CN102688869B - On-line raw plasma bag cleaning and disinfecting control device - Google Patents
On-line raw plasma bag cleaning and disinfecting control device Download PDFInfo
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- CN102688869B CN102688869B CN201210187391.3A CN201210187391A CN102688869B CN 102688869 B CN102688869 B CN 102688869B CN 201210187391 A CN201210187391 A CN 201210187391A CN 102688869 B CN102688869 B CN 102688869B
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Abstract
The invention discloses an on-line raw plasma bag cleaning and disinfecting control device. The device comprises a conveyer belt, the front section of the conveyer belt is horizontal, the middle section of the conveyer belt is sunken, and the rear section of the conveyer belt is inclined upwards; a circulating water flushing station and a first compressed air flushing station are sequentially arranged from front to back on the front section of the conveyer belt; the middle section of the conveyer belt is arranged in an alcohol tank; a fresh water flushing station and a second compressed air flushing station are sequentially arranged from front to back on the rear section of the conveyer belt; and the circulating water flushing station, the fresh water flushing station and/or the compressed air flushing stations are automatically controlled on line through a computer. Through the device, a series of continuous cleaning operations of automatic cleaning, disinfection and the like of a plasma bag are realized by automatic on-line control of the computer, human errors, pollution and cross pollution caused by open operation are avoided, and the labor intensity and the working time of operators are greatly reduced; and by designing circulating water and alcohol circulating devices, the consumption of alcohol and injection water is greatly reduced, and energy saving and consumption reducing benefits are remarkable.
Description
Technical field
The present invention relates in blood product industry, plasma bags be carried out the device of automatic cleanse and disinfect, be specifically related to a kind of raw blood plasma bag cleaning and sterilizing On-line Control device.
Background technology
The existing plasma bags cleanse and disinfect of domestic blood product industry can not realization flowization operate, and generally in fermentation vat, soaks after molten slurry, then puts into alcohol pool and carry out plasma bags sterilizing operation, then puts into service sink and carries out plasma bags cleaning operation.In the operating process of above-mentioned sterilization and cleaning, all need manually to wash plasma bags by rubbing with the hands, labour intensity is large, and operating process is consuming time many, and has the risk of human error, pollution and cross pollution, and the waste of alcohol and water for cleaning is serious, is unfavorable for saving energy and reduce the cost.
Summary of the invention
Based on above-mentioned technical problem, the invention provides a kind of raw blood plasma bag cleaning and sterilizing On-line Control device.
Its technical solution is:
A kind of raw blood plasma bag cleaning and sterilizing On-line Control device, it comprises conveyer belt, is respectively arranged with water rinses station, compressed air rinsing station and/or alcohol pool in the correspondent section of conveyer belt.
The leading portion level of said conveyer belt, interlude depression, back segment is tilted to, before and after conveyer belt leading portion place, set gradually circulating water flushing station and compressed air rinsing the first station, conveyer belt interlude is placed in alcohol pool, sets gradually fresh water and rinse station and compressed air rinsing the second station before and after conveyer belt back segment place.
Above-mentioned water rinses station and/or compressed air rinsing station is all connected with computer, and carries out automatic online control by computer.
Above-mentioned circulating water flushing station comprises circulating water pipeline, below circulating water pipeline delivery port, be provided with for the transmission of support belt and the casing of collection recirculated water, bottom at casing sets out the mouth of a river, below delivery port, place a staving, the recirculated water of collecting in staving enters circulating water pipeline after by water pump, filter.
Further, alcohol pool connects the alcohol circulatory system, and the alcohol circulatory system comprises alcohol basin, alcohol basin connects input duct and reflux line, input duct connects the inlet of alcohol pool, and reflux line connects the overfall of alcohol pool, and ethanol pump and filter are installed in input duct.
Further, this device also comprises the alkali liquor circulating system, alkali liquor circulating system and circulating water flushing station common recycle waterpipe and the staving that it are coated with to alkali protection.
Said conveyer belt is formed and is driven by motor by 9 pairs of sprocket wheels; Above-mentioned casing is welded by 304 stainless steels.
Useful technique effect of the present invention is:
(1) the present invention realizes a series of continuous clean operations such as automatic cleaning, sterilization that melt slurry process plasma bags by computer automation On-line Control, avoid human error, pollution and cross pollution open, interrupted, that manual operation causes, adapted to " GMP (revised edition in 2010) " and installations and facilities and technological procedure have been carried out to the requirement of " confirming and checking ".Through experimental verification, use this device to process plasma bags after company's cryoprecipitate (blood product intermediate products) pollution rate obviously decline, cryoprecipitate qualification rate is promoted to 96.7% by 91.5%, is equivalent to year save 18.2 tons of blood plasma.
(2) significantly reduced the consumption of alcohol and water for injection by design and installation cycling use of water and alcohol EGR, energy-saving and cost-reducing remarkable benefit.Wherein obvious with alcohol saving, according to throwing 350 tons of calculating of slurry company's year, can save 93 tons of alcohol, cost-saving nearly 700,000 yuan.
(3) the automatic online control of this system can significantly reduce labor intensity of operating staff and man hour of labour, the production cycle of significantly shortened plasma bags cleaning, sterilizing, melting slurry.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and the specific embodiment, the invention will be further described:
Fig. 1 is a kind of structural principle schematic diagram of raw blood plasma bag cleaning and sterilizing On-line Control device;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the structural representation of equipment box;
Fig. 4 is the structural representation of conveyer belt;
Fig. 5 is recirculated water and alkali lye spraying pipeline schematic diagram;
Fig. 6 is the structural representation of the alcohol circulatory system.
In figure: 1-workbench, 2-fermentation vat, 3-conveyer belt, 4-circulating water flushing station, 5-compressed air rinsing the first station, 6-alcohol pool, 7-fresh water rinses station, 8-compressed air rinsing the second station, 9-casing, 10-staving, 301-conveyer belt leading portion, 302-conveyer belt interlude, 303-conveyer belt back segment, 401-circulating water pipeline, 402-water pump, 403-filter, 404-rotating wash bowl house steward, 405-removes fermentation vat pipeline, 601-alcohol basin, 602-input duct, 603-reflux line, 604-ethanol pump, 605-filter, 901-delivery port.
The specific embodiment
As shown in Figure 1, a kind of raw blood plasma bag cleaning and sterilizing On-line Control device, it comprises conveyer belt 3, is provided with fermentation vat 2 in the front of conveyer belt 3, fermentation vat 2 is placed on workbench 1.Conveyer belt 3 is formed and is driven by motor by 9 pairs of sprocket wheels, encompasses Fig. 4 shape.Leading portion 301 levels of conveyer belt 3, interlude 302 caves in, back segment 303 is tilted to, before and after conveyer belt leading portion 301 places, set gradually circulating water flushing station 4 and compressed air rinsing the first station 5, conveyer belt interlude 302 is placed in alcohol pool 6, sets gradually fresh water and rinse station 7 and compressed air rinsing the second station 8 before and after conveyer belt back segment 303 places.The plasma bags of melting through fermentation vat 2 after slurry is taken out and is placed on conveyer belt 3, plasma bags is in the course of conveying of conveyer belt 3, first rinse for the first time through circulating water flushing station 4, and compressed air douche the first station 5 dries up, to prevent that moisture residual in plasma bags from entering the concentration that reduces alcohol in alcohol pool in alcohol pool 6; Then plasma bags is passed through alcohol pools with conveyer belt 3, and carries out disinfection in alcohol pool; Plasma bags after sterilization moves up with conveyer belt, then rinses station 7 through fresh water and clean for the second time, and compressed air douche the second station 8 dries up, and completes the cleaning and sterilizing of plasma bags.
Circulating water flushing station 4 comprises circulating water pipeline 401, below circulating water pipeline 401 delivery ports, is provided with casing 9, and after recirculated water and fresh water rinse plasma bags, current-sharing enters in casing 9 to collect, and casing 9 also can be used for the transmission of support belt.Casing 9 is welded by 304 stainless steels, affects the quality that plasma bags is cleaned to prevent from getting rusty.Set out the mouth of a river 901 in the bottom of casing 9, below delivery port 901, place a staving 10, the recirculated water of collecting in staving 10 enters circulating water pipeline 401 after by water pump 402, filter 403 again, and under the pressure of water pump 402 strong flushing plasma bags surface.Recirculated water in staving 10 also can, by going fermentation vat pipeline 405 to be delivered to fermentation vat 2, meet the water demand of plasma bags surface clean in fermentation vat.Alcohol pool 6 connects the alcohol circulatory system, as shown in Figure 6, the alcohol circulatory system comprises alcohol basin 601, alcohol basin 601 connects input duct 602 and reflux line 603, input duct 602 connects the inlet of alcohol pool, reflux line 603 connects the overfall of alcohol pool, and ethanol pump 604 and filter 605 are installed in input duct.Alcohol in alcohol basin 601 enters in alcohol pool 6 by ethanol pump 604, filter 605, plasma bags is sterilized by alcohol pool under the conveying of conveyer belt, alcohol overflows in alcohol basin 601 through reflux line 603 in the conveying of ethanol pump, recycles.In production and application process, can sample by sample tap, carry out the detection of alcohol concentration, to control the alcohol concentration for plasma bags sterilization.
After work completes; need be coated with alkali protection to equipment; spraying alkali lye adopts alkali liquor circulating system; alkali liquor circulating system and circulating water flushing station common recycle waterpipe and staving etc.; while needing equipment to be coated with alkali protection, only need change the recirculated water in staving into alkali lye and circulate, can open in addition the path of alkaline stream to rotating wash bowl house steward 404; wherein rotating wash bowl house steward 404 connects 3 rotating wash bowls, makes alkali lye be coated with alkali operation with the form of spray to equipment.Can realize painting alkali by aforesaid operations and operate comprehensively without dead angle, sterilization effect is solid.
Said apparatus also comprises electrical apparatus control system, conveyer belt, circulating water flushing station, compressed air rinsing the first station, the alcohol pool circulatory system, fresh water rinses station and is all connected with electrical apparatus control system with compressed air rinsing the second station etc., the running of the motor that electrical apparatus control system control is rotated for driving conveying belt, and controlled circulation water rinses station, compressed air rinsing the first station, fresh water rinses the unlatching of valve on station and compressed air rinsing the second station, close and the running of water pump, control the unlatching of valve in the alcohol circulatory system simultaneously, close and the running of ethanol pump.Electrical apparatus control system connects computer, and carries out automatic online control by computer.
Certainly, also can set up multiple circulating water flushing stations, fresh water and rinse station and compressed air rinsing station, like this can according to the quantity of plasma bags that conveyer belt is carried or other situation select appropriate section or whole circulating water flushing station, fresh water flushing station and compressed air rinsing station unlatching, close.
It should be noted that, under the instruction of this description, any equivalents that those skilled in the art have done, or obvious variant, all should be within protection scope of the present invention.
Claims (3)
1. a raw blood plasma bag cleaning and sterilizing On-line Control device, is characterised in that: it comprises conveyer belt, is respectively arranged with water rinses station, compressed air rinsing station and/or alcohol pool in the correspondent section of conveyer belt; The leading portion level of conveyer belt, interlude depression, back segment is tilted to, before and after conveyer belt leading portion place, set gradually circulating water flushing station and compressed air rinsing the first station, conveyer belt interlude is placed in alcohol pool, sets gradually fresh water and rinse station and compressed air rinsing the second station before and after conveyer belt back segment place; Described circulating water flushing station comprises circulating water pipeline, below circulating water pipeline delivery port, be provided with for the transmission of support belt and the casing of collection recirculated water, bottom at casing sets out the mouth of a river, below delivery port, place a staving, the recirculated water of collecting in staving enters circulating water pipeline after by water pump, filter; Alcohol pool connects the alcohol circulatory system, the alcohol circulatory system comprises alcohol basin, and alcohol basin connects input duct and reflux line, and input duct connects the inlet of alcohol pool, reflux line connects the overfall of alcohol pool, and ethanol pump and filter are installed in input duct; This device also comprises the alkali liquor circulating system, alkali liquor circulating system and circulating water flushing station common recycle waterpipe and the staving that it are coated with to alkali protection.
2. a kind of raw blood plasma bag cleaning and sterilizing On-line Control device according to claim 1, is characterized in that: described water rinses station and/or compressed air rinsing station all carries out automatic online control by computer.
3. a kind of raw blood plasma bag cleaning and sterilizing On-line Control device according to claim 1, is characterized in that: described conveyer belt is formed and driven by motor by 9 pairs of sprocket wheels; Described casing is welded by 304 stainless steels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210187391.3A CN102688869B (en) | 2012-06-08 | 2012-06-08 | On-line raw plasma bag cleaning and disinfecting control device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210187391.3A CN102688869B (en) | 2012-06-08 | 2012-06-08 | On-line raw plasma bag cleaning and disinfecting control device |
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| CN102688869A CN102688869A (en) | 2012-09-26 |
| CN102688869B true CN102688869B (en) | 2014-06-11 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071655A (en) * | 2013-01-16 | 2013-05-01 | 衡阳鑫山机械设备制造有限公司 | Combined equipment for automatically cleaning, disinfecting and breaking blood plasma bag |
| CN103056138A (en) * | 2013-01-17 | 2013-04-24 | 衡阳鑫山机械设备制造有限公司 | Washing and sterilizing machine of automatic blood plasma bag washing, sterilizing and breaking equipment |
| CN105819036A (en) * | 2016-05-27 | 2016-08-03 | 四川南格尔生物科技有限公司 | Automatic bag washing and blow-drying system and method |
| CN105817445B (en) * | 2016-05-27 | 2019-03-19 | 四川南格尔生物科技有限公司 | A kind of two-sided automatic cleaning system of filling bag body and method |
| CN109172846B (en) * | 2018-10-23 | 2024-03-19 | 广州达意隆包装机械股份有限公司 | Disinfection system and disinfection control method |
| CN113731986B (en) * | 2021-08-31 | 2023-08-29 | 宜兴市昌华过滤器材有限公司 | Multifunctional plasma bag automatic cleaning equipment |
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| US6268910B1 (en) * | 1997-03-03 | 2001-07-31 | Cme Telemetrix Inc. | Method and apparatus for screening plasma for interferents in plasma from donor blood bags |
| CN201565431U (en) * | 2009-04-23 | 2010-09-01 | 上海旺欣豆制品设备有限公司 | Plastic bag cleaning machine |
| CN201807570U (en) * | 2010-10-13 | 2011-04-27 | 湖南东港锑品有限公司 | Antimony powder bag cleaning device |
| CN202061845U (en) * | 2011-04-14 | 2011-12-07 | 常州工程职业技术学院 | Device for recycling medical PP (polypropylene) saline bag |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2497892Y (en) * | 2001-08-25 | 2002-07-03 | 湖南省郴州市山河电子设备有限公司 | Ultrasonic bottle washer |
| CN201410488Y (en) * | 2009-06-12 | 2010-02-24 | 河南新天地药业股份有限公司 | Medicine bottle cleaning and disinfecting groove |
| CN202010673U (en) * | 2010-12-31 | 2011-10-19 | 山西华能食品包装机械有限公司 | Ultrasonic box washer |
| CN202006188U (en) * | 2011-02-18 | 2011-10-12 | 刘建军 | Ultrasonic cleaning device for flux-cored wire steel strip |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5344561A (en) * | 1989-05-09 | 1994-09-06 | Pall Corporation | Device for depletion of the leucocyte content of blood and blood components |
| US6268910B1 (en) * | 1997-03-03 | 2001-07-31 | Cme Telemetrix Inc. | Method and apparatus for screening plasma for interferents in plasma from donor blood bags |
| CN201565431U (en) * | 2009-04-23 | 2010-09-01 | 上海旺欣豆制品设备有限公司 | Plastic bag cleaning machine |
| CN201807570U (en) * | 2010-10-13 | 2011-04-27 | 湖南东港锑品有限公司 | Antimony powder bag cleaning device |
| CN202061845U (en) * | 2011-04-14 | 2011-12-07 | 常州工程职业技术学院 | Device for recycling medical PP (polypropylene) saline bag |
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| CN102688869A (en) | 2012-09-26 |
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Address after: 271000 5666 Longquan Road, hi tech Zone, Tai'an, Shandong Patentee after: SHANDONG TAIBANG BIOLOGICAL PRODUCTS Co.,Ltd. Patentee after: SHANDONG INSTITUTE OF BIOLOGICAL PRODUCTS Address before: 271000 No. 14 East Tiger Hill Road, Shandong, Tai'an Patentee before: SHANDONG TAIBANG BIOLOGICAL PRODUCTS Co.,Ltd. Patentee before: SHANDONG INSTITUTE OF BIOLOGICAL PRODUCTS |
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