CN103274152B - A kind of automatic replenishment of sorting in real time for real time orders and replenishing method - Google Patents
A kind of automatic replenishment of sorting in real time for real time orders and replenishing method Download PDFInfo
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- CN103274152B CN103274152B CN201310211403.6A CN201310211403A CN103274152B CN 103274152 B CN103274152 B CN 103274152B CN 201310211403 A CN201310211403 A CN 201310211403A CN 103274152 B CN103274152 B CN 103274152B
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Abstract
The present invention discloses a kind of automatic replenishment of sorting in real time for real time orders and replenishing method, belong to tobacco sorting dispensing field, comprise be arranged on several sorting buffer memory passages on sorting line, the horizontal machine of bar cigarette that the some groups of goods compensators being arranged on sorting line outlet, correspondence are arranged on goods compensator outlet, and for controlling the control unit of the whole system that replenishes.Adopt the above-mentioned system that replenishes, on the basis of existing technology, increase sorting buffer memory passage, for the horizontal machine of bar cigarette replenishes in real time, make the whole flow process that replenishes by original order-driven market, become stock to drive, the few goods of sorting buffer memory passage, just wants a goods to stock preparation system, solves enquiry between system and system and drives with order irrelevant, ensure that the stability that individual system runs, can sort in real time real time orders rapidly and accurately simultaneously.
Description
Technical field
The present invention relates to a kind of automatic replenishment of sorting in real time for real time orders and replenishing method, belong to tobacco sorting dispensing field.
Background technology
At present, major equipment for tobacco distribution is shelf magazine, stock preparation system and the sorting system that is connected with stock preparation system, sorting system generally independently carries out order sorting by multiple sorting subsystem, and each sorting subsystem includes the system of replenishing, order sorting system and moulds packet system.
Tobacco whole sorting dispensing flow process is the dish sorting → part cigarette sorting → cigarette sorting that puts one's child in a boarding nursery, tobacco is after entering DISTRIBUTION CENTRE, the disk storage that first puts one's child in a boarding nursery is in shelf magazine, then be transported to stock preparation system entrance according to the enquiry request of stock preparation system by conveyer and carry out the dish sorting that puts one's child in a boarding nursery, part cigarette pallet after artificial de-stacking or machine de-stacking member cigarette, then carries out buffer memory by the stock road that the equipment such as conveyer, piece pile is transported to stock preparation system; The order that each bar sorting line of sorting system has been optimized in advance according to dispensing order is to stock preparation system enquiry, whole process, all by order-driven market, namely calculate cigarette brand, part cigarette order and the stock quantity of planning stock according to sales order on the same day, then whole delivery system is according to the Order Scheduling outbound set, stock, sorting; Adopt the above order type of drive, the following shortcoming of main existence: stock preparation system needs after the order that the same day is all is fully booked, carry out data-optimized, the generation plan of replenishing, replenishing in sort process, will replenish in real time according to the order of the plan of replenishing, cannot insert new order in sort process, this just cannot accomplish that real time orders sorts in real time.
In view of this, the present inventor studies this, and develop a kind of automatic replenishment of sorting in real time for real time orders and replenishing method specially, this case produces thus.
Summary of the invention
The object of this invention is to provide that a kind of structure is simple, floor area is little, and automatic replenishment and the replenishing method thereof of sorting in real time can be carried out real time orders.
To achieve these goals, solution of the present invention is:
A kind of automatic replenishment sorted in real time for real time orders, comprise several sorting buffer memory passages be arranged on sorting line, be arranged on some groups of goods compensators of sorting line outlet, correspondence is arranged on the horizontal machine of bar cigarette of goods compensator outlet, and for controlling the control unit of the whole system that replenishes, wherein, above-mentioned sorting line is divided into sorting line independent segment successively, the sorting line entrance be connected with sorting buffer memory feeder connection, the sorting line outlet section be connected with sorting buffer memory channel outlet, and sorting line mixing section, the entrance of sorting line independent segment is connected with the stock passage of part cigarette stock preparation system, sorting buffer memory passage is arranged on sorting line side by side, sorting buffer memory passage is provided with transfer guide roller, sorting line entrance and sorting line outlet section are equipped with steering hardware, the direction of part cigarette along sorting line can be transmitted by this section of sorting line, again can by the direction transmission of part cigarette along sorting buffer memory passage, above-mentioned sorting buffer memory passage is divided into 1 ~ 3 layer, sorting line entrance and sorting line outlet section are also divided into 1 ~ 3 layer, wherein, sorting line entrance is connected by oscillating arm mechanisms with sorting line independent segment, sorting line outlet section is also connected by oscillating arm mechanisms with sorting line mixing section, and the horizontal machine of above-mentioned bar cigarette comprises several tabacco barns.
Above-mentioned sorting line mixing section is provided with 2-4 group goods compensator, and accordingly, sorting line mixing section is provided with 2-4 outlet, and each exit is equipped with steering hardware, and part cigarette can be made to turn to transport; Often organize goods compensator successively by Tui Yan mechanism, temporary passage, conveying, and the intelligence be arranged on guide rail replenishes the equipment such as dolly composition, Tui Yan mechanism is arranged on the outlet of sorting line, temporary passage correspondence is arranged on the propelling movement direction of Tui Yan mechanism, conveying is arranged on the outlet of temporary passage, the opposite side of conveying is provided with the horizontal machine of bar cigarette, and intelligence replenishes after dolly receives the bar cigarette of temporary passage, along conveying, bar cigarette is sent into the corresponding horizontal machine tabacco barn of bar cigarette.
As preferably, above-mentioned sorting buffer memory passage is divided into two-layer up and down, and sorting line entrance and sorting line outlet section are also divided into two-layer up and down by oscillating arm mechanisms, bilevel structure design, effectively utilizes upper space, can save the floor area of sorting buffer memory passage.
The junction of sorting line outlet section and sorting line mixing section is provided with steering hardware, and warranty element cigarette transmits in order, and above-mentioned two sections of sorting lines are installed side by side, more effectively utilizes space.
As preferably, number of channels and the part cigarette of above-mentioned sorting buffer memory passage passage of getting ready the goods is identical with the tabacco barn quantity of the horizontal machine of bar cigarette, and each sorting buffer memory passage can store 2-5 pieces cigarette.
Above-mentioned steering hardware comprises the frame be arranged on bottom sorting line deflector roll, rack-mounted sensor, Lift Part and reducing motor etc., Lift Part is by lifting cylinder reciprocal up-and-down movement on frame vertical direction, Lift Part top is provided with " O " type band, when sensor detects the part cigarette needing to turn to, Lift Part rises, its top exceeds sorting line deflector roll place plane, reducing motor drives " O " type band to rotate, thus realize turning to transport, when Lift Part not lifting, do not affect the straight line conveying of sorting line.
Above-mentioned Tui Yan mechanism comprises the propelling movement cylinder pushing block, be connected with propelling movement block, and for controlling the foot pedal apparatus pushing cylinder action, foot pedal apparatus is arranged on the bottom of Tui Yan mechanism, step on foot pedal apparatus, trigger and push cylinder action, to be replenished dolly by the flexible intelligence that bar cigarette pushed pushing block.
Above-mentioned control unit adopts PLC to control, and its input/output terminal is connected, for controlling drive element and the sensor of the said equipment with the horizontal machine of bar cigarette etc. with sorting line, buffer memory passage, goods compensator respectively.
The replenishing method of above-mentioned automatic replenishment, comprises the steps:
1) stock preparation system is according to the enquiry request of sorting system, carry out the real-time outbound of single brand specification part cigarette, part cigarette is sent in the sorting line of corresponding sorting subsystem, the information of part cigarette is followed part plume and is moved, after entering wall scroll sorting line, the scanning device being arranged on sorting line entrance is checked this part cigarette, and part cigarette, after validation of information, is transmitted to the system of replenishing;
2) part cigarette is transported to oscillating arm mechanisms along sorting line independent segment, then track is preset according to this part cigarette, enter the sorting line entrance of respective layer, when part cigarette arrive belonging to sorting buffer memory feeder connection time, the Lift Part that control unit controls steering hardware rises, this section of sorting line stops linear transport, and part cigarette is transferred to sorting buffer memory passage and stores by steering hardware;
3) when the bar cigarette in the horizontal machine of bar cigarette is less than setting value, control unit can send enquiry instruction, the part cigarette be buffered in sorting buffer memory passage can along with transfer guide roller, be transported on sorting line outlet section by steering hardware Lift Part, then, the part cigarette on upper strata transmits along sorting line, then by oscillating arm mechanisms cigarette, part cigarette is transported to sorting line mixing section, and the part cigarette of lower floor is directly transported to sorting line mixing section along sorting line;
4) part cigarette is transported to corresponding goods compensator according to the instruction of control unit, the part cigarette that sorting line exports by staff moves to the artificial point of unpacking of temporary passage, after manually unpacking, two ends case skin is raised, aim at temporary feeder connection, step on foot pedal apparatus, then push away cigarette mechanism action, to be replenished dolly by the disposable intelligence that pushes of temporary passage by the bar cigarette in case, Tui Yan mechanism returns; Replenish dolly according to control unit instruction, the bar cigarette horizontal machine tabacco barn position of correspondence of automatically walking along conveying, after accurately locating, bar cigarette is mended the horizontal machine tabacco barn of bar cigarette by coordination for several times by automatic replenishing dolly, complete and mend cigarette action, wait for and mend cigarette instruction next time.
In above-mentioned steps 3) in, when the few cigarette of sorting buffer memory passage, control unit will initiate enquiry request to stock preparation system, and ensureing has enough part cigarettes to meet the demand of sorting in sorting buffer memory passage; And the horizontal machine of bar cigarette generally can store 75 to 100 cigarette, when minimizing 25 or 50, will to sorting buffer area enquiry, this part cigarette is filled into corresponding horizontal machine tabacco barn by goods compensator by the part cigarette of sorting buffer memory passage.
Adopt the above-mentioned system that replenishes, on the basis of existing technology, increase sorting buffer memory passage, for the horizontal machine of bar cigarette replenishes in real time, make the whole flow process that replenishes by original order-driven market, become stock to drive, the few goods of sorting buffer memory passage, just wants a goods to stock preparation system, solves enquiry between system and system and drives with order irrelevant, ensure that the stability that individual system runs, can sort in real time real time orders rapidly and accurately simultaneously.
Below in conjunction with drawings and the specific embodiments, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is automatic replenishment (lower floor) structural representation of the present embodiment;
Fig. 2 be the present embodiment sorting line on the structural representation of upper strata sorting buffer memory passage.
Label declaration:
Sorting line 1; Sorting line independent segment 11; Sorting line entrance 12; Sorting line outlet section 13; Sorting line deflector roll 14; Oscillating arm mechanisms 15; Sorting line mixing section 16; Steering hardware 17; Sorting line outlet 18;
Sorting buffer memory passage 2; Sorting buffer memory feeder connection 21; Sorting buffer memory channel outlet 22; Transfer guide roller 23;
Goods compensator 3; Tui Yan mechanism 31; Temporary passage 32; Conveying 33; Intelligence replenishes dolly 34;
The horizontal machine 4 of bar cigarette; The horizontal machine tabacco barn 41 of bar cigarette;
Bar cigarette 5.
Detailed description of the invention
As shown in Figure 1-2, a kind of automatic replenishment sorted in real time for real time orders, comprise several sorting buffer memory passages 2 be arranged on sorting line 1, be arranged on the goods compensator 3 of sorting line outlet 12, correspondence is arranged on the horizontal machine 4 of bar cigarette that goods compensator 3 exports, and for controlling the control unit of the whole system that replenishes, wherein, above-mentioned sorting line 1 is divided into sorting line independent segment 11 successively, the sorting line entrance 12 be connected with sorting buffer memory feeder connection, the sorting line outlet section 13 be connected with sorting buffer memory channel outlet, and sorting line mixing section 16, the entrance of sorting line independent segment 11 is connected with the stock passage of part cigarette stock preparation system, sorting buffer memory passage 2 is arranged on sorting line 1 side by side, sorting buffer memory passage 2 is provided with transfer guide roller, sorting line entrance 12 and sorting line outlet section 13 are equipped with steering hardware 17, the direction of part cigarette 5 along sorting line 1 can be transmitted by this section of sorting line, again can by the direction transmission of part cigarette 5 along sorting buffer memory passage 2.In the present embodiment, above-mentioned sorting buffer memory passage 2 is divided into two-layer up and down, and every layer is 24 passages, for the AB class cigarette of buffer memory 48 different brands specifications, the trademark quantity that the quantity of sorting buffer memory passage 2 is sold according to AB class cigarette and determine, when general brand is many, the quantity sorting buffer memory passage 2 is just some more.Sorting line entrance 12 and sorting line outlet section 13 are also divided into two-layer up and down, and sorting line entrance 12 is connected by oscillating arm mechanisms 15 with sorting line independent segment 11, and sorting line outlet section 13 and sorting line mixing section 16 are also connected by oscillating arm mechanisms 15.Oscillating arm mechanisms 15 can adopt various ways, its radical function will export the part cigarette of coming from sorting line independent segment 11, be divided into two-layer being transferred to up and down and sort buffer memory passage 2, and from the part cigarette that upper and lower two-layer sorting line outlet section 13 transmits, be pooled to sorting line mixing section 16.Sorting buffer memory passage 2 also can be divided into upper, middle and lower three layers, and every layer only need arrange 16 sorting buffer memory passages 2 like this, and the structure design of above-mentioned two-layer or multilayer up and down, effectively utilizes upper space, can save the floor area of sorting buffer memory passage.
Above-mentioned AB class cigarette refer to average daily unbundled sorting amount account for always tear open zero amount of about 95% cigarette.
Above-mentioned sorting line mixing section 16 is provided with 3 groups of goods compensators 3, and accordingly, sorting line mixing section 16 is provided with 3 outlets 18, and each outlet 18 place is equipped with steering hardware 17, and part cigarette 5 can be made to turn to transport.Goods compensator 3 is successively by Tui Yan mechanism 31, temporary passage 32, conveying 33, and the intelligence be arranged on guide rail 33 replenishes the equipment such as dolly 34 composition, Tui Yan mechanism 31 is arranged on sorting line outlet 18, in the present embodiment, for saving space and facilitating staff's carrier cigarette 5, Tui Yan mechanism 31 is arranged on the side of sorting line outlet 18, temporary passage 32 correspondence is arranged on the propelling movement direction of Tui Yan mechanism 31, conveying 33 is arranged on the outlet of temporary passage 32, the opposite side of conveying 33 is provided with the horizontal machine 4 of bar cigarette, intelligence replenishes after dolly 34 receives the bar cigarette of temporary passage 32, along conveying 33, bar cigarette is sent into corresponding bar cigarette horizontal machine 4 tabacco barn.
Above-mentioned steering hardware 17 comprises the frame be arranged on bottom sorting line deflector roll 14, rack-mounted sensor, Lift Part and reducing motor etc., Lift Part is by lifting cylinder reciprocal up-and-down movement on frame vertical direction, Lift Part top is provided with " O " type band, when sensor detects the part cigarette 5 needing to turn to, Lift Part rises, its top exceeds sorting line deflector roll 14 place plane, reducing motor drives " O " type band to rotate, thus realize turning to transport, when Lift Part not lifting, do not affect the straight line conveying of sorting line 1.
Above-mentioned Tui Yan mechanism 31 comprises the propelling movement cylinder pushing block, be connected with propelling movement block, and for controlling the foot pedal apparatus pushing cylinder action, foot pedal apparatus is arranged on the bottom of Tui Yan mechanism 31, step on foot pedal apparatus, trigger and push cylinder action, to be replenished dolly 34 by the flexible intelligence that bar cigarette pushed pushing block.
In the present embodiment, the junction of sorting line outlet section 13 and sorting line mixing section 16 is provided with steering hardware 17, and warranty element cigarette 5 transmits in order, and above-mentioned two sections of sorting lines are installed side by side, more effectively utilizes space.
In the present embodiment, the tabacco barn quantity of each the horizontal machine 4 of cigarette is 24, and each sorting buffer memory passage 2 can store 2-5 pieces cigarette, and storage content is mainly determined according to sorting amount and speed of transmission, and in this enforcement, sorting buffer memory passage 2 can store 3 pieces cigarettes.The number of channels of sorting buffer memory passage 2 gets ready the goods passage 2 with part cigarette can not be identical with the tabacco barn quantity of the horizontal machine of bar cigarette 4, because the trademark quantity in above-mentioned passage and tabacco barn all can change according to the order situation of reality every day, when the cigarette shipment amount of a certain brand is large, may take the tabacco barn of multiple sorting buffer memory passage 2 and multiple the horizontal machines 4 of cigarette, but each brand of AB class cigarette of sorting on the same day at least takies a sorting buffer memory passage 2 and bar cigarette horizontal machine 4 tabacco barn.
Above-mentioned control unit adopts PLC to control, and its input/output terminal is connected, for controlling drive element and the sensor of the said equipment with the horizontal machine 4 of bar cigarette etc. with sorting line 1, buffer memory passage 2, goods compensator 3 respectively.
The replenishing method of above-mentioned automatic replenishment, comprises the steps:
1) stock preparation system is according to the enquiry request of sorting system, carry out the real-time outbound of single brand specification part cigarette, part cigarette 5 is sent in the sorting line 1 of corresponding sorting subsystem, the information of part cigarette 5 is followed part cigarette 5 and is flowed, after entering wall scroll sorting line 1, the scanning device being arranged on sorting line independent segment 11 entrance is checked this part cigarette 5, and part cigarette 5, after validation of information, is transmitted to the system of replenishing;
2) part cigarette 5 is transported to oscillating arm mechanisms 15 along sorting line independent segment 11, then track is preset according to this part cigarette 5, enter the sorting line 1 of upper strata or lower floor, when part cigarette 5 arrives affiliated sorting buffer memory feeder connection 21, the Lift Part that control unit controls steering hardware 17 rises, this section of sorting line 12 stops linear transport, and part cigarette 5 is transferred to sorting buffer memory passage 2 and stores by steering hardware 17;
3) in the present embodiment, the horizontal machine of bar cigarette can store 100 cigarette, when the bar cigarette in the horizontal machine 4 of bar cigarette is less than 50, control unit can send enquiry instruction, the part cigarette 5 be buffered in sorting buffer memory passage 2 can along with transfer guide roller 23, be transported on sorting line outlet section 13 by steering hardware 17 Lift Part again, then, the part cigarette 5 on upper strata transmits along sorting line 1, again by oscillating arm mechanisms 15 and steering hardware 17, be transported to sorting line mixing section 16, the part cigarette 5 of lower floor directly along sorting line conveying, then arrives sorting line mixing section 16 by steering hardware 17;
4) in the present embodiment, part cigarette 5 is transported to corresponding goods compensator 3 according to the instruction of control unit, part cigarette 5 on sorting line 1 is moved to the artificial point 321 of unpacking of temporary passage 32 by staff, after manually unpacking, two ends case skin is raised, aim at temporary passage 32 entrance, step on foot pedal apparatus, then Tui Yan mechanism 31 action, bar cigarette in case is returned by disposable intelligence dolly 34, the Tui Yan mechanism 31 that replenishes that pushes of temporary passage 32; Replenish dolly 34 according to control unit instruction, the bar cigarette horizontal machine 4 tabacco barn position of correspondence of automatically walking along conveying 33, after accurately locating, 50 cigarettes are mended bar cigarette horizontal machine 4 tabacco barn by 5 coordinations by automatic replenishing dolly 34, complete and mend cigarette action, wait for and mend cigarette instruction next time.
In above-mentioned steps 3) in, sorting buffer memory passage 2 stores three cigarette, and when the few cigarette of sorting buffer memory passage 2, control unit will initiate enquiry request to stock preparation system, ensures have enough part cigarettes to meet the demand of sorting in sorting buffer memory passage 2; And the horizontal machine of bar cigarette generally can store 75 to 100 cigarette, when minimizing 25 or 50, will to sorting buffer area enquiry, this part cigarette is filled into corresponding horizontal machine tabacco barn by goods compensator by the part cigarette of sorting buffer memory passage.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field, to its suitable change done or modification, all should be considered as not departing from patent category of the present invention.
Claims (10)
1. the automatic replenishment sorted in real time for real time orders, it is characterized in that: comprise several sorting buffer memory passages be arranged on sorting line, be arranged on some groups of goods compensators of sorting line outlet, correspondence is arranged on the horizontal machine of bar cigarette of goods compensator outlet, and for controlling the control unit of the whole system that replenishes, wherein, above-mentioned sorting line is divided into sorting line independent segment successively, the sorting line entrance be connected with sorting buffer memory feeder connection, the sorting line outlet section be connected with sorting buffer memory channel outlet, and sorting line mixing section, the entrance of sorting line independent segment is connected with the stock passage of part cigarette stock preparation system, sorting buffer memory passage is arranged on sorting line side by side, sorting buffer memory passage is provided with transfer guide roller, sorting line entrance and sorting line outlet section are equipped with steering hardware, the direction of part cigarette along sorting line can be transmitted by this section of sorting line, again can by the direction transmission of part cigarette along sorting buffer memory passage, above-mentioned sorting buffer memory passage is divided into 1 ~ 3 layer, sorting line entrance and sorting line outlet section are also divided into 1 ~ 3 layer, wherein, sorting line entrance is connected by oscillating arm mechanisms with sorting line independent segment, sorting line outlet section is also connected by oscillating arm mechanisms with sorting line mixing section, and the horizontal machine of above-mentioned bar cigarette comprises several tabacco barns.
2. a kind of automatic replenishment sorted in real time for real time orders as claimed in claim 1, it is characterized in that: above-mentioned sorting line mixing section is provided with 2-4 group goods compensator, accordingly, sorting line mixing section is provided with 2-4 outlet, each exit is equipped with steering hardware, and part cigarette can be made to turn to transport; Often organize goods compensator successively by Tui Yan mechanism, temporary passage, conveying, and the intelligence be arranged on guide rail replenish dolly composition, Tui Yan mechanism is arranged on the outlet of sorting line, temporary passage correspondence is arranged on the propelling movement direction of Tui Yan mechanism, conveying is arranged on the outlet of temporary passage, the opposite side of conveying is provided with the horizontal machine of bar cigarette, and intelligence replenishes after dolly receives the bar cigarette of temporary passage, along conveying, bar cigarette is sent into the corresponding horizontal machine tabacco barn of bar cigarette.
3. a kind of automatic replenishment sorted in real time for real time orders as claimed in claim 1, it is characterized in that: above-mentioned sorting buffer memory passage is divided into two-layer up and down, sorting line entrance and sorting line outlet section are also divided into two-layer up and down by oscillating arm mechanisms.
4. a kind of automatic replenishment sorted in real time for real time orders as claimed in claim 1, is characterized in that: the junction of sorting line outlet section and sorting line mixing section is provided with steering hardware.
5. a kind of automatic replenishment sorted in real time for real time orders as claimed in claim 1, it is characterized in that: number of channels and the part cigarette of above-mentioned sorting buffer memory passage passage of getting ready the goods is identical with the tabacco barn quantity of the horizontal machine of bar cigarette, and each sorting buffer memory passage can store 2-5 pieces cigarette.
6. a kind of automatic replenishment sorted in real time for real time orders as claimed in claim 1, it is characterized in that: above-mentioned steering hardware comprises the frame be arranged on bottom sorting line deflector roll, rack-mounted sensor, Lift Part and reducing motor, Lift Part is by lifting cylinder reciprocal up-and-down movement on frame vertical direction, Lift Part top is provided with " O " type band, when sensor detects the part cigarette needing to turn to, Lift Part rises, its top exceeds sorting line deflector roll place plane, reducing motor drives " O " type band to rotate, thus realize turning to transport, when Lift Part not lifting, do not affect the straight line conveying of sorting line.
7. a kind of automatic replenishment sorted in real time for real time orders as claimed in claim 2, it is characterized in that: above-mentioned Tui Yan mechanism comprises the propelling movement cylinder pushing block, be connected with propelling movement block, and for controlling the foot pedal apparatus pushing cylinder action, foot pedal apparatus is arranged on the bottom of Tui Yan mechanism, step on foot pedal apparatus, trigger and push cylinder action, to be replenished dolly by the flexible intelligence that bar cigarette pushed pushing block.
8. a kind of automatic replenishment sorted in real time for real time orders as claimed in claim 1, it is characterized in that: above-mentioned control unit adopts PLC to control, its input/output terminal is connected with the horizontal machine of bar cigarette with sorting line, buffer memory passage, goods compensator respectively, for controlling drive element and the sensor of the said equipment.
9., for the automatic replenishing method that real time orders sorts in real time, it is characterized in that comprising the steps:
1) stock preparation system is according to the enquiry request of sorting system, carry out the real-time outbound of single brand specification part cigarette, part cigarette is sent in the sorting line of corresponding sorting subsystem, the information of part cigarette is followed part plume and is moved, after entering wall scroll sorting line, the scanning device being arranged on sorting line entrance is checked this part cigarette, and part cigarette, after validation of information, is transmitted to the system of replenishing;
2) part cigarette is transported to oscillating arm mechanisms along sorting line independent segment, then track is preset according to this part cigarette, enter the sorting line entrance of respective layer, when part cigarette arrive belonging to sorting buffer memory feeder connection time, the Lift Part that control unit controls steering hardware rises, this section of sorting line stops linear transport, and part cigarette is transferred to sorting buffer memory passage and stores by steering hardware;
3) when the bar cigarette in the horizontal machine of bar cigarette is less than setting value, control unit can send enquiry instruction, the part cigarette be buffered in sorting buffer memory passage can along with transfer guide roller, be transported on sorting line outlet section by steering hardware Lift Part, then, the part cigarette on upper strata transmits along sorting line, then by oscillating arm mechanisms cigarette, part cigarette is transported to sorting line mixing section, and the part cigarette of lower floor is directly transported to sorting line mixing section along sorting line;
4) part cigarette is transported to corresponding goods compensator according to the instruction of control unit, the part cigarette that sorting line exports by staff moves to the artificial point of unpacking of temporary passage, after manually unpacking, two ends case skin is raised, aim at temporary feeder connection, step on foot pedal apparatus, then push away cigarette mechanism action, to be replenished dolly by the disposable intelligence that pushes of temporary passage by the bar cigarette in case, Tui Yan mechanism returns; Replenish dolly according to control unit instruction, the bar cigarette horizontal machine tabacco barn position of correspondence of automatically walking along conveying, after accurately locating, bar cigarette is mended the horizontal machine tabacco barn of bar cigarette by coordination for several times by automatic replenishing dolly, complete and mend cigarette action, wait for and mend cigarette instruction next time.
10. as right wants a kind of automatic replenishing method sorted in real time for real time orders as described in 9, it is characterized in that: in above-mentioned steps 3) in, when the few cigarette of sorting buffer memory passage, control unit will initiate enquiry request to stock preparation system, and ensureing has enough part cigarettes to meet the demand of sorting in sorting buffer memory passage.
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103523438B (en) * | 2013-10-25 | 2015-10-07 | 厦门烟草工业有限责任公司 | Two-way shuttles back and forth goods-shelf type sheet cigarette formula logistics resource and processing method |
| CN107555056B (en) * | 2017-09-30 | 2024-02-27 | 兰剑智能科技股份有限公司 | Storage and picking system of feed box and storage and separation integrated system |
| CN108516159A (en) * | 2018-04-12 | 2018-09-11 | 合肥工业大学 | A kind of cigarette sorting system |
| FR3087923B1 (en) * | 2018-10-30 | 2020-12-25 | Savoye | FLOW MODE CONTROL PROCESS OF A BUFFER STORAGE AND LOAD SEQUENCING SYSTEM, AND CORRESPONDING CONTROL UNIT. |
| CN111806939B (en) * | 2019-04-12 | 2021-08-24 | 江苏华章物流科技股份有限公司 | Global scheduling method, warehousing method and system suitable for suspension chain sorting system |
| CN110404788A (en) * | 2019-07-29 | 2019-11-05 | 珠海格力智能装备有限公司 | Transmission method and device, the electric controller of goods information |
| CN112061664B (en) * | 2020-08-31 | 2022-02-15 | 中国烟草总公司天津市公司物流中心 | Flexible cigarette sorting method and system |
| CN114194783A (en) * | 2021-12-19 | 2022-03-18 | 昆船智能技术股份有限公司 | Full-automatic cigarette sorting system and flexible sorting scheduling method |
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| US6061607A (en) * | 1997-07-18 | 2000-05-09 | St. Onge Company | Order pick system |
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