CN104174564A - Workpiece spraying and drying integrated device - Google Patents
Workpiece spraying and drying integrated device Download PDFInfo
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- CN104174564A CN104174564A CN201410399691.7A CN201410399691A CN104174564A CN 104174564 A CN104174564 A CN 104174564A CN 201410399691 A CN201410399691 A CN 201410399691A CN 104174564 A CN104174564 A CN 104174564A
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Abstract
The invention provides a workpiece spraying and drying integrated device. The workpiece spraying and drying integrated device comprises a spraying device and a drying device, wherein the spraying device comprises a nozzle assembly, a brush assembly and a first housing; the nozzle assembly comprises a bracket, the front end surface and the back end surface of the bracket form certain angles with the horizontal surface, and a plurality of spraying holes are uniformly formed in the front end surface; the brush assembly comprises a frame and a brush group, the brush group comprises a plurality of single brushes, and the single brushes form certain angles with the central axis of the frame; the drying device comprises a receiving and delivery component, a drying component and a second housing; the drying component comprises a drying box body, a driving chain and a dryer; the driving chain is arranged in the drying box body, and the dryer is communicated with the drying box body. The workpiece spraying and drying integrated device has the advantage of simple integral structure, and full-sealing operation is realized, so that environmental pollution is reduced; unique nozzle assembly and brush assembly are adopted, a coating layer on a workpiece is uniform, and high-efficiency and high-quality spraying on the workpiece can be completed; the coating layer on the workpiece can be quickly dried by the drying component, and the quality is good.
Description
Technical field
The present invention relates to Workpiece painting drying device field, especially, relate to a kind of Workpiece painting drying integrated gasifying device.
Background technology
In prior art, the spraying major part of pipeline is to adopt manual brush, large to the harm of constructor's health, spray efficiency low (daily output is about 2000-4000 rice), paint waste is large, and swabbing is of low quality, cost of material, time cost and the human cost of production is all very high, and production efficiency is low.Pipeline is to adopt natural air drying substantially after spraying coating, the time long (approximately needing 1-2 days), and be subject to place restriction (rainy day can not construct), reduce production efficiency.
Constantly explore through technical staff, the spraying and the drying device that also have invention to make new advances, such as: " design of oil pipe auto spray painting-drying table ", Qi Tao etc., petroleum machinery, the 32nd the 8th phase of volume in 2004, discloses a kind of auto spray painting-drying device of oil pipe, this device can be eliminated the inhomogeneous of manual painting well, can well oil pipe be dried, still, Whole Equipment is huge simultaneously, not only need to take very large space simultaneously but also need to expend a large amount of electric energy, production cost is high.Therefore, invent a kind of equipment simplify, consume energy low, environmental protection, pipeline spraying and the concrete important meaning of drying equipment that production efficiency is high.
Summary of the invention
The object of the invention is to provide the Workpiece painting drying integrated that a kind of equipment is simplified, cost is low, coated product quality is high and production efficiency is high gasifying device, and concrete technical scheme is as follows:
A kind of Workpiece painting drying integrated gasifying device, comprises spray equipment and drying device;
Described spray equipment comprises nozzle assembly, brush assembly and the first shell, and described nozzle assembly and brush assembly are all arranged in described the first shell; Along the direction of advance of workpiece, on the front end face of described the first shell and rear end face, be equipped with the first through hole;
Described nozzle assembly comprises support, the second motor and coating case, and described support is arranged in described the first shell by support member, and its central axis is provided with the second through hole passing through for workpiece; Described support comprises front end face and rear end face, on perpendicular to horizontal plane and the plane parallel with the central axis of described the second through hole, angle between described front end face and described rear end face and horizontal plane is 25 °-75 °, a uniform 6-18 spray apertures on described front end face, the angle between projection and the projection of described rear end face in described plane of the central axis of described spray apertures in described plane is 20 °-30 °; Described spray apertures is communicated with described coating case, and described coating case is communicated with extraneous coating storage device by described the second motor;
Described brush assembly comprises framework, brush group and the 3rd motor, the central axis of described framework is provided with the third through-hole passing through for workpiece, the equal concentric setting of described third through-hole, the second through hole and the first through hole, and the front end face of described framework or rear end face are arranged on the inwall of described the first shell; Described brush group is arranged on described framework, described brush group comprises the brush single-piece of at least 2 Heterogeneous Permutations, and the angle between the projection of the central axis of the projection of described brush single-piece central axis along its length on horizontal plane and described framework on horizontal plane is 30 °-60 °; Described framework is connected with described the 3rd motor;
Described drying device comprises picks parts, drying part and second housing, described in pick parts and described drying part is all arranged in described second housing;
The described parts of picking comprise that N section picks plate, and N is more than or equal to 2; The front end that first paragraph is picked plate is connected with the rear end face of described the first shell; The described dead ahead of picking plate and be all positioned at described the first through hole; Rear one section of end of picking the front end of plate and pick plate the last period is at a distance of 1.0-10mm setting;
Described drying part comprises drying box, driving chain and drier, and described driving chain is arranged on the inside of described drying box, and described drier is communicated with described drying box; Described in described drying box is arranged on, pick a side of plate, described in pick plate opposite side be provided with for workpiece is pushed to the propelling movement parts on described driving chain from the described plate of picking; Described driving chain is connected with the 4th motor, and it drives the direction of workpiece motion s and workpiece, and to pick traffic direction on parts perpendicular described.
Preferred in above technical scheme, on perpendicular to horizontal plane and the plane parallel with the central axis of described the second through hole, angle between described front end face and described rear end face and horizontal plane is 45 °, uniform 12 spray apertures on described front end face, the angle between projection and the projection of described rear end face in described plane of the central axis of described spray apertures in described plane is 25 °; In described coating case, be provided with fluid level controller.
Preferred in above technical scheme, described brush group comprises along the workpiece direction of advance brush single-piece of 3 Heterogeneous Permutations arranging of connecting successively, described brush single-piece comprises along perpendicular to two brushes that are set up in parallel of workpiece direction of advance setting, and the angle between the projection of the central axis of the projection of described brush central axis along its length on horizontal plane and described framework on horizontal plane is 45 °.
Preferred in above technical scheme, described in to pick plate be 3 sections, pick the front end of plate with the end of picking plate the last period at a distance of 5mm setting for latter one section; Described propelling movement parts are 2-6 the mechanical pushing hands being set up in parallel.
Preferred in above technical scheme, described driving chain is 2 chains of spaced set arranged side by side, and correspondingly on every chain be provided with quantity and be more than or equal to 2 locating piece, the distance on a chain between adjacent two locating pieces be workpiece external diameter 0.6-0.95 doubly.
Preferred in above technical scheme, described drier comprises combustion furnace, air inlet pipe and exhaust column, described combustion furnace comprises hot gas supply room and the combustion chamber of its below is set, described hot gas supply room is communicated with described air inlet pipe by the first valve, and its inner heating controller is connected with the temperature-detecting device of described drying box inside; Described exhaust column is communicated with described combustion chamber and air inlet pipe respectively by the second valve and the 3rd valve.
In order to reach better technique effect, also comprise cleaning device, described cleaning device comprises at least 2 round tubes, the outer wall of described round tube is provided with at least 2 through holes that communicate with its inside; Described round tube is communicated with described coating case by described the second motor and the 4th valve, and it is separately positioned on described support and described framework.
In order to reach better technique effect, also comprise conveying device, the front end of described conveying device is connected with described the first outer casing back face; Described conveying device comprises the first motor and chain, and described chain is connected with described the first motor; The direction of advancing along workpiece, described chain is arranged on the dead astern of described the first through hole.
In order to reach better technique effect, also comprise positioner, described positioner is arranged on the inside of described the first shell, and it is between described conveying device and described spray equipment; Described positioner comprise along workpiece direction of advance connect successively arrange at least 2 location single-pieces, described location single-piece is connected with the 5th motor.
In order to reach better technique effect, also comprise controller, described the first motor, the second motor, the 3rd motor, the 4th motor, the 5th motor, heating controller, fluid level controller, the first valve, the second valve, the 3rd valve and the 4th valve are all connected with described controller.
Apply technical scheme of the present invention, there is following beneficial effect:
(1) the present invention collect spraying and functions/drying integrated, single unit system structure is simplified, whole technique is simple, production efficiency is high; Making spraying and dry whole technical process by the first shell and second housing is hermetically sealed operation, reduces environmental pollution; The present invention adopts unique nozzle assembly, and workpiece is played to guiding and spraying function simultaneously, and spray apertures can realize the outer surface of workpiece is sprayed simultaneously, and Workpiece painting is effective; The unique design of brush assembly makes Workpiece painting even, and can not cause the waste of being detained too much coating on brush and cause coating, and the coating thickness on workpiece is even, has improved widely the quality of product; The unique design of picking parts is conducive to workpiece reducing speed after the spraying segment distance that travels forward, and can not can the sprayed coating on workpiece be damaged simultaneously, adjacently picks arranging of position between plate and can recycle coating well; What drying part was exclusive be provided with makes to spray rear workpiece and can be dried rapidly, maximizes the original performance that maintains dope layer, improves the quality of workpiece.
(2) in the present invention, the angle between front end face and rear end face and horizontal plane is 45 °, front end face and rear end face reasonable in design, workpiece is advancing while entering spray equipment, front end face can play good positioning action, and uniform 12 spray apertures on rear end face, and the arranging rationally of its orientation, spraying can be sprayed on the surface of workpiece comprehensively, dope layer very evenly, and spray apertures can not result in blockage in spraying process, enhances productivity; In coating case, be provided with fluid level controller, the underproof situation of coating spraying very few and that cause of being convenient to control in coating case occurs, and also can control the situation of the settling off in special coating case, ensures that spraying process ground normally carries out, increase work efficiency, practical.
(3) in the present invention, brush group comprises along the workpiece direction of advance brush single-piece of 3 Heterogeneous Permutations arranging of connecting successively, described brush single-piece comprises along two brushes that are set up in parallel perpendicular to the setting of workpiece direction of advance, angle between the projection of the central axis of the projection of described brush central axis along its length on horizontal plane and described framework on horizontal plane is 45 °, adopt three brush single-piece composition annulars, can brush even to the workpiece after spraying well, brush adopts certain angle design simultaneously, avoid in brush the waste because accumulating the inhomogeneous and coating of brushing that a large amount of coating causes, reach the object that reduces costs and increase work efficiency.
(4) in the present invention, picking plate is 3 sections, rear one section of end of picking the front end of plate and pick plate the last period is at a distance of 5mm setting, 3 sections of designs of picking plate can be applicable to the workpiece of different size in reality, and adjacent both ends is picked the spacing that is provided with 5mm between plate, be convenient to coating unnecessary and that depart from surface of the work to recycle, reduce and pollute and reduce production costs; Described propelling movement parts are 2-6 the mechanical pushing hands being set up in parallel, adopt multiple manipulators that are set up in parallel that workpiece is transferred to driving chain from picking parts, workpiece is stressed evenly, and its surperficial dope layer can be not destroyed, and can realize the smooth transfer of workpiece, improve the quality of product.
(5) 2 chains that in the present invention, driving chain is spaced set arranged side by side, and correspondingly on every chain be provided with quantity and be more than or equal to 2 locating piece, distance on a chain between adjacent two locating pieces be workpiece external diameter 0.6-0.95 doubly, 2 chains can be realized the smooth transfer of workpiece, and the design of locating piece can position workpiece well, be convenient to multiple workpiece proper alignment in drying box, make full use of the available capacity of drying box, enhance productivity.
(6) in the present invention, drier comprises combustion furnace, air inlet pipe and exhaust column, described combustion furnace comprises hot gas supply room and the combustion chamber of its below is set, described hot gas supply room is communicated with described air inlet pipe by the first valve, and its inner heating controller is connected with the temperature-detecting device of described drying box inside; Described exhaust column is communicated with described combustion chamber and air inlet pipe respectively by the second valve and the 3rd valve, the hot gas being provided by hot gas supply room enters and in drying box, carries out heat drying workpiece, mist in drying box is constantly extracted out through exhaust column simultaneously, a part is discharged after burning, reduce environmental pollution, another part enters air inlet pipe and recycles, and heat energy is recycled, and saves the energy; Heating controller can be adjusted hot air temperature in hot gas supply room according to the temperature in drying box, improves drying efficiency; Arranging of temperature-detecting device can be controlled the temperature in drying box well, realizes the rapid draing of workpiece, improves the quality of product.
(7) in the present invention, also comprise cleaning device, described cleaning device comprises at least 2 round tubes, and the outer wall of described round tube is provided with at least 2 through holes that communicate with its inside; Described round tube is communicated with described coating case by described the second motor and the 4th valve, and it is separately positioned on described support and described framework, the round tube of employing perforate can be introduced into cleaning fluid well the inside of nozzle assembly and brush assembly it is cleaned, thereby reduce that spray apertures is blocked or part is blocked and brush on deposit the probability of too much coating, enhance productivity and the quality of product; The design of many round tubes can also realize the cleaning to miscellaneous part or in the inside of nozzle assembly and brush assembly, many round tubes is set simultaneously it is cleaned, and improves cleaning performance and accelerates cleaning speed.
(8) in the present invention, be also provided with conveying device, realize workpiece and automatically travel forward and spray successively and dry run, easy to operate.
(9) in the present invention, be also provided with positioner, workpiece is located well before spraying, guarantee that workpiece can enter spraying coating process smoothly, increases work efficiency.
(10) in the present invention, be also provided with controller, the first motor, the second motor, the 3rd motor, the 4th motor, the 5th motor, heating controller, fluid level controller, the first valve, the second valve, the 3rd valve and the 4th valve are all connected with controller, by the design of controller, realize the automation mechanized operation of Workpiece painting drying integrated gasifying device, greatly increase work efficiency.
Except object described above, feature and advantage, the present invention also has other object, feature and advantage.Below with reference to figure, the present invention is further detailed explanation.
Brief description of the drawings
The accompanying drawing that forms the application's a part is used to provide a further understanding of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the overall structure schematic diagram of removing the Workpiece painting drying integrated gasifying device of shell in the preferred embodiment of the present invention 1;
Fig. 2 is the structural representation of another angle of Fig. 1;
Fig. 3 is the structure for amplifying schematic diagram of spray equipment in Fig. 1;
Fig. 4 is the annexation structural representation of nozzle assembly and support member in Fig. 1;
Fig. 5 is Fig. 4 at the partial sectional view perpendicular in horizontal plane and the plane parallel with the central axis of described the second through hole;
Fig. 6 is brush assembly structural representation in Fig. 1;
Fig. 7 is the structural representation of picking plate in Fig. 1;
1-conveying device, 11-chain, 2-spray equipment, 21-nozzle assembly, 211-support, 2111-the second through hole, 2112-spray apertures, 2113-groove, 212-the second motor, 213-coating case, 214-support member, 22-brush assembly, 221-framework, 2211-third through-hole, 222-brush group, 223-the 3rd motor, 23-the first shell, 3-drying device, 31-picks parts, 311-picks plate, 3111-input oil groove, 312-pushes parts, 313-the 6th motor, 32-drying part, 321-drying box, 322-driving chain, 323-drier, 3231-combustion furnace, 3232-air inlet pipe, 3233-exhaust column, 4-cleaning device, 5-positioner, 51-locates single-piece, 52-the 5th motor, 6-packing device.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are elaborated, but the multitude of different ways that the present invention can limit and cover according to claim is implemented.
Embodiment 1:
A kind of Workpiece painting drying integrated gasifying device, comprises conveying device 1, spray equipment 2, drying device 3, cleaning device 4, positioner 5, packing device 6 and controller, refers to Fig. 1, Fig. 2 and Fig. 3, and single unit system is simplified.
Described spray equipment 2 comprises nozzle assembly 21, brush assembly 22 and the first shell 23, refer to Fig. 3, described positioner 5, nozzle assembly 21 and brush assembly 22 are all arranged in described the first shell 23, described positioner 5 is between described conveying device 1 and described spray equipment 2, and it comprise along workpiece direction of advance connect successively arrange at least 2 location single-pieces 51, described location single-piece 51 is connected with the 5th motor 52, along the direction of advance of workpiece, on the front end face of described the first shell 23 and rear end face, be equipped with the first through hole, power is provided to location single-piece 51 by the 5th motor 52, thereby drive workpiece constantly to travel forward to reach and enter smoothly spraying process, the setting of the first through hole is convenient to workpiece and is entered spraying process.
Described nozzle assembly 21 comprises support 211, the second motor 212 and coating case 213, described support 211 is arranged in described the first shell 23 by support member 214, and its central axis is provided with the second through hole 2111 passing through for workpiece, be convenient to workpiece smoothly by nozzle assembly 21, thereby realize the spraying process of workpiece.
Described support 211 comprises front end face a, rear end face b, spray apertures 2112 and groove 2113, refer to Fig. 4, on perpendicular to horizontal plane and the plane parallel with the central axis of described the second through hole 2111, included angle A between described front end face a projection a ' and described rear end face b projection b ' and horizontal plane c projection c ' in the plane in the plane is in the plane 25 °-75 °, preferably 45 °, front end face and rear end face reasonable in design, workpiece is advancing while entering spray equipment, and front end face can play good positioning action; The quantity of described spray apertures 2112 is 6-18, preferably 12, and be distributed on described front end face a; Included angle B between projection d and the projection b ' of described rear end face b in described plane of the central axis of described spray apertures 2112 in described plane is 20 °-30 °, preferably 25 °, arranging rationally of its orientation, spraying can be sprayed on the surface of workpiece comprehensively, dope layer very evenly, and spray apertures can not result in blockage in spraying process, enhances productivity.
Described groove 2113 is arranged on the outer surface of described support 211, and the upper end of described support member 214 and described groove 2113 match, and the lower end of described support member 214 is arranged in the bottom interior wall of described the first shell 23, facilitates installation or the dismounting of support; Preferably also be provided with servicing unit, servicing unit comprises and is arranged on spacing side's plate of described support 211 both sides and matches with described spacing side's plate and be arranged on the convex platform covering on described the first shell 23, while closing upper cover, convex platform and spacing side's board are tight, thereby play the object of assisting fixed support 211, good stability.
Described spray apertures 2112 is communicated with described coating case 213, described coating case 213 is communicated with extraneous coating storage device by described the second motor 212, and be provided with fluid level controller in described coating case 213, the design of fluid level controller, the underproof situation of coating spraying very few and that cause of being convenient to control in coating case occurs, and also can control the situation of the settling off in special coating case, ensure that spraying process normally carries out, guarantee the continuity of spraying process, increase work efficiency, practical.
Described brush assembly 22 comprises framework 221, brush group 222 and the 3rd motor 223, the central axis of described framework 221 is provided with the third through-hole 2211 passing through for workpiece, described third through-hole 2211, the second through hole 2111 and the equal concentric setting of the first through hole, and the front end face of described framework 221 or rear end face are arranged on the inwall of described the first shell 23, described brush group 222 is arranged on described framework 221, described brush group 222 comprises the brush single-piece of at least 2 Heterogeneous Permutations, the preferably brush single-piece of 3 Heterogeneous Permutations, angle between the projection of the central axis of the projection of described brush single-piece central axis along its length on horizontal plane and described framework 221 on horizontal plane is 30 °-60 °, preferably 45 °, refer to Fig. 6, adopt three brush single-piece composition annulars, can brush even to the workpiece after spraying well, brush adopts certain angle design simultaneously, avoid in brush the waste because accumulating the inhomogeneous and coating of brushing that a large amount of coating causes, reach the object that reduces costs and increase work efficiency, described framework 221 is connected with described the 3rd motor 223, drives whole brush assembly 22 to rotate along the central axis of third through-hole 2211 by the 3rd motor 223, realizes the dope layer on workpiece is brushed even.
Described drying device 3 comprises picks parts 31, drying part 32 and second housing, described in pick parts 31 and described drying part 32 is all arranged in described second housing, realize close drying, reduce environmental pollution.
The described parts 31 of picking comprise that N section picks plate 311, and N is more than or equal to 2, preferably 3 sections, meet the workpiece of different size in reality, and described in pick plate 311 upper base surface be provided with input oil groove 3111, refer to Fig. 7; The front end that first paragraph is picked plate 311 is connected with the rear end face of described the first shell 23; The described dead ahead of picking plate 311 and be all positioned at described the first through hole; Rear one section of end of picking the front end of plate 311 and pick plate 311 the last period is at a distance of 1.0-10mm setting, preferably 5mm, input oil groove 3111 picks in conjunction with adjacent two sections the gap that is provided with 5mm between plate 311, be convenient to coating unnecessary and that depart from surface of the work to recycle, reduce and pollute and reduce production costs.
Described drying part 32 comprises drying box 321, driving chain 322 and drier 323, and described driving chain 322 is arranged on the inside of described drying box 321, and described drier 323 is communicated with described drying box 321; Described in being arranged on, described drying box 321 picks a side of plate 311, the described opposite side of picking plate 311 is provided with for workpiece is pushed to the propelling movement parts 312 on described driving chain 322 from the described plate 311 of picking, 2-6 the mechanical pushing hands of described propelling movement parts 312 for being set up in parallel, preferably the quantity of mechanical pushing hands is identical with the chain quantity in driving chain 322, and described mechanical pushing hands is all connected with the 6th motor 313; Described driving chain 322 is connected with the 4th motor, and the 4th motor provides power for driving chain 322, and to pick traffic direction on parts 31 perpendicular described to make driving chain 322 drive the direction of workpiece motion s and workpiece.2 chains that described driving chain 322 is spaced set arranged side by side, also can select according to actual conditions the chain of other radicals, can realize steady conveying work pieces.Correspondingly on every chain be provided with quantity and be more than or equal to 2 locating piece, distance on a chain between adjacent two locating pieces be workpiece external diameter 0.6-0.95 doubly, described locating piece can be designed to draw-in groove or other structures of semicircle shape, can well workpiece be positioned, be convenient to multiple workpiece proper alignment in drying box, make full use of the available capacity of drying box, enhance productivity.
Preferably be provided with the first touch switch picking described in first paragraph on plate 311, while whole workpiece being moved to pick on plate 311, can touch immediately described the first touch switch; The 6th motor 313 that driving mechanical pushing hands is moved is connected with described the first touching switch, once the first touching switch is started, the 6th motor 313 driving mechanical pushing hands actions push to whole workpiece on described driving chain 322 by described picking on plate 311; Described picking between parts 31 and described drying part 32 is provided with separation layer, the below of described separation layer is provided with and can makes workpiece on plate 311, push to the removable cover on described driving chain 322 by described picking, described removable cover is provided with the second touching switch, makes workpiece can touch described the second touching switch from described picking when plate 311 pushes on described driving chain 322; Described the second touching switch is connected with the 4th motor that drives driving chain 322 to move forward, when once the second touching switch starts, the 4th driven by motor driving chain 322 travels forward, and (lattice are the distance between adjacent two locating pieces on same driving chain 322 to lattice, be that arrange side by side the position that next workpiece and a upper workpiece are set according to locating piece), make full use of the available capacity of drying box, enhance productivity.
Described drier 323 comprises combustion furnace 3231, air inlet pipe 3232 and exhaust column 3233, described combustion furnace 3231 comprises hot gas supply room and the combustion chamber of its below is set, described hot gas supply room is communicated with described air inlet pipe 3232 by the first valve, and its inner heating controller is connected with the temperature-detecting device of described drying box 321 inside; Described exhaust column 3233 is communicated with described combustion chamber and air inlet pipe 3232 respectively by the second valve and the 3rd valve, the hot gas being provided by hot gas supply room enters and in drying box, carries out heat drying workpiece, mist in drying box is constantly extracted out through exhaust column simultaneously, a part is discharged after burning, reduce environmental pollution, another part enters air inlet pipe and recycles, and heat energy is recycled, and saves the energy; Heating controller can be adjusted hot air temperature in hot gas supply room according to the temperature in drying box, improves drying efficiency; Arranging of temperature-detecting device can be controlled the temperature in drying box well, realizes the rapid draing of workpiece, improves the quality of product.
Described cleaning device 4 comprises at least 2 round tubes, and the outer wall of described round tube is provided with at least 2 through holes that communicate with its inside; Described round tube is communicated with described coating case 213 by described the second motor 212 and the 4th valve, and it is separately positioned on described support 211 and described framework 221, the round tube of employing perforate can be introduced into cleaning fluid well the inside of nozzle assembly and brush assembly it is cleaned, thereby reduce that spray apertures is blocked or part is blocked and brush on deposit the probability of too much coating, enhance productivity and the quality of product; The design of many round tubes can also realize the cleaning to miscellaneous part or in the inside of nozzle assembly and brush assembly, many round tubes is set simultaneously it is cleaned, and improves cleaning performance and accelerates cleaning speed.
The front end of described conveying device 1 is connected with described the first shell 23 rear end faces, and its end connects work piece production line; Described conveying device 1 comprises the first motor and chain 11, described chain 11 is connected with described the first motor, the direction of advancing along workpiece, described chain 11 is arranged on the dead astern of described the first through hole, provide the power advancing by the first motor for described chain 11, make workpiece successfully to enter spray equipment 2 from conveying device 1, increase work efficiency.Can also directly in described spray equipment 2 sides, storage rack be installed, directly by artificial or other automatic control modes, workpiece is sent in conveying device 1, sprayed to spray equipment 2 by conveying device 1 conveying workpieces again, be applicable to different operating modes, practical.
Described the first motor, the second motor 212, the 3rd motor 223, the 4th motor, the 5th motor 52, heating controller, fluid level controller, the first valve, the second valve, the 3rd valve and the 4th valve are all connected with described controller, realize the automation control of Workpiece painting drying integrated gasifying device.
Workpiece painting drying integrated gasifying device of the present invention carry out pipeline spraying when dry and existing technology relatively refer to following table 1:
The comparison of table 1 prior art and Workpiece painting drying integrated gasifying device of the present invention
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. a Workpiece painting drying integrated gasifying device, is characterized in that: comprise spray equipment (2) and drying device (3);
Described spray equipment (2) comprises nozzle assembly (21), brush assembly (22) and the first shell (23), and described nozzle assembly (21) and brush assembly (22) are all arranged in described the first shell (23); Along the direction of advance of workpiece, on the front end face of described the first shell (23) and rear end face, be equipped with the first through hole;
Described nozzle assembly (21) comprises support (211), the second motor (212) and coating case (213), described support (211) is arranged in described the first shell (23) by support member (214), and its central axis is provided with the second through hole (2111) passing through for workpiece, described support (211) comprises front end face (a) and rear end face (b), on perpendicular to horizontal plane and the plane parallel with the central axis of described the second through hole (2111), angle (A) between projection in described plane of projection in described plane of the projection of described front end face (a) in described plane (a ') and described rear end face (b) (b ') and horizontal plane (c) (c ') is 25 °-75 °, the upper uniform 6-18 spray apertures (2112) of described front end face (a), angle (B) between projection (d) and the projection (e) of described rear end face (b) in described plane of the central axis of described spray apertures (2112) in described plane is 20 °-30 °, described spray apertures (2112) is communicated with described coating case (213), and described coating case (213) is communicated with extraneous coating storage device by described the second motor (212),
Described brush assembly (22) comprises framework (221), brush group (222) and the 3rd motor (223), the central axis of described framework (221) is provided with the third through-hole (2211) passing through for workpiece, described third through-hole (2211), the second through hole (2111) and the equal concentric setting of the first through hole, and the front end face of described framework (221) or rear end face are arranged on the inwall of described the first shell (23); Described brush group (222) is arranged on described framework (221), described brush group (222) comprises the brush single-piece of at least 2 Heterogeneous Permutations, and the angle between the projection of the central axis of the projection of described brush single-piece central axis along its length on horizontal plane and described framework (221) on horizontal plane is 30 °-60 °; Described framework (221) is connected with described the 3rd motor (223);
Described drying device (3) comprises picks parts (31), drying part (32) and second housing, described in pick parts (31) and described drying part (32) is all arranged in described second housing;
The described parts (31) of picking comprise that N section picks plate (311), and N is more than or equal to 2; The front end that first paragraph is picked plate (311) is connected with the rear end face of described the first shell (23); The described dead ahead of picking plate (311) and be all positioned at described the first through hole; Rear one section of end of picking the front end of plate (311) and pick plate (311) the last period is at a distance of 1.0-10mm setting;
Described drying part (32) comprises drying box (321), driving chain (322) and drier (323), described driving chain (322) is arranged on the inside of described drying box (321), and described drier (323) is communicated with described drying box (321); Described in described drying box (321) is arranged on, pick a side of plate (311), described in pick plate (311) opposite side be provided with for workpiece is pushed to the propelling movement parts (312) on described driving chain (322) from the described plate (311) of picking; Described driving chain (322) is connected with the 4th motor, and it drives the direction of workpiece motion s and workpiece, and to pick traffic direction on parts (31) perpendicular described.
2. Workpiece painting drying integrated gasifying device according to claim 1, it is characterized in that: on perpendicular to horizontal plane and the plane parallel with the central axis of described the second through hole (2111), angle (A) between projection in described plane of projection in described plane of the projection of described front end face (a) in described plane (a ') and described rear end face (b) (b ') and horizontal plane (c) (c ') is 45 °, upper uniform 12 spray apertures (2112) of described front end face (a), angle (B) between projection (d) and the projection (e) of described rear end face (b) in described plane of the central axis of described spray apertures (2112) in described plane is 25 °, described coating case is provided with fluid level controller in (213).
3. Workpiece painting drying integrated gasifying device according to claim 1, it is characterized in that: described brush group (222) comprises along the workpiece direction of advance brush single-piece of 3 Heterogeneous Permutations arranging of connecting successively, described brush single-piece comprises along perpendicular to two brushes that are set up in parallel of workpiece direction of advance setting, and the angle between the projection of the central axis of the projection of described brush central axis along its length on horizontal plane and described framework (221) on horizontal plane is 45 °.
4. Workpiece painting drying integrated gasifying device according to claim 1, it is characterized in that: described in to pick plate (311) be 3 sections, rear one section of end of picking the front end of plate (311) and picking plate (311) the last period arranges at a distance of 5mm; 2-6 the mechanical pushing hands of described propelling movement parts (312) for being set up in parallel.
5. Workpiece painting drying integrated gasifying device according to claim 1, it is characterized in that: 2 chains that described driving chain (322) is spaced set arranged side by side, and correspondingly on every chain be provided with quantity and be more than or equal to 2 locating piece, the distance on a chain between adjacent two locating pieces be workpiece external diameter 0.6-0.95 doubly.
6. Workpiece painting drying integrated gasifying device according to claim 1, it is characterized in that: described drier (323) comprises combustion furnace (3231), air inlet pipe (3232) and exhaust column (3233), described combustion furnace (3231) comprises hot gas supply room and the combustion chamber of its below is set, described hot gas supply room is communicated with described air inlet pipe (3232) by the first valve, and its inner heating controller temperature-detecting device inner with described drying box (321) is connected; Described exhaust column (3233) is communicated with described combustion chamber and air inlet pipe (3232) respectively by the second valve and the 3rd valve.
7. according to the Workpiece painting drying integrated gasifying device described in claim 1-6 any one, it is characterized in that: also comprise cleaning device (4), described cleaning device (4) comprises at least 2 round tubes, and the outer wall of described round tube is provided with at least 2 through holes that communicate with its inside; Described round tube is communicated with described coating case (213) by described the second motor (212) and the 4th valve, and it is separately positioned on described support (211) and described framework (221).
8. Workpiece painting drying integrated gasifying device according to claim 7, is characterized in that: also comprise conveying device (1), the front end of described conveying device (1) is connected with described the first shell (23) rear end face; Described conveying device (1) comprises the first motor and chain (11), and described chain (11) is connected with described the first motor; The direction of advancing along workpiece, described chain (11) is arranged on the dead astern of described the first through hole.
9. Workpiece painting drying integrated gasifying device according to claim 8, it is characterized in that: also comprise positioner (5), described positioner (5) is arranged on the inside of described the first shell (23), and it is positioned between described conveying device (1) and described spray equipment (2); Described positioner (5) comprise along workpiece direction of advance connect successively arrange at least 2 location single-pieces (51), described location single-piece (51) is connected with the 5th motor (52).
10. Workpiece painting drying integrated gasifying device according to claim 9, it is characterized in that: also comprise controller, described the first motor, the second motor (212), the 3rd motor (223), the 4th motor, the 5th motor (52), heating controller, fluid level controller, the first valve, the second valve, the 3rd valve and the 4th valve are all connected with described controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399691.7A CN104174564B (en) | 2014-08-14 | 2014-08-14 | A kind of Workpiece painting drying integrated gasifying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399691.7A CN104174564B (en) | 2014-08-14 | 2014-08-14 | A kind of Workpiece painting drying integrated gasifying device |
Publications (2)
| Publication Number | Publication Date |
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| CN104174564A true CN104174564A (en) | 2014-12-03 |
| CN104174564B CN104174564B (en) | 2016-06-29 |
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| CN201410399691.7A Expired - Fee Related CN104174564B (en) | 2014-08-14 | 2014-08-14 | A kind of Workpiece painting drying integrated gasifying device |
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| Country | Link |
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| CN (1) | CN104174564B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750124A (en) * | 2016-02-16 | 2016-07-13 | 来明工业(厦门)有限公司 | Automatic vertically-hanging paint spraying and drying assembly |
| CN108176568A (en) * | 2018-02-07 | 2018-06-19 | 重庆新渝湘实业有限公司 | A kind of bumper spray painting Pretreatment Line device |
| CN111485271A (en) * | 2020-04-29 | 2020-08-04 | 殷震花 | Energy-saving process system for surface coating of parts |
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| CN2191713Y (en) * | 1994-02-25 | 1995-03-15 | 林景义 | Improvement of automatic glue spraying drying machine |
| US6508196B1 (en) * | 1996-10-16 | 2003-01-21 | Mydata Automation Ab | Device for applying drops of a fluid on a surface |
| CN2606640Y (en) * | 2002-10-20 | 2004-03-17 | 杭州泰欣冷轧薄板有限公司 | Automatic coating device for color steel strip |
| CN1654399A (en) * | 2003-12-19 | 2005-08-17 | 拉法热石膏制品公司 | Method and apparatus for stabilizing plaster |
| CN202778896U (en) * | 2012-10-10 | 2013-03-13 | 无锡新大中薄板有限公司 | Special equipment for producing flocked cold-rolled patterned steel sheets |
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2014
- 2014-08-14 CN CN201410399691.7A patent/CN104174564B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2191713Y (en) * | 1994-02-25 | 1995-03-15 | 林景义 | Improvement of automatic glue spraying drying machine |
| US6508196B1 (en) * | 1996-10-16 | 2003-01-21 | Mydata Automation Ab | Device for applying drops of a fluid on a surface |
| CN2606640Y (en) * | 2002-10-20 | 2004-03-17 | 杭州泰欣冷轧薄板有限公司 | Automatic coating device for color steel strip |
| CN1654399A (en) * | 2003-12-19 | 2005-08-17 | 拉法热石膏制品公司 | Method and apparatus for stabilizing plaster |
| CN202778896U (en) * | 2012-10-10 | 2013-03-13 | 无锡新大中薄板有限公司 | Special equipment for producing flocked cold-rolled patterned steel sheets |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750124A (en) * | 2016-02-16 | 2016-07-13 | 来明工业(厦门)有限公司 | Automatic vertically-hanging paint spraying and drying assembly |
| CN105750124B (en) * | 2016-02-16 | 2018-01-16 | 来明工业(厦门)有限公司 | It is automatic to hang spray painting drying assembly up and down |
| CN108176568A (en) * | 2018-02-07 | 2018-06-19 | 重庆新渝湘实业有限公司 | A kind of bumper spray painting Pretreatment Line device |
| CN111485271A (en) * | 2020-04-29 | 2020-08-04 | 殷震花 | Energy-saving process system for surface coating of parts |
| CN111485271B (en) * | 2020-04-29 | 2021-06-29 | 武汉瑞亿汽车零部件有限公司 | Energy-saving process system for surface coating of parts |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104174564B (en) | 2016-06-29 |
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