CN103264863A - Automatic replenishing system and replenishing method - Google Patents
Automatic replenishing system and replenishing method Download PDFInfo
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- CN103264863A CN103264863A CN201310214661XA CN201310214661A CN103264863A CN 103264863 A CN103264863 A CN 103264863A CN 201310214661X A CN201310214661X A CN 201310214661XA CN 201310214661 A CN201310214661 A CN 201310214661A CN 103264863 A CN103264863 A CN 103264863A
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Abstract
The invention discloses an automatic replenishing system and a replenishing method, and belongs to the field of tobacco sorting and distribution. The automatic replenishing system comprises a plurality of sorting cache channels which are installed on a sorting line, multiple sets of replenishing devices which are installed on an outlet of the sorting line, a bar-type cigarette horizontal type machine which is correspondingly installed on outlets of the replenishing devices, and a control unit which is used for controlling the whole replenishing system. A standby cigarette bin is arranged on the bar-type cigarette horizontal type machine. By the adoption of the replenishing system and on the basis of the prior art, the sorting cache channels and the standby cigarette bin are added so as to conduct real-time replenishing on the bar-type cigarette horizontal type machine, and therefore the whole replenishing technological process changes from existing order drive into inventory drive. When the sorting cache channels lacks one piece of goods, one piece of goods is asked for a stocking-up system, and therefore the problem that a goods demand between systems is driven unrelated to an order for goods is resolved and the stability of running of a single system is guaranteed. Besides, the standby cigarette bin can conduct failover, so that real-time orders for goods can be sorted quickly and precisely in real time.
Description
Technical field
The present invention relates to a kind of automatic replenishment and the method that replenishes, belong to tobacco letter sorting dispensing field.
Background technology
At present, the major equipment that is used for the tobacco dispensing is overhead storehouse, stock system and the sorting system that links to each other with the stock system, sorting system generally independently carries out the order letter sorting by a plurality of letter sorting subsystems, and each letter sorting subsystem includes the system of replenishing, order sorting system and moulds packet system.
The whole letter sorting dispensing of tobacco flow process is the dish letter sorting → part cigarette letter sorting → cigarette sorting that puts one's child in a boarding nursery, tobacco is after entering DISTRIBUTION CENTRE, the disk storage that puts one's child in a boarding nursery earlier is in overhead storehouse, be transported to the put one's child in a boarding nursery dish letter sorting of stock system entry according to the enquiry request of stock system by conveyer then, part cigarette pallet is through behind artificial de-stacking or the machine de-stacking member cigarette, and the stock road that is transported to the stock system by equipment such as conveyer, piece piles carries out buffer memory again; Each bar sorting line of sorting system is optimized good order to stock system enquiry in advance according to the dispensing order, whole process, all be to drive by order, namely according to the same day sales order calculate cigarette brand, part cigarette order and the stock quantity of plan stock, whole delivery system is according to the Order Scheduling outbound, stock, the letter sorting that have set then; Adopt the above order type of drive, mainly have following shortcoming: the stock system need be after the same day, all orders be fully booked, carry out data-optimized, the generation plan of replenishing, in the sort process that replenishes, will replenish in real time according to the order of the plan of replenishing, can't insert new order in sort process, this just can't accomplish that real-time order sorts in real time.
In addition, being used for the system that replenishes of tobacco letter sorting dispensing at present, generally all is to be stored in the tabacco barn of the horizontal machine of bar cigarette by the bar cigarette after the letter sorting of part cigarette, to use for the subsequent sort line.When certain tabacco barn broke down, whole system and even the whole delivery system of replenishing all must stop, wait fault clearance after, could begin to sort dispensing again.
In view of this, the inventor studies this, develops a kind of automatic replenishment and the method that replenishes specially, and this case produces thus.
Summary of the invention
The purpose of this invention is to provide a kind of simple in structure, floor area is little, and can sort automatic replenishment and the method that replenishes thereof that shifts with fault in real time to real-time order.
To achieve these goals, solution of the present invention is:
A kind of automatic replenishment, comprise several letter sorting buffer memory passages that are installed on the sorting line, be installed in some groups of goods compensators of sorting line outlet, correspondence is installed in the horizontal machine of bar cigarette of goods compensator outlet, and the control unit that is used for the whole system that replenishes of control, wherein, above-mentioned sorting line is divided into the sorting line independent segment successively, the sorting line entrance that links to each other with letter sorting buffer memory feeder connection, the sorting line outlet section that links to each other with letter sorting buffer memory channel outlet, and sorting line mixing section, the entrance of sorting line independent segment links to each other with the stock passage of part cigarette stock system, letter sorting buffer memory passage is installed on the sorting line side by side, and letter sorting buffer memory passage is provided with the conveying deflector roll; Be equipped with steering hardware on sorting line entrance and the sorting line outlet section, this section sorting line can be transmitted the direction transmission of part cigarette along sorting line the part cigarette again along the direction of letter sorting buffer memory passage; Above-mentioned letter sorting buffer memory passage is divided into 1 ~ 3 layer, sorting line entrance and sorting line outlet section also are divided into 1 ~ 3 layer, wherein, the sorting line entrance links to each other by oscillating arm mechanisms with the sorting line independent segment, the sorting line outlet section also links to each other by oscillating arm mechanisms with the sorting line mixing section, above-mentioned the horizontal machine of cigarette comprises several tabacco barns, and described tabacco barn outlet is equipped with the cigarette sorting line of order sorting system, further is provided with standby tabacco barn on the horizontal machine of bar cigarette.
Above-mentioned sorting line mixing section is provided with 2-4 group goods compensator, and corresponding, the sorting line mixing section is provided with 2-4 outlet, and each exit is equipped with steering hardware, can make the part cigarette turn to transportation; Every group of goods compensator is successively by pushing away cigarette mechanism, temporary passage, conveying, and be installed in intelligence on the guide rail equipment such as dolly that replenishes and form, push away the outlet that cigarette mechanism is installed in sorting line, temporary passage correspondence is installed on the propelling movement direction that pushes away cigarette mechanism, conveying is installed in the outlet of temporary passage, the opposite side of conveying is equipped with the horizontal machine of bar cigarette, and intelligence replenishes after dolly receives the bar cigarette of temporary passage, along conveying the bar cigarette is sent into the corresponding horizontal machine tabacco barn of bar cigarette.
The standby tabacco barn of above-mentioned the horizontal machine of cigarette is arranged on along the end of last tabacco barn in the cigarette sorting line transmission direction.
As preferably, two-layer about above-mentioned letter sorting buffer memory passage is divided into, sorting line entrance and sorting line outlet section also are divided into two-layer up and down by oscillating arm mechanisms, and bilevel structure design effectively utilizes upper space, can save the floor area of letter sorting buffer memory passage.
The junction of sorting line outlet section and sorting line mixing section is provided with steering hardware, and the warranty element cigarette transmits in order, and above-mentioned two sections sorting lines are installed the more efficient use space side by side.
As preferably, the number of channels of above-mentioned letter sorting buffer memory passage is identical with the tabacco barn quantity of part cigarette stock passage and the horizontal machine of bar cigarette, and each letter sorting buffer memory passage can be stored 2-5 spare part cigarette.
Above-mentioned steering hardware comprises the frame that is installed in sorting line deflector roll bottom, rack-mounted sensor, Lift Part and reducing motor etc., Lift Part is by lifting cylinder reciprocal up-and-down movement on the frame vertical direction, the Lift Part top is provided with " O " type band, when sensor detects the part cigarette that need turn to, Lift Part rises, its top exceeds plane, sorting line deflector roll place, reducing motor drives " O " type band and rotates, thereby realize turning to transportation, when not lifting of Lift Part, the straight line that does not influence sorting line is carried.
The above-mentioned cigarette mechanism that pushes away comprises the propelling movement cylinder that pushes piece, links to each other with the propelling movement piece, and the foot pedal apparatus that is used for the action of control propelling movement cylinder, foot pedal apparatus is installed in the bottom that pushes away cigarette mechanism, step on foot pedal apparatus, trigger to push the cylinder action, flexible the bar cigarette is pushed the intelligence dolly that replenishes by what push piece.
Above-mentioned control unit adopts PLC control, and its I/O end links to each other with sorting line, buffer memory passage, goods compensator and the horizontal machine of bar cigarette etc. respectively, for the drive element of controlling the said equipment and sensor etc.
The method that replenishes of above-mentioned automatic replenishment comprises the steps:
1) the stock system is according to the enquiry request of sorting system, carry out the real-time outbound of single brand specification part cigarette, the part cigarette is sent in the sorting line of corresponding letter sorting subsystem, it is moving that the information of part cigarette is followed the part plume, after entering the wall scroll sorting line, the scanning device that is installed in the sorting line entrance is checked this part cigarette, and the part cigarette passes to the system of replenishing behind validation of information;
2) the part cigarette is transported to oscillating arm mechanisms along the sorting line independent segment, then according to the track that preestablishes of this part cigarette, enter the sorting line entrance of respective layer, when the part cigarette arrives affiliated letter sorting buffer memory feeder connection, the Lift Part of control unit control steering hardware rises, this section sorting line stops the straight line transportation, and steering hardware is transferred to letter sorting buffer memory passage with the part cigarette and stores;
3) when the bar cigarette in the horizontal machine of bar cigarette is less than setting value, control unit can send the enquiry instruction, the part cigarette that is buffered in the letter sorting buffer memory passage can be along with carrying deflector roll, be transported on the sorting line outlet section by the steering hardware Lift Part, then, the part cigarette on upper strata transmits along sorting line, by the oscillating arm mechanisms cigarette part cigarette is transported to the sorting line mixing section again, and the part cigarette of lower floor directly is transported to the sorting line mixing section along sorting line;
4) the part cigarette is transported to corresponding goods compensator according to the instruction of control unit, the staff moves to the part cigarette of sorting line outlet the artificial point of unpacking of temporary passage, after artificial the unpacking two ends case skin is raised, aim at temporary feeder connection, step on foot pedal apparatus, push away the cigarette mechanism action then, the bar cigarette in the case by the disposable intelligence dolly that replenishes that pushes of temporary passage, is pushed away cigarette mechanism and returns; The dolly that replenishes instructs according to control unit, automatically walking is to the corresponding horizontal machine tabacco barn of bar cigarette position along conveying, and behind accurate location, the automatic replenishing dolly is mended the horizontal machine tabacco barn of bar cigarette by the several coordination with the bar cigarette, finish and mend the cigarette action, wait for and mend the cigarette instruction next time;
5) when certain tabacco barn et out of order of the horizontal machine of bar cigarette, control unit can send instruction to letter sorting buffer memory passage and goods compensator, to be buffered in the letter sorting buffer memory road, be transported to standby tabacco barn with the part cigarette that brand is identical in this tabacco barn by goods compensator, standby tabacco barn delivers from godown in real time according to the enquiry request of control unit, because standby tabacco barn is arranged on along the extreme end of cigarette sorting line transmission direction, when the shipment of fault tabacco barn to a half, second half can be by standby tabacco barn shipment, the order that can not upset order can realize fast that fault shifts.
In above-mentioned steps 3) in, when the few cigarette of letter sorting buffer memory passage, control unit will be initiated the enquiry request to the stock system, and guaranteeing has enough part cigarettes to satisfy the demand of letter sorting in the letter sorting buffer memory passage; And the horizontal machine of bar cigarette generally can be stored 75 to 100 cigarette, when reducing by 25 or 50, will be to letter sorting buffer area enquiry, and the part cigarette of letter sorting buffer memory passage is mended this part cigarette into corresponding horizontal machine tabacco barn by goods compensator.
Adopt the above-mentioned system that replenishes, on the basis of existing technology, increase letter sorting buffer memory passage and standby tabacco barn, for the horizontal machine of bar cigarette replenishes in real time, the whole flow process that replenishes is driven by original order, becoming the stock drives, the few goods of letter sorting buffer memory passage, just want a goods to the stock system, solve between system and the system enquiry and driven with order irrelevantly, guaranteed the stability of individual system operation, and, can carry out fault by standby tabacco barn and shift, rapidly and accurately real-time order be sorted in real time.
Below in conjunction with drawings and the specific embodiments the present invention is done and to describe in further detail.
Description of drawings
Fig. 1 is automatic replenishment (lower floor) structural representation of present embodiment;
Fig. 2 is the structural representation of upper strata letter sorting buffer memory passage on the sorting line of present embodiment.
Label declaration:
Sorting line 1; Sorting line independent segment 11; Sorting line entrance 12; Sorting line outlet section 13; Sorting line deflector roll 14; Oscillating arm mechanisms 15; Sorting line mixing section 16; Steering hardware 17; Sorting line outlet 18;
Letter sorting buffer memory passage 2; Letter sorting buffer memory feeder connection 21; Letter sorting buffer memory channel outlet 22; Carry deflector roll 23;
The horizontal machine 4 of bar cigarette; The horizontal machine tabacco barn 41 of bar cigarette;
The specific embodiment
Shown in Fig. 1-2, a kind of automatic replenishment, comprise several letter sorting buffer memory passages 2 that are installed on the sorting line 1, be installed in the goods compensator 3 of sorting line outlet 12, correspondence is installed in the horizontal machine 4 of bar cigarette of goods compensator 3 outlets, and the control unit that is used for the whole system that replenishes of control, wherein, above-mentioned sorting line 1 is divided into sorting line independent segment 11 successively, the sorting line entrance 12 that links to each other with letter sorting buffer memory feeder connection, the sorting line outlet section 13 that links to each other with letter sorting buffer memory channel outlet, and sorting line mixing section 16, the entrance of sorting line independent segment 11 links to each other with the stock passage of part cigarette stock system, letter sorting buffer memory passage 2 is installed on the sorting line 1 side by side, and letter sorting buffer memory passage 2 is provided with the conveying deflector roll; Be equipped with steering hardware 17 on sorting line entrance 12 and the sorting line outlet section 13, this section sorting line can be transmitted the direction transmission of part cigarette 5 along sorting line 1 part cigarette 5 again along the direction of letter sorting buffer memory passage 2.In the present embodiment, above-mentioned letter sorting buffer memory passage 2 is divided into two-layer up and down, and every layer is 24 passages, the AB class cigarette that is used for 48 different brands specifications of buffer memory, the trademark quantity that the quantity of letter sorting buffer memory passage 2 is sold according to AB class cigarette decide, general brand for a long time, the quantity that sorts buffer memory passage 2 is just some more.Sorting line entrance 12 and sorting line outlet section 13 also are divided into two-layer up and down, and sorting line entrance 12 links to each other by oscillating arm mechanisms 15 with sorting line independent segment 11, and sorting line outlet section 13 also links to each other by oscillating arm mechanisms 15 with sorting line mixing section 16.Oscillating arm mechanisms 15 can adopt various ways, its radical function is the part cigarette of coming from 11 outputs of sorting line independent segment, be divided into the up and down two-layer letter sorting buffer memory passage 2 that is transferred to, and from the part cigarette that two-layer sorting line outlet section 13 up and down transmits, be pooled to sorting line mixing section 16.Letter sorting buffer memory passage 2 also can be divided into three layers of upper, middle and lowers, and every layer only need arrange 16 letter sorting buffer memory passages 2 like this, and the structure design of above-mentioned two-layer or multilayer up and down effectively utilizes upper space, can save the floor area of letter sorting buffer memory passage.
Above-mentioned AB class cigarette refers to that average daily unbundled sorting amount accounts for about 95% cigarette of zero amount of always tearing open.
Above-mentioned sorting line mixing section 16 is provided with 3 groups of goods compensators 3, and is corresponding, and sorting line mixing section 16 is provided with 3 outlets 18, and each exports 18 places and is equipped with steering hardware 17, can make part cigarette 5 turn to transportation.Goods compensator 3 is successively by pushing away cigarette mechanism 31, temporary passage 32, conveying 33, and be installed in intelligence on the guide rail 33 equipment such as dolly 34 that replenishes and form, push away cigarette mechanism 31 and be installed in sorting line outlet 18, in the present embodiment, for saving the space and making things convenient for the staff to carry part cigarette 5, push away cigarette mechanism 31 and be installed in the next door of sorting line outlet 18, temporary passage 32 correspondences are installed on the propelling movement direction that pushes away cigarette mechanism 31, conveying 33 is installed in the outlet of temporary passage 32, the opposite side of conveying 33 is equipped with the horizontal machine 4 of bar cigarette, intelligence replenishes after dolly 34 receives the bar cigarette of temporary passage 32, along conveying 33 the bar cigarette is sent into corresponding horizontal machine 4 tabacco barns of bar cigarette.
Above-mentioned the horizontal machine of cigarette comprises 24 tabacco barns 41, and the outlet of described tabacco barn 41 is equipped with the cigarette sorting line 6 of order sorting system, is provided with a standby tabacco barn 42 along the end of last tabacco barn 41 of cigarette sorting line 6 transmission directions.
Above-mentioned steering hardware 17 comprises the frame that is installed in sorting line deflector roll 14 bottoms, rack-mounted sensor, Lift Part and reducing motor etc., Lift Part is by lifting cylinder reciprocal up-and-down movement on the frame vertical direction, the Lift Part top is provided with " O " type band, when sensor detects the part cigarette 5 that need turn to, Lift Part rises, its top exceeds plane, sorting line deflector roll 14 place, reducing motor drives " O " type band and rotates, thereby realize turning to transportation, when not lifting of Lift Part, the straight line that does not influence sorting line 1 is carried.
The above-mentioned cigarette mechanism 31 that pushes away comprises the propelling movement cylinder that pushes piece, links to each other with the propelling movement piece, and the foot pedal apparatus that is used for the action of control propelling movement cylinder, foot pedal apparatus is installed in the bottom that pushes away cigarette mechanism 31, step on foot pedal apparatus, trigger to push the cylinder action, flexible the bar cigarette is pushed the intelligence dolly 34 that replenishes by what push piece.
In the present embodiment, the junction of sorting line outlet section 13 and sorting line mixing section 16 is provided with steering hardware 17, and warranty element cigarette 5 transmits in order, and above-mentioned two sections sorting lines are installed the more efficient use space side by side.
In the present embodiment, above-mentioned each letter sorting buffer memory passage 2 can be stored 2-5 spare part cigarette, and storage content is mainly decided according to letter sorting amount and speed of transmission, and in this enforcement, letter sorting buffer memory passage 2 can be stored 3 part cigarettes.The number of channels of letter sorting buffer memory passage 2 and the tabacco barn quantity of part cigarette stock passage 2 and the horizontal machine 4 of bar cigarette can be inequality, because the trademark quantity in above-mentioned passage and the tabacco barn all can change according to the order situation of reality every day, when the cigarette shipment amount of a certain brand is big, may take the tabacco barn of a plurality of letter sorting buffer memory passages 2 and a plurality of the horizontal machines 4 of cigarette, but each brand of AB class cigarette of letter sorting on the same day takies a letter sorting buffer memory passage 2 and horizontal machine 4 tabacco barns of bar cigarette at least.
Above-mentioned control unit adopts PLC control, and its I/O end links to each other with sorting line 1, buffer memory passage 2, goods compensator 3 and the horizontal machine 4 of bar cigarette etc. respectively, for the drive element of controlling the said equipment and sensor etc.
The method that replenishes of above-mentioned automatic replenishment comprises the steps:
1) the stock system is according to the enquiry request of sorting system, carry out the real-time outbound of single brand specification part cigarette, part cigarette 5 is sent in the sorting line 1 of corresponding letter sorting subsystem, the information of part cigarette 5 is followed part cigarette 5 and is flowed, after entering wall scroll sorting line 1, the scanning device that is installed in sorting line independent segment 11 entrance is checked this part cigarette 5, and part cigarette 5 passes to the system of replenishing behind validation of information;
2) part cigarette 5 is transported to oscillating arm mechanisms 15 along sorting line independent segment 11, then according to the track that preestablishes of this part cigarette 5, enter the sorting line 1 of upper strata or lower floor, when part cigarette 5 arrives affiliated letter sorting buffer memory feeder connection 21, the Lift Part of control unit control steering hardware 17 rises, this section sorting line 12 stops the straight line transportation, and steering hardware 17 is transferred to letter sorting buffer memory passage 2 with part cigarette 5 and stores;
3) in the present embodiment, the horizontal machine of bar cigarette can be stored 100 cigarette, when the bar cigarette in the horizontal machine 4 of bar cigarette is less than 50, control unit can send the enquiry instruction, the part cigarette 5 that is buffered in the letter sorting buffer memory passage 2 can be along with carrying deflector roll 23, be transported on the sorting line outlet section 13 by steering hardware 17 Lift Parts again, then, the part cigarette 5 on upper strata is along sorting line 1 transmission, again by oscillating arm mechanisms 15 and steering hardware 17, be transported to sorting line mixing section 16, the part cigarette 5 of lower floor is directly carried along sorting line, arrives sorting line mixing section 16 by steering hardware 17 again;
4) in the present embodiment, part cigarette 5 is transported to corresponding goods compensator 3 according to the instruction of control unit, the staff moves to the part cigarette 5 on the sorting line 1 the artificial point 321 of unpacking of temporary passage 32, after artificial the unpacking two ends case skin is raised, aim at temporary passage 32 entrances, step on foot pedal apparatus, push away 31 actions of cigarette mechanism then, bar cigarette in the case by the disposable intelligence dolly 34 that replenishes that pushes of temporary passage 32, is pushed away cigarette mechanism 31 and returns; The dolly 34 that replenishes instructs according to control unit, the horizontal machine of bar cigarette 4 tabacco barn positions along conveying 33 automatic walkings to correspondence, after accurately locating, automatic replenishing dolly 34 is mended horizontal machine 4 tabacco barns of bar cigarette by 5 coordinations with 50 cigarettes, finish and mend the cigarette action, wait for and mend the cigarette instruction next time;
5) when certain tabacco barn et out of order of the horizontal machine 4 of bar cigarette, control unit can send instruction to letter sorting buffer memory passage 2 and goods compensator 3, to be buffered in the letter sorting buffer memory road 2, be transported to standby tabacco barn 42 with the part cigarette 5 that brand is identical in this tabacco barn 41 by goods compensator 3, standby tabacco barn 42 delivers from godown in real time according to the enquiry request of control unit, because standby tabacco barn 42 is arranged on along the extreme end of cigarette sorting line 6 transmission directions, when the shipment of fault tabacco barn to a half, second half can be by standby tabacco barn 42 shipment, the order that can not upset order can realize fast that fault shifts.
In above-mentioned steps 3) in, three cigarette of letter sorting buffer memory passage 2 storages, when letter sorting buffer memory passage 2 few cigarette, control unit will be initiated the enquiry request to the stock system, and guaranteeing has enough part cigarettes to satisfy the demand of letter sorting in the letter sorting buffer memory passage 2; And the horizontal machine of bar cigarette generally can be stored 75 to 100 cigarette, when reducing by 25 or 50, will be to letter sorting buffer area enquiry, and the part cigarette of letter sorting buffer memory passage is mended this part cigarette into corresponding horizontal machine tabacco barn by goods compensator.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present invention to its suitable variation or modification of doing.
Claims (10)
1. automatic replenishment, it is characterized in that: comprise several letter sorting buffer memory passages that are installed on the sorting line, be installed in some groups of goods compensators of sorting line outlet, correspondence is installed in the horizontal machine of bar cigarette of goods compensator outlet, and the control unit that is used for the whole system that replenishes of control, wherein, above-mentioned sorting line is divided into the sorting line independent segment successively, the sorting line entrance that links to each other with letter sorting buffer memory feeder connection, the sorting line outlet section that links to each other with letter sorting buffer memory channel outlet, and sorting line mixing section, the entrance of sorting line independent segment links to each other with the stock passage of part cigarette stock system, letter sorting buffer memory passage is installed on the sorting line side by side, and letter sorting buffer memory passage is provided with the conveying deflector roll; Be equipped with steering hardware on sorting line entrance and the sorting line outlet section, this section sorting line can be transmitted the direction transmission of part cigarette along sorting line the part cigarette again along the direction of letter sorting buffer memory passage; Above-mentioned letter sorting buffer memory passage is divided into 1 ~ 3 layer, sorting line entrance and sorting line outlet section also are divided into 1 ~ 3 layer, wherein, the sorting line entrance links to each other by oscillating arm mechanisms with the sorting line independent segment, the sorting line outlet section also links to each other by oscillating arm mechanisms with the sorting line mixing section, above-mentioned the horizontal machine of cigarette comprises several tabacco barns, and described tabacco barn outlet is equipped with the cigarette sorting line of order sorting system, and the horizontal machine of bar cigarette further is provided with standby tabacco barn.
2. a kind of automatic replenishment as claimed in claim 1, it is characterized in that: above-mentioned sorting line mixing section is provided with 2-4 group goods compensator, and corresponding, the sorting line mixing section is provided with 2-4 outlet, each exit is equipped with steering hardware, can make the part cigarette turn to transportation; Every group of goods compensator is successively by pushing away cigarette mechanism, temporary passage, conveying, and be installed in intelligence on the guide rail equipment such as dolly that replenishes and form, push away the outlet that cigarette mechanism is installed in sorting line, temporary passage correspondence is installed on the propelling movement direction that pushes away cigarette mechanism, conveying is installed in the outlet of temporary passage, the opposite side of conveying is equipped with the horizontal machine of bar cigarette, and intelligence replenishes after dolly receives the bar cigarette of temporary passage, along conveying the bar cigarette is sent into the corresponding horizontal machine tabacco barn of bar cigarette.
3. a kind of automatic replenishment as claimed in claim 1, it is characterized in that: the standby tabacco barn of above-mentioned the horizontal machine of cigarette is arranged on along the end of last tabacco barn in the cigarette sorting line transmission direction.
4. a kind of automatic replenishment as claimed in claim 1 is characterized in that: above-mentioned letter sorting buffer memory passage is divided into two-layer up and down, and sorting line entrance and sorting line outlet section also are divided into two-layer up and down by oscillating arm mechanisms.
5. a kind of automatic replenishment as claimed in claim 1, it is characterized in that: the junction of sorting line outlet section and sorting line mixing section is provided with steering hardware.
6. a kind of automatic replenishment as claimed in claim 1 is characterized in that: the number of channels of above-mentioned letter sorting buffer memory passage is identical with the tabacco barn quantity of part cigarette stock passage and the horizontal machine of bar cigarette, and each letter sorting buffer memory passage can be stored 2-5 spare part cigarette.
7. a kind of automatic replenishment as claimed in claim 1, it is characterized in that: above-mentioned steering hardware comprises the frame that is installed in sorting line deflector roll bottom, rack-mounted sensor, Lift Part and reducing motor etc., Lift Part is by lifting cylinder reciprocal up-and-down movement on the frame vertical direction, the Lift Part top is provided with " O " type band, when sensor detects the part cigarette that need turn to, Lift Part rises, its top exceeds plane, sorting line deflector roll place, reducing motor drives " O " type band and rotates, thereby realize turning to transportation, when not lifting of Lift Part, the straight line that does not influence sorting line is carried.
8. a kind of automatic replenishment as claimed in claim 2, it is characterized in that: the above-mentioned cigarette mechanism that pushes away comprises the propelling movement cylinder that pushes piece, links to each other with the propelling movement piece, and the foot pedal apparatus that is used for the action of control propelling movement cylinder, foot pedal apparatus is installed in the bottom that pushes away cigarette mechanism, step on foot pedal apparatus, trigger to push the cylinder action, flexible the bar cigarette is pushed the intelligence dolly that replenishes by what push piece.
9. a kind of automatic replenishment as claimed in claim 1, it is characterized in that: above-mentioned control unit adopts PLC control, its I/O end links to each other with sorting line, buffer memory passage, goods compensator and the horizontal machine of bar cigarette respectively, is used for drive element and the sensor of control the said equipment.
10. the method that replenishes of an automatic replenishment is characterized in that comprising the steps:
1) the stock system is according to the enquiry request of sorting system, carry out the real-time outbound of single brand specification part cigarette, the part cigarette is sent in the sorting line of corresponding letter sorting subsystem, it is moving that the information of part cigarette is followed the part plume, after entering the wall scroll sorting line, the scanning device that is installed in the sorting line entrance is checked this part cigarette, and the part cigarette passes to the system of replenishing behind validation of information;
2) the part cigarette is transported to oscillating arm mechanisms along the sorting line independent segment, then according to the track that preestablishes of this part cigarette, enter the sorting line entrance of respective layer, when the part cigarette arrives affiliated letter sorting buffer memory feeder connection, the Lift Part of control unit control steering hardware rises, this section sorting line stops the straight line transportation, and steering hardware is transferred to letter sorting buffer memory passage with the part cigarette and stores;
3) when the bar cigarette in the horizontal machine of bar cigarette is less than setting value, control unit can send the enquiry instruction, the part cigarette that is buffered in the letter sorting buffer memory passage can be along with carrying deflector roll, be transported on the sorting line outlet section by the steering hardware Lift Part, then, the part cigarette on upper strata transmits along sorting line, by the oscillating arm mechanisms cigarette part cigarette is transported to the sorting line mixing section again, and the part cigarette of lower floor directly is transported to the sorting line mixing section along sorting line;
4) the part cigarette is transported to corresponding goods compensator according to the instruction of control unit, the staff moves to the part cigarette of sorting line outlet the artificial point of unpacking of temporary passage, after artificial the unpacking two ends case skin is raised, aim at temporary feeder connection, step on foot pedal apparatus, push away the cigarette mechanism action then, the bar cigarette in the case by the disposable intelligence dolly that replenishes that pushes of temporary passage, is pushed away cigarette mechanism and returns; The dolly that replenishes instructs according to control unit, automatically walking is to the corresponding horizontal machine tabacco barn of bar cigarette position along conveying, and behind accurate location, the automatic replenishing dolly is mended the horizontal machine tabacco barn of bar cigarette by the several coordination with the bar cigarette, finish and mend the cigarette action, wait for and mend the cigarette instruction next time;
5) when certain tabacco barn et out of order of the horizontal machine of bar cigarette, control unit can send instruction to letter sorting buffer memory passage and goods compensator, to be buffered in the letter sorting buffer memory road, be transported to standby tabacco barn with the part cigarette that brand is identical in this tabacco barn by goods compensator, standby tabacco barn delivers from godown in real time according to the enquiry request of control unit.
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| CN201310214661.XA CN103264863B (en) | 2013-05-31 | 2013-05-31 | A kind of automatic replenishment and replenishing method |
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| CN201310214661.XA CN103264863B (en) | 2013-05-31 | 2013-05-31 | A kind of automatic replenishment and replenishing method |
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| CN104555309A (en) * | 2014-12-12 | 2015-04-29 | 云南财经大学 | Flexible automatic sorting system for multi-variety unit materials |
| CN105366302A (en) * | 2015-12-03 | 2016-03-02 | 无锡普天铁心股份有限公司 | Automatic combining system for complete-sequence iron core silicon steel sheets |
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| CN106672521A (en) * | 2017-03-30 | 2017-05-17 | 北京京东尚科信息技术有限公司 | Method and device for determining storage positions for objects |
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| CN108722887A (en) * | 2018-06-22 | 2018-11-02 | 武汉泛征科技有限公司 | A kind of full product rule carton packaged cigarette sorter |
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| CN112292336A (en) * | 2018-06-20 | 2021-01-29 | 奥卡多创新有限公司 | System and method for order fulfillment |
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| CN113879793A (en) * | 2021-10-29 | 2022-01-04 | 中天建扬物流技术成都有限公司 | Automatic replenishment system |
| CN113894053A (en) * | 2021-11-01 | 2022-01-07 | 北京远舢智能科技有限公司 | Intelligent trolley distribution system |
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| CN115610895A (en) * | 2021-12-19 | 2023-01-17 | 昆船智能技术股份有限公司 | Flexible cargo replenishing method and device |
| CN115771708A (en) * | 2023-02-13 | 2023-03-10 | 云南柔控科技有限公司 | Robot system and method suitable for automatic replenishment of vertical sorting machine |
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| CN104555309A (en) * | 2014-12-12 | 2015-04-29 | 云南财经大学 | Flexible automatic sorting system for multi-variety unit materials |
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| CN105366302A (en) * | 2015-12-03 | 2016-03-02 | 无锡普天铁心股份有限公司 | Automatic combining system for complete-sequence iron core silicon steel sheets |
| CN107215520A (en) * | 2016-03-22 | 2017-09-29 | 安徽省通信息科技有限公司 | Tear the intelligent sorting allocator and system of zero goods and small item open |
| CN106096883A (en) * | 2016-06-10 | 2016-11-09 | 中山市科全软件技术有限公司 | A kind of unmanned supermarket assembly method |
| CN106743046A (en) * | 2017-02-28 | 2017-05-31 | 泉州市科盛包装机械有限公司 | A kind of bar cigarette electronic tag sorts output device |
| CN106672521A (en) * | 2017-03-30 | 2017-05-17 | 北京京东尚科信息技术有限公司 | Method and device for determining storage positions for objects |
| CN106672521B (en) * | 2017-03-30 | 2019-03-26 | 北京京东尚科信息技术有限公司 | Method and apparatus for determining storage position for article |
| CN112292336A (en) * | 2018-06-20 | 2021-01-29 | 奥卡多创新有限公司 | System and method for order fulfillment |
| CN112292336B (en) * | 2018-06-20 | 2023-08-18 | 奥卡多创新有限公司 | System and method for order fulfillment |
| CN108722887A (en) * | 2018-06-22 | 2018-11-02 | 武汉泛征科技有限公司 | A kind of full product rule carton packaged cigarette sorter |
| CN109987420A (en) * | 2019-04-03 | 2019-07-09 | 山东青岛烟草有限公司 | A kind of channel-type carton cigarette sorter auxiliary goods compensator |
| CN109987420B (en) * | 2019-04-03 | 2021-02-19 | 山东青岛烟草有限公司 | Supplementary device of restocking of passageway formula strip cigarette distributor |
| CN109969739A (en) * | 2019-04-11 | 2019-07-05 | 苏州浪潮智能科技有限公司 | A kind of working plate jacking transfer system and transfer method |
| CN110027829A (en) * | 2019-05-15 | 2019-07-19 | 河海大学文天学院 | Shelf automatic replenishment and its working method |
| CN112046984A (en) * | 2020-08-31 | 2020-12-08 | 中国烟草总公司天津市公司物流中心 | C-type spare cigarette stock sorting method |
| WO2022089306A1 (en) * | 2020-10-28 | 2022-05-05 | 深圳市海柔创新科技有限公司 | Front warehouse goods processing method, control terminal, robot, and warehousing system |
| CN112340337A (en) * | 2020-10-28 | 2021-02-09 | 深圳市海柔创新科技有限公司 | Front bin cargo processing method, control terminal, robot and system |
| CN113879793A (en) * | 2021-10-29 | 2022-01-04 | 中天建扬物流技术成都有限公司 | Automatic replenishment system |
| CN113894053A (en) * | 2021-11-01 | 2022-01-07 | 北京远舢智能科技有限公司 | Intelligent trolley distribution system |
| CN115610895A (en) * | 2021-12-19 | 2023-01-17 | 昆船智能技术股份有限公司 | Flexible cargo replenishing method and device |
| CN115610895B (en) * | 2021-12-19 | 2023-08-25 | 昆船智能技术股份有限公司 | Flexible cargo supplementing method and device |
| CN115771708A (en) * | 2023-02-13 | 2023-03-10 | 云南柔控科技有限公司 | Robot system and method suitable for automatic replenishment of vertical sorting machine |
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