alloy adding that influence drew of each item alloy addition to alloy composition; X2 representes to consider the actual addition of each item alloy addition to this alloy that influence drew of alloy composition; The X ideal value is represented the desirable percentage value of the composition of this alloying element in the aluminium alloy rod; The X laboratory values is represented the composition laboratory values of this alloying element in the aluminium ingot; X-alloy content is represented the composition laboratory values of this alloying element in the alloy material; Σ M representes the summation of each item alloy addition X1.
8. an automatic generation method of making the required formulation parameter of aluminium alloy rod is characterized in that, comprises following concrete steps:
Step 1: the performance requirement of the aluminium alloy rod that input institute will produce draws the performance parameter that aluminium alloy rod adds man-hour through central processing unit for processing, the composition of each element ideal percentage value in the aluminium alloy rod;
Step 2: aluminium ingot and alloy material are done the composition analysis, obtain composition chemical examination percentage value and composition in alloy material the chemical examination percentage value of each alloying element in aluminium ingot;
Step 3: the consumption parameter of input aluminium material, the process central processing unit for processing draws the addition of various alloy materials;
Step 4: the performance parameter that adds man-hour according to the addition and the aluminium alloy rod of each alloy material that obtains makes aluminium alloy rod;
Step 5: the aluminium alloy rod that makes is carried out analysis of components, obtain the actual content percentage value of each alloying element of aluminium alloy rod;
Step 6: with the result of each alloying element composition chemical examination and the ideal value contrast of each alloy composition, whether the check aluminium alloy rod is qualified.
9. the automatic creation system of the required formulation parameter of manufacturing aluminium alloy rod according to claim 8; It is characterized in that, when the performance requirement of the aluminium alloy rod that input institute will produce in the said step 1 exceeds the Automatic Creating System scope, after the CPU judgement; Output FALSE
Wherein, FALSE representes the performance requirement input error of aluminium alloy rod.
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| CN1527935A (en) * | 2001-07-12 | 2004-09-08 | �ձ�������ʽ���� | Method for prodicting degree of corrosion of weather-resistant steel |
| CN101424610A (en) * | 2008-11-14 | 2009-05-06 | 江苏大学 | Nitrogen austenite steel microstructure predicting method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5793632A (en) * | 1996-03-26 | 1998-08-11 | Lockheed Martin Corporation | Cost estimating system using parametric estimating and providing a split of labor and material costs |
| CN1265207A (en) * | 1997-07-24 | 2000-08-30 | 特尔科迪亚技术股份有限公司 | System and method for generating year 2000 test cases |
| CN1527935A (en) * | 2001-07-12 | 2004-09-08 | �ձ�������ʽ���� | Method for prodicting degree of corrosion of weather-resistant steel |
| CN1514318A (en) * | 2002-09-11 | 2004-07-21 | ����-��˹â��ϵͳ�ɷ�����˾ | Intagrated model predictive control and optimization in process control system |
| CN101424610A (en) * | 2008-11-14 | 2009-05-06 | 江苏大学 | Nitrogen austenite steel microstructure predicting method |
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