CN103237776A - Polycrystalline diamond material containing nitrogen compound or halide - Google Patents

Polycrystalline diamond material containing nitrogen compound or halide Download PDF

Info

Publication number
CN103237776A
CN103237776A CN2011800585024A CN201180058502A CN103237776A CN 103237776 A CN103237776 A CN 103237776A CN 2011800585024 A CN2011800585024 A CN 2011800585024A CN 201180058502 A CN201180058502 A CN 201180058502A CN 103237776 A CN103237776 A CN 103237776A
Authority
CN
China
Prior art keywords
chloride
polycrystalline diamond
diamond material
adamantine
diamond
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011800585024A
Other languages
Chinese (zh)
Inventor
C·S·蒙特罗斯
K·奈多
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Element Six Production Pty Ltd
Original Assignee
Element Six Production Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Element Six Production Pty Ltd filed Critical Element Six Production Pty Ltd
Publication of CN103237776A publication Critical patent/CN103237776A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/02Local etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6306Binders based on phosphoric acids or phosphates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6316Binders based on silicon compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • C04B35/645Pressure sintering
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201Alkali metal oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201Alkali metal oxides or oxide-forming salts thereof
    • C04B2235/3203Lithium oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3213Strontium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3215Barium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3225Yttrium oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
    • C04B2235/3234Titanates, not containing zirconia
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3251Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3409Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/427Diamond
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/442Carbonates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/444Halide containing anions, e.g. bromide, iodate, chlorite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447Phosphates or phosphites, e.g. orthophosphate, hypophosphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/448Sulphates or sulphites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5454Particle size related information expressed by the size of the particles or aggregates thereof nanometer sized, i.e. below 100 nm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Nanotechnology (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Composite Materials (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Metallurgy (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Catalysts (AREA)

Abstract

A polycrystalline diamond material comprising a mass of diamond particles or grains exhibiting inter-granular bonding and a binder material comprises a non-metallic catalyst material for diamond, the non-metallic catalyst material for diamond comprising at least one nitrogen compound derived from an ammonium compound and/or at least one halide.

Description

Comprise nitrogen compound or halid polycrystalline diamond material
Technical field
The disclosure relates to the method for polycrystalline diamond (PCD) material and this material of preparation.
Background technology
The cutting insert that is used for lathe and other instrument can comprise polycrystalline diamond (PCD) layer that is bonded to sintered carbide (cemented carbide) base material.PCD is superhard material a kind of example of (being called super hard abrasive again), and it has significantly the hardness value greater than cemented tungsten carbide.
What the parts that comprise PCD were used in numerous types is used for cutting, machining, boring or broken hard or high-abrasive material for example rock, metal, pottery, matrix material and contain the instrument of the material of timber.PCD comprises the diamond crystals of a large amount of intergrowth basically (inter-grown) that forms skeletal substance, and it defines the gap in diamond crystals.The PCD material comprises at least about the diamond of 80 volume % and can stand by a large amount of diamond crystalses that will assemble in the presence of sintering aid (being called again for adamantine catalyst substance) to make greater than the ultra-high voltage of about 5GPa with at least about 1200 ℃ temperature.Be used for adamantine catalyst substance be understood to be to promote diamond crystals diamond than graphite the direct material of intergrowth under the more thermodynamically stable pressure and temperature condition.Some are used for adamantine catalyst substance may be under environmental stress, particularly promote diamond to the conversion of graphite at elevated temperatures.The example that is used for adamantine catalyst substance is cobalt, iron, nickel and some any alloy that comprises these.Can form PCD at the wolfram varbide base material of cobalt sintering, described base material can be provided for the source of the cobalt catalyst material of PCD.Gap in the PCD material can be filled with described catalyst substance at least in part.
Yet the known problem that such PCD material runs into is described for adamantine catalyst substance, in the residual existence in described gap PCD material performance is at high temperature produced harmful effect especially for adamantine metallic catalyst material, for example Co, Ni or Fe.During using, the heating of described PCD material and thermal destruction, this major part is owing to catalytic gold hard rock greying and also cause the existence of the described Metal catalyst materials of the stress in the PCD material, and this stress is because due to the huge difference of the thermal expansion between described Metal catalyst materials and the described diamond microstructure.
A kind of method that addresses this problem is typically to remove catalyst substance (being called catalyst/solvent in this area again) by leaching (leaching) from the PCD material.
US3,745,623 and US4,636,253 have instructed the acid mixture that uses through heating in leaching technology, wherein use HF, HCl and HNO respectively 3And HNO 3Mixture with HF.
US4,288,248 and US4,224,380 have described by comprising HNO 3-HF(nitric acid and hydrofluoric acid) thermal medium in leach the PCD table top and remove described catalyst/solvent, the aforementioned hot medium use separately or with comprise HCl-HNO 3Second thermal medium of (hydrochloric acid and nitric acid) is used in combination.
US2007/0169419 has described a kind of method of leaching part or all catalyst/solvent in the following way from the PCD table top: protect a part of PCD table top not leached and protected PCD table top is immersed the caustic soln so that described catalyst/solvent is dissolved in water and the chloroazotic acid.The described technology of leaching is accelerated by using ultrasonic energy, and this ultrasonic energy stirring interface between described PCD table top and described caustic soln is to accelerate the dissolution rate of described catalyst/solvent.
US4,572,722 disclose a kind of by before leaching technology or during be transmitted in by laser cutting or spark and form the technology of leaching that the hole obtains accelerating in the PCD table top.Then, by use conventional acidleach drop technology, electrolysis is leached extracts to leach described PCD table top with liquid zinc.
A replacement method that addresses this problem is to use for adamantine nonmetal character catalyst substance, and it produces more heat-staple PCD material.
JP2795738 (B2) has described at the mixture of the sintering temperature diamond powder of the pressure of 6-12GPa and 1700-2500 ℃ and metal carbonate and has produced the sintered polycrystalline material of being made up of the nonmetal character binding agent of the 0.1-15vol% that is positioned at the sintered diamond layer.
JP4114966 has described to use and has been added into the carbon dust of diamond powder and alkaline earth metal carbonate as sintering aid, thereby improves the sinterability of described nonmetal character system.
JP2003226578 has also solved the sinterability problem of difference, and it has been described and has used oxalic acid dihydrate as sintering aid in the nonmetal character solvent system of carbonate based.
JP2002187775 has described and has added other organic compound with the carbonate based nonmetal character PCD of acquisition sintering, and has described the interpolation of metallic carbide similarly in JP6009271.
Summary of the invention
Usually, the disclosure relates to and comprises the polycrystalline diamond material that has for adamantine nonmetal character catalyst substance.
From first aspect; provide to comprise a large amount of diamond particles or the crystal grain that demonstrates the intergranular keying action and the polycrystalline diamond material that contains the adhesive substance may that is useful on adamantine nonmetal character catalyst substance, be used for adamantine nonmetal character catalyst substance and comprise at least a nitrogen compound and/or at least a halogenide that is derived from ammonium compound.
Described ammonium compound can contain negatively charged ion, and this negatively charged ion is selected from carbonate, phosphate radical, hydroxide radical, oxide compound negatively charged ion, sulfate radical, borate, titanate radical, silicate, halogen ion and their combination.
Described halogenide can contain the positively charged ion that is selected from basic metal, alkaline-earth metal, transition metal, ammonium and their combination.
In some embodiments, describedly can comprise following one or more for adamantine nonmetal character catalyst substance: lithium chloride, sodium-chlor, Repone K, rubidium chloride, cesium chloride, magnesium chloride, calcium chloride, strontium chloride, bariumchloride, Yttrium trichloride, zirconium chloride, zinc chloride, niobium chloride, their all oxidation state and their mixture.
In some embodiments, the average particle size particle size of described diamond particles or crystal grain can be for about 5 nanometers to about 50 microns or about 20 nanometers to about 20 microns or about 50 nanometers to about 10 microns.
In some embodiments, the diamond content of described polycrystalline diamond material can for the volume of described polycrystalline diamond material at least about 80%, at least about 88%, at least about 90%, at least about 92% or even at least about 96%.In one or more embodiments, the diamond content of described polycrystalline diamond material can be at the most about 98% of the volume of described polycrystalline diamond material.
The content that is used for adamantine nonmetal character catalyst substance can for example be about 20 volume % at the most of described PCD material, about 10 volume %, about 8 volume % or even about 4 volume % at the most at the most at the most.
From another point of view; method for the preparation of polycrystalline diamond material is provided; described method comprises: a large amount of diamond particles or crystal grain are provided; with described diamond crystals or particle with contain the adhesive substance may that is useful on adamantine nonmetal character catalyst substance and contact; describedly comprise at least a ammonium compound and/or at least a halogenide for adamantine nonmetal character catalyst substance; make described diamond particles or crystal grain and adhesive substance may be combined together to form green compact; be thermodynamically stable temperature and pressure with making described green compact stand at diamond, sintering and form polycrystalline diamond material.
In some embodiments, described salt can merge with described diamond particles or crystal grain via diafiltration, mixing, grinding, chemical vapour deposition, colloid (sol-gel) deposition, ald, physical vapor deposition etc.
In some embodiments, can adopt suitable adhesive aid to mix described diamond particles or crystal grain and described adhesive substance may with powder type.
Can be so that described diamond particles or crystal grain be suspended in the liquid medium, described for adamantine nonmetal character catalyst substance in-situ precipitate to the surface of the corresponding diamond particles of this liquid medium or crystal grain to apply described diamond particles or crystal grain.
In some embodiments, with described diamond particles before described adhesive substance may contacts or crystal grain can have about 5 nanometers to about 50 microns or about 20 nanometers to about 20 microns or about 50 nanometers to about 10 microns average grain or grain-size.
In some embodiments, can provide diamond particles with different average grains or grain-size or the multimodal mixture of crystal grain.
Described polycrystalline diamond material can be that unsupported (stand-alone) composite sheet maybe can be attached to for example metal carbide substrate of base material.
Sintering can carry out under 4GPa or higher or 7GPa or higher pressure and 1000 ℃ or higher or 1700 ℃ or higher temperature, and sintering time is 10 minutes or longer, or sintering time is 30 seconds or longer or 1 minute or longer.
In some embodiments, sintering can carry out under 7GPa or lower pressure and 1800 ℃ or lower temperature.
According on the other hand, provide the anti-wear component that comprises aforesaid polycrystalline diamond material.
Described polycrystalline diamond material can obtain by one or more embodiments with respect to thermostability and ratio lower sintering temperature and pressure with regard to other is used for adamantine nonmetal character catalyst substance of raising for the glomerocryst material of common metal catalysis.
Embodiment
As used herein, " polycrystalline diamond " (PCD) material comprises a large amount of diamond crystalses, wherein significantly the diamond crystals of ratio directly mutually combine each other and wherein adamantine content be described material at least about 80 volume %.In an embodiment of PCD material, the gap between the described diamond crystals can be contained the adhesive substance may that is useful on adamantine nonmetal character catalyzer at least in part and be filled.
As used herein, " be used for adamantine nonmetal character catalyst substance " be can catalysis polycrystalline diamond particle or crystal grain diamond than graphite the material of intergrowth under the more thermodynamically stable temperature and pressure condition.
As used herein, " gap " or " interstitial area " is the zone between the diamond crystals of described PCD material.
The multimodal particle size distribution of great number of grains is understood to mean described crystal grain and has particle size distribution more than a peak value, and each peak value is corresponding to separately " state ".Typically by provide more than a kind of source of a plurality of crystal grain and will make from crystal grain or the particle blend in these sources together, each described source comprises the crystal grain with significantly different mean sizess to the multimodal aggregate.The measurement of the particle size distribution of described blend crystal grain has typically disclosed the different peak values corresponding to different states.When described crystal grain was sintered together with the formation aggregate, their particle size distribution was further changed, because described crystal grain is compressed together each other and is broken, caused whole decline of size of described crystal grain.Howsoever, the multimodality of described crystal grain usually also from the image analysis of the goods of sintering clearly as seen.
As used herein, but green compact are to be sintered or to have been partially sintered the goods that do not formed the finished product as yet by tight burning.It generally can be self-supporting and can have the general shape of the goods that will finish.
As used herein, the superhard wear element is to comprise the element of superhard material and will be used to wear applications that for example fragmentation, boring, cutting or machining comprise in the workpiece or object of hard or high-abrasive material.
Comprise the diamond that for the diamond composite of the solvent sintering of routine, has the thermostability of raising according to the polycrystalline diamond material of some embodiments.In some embodiments, described polycrystalline diamond material comprises and contains the binding agent that is useful on adamantine nonmetal character catalyst substance.Be used for adamantine nonmetal character catalyst substance and comprise at least a nitrogen compound and/or at least a halogen contained compound that is derived from ammonium compound.
In some embodiments, for the preparation of the method for polycrystalline diamond material comprise with a large amount of diamond particles or crystal grain with contain the adhesive substance may that is useful on adamantine nonmetal character catalyst substance and contact.Being used for adamantine nonmetal character catalyst substance is at least a ammonium compound and/or at least a halogenide.
Described salt can merge with diamond by for example following mode: diafiltration, mix, other similar technology that grinding, chemical vapour deposition, colloid (sol-gel) deposition, ald, physical vapor deposition and those skilled in the art will expect.
Described nonmetal character adhesive substance may can merge with described diamond particles or the crystal grain of powder type.It typically for example can be mixed in the presence of the methyl alcohol at grinding aid in conventional hybrid technique, for example planetary type ball-milling technology.Mill ball for example the Co-WC mill ball can be used to described binding agent and diamond powder are milled together.Then, can be typically under 50-100 ℃ temperature dry described binding agent and diamond matrix and be consolidated into the green compact of preparing to be used for sintering afterwards removing methyl alcohol and other volatile residue.
In an alternate embodiment, described nonmetal character adhesive substance may and described diamond particles or crystal grain can be merged in sol-gel technology.Under vigorous stirring, diamond powder floated on a liquid to form the diamond suspensoid.Described liquid typically is water, but those skilled in the art will recognize that and can use any suitable liquid medium.Can select first salt of required ammonium cation and/or halogen negatively charged ion to make it dissolve in the solvent, but form insolubility salt with the negatively charged ion of selecting/positively charged ion, depend on the circumstances, in described diamond suspensoid.Can select required negatively charged ion/cationic second salt so that it dissolves in the solvent, but described negatively charged ion/positively charged ion form insolubility salt with the ammonium cation of described first salt and/or halogen negatively charged ion respectively.
The solution that will contain described two kinds of salt dropwise joins together and makes in the described diamond suspensoid and form on the surface of diamond particles or crystal grain separately by being used for insolubility throw out that adamantine nonmetal character catalyst substance forms.
During dropwise adding, stir and contain the diamond particles of described suspension or the liquid of crystal grain.This stirring can be finished by well heater-agitator and magnetic stirring apparatus or by the cantilevered agitator or by ultrasonication or any other suitable method that can effectively described diamond particles be dispersed in the described liquid.
Can from suspensoid, remove the salt of diamond powder and precipitation and dry under the temperature that is fit to remove any residual suspension medium that may exist or solvent.Described drying temperature can typically be about 50-100 ℃, or the temperature that can not make the volatilization of described ammonium or halide compound.As an alternative, can be in a vacuum under moderate temperature or room temperature dry diamond with salt of precipitation.Described diamond with salt of precipitation can maybe can be that the mode that improves drying efficiency or speed is stirred, disturbance or mobile during drying for static.Described diamond particles and adhesive substance may is fixed to form green compact.
With before described adhesive substance may contacts, described diamond particles can have about 5 nanometers to about 50 microns average particle size particle size.
In case form, be positioned over described green compact in the suitable containers and introduce high pressure and the high temperature press in.Exert pressure with heat so that described diamond particles sintering is in the same place, typically under about 4-7GPa or higher pressure and about 1000-1700 ℃ or higher temperature.
In some embodiments, the crystal boundary of described diamond particles or crystal grain can contain the pollutent of the residue that is derived from initial salt of the level of reduction, therefore makes stronger diamond-diamond combination and the material character of improvement become possibility.In the situation of ammonium cation, the pollutent of expection low concentration, this is to form hydrogen and nitrogen because described ammonium cation will dissociate under sintering condition, they are used as gas and discharge.
In some embodiments, the PCD of sintering can contain nitrogen or the hydrogen of a certain amount of dissolving.The expection of the hydrogen that discharges during the HPHT has such beneficial effect: help that carbon monoxide or carbonic acid gas intermediate are reduced into diamond and make thus and use lower pressure and temperature to become possibility.
In other embodiments, for example wherein use halid those, also can use lower pressure and temperature to come sintering PCD.For example, with the more conventional 8GPa that is used for more conventional nonmetal character catalyst system or higher and 2300 ℃ or higher opposite, can use 7GPa or lower and 1800 ℃ or lower pressure and temperature.Although do not wish to be subjected to theory constraint, it is believed that destroying the C-O key by chlorion has reduced the become temperature of catalytic activity of salt of wormwood.
For example use therein in some embodiments of the compound contain ammonium cation, described negatively charged ion can be in following one or more: carbonate, phosphate radical, hydroxide radical, oxide compound negatively charged ion, sulfate radical, borate, titanate radical, silicate, halogen ion etc.
For example use therein in some embodiments of the compound contain the halogen ion, described positively charged ion can be in following one or more: basic metal, alkaline-earth metal and transition metal.Described examples for compounds can comprise lithium chloride, sodium-chlor, Repone K, rubidium chloride, cesium chloride, magnesium chloride, calcium chloride, strontium chloride, bariumchloride, Yttrium trichloride, zirconium chloride, zinc chloride, niobium chloride, their all oxidation state and their mixture.
In some embodiments, can use the mixture of ammonium compound and halide compound.
Diamond grain size in the PCD of sintering can be for about 5 nanometers to about 50 microns or about 20 nanometers to about 20 microns or about 50 nanometers to about 10 microns.Adamantine distribution of sizes can be for unimodal or multimodal.
Described nonmetal character PCD can maybe can be attached to for example Co-WC base material of suitable substrates for all-in-one-piece.Interface between described PCD and the described base material can be smooth or non-flat forms.
Any suitable the leaching process portion or all leach described nonmetal character PCD that can use those skilled in the art to understand.
Embodiment
Describe some embodiments in more detail with reference to following embodiment, these embodiments are not intended to the restriction effect of playing.
Embodiment 1:
With CaCO 3And Ca (OH) 2Approximate eutectic mixture and NH 4Cl is with 0.4mol CaCO 3With 0.4mol Ca (OH) 2With 0.2mol NH 4The mixed of Cl.With this binder mixtures and diamond with the 4.5g diamond: the mixed of 0.5g binder mixtures.The mixture of this merging is pressed in the airtight metal vessel that is suitable for the HPHT processing densely.Then this container being stood HPHT handles to being higher than 1500 ℃ temperature and being higher than the pressure of 6.8GPa and keeping time of 10 minutes to 60 minutes.Be expected at HPHT and handle the diamond compact that will have intergrowth afterwards.
Embodiment 2:
With MgCO 3And Mg (OH) 2Wait molar mixture (under situation about not existing for the phasor of the obtained document of this system, supposing etc. that molar mixture will be fully near eutectic composition) and NH 4Cl is with 0.4mol MgCO 3With 0.4mol Mg (OH) 2With 0.2mol NH 4The mixed of Cl.With this binder mixtures and diamond with the 4.5g diamond: the mixed of 0.5g binder mixtures.The mixture of this merging is pressed in the airtight metal vessel that is suitable for the HPHT processing densely.Then this container being stood HPHT handles to 1500 ℃ temperature and is higher than the pressure of 6.8GPa and keeps time of 10 minutes to 60 minutes.Be expected at HPHT and handle the diamond compact that will have intergrowth afterwards.
Embodiment 3
With CaCO 3And Ca (OH) 2Approximate eutectic mixture and NH 4Cl is with 0.4mol CaCO 3With 0.4mol Ca (OH) 2With 0.2mol NH 4The mixed of Cl.With this binder mixtures and diamond with the 9g diamond: the mixed of 1g binder mixtures.The mixture of this merging is pressed in the airtight metal vessel that is suitable for the HPHT processing densely.Then this container being stood HPHT handles to following temperature: the pressure of 1600 ℃, 1800 ℃ and 2000 ℃ and 8GPa also keeps time of 10 minutes.Be expected at HPHT and handle the diamond compact that under all these conditions, will have intergrowth afterwards.
Embodiment 4:
With MgCO 3With ammonium oxalate wait molar mixture as binding agent and diamond with the 4.5g diamond: the mixed of 0.5g binder mixtures.The mixture of this merging is pressed in the airtight metal vessel that is suitable for the HPHT processing densely.Then this container being stood HPHT handles to being higher than 1500 ℃ temperature and being higher than the pressure of 6.8GPa and keeping time of 10 minutes to 60 minutes.Be expected at HPHT and handle the diamond compact that will have intergrowth afterwards.
Embodiment 5:
With ammonium oxalate as binding agent and diamond with the 4.5g diamond: the mixed of 0.5g binder mixtures.The mixture of this merging is pressed in the sealed metal container that is suitable for the HPHT processing densely.Then this container being stood HPHT handles to being higher than 1500 ℃ temperature and being higher than the pressure of 6.8GPa and keeping time of 10 minutes to 60 minutes.Be expected at HPHT and handle the diamond compact that will have intergrowth afterwards.
Embodiment 6:
With K 2CO 3Descended dry 24 hours at 50 ℃ with KCl, carried out planetary type ball-milling respectively 45 minutes with 90rpm then, the mol ratio with 70:30 merges then.The diamond powder that with this mixture and average particle size particle size is 10 microns merges with the adamantine amount of 5vol% mixture: 95vol%.Owing to be very moisture absorption, therefore dry described salt mixture and ought being stored in the vacuum drying oven in case of necessity between step.Run into the practical difficulty that pressure produces, therefore in experiment, do not realized sintering.Yet, being expected at greater than 1000 ℃ and will causing sintering greater than sintering under the 7GPa greater than 5 minutes, 1260 ℃, 7.7GPa and expection in 1 hour produce the nonmetal character PCD of the good sintering with extraordinary thermostability and wear resisting property.These temperature usually are low for sintering PCD, and this advantage is considered to because due to the existence of chlorion, described chlorion can be so that their conducts of carbonate anion instability and increase be used for the reactivity of adamantine catalyst substance.

Claims (15)

1. polycrystalline diamond material; it comprises a large amount of diamond particles or the crystal grain that shows the intergranular combination and contains the adhesive substance may that is useful on adamantine nonmetal character catalyst substance, is used for adamantine nonmetal character catalyst substance and comprises at least a nitrogen compound and/or at least a halogenide that is derived from ammonium compound.
2. according to the polycrystalline diamond material of claim 1, wherein said ammonium compound comprises the negatively charged ion that is selected from carbonate, phosphate radical, hydroxide radical, oxide compound negatively charged ion, sulfate radical, borate, titanate radical, silicate, halogen ion and their combination.
3. according to the polycrystalline diamond material of claim 1, wherein said halogenide comprises the positively charged ion that is selected from basic metal, alkaline-earth metal, transition metal, ammonium and their combination.
4. according to the polycrystalline diamond material of claim 3, wherein saidly comprise following one or more for adamantine nonmetal character catalyst substance: lithium chloride, sodium-chlor, Repone K, rubidium chloride, cesium chloride, magnesium chloride, calcium chloride, strontium chloride, bariumchloride, Yttrium trichloride, zirconium chloride, zinc chloride, niobium chloride, their oxidation state and their mixture.
5. according to the polycrystalline diamond material of aforementioned each claim, wherein said diamond particles or crystal grain have about 5 nanometers to about 50 microns average grain or grain-size.
6. according to the polycrystalline diamond material of aforementioned each claim, the diamond content of wherein said polycrystalline diamond material be described polycrystalline diamond material volume at least 80% and at the most 98%.
7. according to the polycrystalline diamond material of aforementioned each claim, wherein said polycrystalline diamond material comprises the adamantine nonmetal character catalyst substance that is used for of 20 volume % at the most.
8. method for preparing polycrystalline diamond material; this method comprises: a large amount of diamond particles or crystal grain are provided; with described diamond crystals or particle with contain the adhesive substance may that is useful on adamantine nonmetal character catalyst substance and contact; be used for adamantine nonmetal character catalyst substance and comprise at least a ammonium compound and/or at least a halogenide; make described diamond particles or crystal grain and adhesive substance may fixed to form green compact; be thermodynamically stable temperature and pressure with making described green compact stand at diamond, sintering and form polycrystalline diamond material.
9. method according to Claim 8, wherein said ammonium compound comprises the negatively charged ion that is selected from carbonate, phosphate radical, hydroxide radical, oxide compound negatively charged ion, sulfate radical, borate, titanate radical, silicate, halogen ion and their combination.
10. method according to Claim 8, wherein said halogenide comprises the positively charged ion that is selected from basic metal, alkaline-earth metal, transition metal, ammonium and their combination.
11. according to the method for claim 10, wherein be used for adamantine nonmetal character catalyst substance and comprise following one or more: lithium chloride, sodium-chlor, Repone K, rubidium chloride, cesium chloride, magnesium chloride, calcium chloride, strontium chloride, bariumchloride, Yttrium trichloride, zirconium chloride, zinc chloride, niobium chloride, their all oxidation state and/or their mixture.
12. each method according to Claim 8-11, wherein said method are included under the existence of described nonmetal character catalyst substance described green compact are stood at diamond than the more thermodynamically stable pressure and temperature of graphite.
13. according to the method for claim 12, wherein said pressure is at least about 4GPa and described temperature is at least about 1000 ℃.
14. according to the method for claim 12, wherein said pressure is for about 8GPa and described temperature are about 2300 ℃ at the most at the most.
15. comprise the anti-wear component of each polycrystalline diamond material among the claim 1-7.
CN2011800585024A 2010-10-22 2011-10-20 Polycrystalline diamond material containing nitrogen compound or halide Pending CN103237776A (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US40572610P 2010-10-22 2010-10-22
US61/405,726 2010-10-22
GBGB1017924.0A GB201017924D0 (en) 2010-10-22 2010-10-22 Polycrystalline diamond material
GB1017924.0 2010-10-22
PCT/EP2011/068305 WO2012052500A2 (en) 2010-10-22 2011-10-20 Polycrystalline diamond material

Publications (1)

Publication Number Publication Date
CN103237776A true CN103237776A (en) 2013-08-07

Family

ID=43334291

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011800585024A Pending CN103237776A (en) 2010-10-22 2011-10-20 Polycrystalline diamond material containing nitrogen compound or halide

Country Status (5)

Country Link
US (1) US20130326963A1 (en)
JP (1) JP2013543830A (en)
CN (1) CN103237776A (en)
GB (2) GB201017924D0 (en)
WO (1) WO2012052500A2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105731449A (en) * 2016-01-21 2016-07-06 湖南大学 Preparation method of porous foamed diamond
CN112756604A (en) * 2020-12-22 2021-05-07 吉林大学 Sintered polycrystalline diamond compact under mantle-like condition and preparation method thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6301689B2 (en) * 2014-03-19 2018-03-28 国立大学法人福井大学 Diamond composite particles and method for producing the same
CN104690274B (en) * 2014-12-31 2017-11-17 中石化石油机械股份有限公司 A kind of polycrystal diamond hard alloy complex sheet and preparation method thereof
CN106747445B (en) * 2016-12-06 2019-08-27 富耐克超硬材料股份有限公司 A kind of high-performance composite polycrystal-diamond
KR20220084081A (en) * 2019-10-04 2022-06-21 도메이 다이아 가부시키가이샤 Diamond grit that can be crushed easily and its manufacturing method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5215942A (en) * 1988-08-15 1993-06-01 The Regents Of The University Of California Diamond-containing ceramic composites and methods of making same
CN1471567A (en) * 2000-10-12 2004-01-28 ����Ԫ��(�ع�)��˾ Polycrystalline abrasive grit
CN101522346A (en) * 2006-10-31 2009-09-02 六号元素(产品)(控股)公司 Polycrystalline diamond abrasive compacts
US7635035B1 (en) * 2005-08-24 2009-12-22 Us Synthetic Corporation Polycrystalline diamond compact (PDC) cutting element having multiple catalytic elements
US20090313907A1 (en) * 2006-06-09 2009-12-24 Antionette Can Ultrahard Composites

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3745623A (en) 1971-12-27 1973-07-17 Gen Electric Diamond tools for machining
US4224380A (en) 1978-03-28 1980-09-23 General Electric Company Temperature resistant abrasive compact and method for making same
US4288248A (en) 1978-03-28 1981-09-08 General Electric Company Temperature resistant abrasive compact and method for making same
EP0114497B1 (en) 1982-12-21 1988-05-11 De Beers Industrial Diamond Division (Proprietary) Limited Abrasive compacts and method of making them
EP0174546B1 (en) 1984-09-08 1991-07-24 Sumitomo Electric Industries, Ltd. Diamond sintered body for tools and method of manufacturing the same
JPH069271B2 (en) 1986-04-01 1994-02-02 株式会社日立製作所 Laser diode assembly reference surface processing method and apparatus
JP2795738B2 (en) 1990-07-13 1998-09-10 科学技術庁無機材質研究所長 Diamond based sintered material
JP4114966B2 (en) 1996-11-08 2008-07-09 ソニー株式会社 Outline extracting apparatus and outline extracting method
JP3550587B2 (en) 2000-12-18 2004-08-04 独立行政法人 科学技術振興機構 Method for manufacturing fine diamond sintered body
JP4014415B2 (en) 2002-02-07 2007-11-28 独立行政法人科学技術振興機構 Manufacturing method of high hardness fine diamond sintered body
US20070169419A1 (en) 2006-01-26 2007-07-26 Ulterra Drilling Technologies, Inc. Sonochemical leaching of polycrystalline diamond
US8069937B2 (en) * 2009-02-26 2011-12-06 Us Synthetic Corporation Polycrystalline diamond compact including a cemented tungsten carbide substrate that is substantially free of tungsten carbide grains exhibiting abnormal grain growth and applications therefor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5215942A (en) * 1988-08-15 1993-06-01 The Regents Of The University Of California Diamond-containing ceramic composites and methods of making same
CN1471567A (en) * 2000-10-12 2004-01-28 ����Ԫ��(�ع�)��˾ Polycrystalline abrasive grit
US7635035B1 (en) * 2005-08-24 2009-12-22 Us Synthetic Corporation Polycrystalline diamond compact (PDC) cutting element having multiple catalytic elements
US20090313907A1 (en) * 2006-06-09 2009-12-24 Antionette Can Ultrahard Composites
CN101522346A (en) * 2006-10-31 2009-09-02 六号元素(产品)(控股)公司 Polycrystalline diamond abrasive compacts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105731449A (en) * 2016-01-21 2016-07-06 湖南大学 Preparation method of porous foamed diamond
CN112756604A (en) * 2020-12-22 2021-05-07 吉林大学 Sintered polycrystalline diamond compact under mantle-like condition and preparation method thereof

Also Published As

Publication number Publication date
WO2012052500A3 (en) 2012-08-30
GB201118025D0 (en) 2011-11-30
WO2012052500A2 (en) 2012-04-26
JP2013543830A (en) 2013-12-09
GB201017924D0 (en) 2010-12-01
US20130326963A1 (en) 2013-12-12
GB2484814A (en) 2012-04-25

Similar Documents

Publication Publication Date Title
CN103201234B (en) The preparation method of polycrystalline diamond abrasive compact
CN103237776A (en) Polycrystalline diamond material containing nitrogen compound or halide
JP5175933B2 (en) Super hard diamond composite
US6913633B2 (en) Polycrystalline abrasive grit
US9500039B2 (en) Methods of forming polycrystalline compacts
BR112017000716B1 (en) CERAMIC-METAL COMPOSITE WEAR COMPONENT, COMMINUTION DEVICE, COMPOSITE SHIELDING AND DREDGING TOOLS AND PUMPS
CN102131575A (en) Polycrystalline diamond abrasive compact
US5769176A (en) Diamond sintered compact and a process for the production of the same
US20150136738A1 (en) Method of processing a body of polycrystalline diamond material
WO2012058071A1 (en) Polycrystalline compacts including nanoparticulate inclusions, cutting elements and earth-boring tools including such compacts, and methods of forming same
JP2016507647A (en) Cutter elements suitable for rock removal applications
GB2499489A (en) A method of manufacture of PCD material using a sintering additive such as diamond particles
CN103237775A (en) Polycrystalline diamond material containing metal oxoanion selected from molybdates, tungstates, vanadates, phosphates and mixtures thereof
CN110227822A (en) Polycrystalline diamond, composite polycrystal-diamond and the preparation method of nanostructure-containing
US20150033637A1 (en) Polycrystalline superhard material and method of forming
JPH08133839A (en) Diamond sintered compact, its production and diamond sintered compact tool and abrasive grain
JP6198350B2 (en) Cutter elements suitable for rock removal applications
JP3893631B2 (en) Diamond sintered body, manufacturing method thereof, diamond sintered body tool, and abrasive grains
JP7441441B2 (en) Sintered diamond electrode material
CN103945963B (en) The method of processing complex
US20140000177A1 (en) Unique cubic boron nitride crystals and method of manufacturing them
JPH0925164A (en) Diamond sintered compact and its production
JPH0952767A (en) Diamond sintered compact and production therefore

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C02 Deemed withdrawal of patent application after publication (patent law 2001)
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20130807