CN104097115A - Numerical control machine tool cutting tool service life monitoring method - Google Patents
Numerical control machine tool cutting tool service life monitoring method Download PDFInfo
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- CN104097115A CN104097115A CN201410313591.8A CN201410313591A CN104097115A CN 104097115 A CN104097115 A CN 104097115A CN 201410313591 A CN201410313591 A CN 201410313591A CN 104097115 A CN104097115 A CN 104097115A
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- cutter
- cutting tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0995—Tool life management
Abstract
The invention discloses a numerical control machine tool cutting tool service life monitoring method. The method comprises the following steps of A, starting cutting tool service life monitoring; B, reading the set maximum processing workpiece amount of the monitored cutting tool; C, obtaining the amount of workpieces processed by the currently monitored cutting tool in real time; D, judging whether the amount of workpieces processed by the monitored cutting tool reaches the maximum processing workpiece amount, if not, continuing monitoring the cutting tool, and if so, executing the step E; E, stopping, alarming and reminding to replace the monitored cutting tool. According to the numerical control machine tool cutting tool service life monitoring method, the amount of the workpieces processed by the cutting tool is monitored in real time, when the amount of the workpieces processed by the cutting tool reaches the maximum value, an alarm is given, the halt and tool replacement are forced, the condition that since the processing amount is too much, the cutting tool is broken or the quality problem occurs is avoided, the product quality is ensured, and the service life of processing equipment is prolonged.
Description
Technical field
The present invention relates to Digit Control Machine Tool control technology field, relate in particular to a kind of cutting tool for CNC machine service life supervision method.
Background technology
Along with improving constantly of automation, flexibility and the integrated degree of modern production, for guaranteeing machining accuracy, the surface quality of workpiece, the safety of production equipment and reasonably use cutter must be carried out real-time monitoring and effectively management to cutter life.At present, by the method for Digit Control Machine Tool counter function monitoring cutter life, can only cutter be monitored several, alarm free is reminded, and high to operator degree of dependence, applicable surface is narrow, is difficult for implementing.And the tool life management function of Digit Control Machine Tool usually used as charge option by equipment manufacturers, provided, increased enterprise's input cost.
Summary of the invention
The object of the invention is to, by a kind of cutting tool for CNC machine service life supervision method, solve the problem that above background technology is partly mentioned.
For reaching this object, the present invention by the following technical solutions:
A cutting tool for CNC machine service life supervision method, it comprises the steps:
A, the monitoring of startup cutter life;
B, read the maximum processing work quantity of monitored cutter of setting;
The workpiece quantity that C, the current monitored cutter of Real-time Obtaining have been processed;
D, judge whether the workpiece quantity that described monitored cutter has been processed reaches described maximum processing work quantity, if do not reach, described cutter is continued to monitoring, if reach, perform step E;
E, shutdown, report to the police, and described monitored cutter is changed in prompting.
Especially, described steps A specifically comprises: first judge whether current monitored cutter needs to change, if without replacing, start cutter life monitoring.
Especially, described cutting tool for CNC machine service life supervision method also comprises: operator can be set querying condition, inputs the processing situation of the monitored cutter of corresponding querying condition real-time query.
Especially, described querying condition specifically comprises: one, by cutter number inquiry: if the cutter number of input does not exist, and prompting " this cutter does not exist "; Two, by cutter number and time inquiring: inquire about a certain cutter in the processing situation of some day, inquire about the processing situation of a certain cutter in certain January; Three, pass through time inquiring: inquire about the processing situation of all cutters some day, the processing situation of inquiring about all cutters in certain January.
Cutting tool for CNC machine service life supervision method tool provided by the invention has the following advantages: one, when the quantity of workpiece processing tool reaches its maximum; report to the police; forced stoppage tool changing; avoid processing quantity too much; occur that cutter fractures or quality problems; not only guarantee the quality of product, and extended the service life of process equipment.Two, in process, can understand at any time the processing situation of certain cutter.Three, reduced the degree of dependence to operator.
Accompanying drawing explanation
The cutting tool for CNC machine service life supervision method flow diagram that Fig. 1 provides for the embodiment of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described.Be understandable that, specific embodiment described herein is only for explaining the present invention, but not limitation of the invention.It also should be noted that, for convenience of description, in accompanying drawing, only show part related to the present invention but not full content.
Please refer to shown in Fig. 1 the cutting tool for CNC machine service life supervision method flow diagram that Fig. 1 provides for the embodiment of the present invention.
In the present embodiment, cutting tool for CNC machine service life supervision method specifically comprises the steps:
Step S101, the monitoring of startup cutter life.First judge whether current monitored cutter needs to change, if without replacing, start cutter life monitoring.
Step S102, read the maximum processing work quantity of monitored cutter of setting.
The workpiece quantity that step S103, the current monitored cutter of Real-time Obtaining have been processed.
Step S104, judge whether the workpiece quantity that described monitored cutter has been processed reaches described maximum processing work quantity, if do not reach, described cutter is continued to monitoring, if reach, perform step S105.
Step S105, shutdown, report to the police, and described monitored cutter is changed in prompting.When the workpiece quantity of having processed at monitored cutter reaches its maximum processing work quantity, forced stoppage, prompting operator is changed cutter.
In the present embodiment, operator can be set querying condition, inputs the processing situation of the monitored cutter of corresponding querying condition real-time query.Described querying condition specifically comprises: one, by cutter number inquiry: if the cutter number of input does not exist, and prompting " this cutter does not exist ".Two, by cutter number and time inquiring: inquire about a certain cutter in the processing situation of some day, and inquire about the processing situation of a certain cutter in certain January.Three, pass through time inquiring: inquire about the processing situation of all cutters some day, and the processing situation of inquiring about all cutters in certain January.
Technical scheme tool of the present invention has the following advantages: one, when the quantity of workpiece processing tool reaches its maximum, reports to the police, and forced stoppage tool changing; avoid processing quantity too much; occur that cutter fractures or quality problems, not only guaranteed the quality of product, and extended the service life of process equipment.Two, in process, can understand at any time the processing situation of certain cutter.Three, reduced the degree of dependence to operator.
Note, above are only preferred embodiment of the present invention and institute's application technology principle.Skilled person in the art will appreciate that and the invention is not restricted to specific embodiment described here, can carry out for a person skilled in the art various obvious variations, readjust and substitute and can not depart from protection scope of the present invention.Therefore, although the present invention is described in further detail by above embodiment, the present invention is not limited only to above embodiment, in the situation that not departing from the present invention's design, can also comprise more other equivalent embodiment, and scope of the present invention is determined by appended claim scope.
Claims (4)
1. a cutting tool for CNC machine service life supervision method, is characterized in that, comprises the steps:
A, the monitoring of startup cutter life;
B, read the maximum processing work quantity of monitored cutter of setting;
The workpiece quantity that C, the current monitored cutter of Real-time Obtaining have been processed;
D, judge whether the workpiece quantity that described monitored cutter has been processed reaches described maximum processing work quantity, if do not reach, described cutter is continued to monitoring, if reach, perform step E;
E, shutdown, report to the police, and described monitored cutter is changed in prompting.
2. cutting tool for CNC machine service life supervision method according to claim 1, is characterized in that, described steps A specifically comprises: first judge whether current monitored cutter needs to change, if without replacing, start cutter life monitoring.
3. according to the cutting tool for CNC machine service life supervision method one of claim 1 or 2 Suo Shu, it is characterized in that, described cutting tool for CNC machine service life supervision method also comprises: operator can be set querying condition, inputs the processing situation of the monitored cutter of corresponding querying condition real-time query.
4. cutting tool for CNC machine service life supervision method according to claim 3, is characterized in that, described querying condition specifically comprises: one, by cutter number inquiry: if the cutter number of input does not exist, and prompting " this cutter does not exist "; Two, by cutter number and time inquiring: inquire about a certain cutter in the processing situation of some day, inquire about the processing situation of a certain cutter in certain January; Three, pass through time inquiring: inquire about the processing situation of all cutters some day, the processing situation of inquiring about all cutters in certain January.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410313591.8A CN104097115A (en) | 2014-07-02 | 2014-07-02 | Numerical control machine tool cutting tool service life monitoring method |
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| CN201410313591.8A CN104097115A (en) | 2014-07-02 | 2014-07-02 | Numerical control machine tool cutting tool service life monitoring method |
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| CN104097115A true CN104097115A (en) | 2014-10-15 |
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| CN201410313591.8A Pending CN104097115A (en) | 2014-07-02 | 2014-07-02 | Numerical control machine tool cutting tool service life monitoring method |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104647126A (en) * | 2014-12-29 | 2015-05-27 | 东莞市巨冈机械工业有限公司 | Method and device for controlling cutting tool of numerically-controlled machine |
| CN105611732A (en) * | 2015-12-29 | 2016-05-25 | 奥士康精密电路（惠州）有限公司 | Drilling method for PCB |
| CN105729241A (en) * | 2016-03-17 | 2016-07-06 | 哈尔滨理工大学 | Experiment method for testing abrasion difference among left tool face, right tool face and rear tool face of tool |
| CN106054808A (en) * | 2016-07-29 | 2016-10-26 | 深圳市艾宇森自动化技术有限公司 | Tool management system and tool management method |
| CN106125670A (en) * | 2016-07-29 | 2016-11-16 | 深圳市艾宇森自动化技术有限公司 | A kind of CNC board management system |
| CN106736859A (en) * | 2017-01-19 | 2017-05-31 | 株洲钻石切削刀具股份有限公司 | Turning insert service life control methods |
| CN107511718A (en) * | 2017-09-13 | 2017-12-26 | 哈尔滨工业大学深圳研究生院 | Single product high-volume repeats the intelligent tool state monitoring method of process |
| CN108694481A (en) * | 2018-07-26 | 2018-10-23 | 广西玉柴机器股份有限公司 | A kind of system and method for tool lifecycle management |
| CN109108730A (en) * | 2018-06-01 | 2019-01-01 | 深圳精匠云创科技有限公司 | Detection system, detection method and storage equipment |
| CN109605126A (en) * | 2018-12-30 | 2019-04-12 | 深圳市五湖智联实业有限公司 | A kind of numerically-controlled machine tool on-line checking cutter life system |
| CN110263474A (en) * | 2019-06-27 | 2019-09-20 | 重庆理工大学 | A kind of cutter life real-time predicting method of numerically-controlled machine tool |
| CN111215966A (en) * | 2018-11-26 | 2020-06-02 | 财团法人资讯工业策进会 | Tool life estimation device and method |
| CN113385957A (en) * | 2021-06-01 | 2021-09-14 | 东莞长盈精密技术有限公司 | Clamping jig and machining method |
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| US6610364B1 (en) * | 2002-02-27 | 2003-08-26 | Lg. Philips Lcd Co., Ltd. | Apparatus for dispensing liquid crystal and method for controlling liquid crystal dropping amount |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104647126A (en) * | 2014-12-29 | 2015-05-27 | 东莞市巨冈机械工业有限公司 | Method and device for controlling cutting tool of numerically-controlled machine |
| CN105611732B (en) * | 2015-12-29 | 2018-07-03 | 奥士康精密电路（惠州）有限公司 | A kind of boring method of PCB |
| CN105611732A (en) * | 2015-12-29 | 2016-05-25 | 奥士康精密电路（惠州）有限公司 | Drilling method for PCB |
| CN105729241A (en) * | 2016-03-17 | 2016-07-06 | 哈尔滨理工大学 | Experiment method for testing abrasion difference among left tool face, right tool face and rear tool face of tool |
| CN106054808A (en) * | 2016-07-29 | 2016-10-26 | 深圳市艾宇森自动化技术有限公司 | Tool management system and tool management method |
| CN106125670A (en) * | 2016-07-29 | 2016-11-16 | 深圳市艾宇森自动化技术有限公司 | A kind of CNC board management system |
| CN106736859A (en) * | 2017-01-19 | 2017-05-31 | 株洲钻石切削刀具股份有限公司 | Turning insert service life control methods |
| CN107511718A (en) * | 2017-09-13 | 2017-12-26 | 哈尔滨工业大学深圳研究生院 | Single product high-volume repeats the intelligent tool state monitoring method of process |
| CN109108730A (en) * | 2018-06-01 | 2019-01-01 | 深圳精匠云创科技有限公司 | Detection system, detection method and storage equipment |
| CN108694481A (en) * | 2018-07-26 | 2018-10-23 | 广西玉柴机器股份有限公司 | A kind of system and method for tool lifecycle management |
| CN111215966A (en) * | 2018-11-26 | 2020-06-02 | 财团法人资讯工业策进会 | Tool life estimation device and method |
| CN109605126A (en) * | 2018-12-30 | 2019-04-12 | 深圳市五湖智联实业有限公司 | A kind of numerically-controlled machine tool on-line checking cutter life system |
| CN109605126B (en) * | 2018-12-30 | 2021-09-03 | 深圳市五湖智联实业有限公司 | Digit control machine tool on-line measuring cutter life-span system |
| CN110263474A (en) * | 2019-06-27 | 2019-09-20 | 重庆理工大学 | A kind of cutter life real-time predicting method of numerically-controlled machine tool |
| CN113385957A (en) * | 2021-06-01 | 2021-09-14 | 东莞长盈精密技术有限公司 | Clamping jig and machining method |
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Application publication date: 20141015 |