CN103140618B - Continuous drying and steaming device, and textile printing system using same - Google Patents
Continuous drying and steaming device, and textile printing system using same Download PDFInfo
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- CN103140618B CN103140618B CN201080069378.7A CN201080069378A CN103140618B CN 103140618 B CN103140618 B CN 103140618B CN 201080069378 A CN201080069378 A CN 201080069378A CN 103140618 B CN103140618 B CN 103140618B
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- dyestuff
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- 238000001035 drying Methods 0.000 title claims abstract description 115
- 238000007639 printing Methods 0.000 title claims abstract description 77
- 239000004753 textile Substances 0.000 title abstract 7
- 238000010025 steaming Methods 0.000 title abstract 5
- 239000003054 catalyst Substances 0.000 claims abstract description 106
- 238000000034 method Methods 0.000 claims abstract description 75
- 239000007789 gas Substances 0.000 claims abstract description 64
- 238000002485 combustion reaction Methods 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims description 164
- 239000000975 dye Substances 0.000 claims description 74
- 238000004043 dyeing Methods 0.000 claims description 60
- 239000007921 spray Substances 0.000 claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002737 fuel gas Substances 0.000 claims description 12
- 238000001704 evaporation Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 239000003595 mist Substances 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000003570 air Substances 0.000 claims description 5
- 238000003892 spreading Methods 0.000 claims description 4
- 238000007084 catalytic combustion reaction Methods 0.000 abstract 3
- 238000005265 energy consumption Methods 0.000 abstract 1
- 239000012495 reaction gas Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00216—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using infrared [IR] radiation or microwaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0022—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using convection means, e.g. by using a fan for blowing or sucking air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/02—Heating arrangements using combustion heating
- F26B23/022—Heating arrangements using combustion heating incinerating volatiles in the dryer exhaust gases, the produced hot gases being wholly, partly or not recycled into the drying enclosure
- F26B23/024—Heating arrangements using combustion heating incinerating volatiles in the dryer exhaust gases, the produced hot gases being wholly, partly or not recycled into the drying enclosure by means of catalytic oxidation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
- F26B3/305—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements the infrared radiation being generated by combustion or combustion gases
Abstract
The present invention relates to a drying and steaming device and a system for printing textiles using a catalytic combustion burner prepared with a mat-shaped combustion catalyst capable of controlling a load, and a textile drying and steaming method and a textile printing method using the same. The drying and steaming device of the present invention in which dye-printed textiles are continuously dried and steamed, comprises: 1) a mat-shaped catalytic combustion burner distanced from textiles by a predetermined interval; and 2) a gas supply line for supplying a reaction gas to the mat-shaped catalytic combustion burner. The efficiency of the total process and of energy consumption was improved by supplying heat necessary for drying dye-printed textiles and continuously supplying high temperature vapor necessary for steaming by utilizing the vapor and combustion heat generated during a combustion process through said features above.
Description
Technical field
The present invention relates to the dull and stereotyped dyeing and printing process be usually used in the Colour Difference of fiber, relate more specifically to printing system, wherein, utilization can regulate the low-temperature burning catalyst of the mat form of load, heat required in drying process is provided continuously and evaporates steam required in technique and the combustion heat, thus the efficiency of integrated engineering is strengthened.
Background technology
The dull and stereotyped dyeing and printing process often used in stock-dye processing, generally after the preparation and pretreating process of fabric, is made up of following technique: typography, and it utilizes printing equipment to be printed and dyed on fabric by fuel; Drying process, it realizes the drying of fuel; Evaporate technique, it supplies steam, and improves the temperature of fabric, thus is fixed by dyestuff; Washing process, the dyestuff of various additive and non-set is cleaned by it; And stentering, it is fixed, to remove the fold of fabric and not produce modal variation.
Contaminate to be different from and the object material being similar to fabric is coloured to whole same color, even if refer to that same object material also can be coloured to shades of colour.Particularly, pass through decoration method, with suitable white slurry (thickener) for medium, manufacture the colouring agent such as dyestuff, pigment, and the medicinal material such as discharging agent, resist agent and auxiliary agent carry out the printing and dyeing mill base that mixes, thus print, and then object material part is colored or decolours, and realizing dyeing while forming decorative pattern, above-mentioned decoration method refers to and is being similar to the fibrous material upper part dyeing such as fabric, knitted fabric, carpet, cotton rope, thus produces decorative pattern.
In dyeing process, if in dyeing and printing device, the printing and dyeing mill base comprised by dyestuff, fabric realizes printing and dyeing, then, after first drying being carried out to above-mentioned fabrics, is placed in saturated vapor or superheated steam within a certain period of time, thus soak into and be diffused into the inside of fabric, thus complex salt can be realized.Now, the temperature maintaining fabric under vapor phase is called as evaporates operation, and uses saturated vapor or superheated steam according to the state of fabric.
Realize evaporating while internal temperature is maintained 100 DEG C of-110 DEG C of scopes by the rapid steamer of general use saturated vapor, use the superheated steam mode of evaporating of the high-temperature vapor of 160 DEG C of-200 DEG C of scopes to utilize superheater to use to produce high-temperature water vapor.Above-mentioned superheated steam mode is short for the set time of fiber, even and significantly also can smooth operation in situation, by superheated steam by while fabric instant heating, expand because moisture fiber produces, thus be easy to the set of dyestuff.
Utilize in the existing stock-dye or ink application processes of evaporating technique as above, as shown in Figure 1, usually by preparation, preliminary treatment, printing and dyeing, drying, evaporate, wash, tentering forms.In other words, if through preparation and pretreating process fabric on realize the printing and dyeing of dyestuff, then so that technique moves, state in realization fabric drying and after cooling, move to and evaporate technique, thus realize the dyeing of dyestuff under the water vapor atmosphere of the temperature of applicable fabric property.After this, if dyestuff is dyeed, then realize for removing as the dyeing washing of slurry of medium and the tentering for maintaining fabric shape.
But, being similar in above-mentioned existing technique, in drying process, use hot blast, as shown in Figure 4, after carrying out drying to the fabric by convection current, the fabric of above-mentioned drying again flows into rapid steamer, thus under water vapor conditions, realize the dyeing of dyestuff, therefore need the technique of two steps.So need the technique through heating and cooling between technique, and not only need a lot of energy and time thus, also need the manpower for movement between technique.
In addition, shortcoming is, because of printing and dyeing, dry, evaporate transfer between each technique, the temperature deviation of COTTON FABRIC can increase, and the speed of each technique is different from each other, is not easy to the effective connection between technique.
In addition, so-called low temperature catalyst combustion refers to, in the solid catalyst layer of activity, fuel compared with low temperature or low concentration is carried out being oxidized or generating heat under aphlogistic state, and the discharge of oxynitrides is low in combustion process, and efficiency of combustion is high, and catalytic substance is put into the high ceramic industry material of radiancy, thus finally can obtain the high thermal absorptivity of being released by far infrared, and then use as various form.
In invention, low temperature catalyst as above is applicable to general dyeing and printing process, thus the heat needed for drying process is provided continuously in the device and technique of one, and evaporate steam required in technique and the combustion heat, thus the efficiency of integrated artistic and energy resource consumption can not only be improved, and develop the system that the drying can carrying out Load Regulation evaporates device and utilize it.
Summary of the invention
The object of the invention is to, be provided for utilizing the drying of the printing and dyeing process of the fabric of low temperature catalyst to evaporate Apparatus and system, method and dyeing method is evaporated with the drying of the fabric utilizing it, wherein, heat needed for drying process is provided continuously in the device and technique of one, and evaporate steam required in technique and the combustion heat, thus improve the efficiency of integrated artistic and energy resource consumption.
For reaching object as above, the present invention is as realizing continuously the drying of the fabric being printed with dyestuff and the device that evaporates, and be provided for evaporating device to fabric carry out the printing and dyeing drying of process, it comprises: 1) body of heater, and it possesses inner space; 2) gas supply pipe, it is to above-mentioned furnace interior supply gas; 3) spray air caps, it sprays to above-mentioned furnace interior for the gas supplied by above-mentioned gas supply pipe; 4) catalyst layer, it is made up of low temperature catalyst layer and stock, and be positioned on the position separated by a distance with fabric, to carry out drying to the fabric being printed with dyestuff and to evaporate, wherein, the gas that low temperature catalyst layer is used for above-mentioned spray air caps to spray burns under aphlogistic state, and stock is for supporting above-mentioned low-temperature burning catalyst; 5) electric heater, it is for heating above-mentioned catalyst layer; And 6) thermocouple, it is for measuring the temperature of above-mentioned catalyst layer.
In addition, for reaching object as above, the present invention is evaporated the drying of device as utilizing above-mentioned drying and evaporates method, the method that the fabric being printed with dyestuff is carried out to drying and evaporates is provided, it comprises the steps: 1) spread before the ink printed by above-mentioned fabrics is fixing for preventing, utilize the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer to carry out drying to the fabric being printed with dyestuff; And 2) utilize the high-temperature water vapor produced when the gas be supplied to by above-mentioned gas supply pipe and spray air caps in above-mentioned body of heater and above-mentioned low-temperature burning catalyst are carried out combustion reaction, the fabric being printed with above-mentioned dyestuff is evaporated.
Now, above-mentioned catalyst layer is mat form, and the gas that above-mentioned gas supply pipe supplies can be the mist of fuel gas and air or fuel gas and oxygen, preferably, above-mentioned spray air caps is homogeneous formation in above-mentioned body of heater, so that gas can spray equably to above-mentioned catalyst layer.
In addition, regulate the spacing between fabric and mat catalyst combustion stove, thus regulate the rate of drying of fabric, and according to being provided to the change of flow of gas of above-mentioned catalyst layer, can regulate the rate of drying of device load and fabric.
In addition, for reaching object as above, the invention provides a kind of printing system of fabric, it comprises: 1) printing equipment, its for by dye print at fabric panel; 2) device is evaporated in drying, itself and fabric are separated by a distance, the process that dyestuff printed in above-mentioned dyeing and printing device is carried out to drying and evaporates can be realized continuously, and possess the catalyst layer be made up of low temperature catalyst and stock, thus fuel gas burns in above-mentioned catalyst layer, and then to fabric supply heat and steam.3) decontaminating apparatus, loose dyestuff in device is evaporated in above-mentioned drying by it to be cleaned; And 4) tenter device, it is fixed the form of fabric.
In addition, for reaching object as above, the present invention is as the dyeing method of fabric printing system, and provide the dyeing method of fabric, it comprises the steps: 1) in above-mentioned printing equipment by dye print on above-mentioned fabrics fabric; 2) fabric being printed with above-mentioned dyestuff is evaporated in device in above-mentioned drying carry out drying continuously and evaporate; 3) above-mentioned drying and the fabric that evaporates are cleaned; And 4) form of above-mentioned cleaned fabric is fixed.
Herein, above-mentioned drying and evaporate step and comprise: 1) spreading before the ink being printed in above-mentioned fabrics is fixing for preventing, utilizing the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer, drying is carried out to the fabric being printed with dyestuff; And 2) high-temperature water vapor that produced when the low-temperature burning catalyst surface combustion of above-mentioned catalyst layer by reacting gas, the fabric of above-mentioned dye print is evaporated, and the dye print of above-mentioned printing equipment realizes by digital form.
In addition, for reaching object as above, the present invention, as the dye print realized continuously fabric, drying and the device that evaporates, provides a kind of printing and dyeing integrated apparatus of fabric, it comprises: 1) printing machine, and dyestuff is printed and dyed by a digital manner on fabric; And 2) dry rapid steamer, the fabric by above-mentioned printing machine is carried out drying and evaporates by continuously.
Herein, as mentioned above, above-mentioned dry rapid steamer can evaporate device by the drying for carrying out printing and dyeing process to fabric and form, and it comprises: 1) body of heater, and it possesses inner space; 2) gas supply pipe, it is to above-mentioned furnace interior supply gas; 3) spray air caps, it sprays to above-mentioned furnace interior for the gas supplied by above-mentioned gas supply pipe; 4) catalyst layer, it is made up of low temperature catalyst layer and stock, and be positioned on the position separated by a distance with fabric, to carry out drying to the fabric being printed with dyestuff and to evaporate, wherein, the gas that low temperature catalyst layer is used for above-mentioned spray air caps to spray burns under aphlogistic state, and stock is for supporting above-mentioned low-temperature burning catalyst; 5) electric heater, it is for heating above-mentioned catalyst layer; And 6) thermocouple, it is for measuring the temperature of above-mentioned catalyst layer.
Drying of the present invention is evaporated in Apparatus and system, the low-temperature burning catalyst of Load Regulation can be applicable to dyeing and printing process, thus the heat needed for drying process is provided continuously in the device and technique of one, and evaporate steam required in technique and the combustion heat, thus improve the efficiency of integrated artistic and energy resource consumption.
In addition, device is evaporated in above-mentioned drying be combined with the printing machine of digital form, thus according to the speed by the fabric of printing machine, and then regulate drying to evaporate speed, and the screen of certain fabric can be maintained, and because of continuous processing as above, thus the temperature deviation that transfer COTTON FABRIC produces is minimized, and required space and time can be greatly reduced.
Accompanying drawing explanation
Fig. 1 is the artwork of existing dyeing and printing process system.
Fig. 2 is the artwork of dyeing and printing process system of the present invention.
Fig. 3 is the concept map that device is evaporated in drying of the present invention.
Fig. 4 and Fig. 5 is the dry concept map utilizing the fabric of convection current and radiation respectively.
Fig. 6 is the chart of the thermal absorptivity represented according to wavelength and temperature.
Detailed description of the invention
Utilize the drying of mat catalyst combustion stove to evaporate Apparatus and system according to of the present invention and utilize its drying of fabric to evaporate method and dyeing method with reference to being described in detail with figure below.
As shown in Fig. 3 concept map, utilize the drying of mat catalyst combustion stove to evaporate drying that device realizes continuously carrying out the fabric being printed with dyestuff in integrated device of the present invention and evaporating, it comprises: 1) body of heater, and it possesses inner space; 2) gas supply pipe, it is to above-mentioned furnace interior supply gas; 3) spray air caps, it sprays to above-mentioned furnace interior for the gas supplied by above-mentioned gas supply pipe; 4) catalyst layer, it is made up of low temperature catalyst layer and stock, and be positioned on the position separated by a distance with fabric, to carry out drying to the fabric being printed with dyestuff and to evaporate, wherein, the gas that low temperature catalyst layer is used for above-mentioned spray air caps to spray burns under aphlogistic state, and stock is for supporting above-mentioned low-temperature burning catalyst; 5) electric heater, it is for heating above-mentioned catalyst layer; And 6) thermocouple, it is for measuring the temperature of above-mentioned catalyst layer.
In addition, its drying is utilized to evaporate method, comprise the steps: 1) for prevent the ink of printing and dyeing in above-mentioned fabrics fixing before spread, utilize the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer, thus the fabric being printed with dyestuff carried out drying; And 2) utilize the high-temperature water vapor produced when the gas be supplied to by above-mentioned gas supply pipe and spray air caps in above-mentioned body of heater and above-mentioned low-temperature burning catalyst are carried out combustion reaction, the fabric being printed with above-mentioned dyestuff is evaporated.
In addition, utilize the printing system that the fabric of device is evaporated in the drying of the invention described above to comprise: 1) printing equipment, its by dye print on fabric panel; 2) device is evaporated in drying, itself and fabric are separated by a distance, to realize the process that dyestuff printed in above-mentioned printing equipment is carried out to drying and evaporates continuously, and possess the catalyst layer be made up of low temperature catalyst and stock, thus in above-mentioned catalyst layer, dye-gas is burnt, and then can to fabric supply heat and steam; 3) decontaminating apparatus, the dyestuff that non-set in device is evaporated in above-mentioned drying is cleaned by it; And 4) tenter device, the form of fabric is fixed by it.
Now, utilize the dyeing method of above-mentioned printing system, comprise the following steps: 1) in above-mentioned dyeing and printing device by dye print on above-mentioned fabrics fabric; 2) fabric being printed with above-mentioned dyestuff is evaporated in device in above-mentioned drying carry out drying continuously and evaporate; 3) above-mentioned drying and the fabric that evaporates are cleaned; And 4) form of above-mentioned cleaned fabric is fixed, and above-mentioned drying and evaporate step and be again made up of following steps: 1) for prevent the ink that prints in above-mentioned fabrics fixing before spread, utilize the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer, thus the fabric being printed with dyestuff is carried out drying; And 2) high-temperature water vapor that simultaneously produced in the low-temperature burning catalyst surface combustion of above-mentioned catalyst layer by reacting gas, the fabric being printed with above-mentioned dyestuff is evaporated.
As in the present invention seen in above-mentioned formation, after realizing printing in dyeing and printing device on fabric, utilize catalyst combustion technology can realize printing system (Fig. 2) simpler than existing printing system (Fig. 1), so that the drying of fabric and evaporating realizes in order in a technique.
In other words, in the present invention, in dry run, utilize the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer, thus can rapid draing be carried out, in the process of evaporating, the steam that the hydrocarbon dye-gas of urban atmospheres or family expenses LP etc. can be used to produce while above-mentioned catalyst layer surface combustion and reaction heat.
In addition, catalyst combustion not only incendivity at low temperatures, and also by can carry out adjacent heating without flame, thus the higher thermal efficiency can be reached, and combustible concentration scope is wide, thus can be able to carry out various applicable according to reacting gas.In addition, can safe combustion to 800 DEG C, thus the generation of nitrogen oxide gas can be minimized.
Fig. 4 and Fig. 5 is the dry concept map utilizing the fabric of convection current and radiation respectively, when for existing hot air convection dry, with only coated body surface heat conduction compared with, the present invention utilizes the radiation of the far infrared of being released by above-mentioned catalyst layer to realize the drying of fabric, even if therefore also can transfer heat to by the inside of heating target compared with under low temperature, thus can realize dry fast and effectively.Also can see in the graph results of Fig. 6 above, when utilizing burning catalyst, even relative low temperature, the absorptivity of far infrared is also the highest as seen.
Now, above-mentioned catalyst layer is mat form, is to evaporate optimal for the drying of fabric, and the gas that above-mentioned gas supply pipe supplies can use the mist etc. of fuel gas and air or fuel gas and oxygen.In addition, preferably, above-mentioned spray air caps is homogeneous formation in above-mentioned body of heater, so that above-mentioned mist can spray equably to above-mentioned catalyst layer.
In addition, electric heater can be used, above-mentioned burning catalyst is preheated to catalyst reaction starting temperature, and the mensuration by carrying out the temperature by thermocouple, can regulate the temperature of above-mentioned electric heater.
Possess drying as above and evaporate device, compared with the situation also can carrying out continuous drying with the movement without the need to place, required time and manpower can be minimized.Especially, when carrying out digital printed to fabric, the translational speed of fabric is slow, and the large I of therefore above-mentioned drying being evaporated device is formed according to its size, thus its utilization rate can become higher.
In addition, for to prevent on fabric printed ink be colored before spread, need to regulate rate of drying, but when using low-temperature burning catalyst, owing to being supplied to the change of the flow of the reacting gas of mat catalyst combustion stove, load (load) adjustment than being easier to, therefore can become easy by the adjustment of the rate of drying of Load Regulation.In addition, the spacing between adjustable above-mentioned fabrics and above-mentioned burning catalyst, if thus with above-mentioned Load Regulation walk abreast, then can be easier to regulate rate of drying.
In addition, be the dyeing of the fabric of drying, fabric temperature need be heightened under water vapor conditions, but catalyst combustion mode not only can carry out no-spark combustion reaction, and comprise steam in hydrocarbon burning gases, thus can be easy to reach above-mentioned purpose.
Now, the concentration of the steam existed in above-mentioned burning gases can utilize the kind of fuel (urban atmospheres or LPG) and mixing ratio etc. to regulate, and when utilizing the pre-mixed gas of hydrocarbon gas and air, when being used by oxygen in lieu of air, the content of steam maximumly can be increased to 66%.
In addition, device is evaporated in the drying illustrated above be combined with digital printed device, thus dye print, the drying that can realize continuously fabric and evaporate, in other words, by the formation of the printing and dyeing integrated apparatus of fabric, maximizing printing and dyeing efficiency, the printing and dyeing integrated apparatus of above-mentioned fabrics comprises: 1) printing machine, and dyestuff is printed on fabric by a digital manner; With 2) dry rapid steamer, the fabric by above-mentioned printing machine is carried out drying and evaporates by continuously.
The dry rapid steamer used in above-mentioned printing and dyeing integrated apparatus with illustrate as above identical, and by it is combined with the printing machine of digital form, according to the speed of the fabric by printing machine, thus regulate drying to evaporate speed, and the screen of certain fabric can be maintained, and because of continuous processing as above, the temperature deviation produced is minimized, and required space and time can be greatly reduced during transfer COTTON FABRIC.
As above-mentioned viewed, drying of the present invention is evaporated Apparatus and system and is evaporated in method and dyeing method with the drying of the fabric utilizing it, by low-temperature burning catalyst is applicable to dyeing and printing process, thus heat required in drying process is provided continuously in the device and technique of one, and evaporate steam required in technique and the combustion heat, thus the efficiency of integrated artistic and energy resource consumption can not only be improved, and be combined with digital printer, thus the efficiency of overall dyeing and printing process is maximized.
The invention is not restricted to embodiment and the explanation of above-mentioned feature; and do not departing from the main points of the present invention of asking in the claims; in this technical field that the present invention belongs to; possesses the people of general knowledge; whoso all can implement various distortion, and this kind of belonging protection scope of the present invention of distortion.
Claims (23)
1. a device is evaporated in the drying for the printing and dyeing process to fabric, and as realizing continuously the drying carried out the fabric being printed with dyestuff and the device evaporated, it comprises:
1) body of heater, it possesses inner space;
2) gas supply pipe, it is to above-mentioned furnace interior supply gas;
3) spray air caps, it sprays to above-mentioned furnace interior for the gas supplied by above-mentioned gas supply pipe;
4) catalyst layer, it is made up of low-temperature burning catalyst and stock, and be positioned on the position separated by a distance with fabric and also can discharge far infrared, to carry out drying to the fabric being printed with dyestuff and to evaporate, wherein, the gas that low-temperature burning catalyst is used for above-mentioned spray air caps to spray burns under aphlogistic state, and stock is for supporting above-mentioned low-temperature burning catalyst;
5) electric heater, it is for heating above-mentioned catalyst layer; And
6) thermocouple, it is for measuring the temperature of above-mentioned catalyst layer;
The feature that device is evaporated in described drying is: the reacting gas that the burning of described catalyst layer is supplied by described gas supply pipe and will be supplied to by means of the radiant heat transfer of far infrared and high-temperature water vapor the fabric face being printed with dyestuff, thus carries out the drying by means of radiant heat transfer of spreading before fixing and for realizing continuously in one apparatus by means of evaporating of water vapour of making dry dyestuff and fabric realize to dye for preventing at the dyestuff of print onto cloth;
The far infrared that described catalyst layer discharges comprises the far infrared of 4-7 mum wavelength.
2. device is evaporated in the drying of the printing and dyeing process for fabric according to claim 1, it is characterized in that:
Above-mentioned catalyst layer is mat form.
3. device is evaporated in the drying of the printing and dyeing process for fabric according to claim 1, it is characterized in that:
The gas that above-mentioned gas supply pipe supplies can be the mist of fuel gas and air or fuel gas and oxygen.
4. device is evaporated in the drying of the printing and dyeing process for fabric according to claim 1, it is characterized in that:
Above-mentioned spray air caps is homogeneous formation in above-mentioned body of heater, so that gas can spray equably to above-mentioned catalyst layer.
5. device is evaporated in the drying of the printing and dyeing process for fabric according to claim 1, it is characterized in that:
Spacing between above-mentioned fabrics and above-mentioned catalyst layer is adjustable.
6. device is evaporated in the drying of the printing and dyeing process for fabric according to claim 1, it is characterized in that:
According to the change of flow of above-mentioned gas being provided to above-mentioned catalyst layer, can regulate device load.
7. one kind to be printed with dyestuff fabric drying and evaporate method, the drying utilizing drying to evaporate device as a kind of and evaporate method, above-mentioned drying is evaporated device and is comprised body of heater, gas supply pipe, spray air caps, the catalyst layer be made up of low-temperature burning catalyst and stock, electric heater and thermocouple, can realize the drying of the fabric being printed with dyestuff continuously and to evaporate, it comprises the steps:
1) spread before preventing the fixing of dye printed in above-mentioned fabrics, utilize the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer, thus the fabric being printed with dyestuff is carried out drying; And
2) for making dry dyestuff and fabric realize dyeing, utilize the high-temperature water vapor produced while the gas be supplied to by above-mentioned gas supply pipe and spray air caps in above-mentioned body of heater and above-mentioned low-temperature burning catalyst are carried out combustion reaction, the fabric being printed with above-mentioned dyestuff is evaporated;
The far infrared that described catalyst layer discharges comprises the far infrared of 4-7 mum wavelength.
8. be according to claim 7ly printed with the drying of the fabric of dyestuff and evaporate method, it is characterized in that:
In above-mentioned drying steps, regulate the spacing between fabric and mat catalyst combustion stove, thus regulate the rate of drying of fabric.
9. be according to claim 7ly printed with the drying of the fabric of dyestuff and evaporate method, it is characterized in that:
According to the change of flow of gas being provided to above-mentioned catalyst layer in above-mentioned drying steps, can regulate the rate of drying of fabric.
10. be according to claim 7ly printed with the drying of the fabric of dyestuff and evaporate method, it is characterized in that:
Above-mentionedly evaporate the mist that the gas supplied in the stage is fuel gas and air or fuel gas and oxygen.
11. are according to claim 7ly printed with the drying of the fabric of dyestuff and evaporate method, it is characterized in that:
Spray air caps is homogeneous formation in above-mentioned body of heater, to evaporate gas in step can spray equably to above-mentioned catalyst layer above-mentioned.
12. are according to claim 7ly printed with the drying of the fabric of dyestuff and evaporate method, it is characterized in that:
Above-mentioned catalyst layer is mat form.
The printing system of 13. 1 kinds of fabrics, it comprises:
1) printing equipment, its by dye print on fabric panel;
2) device is evaporated in drying, itself and fabric are separated by a distance, so that realize continuously in above-mentioned printing equipment in order to prevent the drying of spreading before fixing at the dyestuff of print onto cloth and in order to make dry dyestuff and fabric realize the process of evaporating of dyeing, and possess the catalyst layer that can discharge far infrared be made up of low-temperature burning catalyst and stock, in above-mentioned catalyst layer, fuel gas burns, thus can to fabric supply heat and steam;
3) decontaminating apparatus, loose dyestuff in device is evaporated in above-mentioned drying by it to be cleaned; And
4) tenter device, the form of fabric is fixed by it;
The far infrared that described catalyst layer discharges comprises the far infrared of 4-7 mum wavelength.
The printing system of 14. fabrics according to claim 13, is characterized in that:
The dye print of above-mentioned printing equipment realizes by digital form.
The dyeing method of 15. 1 kinds of fabrics, as a kind of dyeing method of fabric printing system, above-mentioned fabrics printing system comprises: printing equipment, its by dye print on fabric panel; Device is evaporated in drying, and itself and fabric are separated by a distance, and possess the catalyst layer that can discharge far infrared be made up of low-temperature burning catalyst and stock, and gas burns in above-mentioned catalyst layer, thus to fabric supply heat and steam; Decontaminating apparatus; Tenter device, and comprise the steps:
1) in above-mentioned printing equipment by dye print on above-mentioned fabrics fabric;
2) the above-mentioned fabric being printed with dyestuff is evaporated in device in above-mentioned drying carry out drying continuously and evaporate;
3) above-mentioned drying and the fabric that evaporates are cleaned; And
4) form of above-mentioned cleaned fabric is fixed;
Described step 2) in dry and evaporate step and comprise:
2.1) spread before preventing the fixing of dye of printing in above-mentioned fabrics, utilize the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer, thus the fabric being printed with dyestuff is carried out drying; And
2.2) for making dry dyestuff and fabric realize dyeing, the high-temperature water vapor simultaneously produced in the low-temperature burning catalyst surface combustion of above-mentioned catalyst layer by reacting gas, is evaporated the above-mentioned fabric being printed with dyestuff;
The far infrared that described catalyst layer discharges comprises the far infrared of 4-7 mum wavelength.
The dyeing method of 16. fabrics according to claim 15, is characterized in that:
Dye print in above-mentioned print steps is realized by digital form.
The printing and dyeing integrated apparatus of 17. 1 kinds of fabrics, as the dye print realized continuously fabric, drying and the device that evaporates, it comprises:
1) printing machine, dyestuff is printed on fabric by a digital manner; And
2) dry rapid steamer;
Above-mentioned dry rapid steamer comprises:
2.1) body of heater, it possesses inner space;
2.2) gas supply pipe, it is to above-mentioned furnace interior supply gas;
2.3) spray air caps, it sprays to above-mentioned furnace interior for the gas supplied by above-mentioned gas supply pipe;
2.4) catalyst layer, it is made up of low-temperature burning catalyst and stock, and be positioned on the position separated by a distance with fabric and also can discharge far infrared, so that in order to prevent carrying out the drying by means of radiant heat transfer of spreading before fixing and in order to make dry dyestuff and fabric realize the evaporating by means of water vapour of dyeing at the dyestuff of print onto cloth, wherein, the gas that low-temperature burning catalyst is used for above-mentioned spray air caps to spray burns under aphlogistic state, and stock is for supporting above-mentioned low-temperature burning catalyst;
2.5) electric heater, it is for heating above-mentioned catalyst layer; And
2.6) thermocouple, it is for measuring the temperature of above-mentioned catalyst layer;
The far infrared that described catalyst layer discharges comprises the far infrared of 4-7 mum wavelength.
The printing and dyeing integrated apparatus of 18. fabrics according to claim 17, is characterized in that:
Above-mentioned catalyst layer is mat form.
The printing and dyeing integrated apparatus of 19. fabrics according to claim 17, is characterized in that:
The gas that above-mentioned gas supply pipe supplies is the mist of fuel gas and air or fuel gas and oxygen.
The printing and dyeing integrated apparatus of 20. fabrics according to claim 17, is characterized in that:
Above-mentioned spray air caps is homogeneous formation in above-mentioned body of heater, so that above-mentioned mist can spray equably to above-mentioned catalyst layer.
The printing and dyeing integrated apparatus of 21. fabrics according to claim 17, is characterized in that:
During above-mentioned catalyst layer heating, the radiant heat transfer of the far infrared of being released by above-mentioned catalyst layer realizes the drying of fabric.
The printing and dyeing integrated apparatus of 22. fabrics according to claim 17, is characterized in that:
Spacing between adjustable above-mentioned fabrics and above-mentioned catalyst layer.
The printing and dyeing integrated apparatus of 23. fabrics according to claim 17, is characterized in that:
According to the change of flow of above-mentioned gas being provided to above-mentioned catalyst layer, can regulate device load.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2010-0094269 | 2010-09-29 | ||
| KR1020100094269A KR101235725B1 (en) | 2010-09-29 | 2010-09-29 | Continuous Drying and Steaming Device of Textile, And Printing System Using The Same |
| PCT/KR2010/008241 WO2012043927A1 (en) | 2010-09-29 | 2010-11-22 | Continuous drying and steaming device, and textile printing system using same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103140618A CN103140618A (en) | 2013-06-05 |
| CN103140618B true CN103140618B (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201080069378.7A Active CN103140618B (en) | 2010-09-29 | 2010-11-22 | Continuous drying and steaming device, and textile printing system using same |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2474656B1 (en) |
| KR (1) | KR101235725B1 (en) |
| CN (1) | CN103140618B (en) |
| WO (1) | WO2012043927A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101405850B1 (en) * | 2012-06-05 | 2014-06-13 | 한국에너지기술연구원 | Control Device of Steam Temperature by Radiation Heat Transfer |
| CN105579638B (en) | 2013-09-09 | 2019-01-01 | 杭州宏鹰数码科技有限公司 | Digital printing process for pavement |
| CN104178965B (en) * | 2014-07-25 | 2016-04-06 | 浙江百德纺织有限公司 | Infrared ray setting fixation receives yarn machine |
| CN104328617B (en) * | 2014-11-17 | 2016-06-01 | 绍兴县阳婷纺织品有限公司 | High-performance snail ager |
| JP6635247B2 (en) * | 2014-12-04 | 2020-01-22 | セイコーエプソン株式会社 | Medium drying device, recording device and vapor removal device |
| KR101789228B1 (en) | 2016-07-07 | 2017-10-26 | 아성기계 주식회사 | Continuous Drying and Steaming Device For Textile Printing Process |
| CN107956075B (en) * | 2016-10-14 | 2020-07-03 | 无锡市信谊机械有限公司 | Multilayer formula fabrics rapid steamer drying all-in-one |
| JP2020098446A (en) * | 2018-12-18 | 2020-06-25 | 株式会社ミマキエンジニアリング | Necessary amount acquisition system and necessary amount acquisition program |
| EP3901719A4 (en) | 2018-12-18 | 2022-06-01 | Mimaki Engineering Co., Ltd. | Production management system, production management program, production quantity management system, and production quantity management program |
| KR102173105B1 (en) | 2020-08-05 | 2020-11-02 | 김일권 | Steaming apparatus for natural dyeing |
| CN112877840B (en) * | 2021-01-13 | 2022-03-04 | 兰溪市鑫发纺织有限公司 | Cotton yarn preparation combing processing method |
| CN114263000B (en) * | 2021-10-11 | 2023-01-10 | 泰州市金元成纺织有限公司 | Textile dyeing device |
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| US6513924B1 (en) * | 2001-09-11 | 2003-02-04 | Innovative Technology Licensing, Llc | Apparatus and method for ink jet printing on textiles |
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| KR950019370A (en) * | 1993-12-30 | 1995-07-22 | 김정덕 | Flameless Combustor |
| KR100258580B1 (en) * | 1998-03-25 | 2000-06-15 | 최수현 | A low temperature catalytic combustion burner and a fabric coating drier using the burner |
| KR19990079750A (en) * | 1998-04-09 | 1999-11-05 | 한갑수 | Forced Convection-Diffusion Catalytic Combustor |
| KR100717807B1 (en) * | 2005-04-06 | 2007-05-11 | 박수근 | Textile printing method using inkjet printing technique |
| KR100834789B1 (en) | 2007-05-14 | 2008-06-05 | 한국에너지기술연구원 | Catalytic burner using mat type combustion catalyst |
| KR20090007736U (en) * | 2009-06-01 | 2009-07-30 | 주식회사 원세 | Drying Apparatus |
| KR101096095B1 (en) * | 2009-11-30 | 2011-12-19 | 한국에너지기술연구원 | Device and System For Drying and Steaming of Textile Using Mat Catalytic Burner |
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2010
- 2010-09-29 KR KR1020100094269A patent/KR101235725B1/en active IP Right Grant
- 2010-11-22 EP EP10856256.2A patent/EP2474656B1/en active Active
- 2010-11-22 CN CN201080069378.7A patent/CN103140618B/en active Active
- 2010-11-22 WO PCT/KR2010/008241 patent/WO2012043927A1/en active Application Filing
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5046944A (en) * | 1979-11-16 | 1991-09-10 | Smith Thomas M | Infra-red generation |
| US6513924B1 (en) * | 2001-09-11 | 2003-02-04 | Innovative Technology Licensing, Llc | Apparatus and method for ink jet printing on textiles |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2474656A1 (en) | 2012-07-11 |
| KR20120032761A (en) | 2012-04-06 |
| KR101235725B1 (en) | 2013-02-21 |
| EP2474656A4 (en) | 2013-12-04 |
| WO2012043927A1 (en) | 2012-04-05 |
| EP2474656B1 (en) | 2016-03-30 |
| CN103140618A (en) | 2013-06-05 |
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