CN103628209B - A kind of clad type integrated composite spinning method and device thereof - Google Patents
A kind of clad type integrated composite spinning method and device thereof Download PDFInfo
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- CN103628209B CN103628209B CN201310611197.8A CN201310611197A CN103628209B CN 103628209 B CN103628209 B CN 103628209B CN 201310611197 A CN201310611197 A CN 201310611197A CN 103628209 B CN103628209 B CN 103628209B
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Abstract
The invention discloses a kind of clad type collecting-spinning device, comprise front roller, middle roller, rear roller, fine spining machine twisting mechanism, delivery roller, annular coiler device and long filament unwinding device, front roller, middle roller, rear roller are arranged in order from front to back, are provided with annular coiler device between front roller and delivery roller; Annular coiler device comprises hollow fixed axis, the two ends of hollow fixed axis are respectively equipped with long filament package mechanism and winding mechanism, long filament package mechanism is made up of long filament package and the long filament package fixed member be arranged on hollow fixed axis, winding mechanism is made up of the winding filament parts be arranged on hollow fixed axis and tensioner, and winding filament parts drive by connected winding driving belt is unified; Long filament unwinding device is identical with the dimensional structure of fine spining machine twisting mechanism, is arranged on bottom fine spining machine from inside to outside side by side.The present invention has makes noil fiber strip directly can be twisted resultant yarn by ring-traveller, improves the feature of noil utilization rate.
Description
Technical field
The present invention relates to a kind of clad type integrated composite spinning method and device thereof, particularly relate to a kind of spinning method and the device that utilize winding filament superbhort fiber yarn based on traditional ring spinning yarn technology, belong to textile technology field.
Background technology
Textile fiber, after multiple tracks spinning process, can produce a large amount of noils.The short flannel that opener, carding machine and combing machine are separated and impurity comprise picker waste, do flower, underfly, arrest and behead flower and cotton noils etc., these impurity are generally not used in normal spinning.Domesticly usually the fiber being less than 16mm is thought short flannel, the world then claims the cotton fiber being less than 12.7mm (0.5 inch) to be short flannel.AFis, HVI and PREMIER fiber tester is all defined in below 12.7mm short flannel.For improving the recycling to staple fibre noil, the noil fiber that spinning process produces by numerous cotton mill manufactures yarn by air spinning techniques.But due to the restriction of each side such as raw material, equipment and yarn formation structure, coarse yarn can only be spun in this way, and due to the looping effect of staple fibre noil poor, make yarn strength lower.Therefore, develop a kind of spinning technique, a large amount of noil fiber recyclings that spinning process is produced, and the yarn of better quality can be spun out, enrich the kind of staple fibre product, the cost recovery of textile industry and the comprehensive utilization of weaving resource are had great significance.
Summary of the invention
The technical problem to be solved in the present invention is: provide one and make noil fiber strip directly can be twisted resultant yarn by ring-traveller, thus noil fiber can normally be spinned, improve clad type integrated composite spinning method and the device thereof of noil utilization rate, solve traditional spinning technique and can only spin coarse yarn, and due to the looping effect of staple fibre noil poor, make yarn strength lower, make the problem that it is low to the recycling rate of waterused of staple fibre noil.
In order to solve the problems of the technologies described above, technical scheme of the present invention there is provided a kind of clad type collecting-spinning device, comprise front roller, middle roller, rear roller, fine spining machine twisting mechanism, it is characterized in that, also comprise delivery roller, annular coiler device and long filament unwinding device, described front roller, middle roller, rear roller are arranged in order from front to back, are provided with annular coiler device between front roller and delivery roller;
Described annular coiler device comprises hollow fixed axis, the two ends of hollow fixed axis are respectively equipped with long filament package mechanism and winding mechanism, described long filament package mechanism is made up of long filament package and the long filament package fixed member be arranged on hollow fixed axis, described winding mechanism is made up of the winding filament parts be arranged on hollow fixed axis and tensioner, and described winding filament parts drive by connected winding driving belt is unified;
Described long filament unwinding device is identical with the dimensional structure of fine spining machine twisting mechanism, is arranged on bottom fine spining machine from inside to outside side by side; This long filament unwinding device is made up of twizzle, steel traveler, rings, spindle, spool, unwinding driving belt, adjacent unwinding spindle is driven to rotate together by unwinding driving belt, spindle is connected with steel traveler by rings, and the side of steel traveler is provided with spool, and the outside of spool is located at by twizzle.
Preferably, the drafting multiple between described delivery roller and front roller is 0.8 ~ 0.99.
Preferably, in described long filament unwinding device, the direction of rotation of steel traveler is contrary with the direction of rotation of fine spining machine twisting mechanism, plays the effect of unwinding long filament.
Preferably, described hollow fixed axis is arranged between front roller and delivery roller, and is fixed on it spinning machine, passes through for staple fibre yarn, and its external diameter is 10 ~ 15mm, and internal diameter is 5 ~ 8mm, and length is 100 ~ 110mm.
Preferably, described winding filament parts and long filament package fixed member are all bearing arrangement, the bearing cone of winding filament parts and the bearing cone of long filament package fixed member are all for being fixed on hollow fixed axis, the thickness of winding filament parts and the thickness of long filament package fixed member are 10 ~ 15mm, and the external diameter of winding filament parts and the external diameter of long filament package fixed member are 20 ~ 25mm.
Preferably, described long filament package is fixedly mounted on the bearing outer ring of long filament package fixed member, and the height of long filament package is 50 ~ 70mm.
Preferably, described tensioner is arranged on the bearing outer ring of winding filament parts, together rotates looping staple fibre yarn with winding filament parts.
Preferably, the width of described winding driving belt is 8 ~ 13mm.
Preferably, the horizontal spacing between described long filament unwinding device and fine spining machine twisting mechanism is 200 ~ 250mm.
A kind of clad type integrated composite spinning method, it is characterized in that, its method is as follows: staple fibre yarn, successively through rear roller, middle roller, front roller, then enters annular coiler device; Be fixed on long filament package fixed member after long filament package coiling and molding, filament fiber gets off from unwinding long filament package, through the rotation of tensioner, is wound on staple fibre yarn top layer; Subsequently, staple fibre yarn and filament fiber together export through delivery roller, enter fine spining machine twisting mechanism and long filament unwinding device; Long filament unwinding device is rotated by the drive of unwinding driving belt, catches and is wrapped in the long filament on staple fibre yarn surface, and unwinding is on long filament spool under the effect of long filament unwinding device to make filament fiber, and filament fiber can unwinding reusing; Staple fibre yarn is successively through twizzle, steel traveler, and under the twisting effect of steel traveler, short fiber yarn is wound on spool, completes short fibre into yarn.
The present invention increases by a pair delivery roller after the front roller of drafting system, between front roller and delivery roller, increase an annular coiler device, and increases a spindle after delivery roller.Filament fiber is wound around the fiber strip surface of front roller output by the turning effort of annular coiler device, and looping superbhort fiber yarn surface, reduces the quantity that staple fibre flies out because of strain problem in spinning triangular zone.After delivery roller exports, filament fiber catch by long filament unwinding device, with the turning effort of long filament unwinding device from the surface unwinding be wound on spindle of staple fibre yarn, staple fibre yarn completes twisting under the effect of fine spining machine twisting mechanism simultaneously, and the resultant yarn that reels, improve noil utilization rate.A large amount of noil fiber recyclings that the present invention makes spinning process produce, and the yarn of better quality can be spun out, enrich the kind of staple fibre product.
Accompanying drawing explanation
Fig. 1 is flow chart in the present invention;
Fig. 2-1 is the schematic diagram of annular coiler device in the present invention;
Fig. 2-2 is left views of Fig. 2-1;
Fig. 3 is annular coiler device size marking figure in the present invention;
Fig. 4 is the present invention's annular coiler device transmission diagram;
Fig. 5 is long filament unwinding device structure chart in the present invention.
Wherein: 1-rear roller, 2-middle roller, 3-front roller, 4-delivery roller, 5-fine spining machine twisting mechanism, 6-annular coiler device, 7-long filament unwinding device, 8-tensioner, 9-winding filament parts, 10-hollow fixed axis, the package of 11-long filament, 12-long filament package fixed member, 13-reels driving belt, 14-twizzle, 15-short fiber yarn, 16-steel traveler, 17-rings, 18-spool, 19-unwinding driving belt, 20-spindle.
Detailed description of the invention
For making the present invention become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
Below in conjunction with specific embodiment, set forth the present invention further.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
Embodiment 1
A kind of clad type collecting-spinning device, as shown in Figure 1, it comprises front roller 3, middle roller 2, rear roller 1, fine spining machine twisting mechanism 5, delivery roller 4, annular coiler device 6, long filament unwinding device 7, front roller 3, middle roller 2, rear roller 1 are arranged in order from front to back, are provided with special annular coiler device 6 between front roller 3 and delivery roller 4.As shown in Fig. 2-1, Fig. 2-2, annular coiler device 6 comprises three parts: Part I is hollow fixed axis 10; Part II is long filament package mechanism, is made up of long filament package 11 and the long filament package fixed member 12 be arranged on hollow fixed axis 10; Part III is winding mechanism, is made up of winding filament parts 9 and the tensioner 8 be arranged on hollow fixed axis.As shown in Figure 4, winding filament parts 9 drive by connected winding driving belt 13 is unified.The dimensional structure of long filament unwinding device 7 and spinning machine originally fine spining machine twisting mechanism 5 is with it identical, be arranged on side by side from inside to outside bottom fine spining machine, in long filament unwinding device 7, the direction of rotation of steel traveler 16 is contrary with the direction of rotation of fine spining machine twisting mechanism 5, plays the effect of unwinding long filament; As shown in Figure 5, long filament unwinding device 7 is made up of twizzle 14, steel traveler 16, rings 17, spindle 20, spool 18, unwinding driving belt 19.Drive adjacent unwinding spindle 20 to rotate together by unwinding driving belt 19, spindle 20 is connected with steel traveler 16 by rings 17, and the side of steel traveler 16 is provided with spool 18, and twizzle 14 is arranged on the outside of spool 18.
As shown in Figure 3, the drafting multiple between delivery roller 4 and front roller 3 is 0.8 ~ 0.99.Hollow fixed axis 10 is arranged between front roller 3 and delivery roller 4, and is fixed on it spinning machine, passes through for staple fibre yarn, and its outer diameter D 1 is 10 ~ 15mm, and internal diameter D2 is 5 ~ 8mm, length H1 is 100 ~ 110mm.
Winding filament parts 9 and long filament package fixed member 12 are all bearing arrangement, the bearing cone of winding filament parts 9 and the bearing cone of long filament package fixed member 12 are all for being fixed on hollow fixed axis 10, the thickness H2 of winding filament the parts 9 and thickness H4 of long filament package fixed member 12 is 10 ~ 15mm, and the outer diameter D 3 of winding filament parts 9 is 20 ~ 25mm with the outer diameter D 4 of long filament package fixed member 12.
Long filament package 11 is fixedly mounted on the bearing outer ring of long filament package fixed member 12, and the height H 3 of long filament package 11 is 50 ~ 70mm.
Tensioner 8 is arranged on the bearing outer ring of winding filament parts 9, together rotates looping staple fibre yarn with winding filament parts 9.Winding filament parts 9 are by winding driving belt 13 driven rotary, and winding driving belt 13 is by the driven by motor being arranged on fine spining machine two, and the width of winding driving belt 13 is 8 ~ 13mm.
Horizontal spacing between long filament unwinding device 7 and fine spining machine twisting mechanism 5 is 200 ~ 250mm.Long filament unwinding device 7 drives by unwinding driving belt 19 is unified.
A kind of clad type integrated composite spinning method is as follows: staple fibre yarn, successively through rear roller 1, middle roller 2, front roller 3, then enters annular coiler device 6; Be fixed on long filament package fixed member 12 after long filament package 11 coiling and molding, filament fiber gets off from unwinding long filament package 11, through the rotation of tensioner 8, is wound on staple fibre yarn top layer; Subsequently, staple fibre yarn and filament fiber together export through delivery roller 4, enter fine spining machine twisting mechanism 5 and long filament unwinding device 7; Long filament unwinding device 7 is rotated by the drive of unwinding driving belt 19, catches and is wrapped in the long filament on staple fibre yarn surface, and unwinding is on long filament spool 18 under the effect of long filament unwinding device 7 to make filament fiber, and filament fiber can unwinding reusing; Staple fibre yarn is successively through twizzle 14, steel traveler 16, and under the twisting effect of steel traveler 16, short fiber yarn 15 is wound on spool 18, completes short fibre into yarn, thus improves the utilization rate of noil fiber.
In the present embodiment, the drafting multiple between delivery roller 4 and front roller 3 is 0.8; Hollow fixed axis 10 is arranged between front roller and delivery roller, is fixed on it spinning machine, passes through for staple fibre yarn, and its outer diameter D 1 is 10mm, and internal diameter D2 is 5mm, length H1 is 100mm; Winding filament parts 9 and long filament package fixed member 12 are all bearing arrangement, bearing cone is used for being fixed on hollow fixed axis 10, the thickness H2 of winding filament the parts 9 and thickness H4 of long filament package fixed member 12 is 10mm, and the outer diameter D 3 of winding filament parts 9 and the outer diameter D 4 of long filament package fixed member 12 are 20mm; Long filament package 11 is fixedly mounted on the bearing outer ring of long filament package fixed member 12, and the height H 3 of long filament package 11 is 50mm; Tensioner 8 is arranged on the bearing outer ring of winding filament parts 9, together rotates looping staple fibre yarn with winding filament parts 9; Winding filament parts 9 are by winding driving belt 13 driven rotary, and winding driving belt is by the driven by motor being arranged on fine spining machine two, and the width of belt is 8mm; Long filament unwinding device 7 is identical with fine spining machine twisting mechanism 5 physical dimension, and stream oriented device is arranged on bottom fine spining machine from inside to outside side by side, and device lateral spacing is 200mm; Long filament unwinding device 7 drives by unwinding driving belt 19 is unified.
Embodiment 2
Drafting multiple between delivery roller 4 and front roller 3 is 0.99; Hollow fixed axis 10 is arranged between front roller and delivery roller, is fixed on it spinning machine, passes through for staple fibre yarn, and its outer diameter D 1 is 15mm, and internal diameter D2 is 8mm, length H1 is 110mm; Winding filament parts 9 and long filament package fixed member 12 are all bearing arrangement, bearing cone is used for being fixed on hollow fixed axis 10, the thickness H2 of winding filament the parts 9 and thickness H4 of long filament package fixed member 12 is 15mm, and the outer diameter D 3 of winding filament parts 9 and the outer diameter D 4 of long filament package fixed member 12 are 25mm; Long filament package 11 is fixedly mounted on the bearing outer ring of long filament package fixed member 12, and the height H 3 of long filament package 11 is 70mm; Tensioner 8 is arranged on the bearing outer ring of winding filament parts 9, together rotates looping staple fibre yarn with winding filament parts 9; Winding filament parts 9 are by winding driving belt 13 driven rotary, and winding driving belt is by the driven by motor being arranged on fine spining machine two, and the width of belt is 13mm; Long filament unwinding device 7 is identical with fine spining machine twisting mechanism 5 physical dimension, and stream oriented device is arranged on bottom fine spining machine from inside to outside side by side, and device lateral spacing is 250mm; Long filament unwinding device 7 drives by unwinding driving belt 19 is unified.Other are identical with embodiment 1.
Claims (10)
1. a clad type collecting-spinning device, comprise front roller (3), middle roller (2), rear roller (1), fine spining machine twisting mechanism (5), it is characterized in that, also comprise delivery roller (4), annular coiler device (6) and long filament unwinding device (7), described front roller (3), middle roller (2), rear roller (1) are arranged in order from front to back, are provided with annular coiler device (6) between front roller (3) and delivery roller (4);
Described annular coiler device (6) comprises hollow fixed axis (10), the two ends of hollow fixed axis (10) are respectively equipped with long filament package mechanism and winding mechanism, described long filament package mechanism is made up of long filament package (11) and the long filament package fixed member (12) be arranged on hollow fixed axis (10), described winding mechanism is made up of the winding filament parts (9) be arranged on hollow fixed axis (10) and tensioner (8), described winding filament parts (9) drive by connected winding driving belt (13) is unified,
Described long filament unwinding device (7) is identical with the dimensional structure of fine spining machine twisting mechanism (5), is arranged on side by side from inside to outside bottom fine spining machine; This long filament unwinding device (7) is made up of twizzle (14), steel traveler (16), rings (17), spindle (20), spool (18), unwinding driving belt (19), adjacent unwinding spindle (20) is driven to rotate together by unwinding driving belt (19), spindle (20) is connected with steel traveler (16) by rings (17), the side of steel traveler (16) is provided with spool (18), and the outside of spool (18) is located at by twizzle (14).
2. a kind of clad type collecting-spinning device as claimed in claim 1, is characterized in that, the drafting multiple between described delivery roller (4) and front roller (3) is 0.8 ~ 0.99.
3. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, in described long filament unwinding device (7), the direction of rotation of steel traveler (16) is contrary with the direction of rotation of fine spining machine twisting mechanism (5), plays the effect of unwinding long filament.
4. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, described hollow fixed axis (10) is arranged between front roller (3) and delivery roller (4), and be fixed on it spinning machine, pass through for staple fibre yarn, its external diameter (D1) is 10 ~ 15mm, and internal diameter (D2) is 5 ~ 8mm, and length (H1) is 100 ~ 110mm.
5. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, described winding filament parts (9) and long filament package fixed member (12) are all bearing arrangement, the bearing cone of winding filament parts (9) and the bearing cone of long filament package fixed member (12) are all for being fixed on hollow fixed axis (10), the thickness (H2) of winding filament parts (9) and the thickness (H4) of long filament package fixed member (12) are 10 ~ 15mm, the external diameter (D3) of winding filament parts (9) and the external diameter (D4) of long filament package fixed member (12) are 20 ~ 25mm.
6. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, described long filament package (11) is fixedly mounted on the bearing outer ring of long filament package fixed member (12), and the height (H3) of long filament package (11) is 50 ~ 70mm.
7. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, described tensioner (8) is arranged on the bearing outer ring of winding filament parts (9), together rotates looping staple fibre yarn with winding filament parts (9).
8. a kind of clad type collecting-spinning device as claimed in claim 1, is characterized in that, the width of described winding driving belt (13) is 8 ~ 13mm.
9. a kind of clad type collecting-spinning device as claimed in claim 1, is characterized in that, the horizontal spacing between described long filament unwinding device (7) and fine spining machine twisting mechanism (5) is 200 ~ 250mm.
10. one kind uses the spinning method of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, its method is as follows: staple fibre yarn through rear roller (1), middle roller (2), front roller (3), then enters annular coiler device (6) successively; Be fixed on long filament package fixed member (12) after long filament package (11) coiling and molding, filament fiber gets off from unwinding long filament package (11), through the rotation of tensioner (8), be wound on staple fibre yarn top layer; Subsequently, staple fibre yarn and filament fiber together export through delivery roller (4), enter fine spining machine twisting mechanism (5) and long filament unwinding device (7); Long filament unwinding device (7) is rotated by the drive of unwinding driving belt (19), catch the long filament being wrapped in staple fibre yarn surface, unwinding is on long filament spool (18) under the effect of long filament unwinding device (7) to make filament fiber, and filament fiber can unwinding reusing; Staple fibre yarn is successively through twizzle (14), steel traveler (16), and under the twisting effect of steel traveler (16), short fiber yarn (15) is wound on spool (18), completes short fibre into yarn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310611197.8A CN103628209B (en) | 2013-11-26 | 2013-11-26 | A kind of clad type integrated composite spinning method and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310611197.8A CN103628209B (en) | 2013-11-26 | 2013-11-26 | A kind of clad type integrated composite spinning method and device thereof |
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| CN103628209A CN103628209A (en) | 2014-03-12 |
| CN103628209B true CN103628209B (en) | 2015-11-18 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104032423B (en) * | 2014-06-20 | 2018-04-06 | 东华大学 | A kind of device of electrostatic spinning nano fiber covering yarn and its application |
| CN109295566B (en) * | 2018-10-08 | 2021-01-29 | 安徽颍上县富颍纺织有限公司 | Double-strand yarn production device and production method |
| CN111691049B (en) * | 2020-04-29 | 2022-08-12 | 广东前进牛仔布有限公司 | Yarn treatment process and device |
| CN113355782B (en) * | 2021-05-19 | 2022-07-26 | 江阴市薪天纱业有限公司 | Fancy chenille spinning device and process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4484433A (en) * | 1981-12-10 | 1984-11-27 | Fritz Stahlecker | Method for manufacturing a wrapped yarn, a wrapped yarn, and an apparatus for carrying out the method |
| DE19756209A1 (en) * | 1997-12-17 | 1999-07-01 | Frenzelit Werke Gmbh & Co Kg | Coarse industrial yarn for use in friction claddings and production of packaging materials, cords, cables, woven and knitted materials and woven belts |
| US6370858B1 (en) * | 1999-12-13 | 2002-04-16 | Murata Kikai Kabushiki Kaisha | Core yarn production method and apparatus |
| CN1392298A (en) * | 2002-07-31 | 2003-01-22 | 东华大学 | Fluff reducing device with friction fasciated tube |
-
2013
- 2013-11-26 CN CN201310611197.8A patent/CN103628209B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4484433A (en) * | 1981-12-10 | 1984-11-27 | Fritz Stahlecker | Method for manufacturing a wrapped yarn, a wrapped yarn, and an apparatus for carrying out the method |
| DE19756209A1 (en) * | 1997-12-17 | 1999-07-01 | Frenzelit Werke Gmbh & Co Kg | Coarse industrial yarn for use in friction claddings and production of packaging materials, cords, cables, woven and knitted materials and woven belts |
| US6370858B1 (en) * | 1999-12-13 | 2002-04-16 | Murata Kikai Kabushiki Kaisha | Core yarn production method and apparatus |
| CN1392298A (en) * | 2002-07-31 | 2003-01-22 | 东华大学 | Fluff reducing device with friction fasciated tube |
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