Summary of the invention
In order to solve the problem, the invention provides a kind of spinning and weaving workshop intelligent meter data recording robot, transform the pattern of checking meter that existing dependence is artificial, quote location technology and image acquisition recognition technology, robotization meter reading can be carried out to all kinds of instrument at spinning and weaving workshop scene, the meter type recognition technology wherein adopted covers all types of field instrument, be integrated with temperature and humidity monitoring and panalarm simultaneously, the personnel reduced in spinning and weaving workshop frequently pass in and out, and improve the intelligent level that spinning and weaving workshop equipment controls.
According to an aspect of the present invention, provide a kind of spinning and weaving workshop intelligent meter data recording robot, described robot comprises wireless receiving and dispatching interface, positioning equipment, robot driving arrangement, intelligent meter data recording equipment and single-chip microcomputer, described wireless receiving and dispatching interface is connected the robot current location determined in real time with positioning equipment described in wireless transmission with described positioning equipment, also be connected to control described robot driving arrangement based on the drive control signal of wireless receiving with described robot driving arrangement, described robot driving arrangement is used for driving described robot to position of checking meter according to described drive control signal, described intelligent meter data recording equipment is used for gathering, to check meter described in identification the current reading of spinning and weaving workshop instrument of position, described single-chip microcomputer is connected respectively with described wireless receiving and dispatching interface and described intelligent meter data recording equipment, for described current reading is transmitted to described wireless receiving and dispatching interface to carry out wireless transmission.
More specifically, in described spinning and weaving workshop intelligent meter data recording robot, also comprise: usb communication interface, for inserting outside USB flash disk, receive the image template of the built-in various spinning and weaving workshop instrument of described outside USB flash disk, the image template of each spinning and weaving workshop instrument comprises the image outline of corresponding types instrument, maximum value position, null position and pointer shape, memory device, be connected with described usb communication interface, to receive the image template of described various spinning and weaving workshop instrument, also for stores meter upper limit gray threshold, instrument lower limit gray threshold, predetermined temperature range and predetermined moisture scope, described instrument upper limit gray threshold and described instrument lower limit gray threshold are used for the spinning and weaving workshop instrument in image and background separation, Temperature and Humidity equipment, comprises temperature detector and moisture detector, for detecting the real time temperature of described robot current location and real-time humidity respectively, described robot driving arrangement comprises motor driver, direct current generator and two driving wheels, described motor driver is connected to receive described drive control signal with described wireless receiving and dispatching interface and described drive control signal is converted to motor drive signal, described direct current generator is connected respectively with described motor driver and described two driving wheels, for operating under the control of described motor drive signal, for described two driving wheels provide driving power, described intelligent meter data recording equipment comprises image acquisition device and image processor, described image acquisition device is for the Instrument image of the spinning and weaving workshop instrument of position of checking meter described in gathering, described image processor is connected respectively with described image acquisition device and described memory device, for the current reading of the spinning and weaving workshop instrument based on position of checking meter described in described Instrument image identification, described image processor comprises contrast strengthen unit, gray proces unit, self-adaptation recursive filtering unit, Instrument image cutting unit, meter type matching unit and meter reading recognition unit, described contrast strengthen unit is connected with described image acquisition device, to perform contrast enhancement processing to described Instrument image, export and strengthen image, described gray proces unit is connected with described contrast strengthen unit, to perform gray processing process to described enhancing image, output gray level image, described self-adaptation recursive filtering unit is connected with described gray proces unit, to perform self-adaptation recursive filtering to described gray level image, output filtering image, described Instrument image cutting unit is connected respectively with described self-adaptation recursive filtering unit and described memory device, so that the pixel identification of gray-scale value in filtering image between described instrument upper limit gray threshold and described instrument lower limit gray threshold is formed instrument subimage, described meter type matching unit is connected respectively with described Instrument image cutting unit and described memory device, the target Instrument image template of mating with described instrument subimage is found in the image template of the various spinning and weaving workshop instrument stored at described memory device, described meter reading recognition unit is connected respectively with described meter type matching unit and described Instrument image cutting unit, determine based on described target Instrument image template and described instrument subimage and export current reading, the model of described single-chip microcomputer is PIC16F946, be connected respectively with described memory device, described Temperature and Humidity equipment and described image processor, when described real time temperature exceeds described predetermined temperature range, send temperature and cross limit alerting signal, when described real-time humidity exceeds described predetermined moisture scope, send humidity and cross limit alerting signal, and receive described current reading to be transmitted to described wireless receiving and dispatching interface, wherein, described two driving wheels are two trailing wheels of described robot, described robot also comprises two front-wheels, described two front-wheels are two universal wheels, described contrast strengthen unit, described gray proces unit, described self-adaptation recursive filtering unit, described Instrument image cutting unit, described meter type matching unit and described meter reading recognition unit adopt independently FPGA device to realize respectively, described robot current location and described current reading are wirelessly sent to the spinning and weaving workshop management platform of far-end by described wireless receiving and dispatching interface, and from drive control signal described in described spinning and weaving workshop management platform wireless receiving, describedly determine and export current reading to comprise based on described target Instrument image template and described instrument subimage, in described instrument subimage, the position of pointer dial plate in described instrument subimage is found according to the pointer shape in described target Instrument image template, and based on the corresponding relation of described target Instrument image template and described instrument subimage, the position of described pointer dial plate in described instrument subimage is mapped to the position of described pointer dial plate in described target Instrument image template, and based on the position of described pointer dial plate in described target Instrument image template, null position in maximum value position in described target Instrument image template and described target Instrument image template determines described current reading.
More specifically, in described spinning and weaving workshop intelligent meter data recording robot, also comprise: user input device, for the operation according to user, input described predetermined temperature range and described predetermined moisture scope, be also connected with described memory device that described predetermined temperature range and described predetermined moisture scope are input to described memory device.
More specifically, in described spinning and weaving workshop intelligent meter data recording robot, described memory device is static memory.
More specifically, in described spinning and weaving workshop intelligent meter data recording robot, described user input device is touch-screen or keyboard.
More specifically, in described spinning and weaving workshop intelligent meter data recording robot, also comprising: electrostatic detector, for detecting the electrostatic numerical value of the Weaving device in spinning and weaving workshop in real time, being also connected with electrostatic numerical value described in wireless transmission with described wireless receiving and dispatching interface.
Embodiment
Below with reference to accompanying drawings the embodiment of spinning and weaving workshop intelligent meter data recording robot of the present invention is described in detail.
Weaving original meaning takes from spinning and the general name of weaving cotton cloth, but along with weaving knowledge hierarchy and the development of subject system and perfect, particularly non-woven textile material and three-dimensional is composite braided etc. after technology produces, weaving is not only traditional spinning and weaves cotton cloth, also nonwoven fabric technology is comprised, three dimensional weaving technique, electrostatic nanometer net-forming technology etc., so modern textile refers to the Multi-scale model process technology of a kind of fiber or fiber assembly.
Textile technology has very long history, and as far back as primitive society period, ancients, in order to the change of acclimatization, have understood and gathered materials on the spot, and utilizes natural resources as the raw material of weaving and printing and dyeing, and manufactures simple textile tool.Until today, we daily clothing, some daily necessities and the artwork are all the products of weaving and printing technology.
Spinning and weaving workshop is the place producing textile product, and because of spinning and weaving workshop production environment hot humid, condition is comparatively severe, and recruitment problem has become the bottleneck of textile industry.Manual work is replaced with robot manipulating task, become one of key factor of textile industry sustainable development, empirical evidence, it is higher that textile machinery people operates accuracy rate, can exact operations for a long time, eliminate the negative influence because human factor produces aborning, will fundamentally solve performance accuracy problem, thus thoroughly solve quality problems.
But, textile machinery people of the prior art is Weaving device manipulation robot mainly, and lacks the meter reading robot that can carry out reading to all kinds of instrument at spinning and weaving workshop scene, thus, also need personnel frequently to enter spinning and weaving workshop, bring certain influence to the quality of textile.。
Spinning and weaving workshop intelligent meter data recording robot of the present invention, not only carry out alarm monitoring at some environmental parameters such as humidity and temperature of spinning and weaving workshop, most importantly, utilize unique instrument matching technique and meter reading technology, achieve all standing formula to the real time data of field instrument to read, improve the automatization level of spinning and weaving workshop equipment manipulation.
Fig. 1 is the block diagram of the spinning and weaving workshop intelligent meter data recording robot illustrated according to an embodiment of the present invention, described robot comprises: wireless receiving and dispatching interface 1, positioning equipment 2, robot driving arrangement 3, intelligent meter data recording equipment 4 and single-chip microcomputer 5, described wireless receiving and dispatching interface 1 is connected with described positioning equipment 2 the robot current location determined in real time with positioning equipment described in wireless transmission 2, also be connected to control described robot driving arrangement 3 based on the drive control signal of wireless receiving with described robot driving arrangement 3, described robot driving arrangement 3 is for driving described robot to position of checking meter according to described drive control signal, described intelligent meter data recording equipment 4 is for gathering, to check meter described in identification the current reading of spinning and weaving workshop instrument of position, described single-chip microcomputer 5 is connected respectively with described wireless receiving and dispatching interface 1 and described intelligent meter data recording equipment 4, for described current reading is transmitted to described wireless receiving and dispatching interface to carry out wireless transmission, described single-chip microcomputer 5 is also connected the control realized described positioning equipment 2 and described robot driving arrangement 3 respectively with described positioning equipment 2 and described robot driving arrangement 3.
Then, continue to be further detailed the concrete structure of spinning and weaving workshop intelligent meter data recording robot of the present invention.
Described robot also comprises: usb communication interface, for inserting outside USB flash disk, receive the image template of the built-in various spinning and weaving workshop instrument of described outside USB flash disk, the image template of each spinning and weaving workshop instrument comprises the image outline of corresponding types instrument, maximum value position, null position and pointer shape.
Described robot also comprises: memory device, be connected with described usb communication interface, to receive the image template of described various spinning and weaving workshop instrument, also for stores meter upper limit gray threshold, instrument lower limit gray threshold, predetermined temperature range and predetermined moisture scope, described instrument upper limit gray threshold and described instrument lower limit gray threshold are used for the spinning and weaving workshop instrument in image and background separation.
Described robot also comprises: Temperature and Humidity equipment, comprises temperature detector and moisture detector, for detecting the real time temperature of described robot current location and real-time humidity respectively.
Described robot driving arrangement 3 comprises motor driver, direct current generator and two driving wheels, described motor driver is connected to receive described drive control signal with described wireless receiving and dispatching interface 1 and described drive control signal is converted to motor drive signal, described direct current generator is connected respectively with described motor driver and described two driving wheels, for operating under the control of described motor drive signal, for described two driving wheels provide driving power.
Described intelligent meter data recording equipment 4 comprises image acquisition device and image processor, described image acquisition device is for the Instrument image of the spinning and weaving workshop instrument of position of checking meter described in gathering, described image processor is connected respectively with described image acquisition device and described memory device, for the current reading of the spinning and weaving workshop instrument based on position of checking meter described in described Instrument image identification.
With reference to shown in Fig. 2, described image processor comprises contrast strengthen unit 6, gray proces unit 7, self-adaptation recursive filtering unit 8, Instrument image cutting unit 9, meter type matching unit 10 and meter reading recognition unit 11, described contrast strengthen unit 6 is connected with described image acquisition device, to perform contrast enhancement processing to described Instrument image, export and strengthen image, described gray proces unit 7 is connected with described contrast strengthen unit 6, to perform gray processing process to described enhancing image, output gray level image, described self-adaptation recursive filtering unit 8 is connected with described gray proces unit 7, to perform self-adaptation recursive filtering to described gray level image, output filtering image, described Instrument image cutting unit 9 is connected respectively with described self-adaptation recursive filtering unit 8 and described memory device, so that the pixel identification of gray-scale value in filtering image between described instrument upper limit gray threshold and described instrument lower limit gray threshold is formed instrument subimage, described meter type matching unit 10 is connected respectively with described Instrument image cutting unit 9 and described memory device, the target Instrument image template of mating with described instrument subimage is found in the image template of the various spinning and weaving workshop instrument stored at described memory device, described meter reading recognition unit 11 is connected respectively with described meter type matching unit 10 and described Instrument image cutting unit 9, determine based on described target Instrument image template and described instrument subimage and export current reading.
The model of described single-chip microcomputer 5 is PIC16F946, be connected respectively with described memory device, described Temperature and Humidity equipment and described image processor, when described real time temperature exceeds described predetermined temperature range, send temperature and cross limit alerting signal, when described real-time humidity exceeds described predetermined moisture scope, send humidity and cross limit alerting signal, and receive described current reading to be transmitted to described wireless receiving and dispatching interface 1.
Wherein, described two driving wheels are two trailing wheels of described robot, described robot also comprises two front-wheels, described two front-wheels are two universal wheels, and described contrast strengthen unit 6, described gray proces unit 7, described self-adaptation recursive filtering unit 8, described Instrument image cutting unit 9, described meter type matching unit 10 and described meter reading recognition unit 11 adopt independently FPGA device to realize respectively; Described robot current location and described current reading are wirelessly sent to the spinning and weaving workshop management platform of far-end by described wireless receiving and dispatching interface 1, and from drive control signal described in described spinning and weaving workshop management platform wireless receiving.
Wherein, described meter reading recognition unit 11 performs, describedly determine and export current reading to comprise based on described target Instrument image template and described instrument subimage: the position finding pointer dial plate in described instrument subimage according to the pointer shape in described target Instrument image template in described instrument subimage, and based on the corresponding relation of described target Instrument image template and described instrument subimage, the position of described pointer dial plate in described instrument subimage is mapped to the position of described pointer dial plate in described target Instrument image template, and based on the position of described pointer dial plate in described target Instrument image template, null position in maximum value position in described target Instrument image template and described target Instrument image template determines described current reading.
Wherein, in described robot, user input device can also be comprised, for the operation according to user, input described predetermined temperature range and described predetermined moisture scope, described user input device is also connected with described memory device that described predetermined temperature range and described predetermined moisture scope are input to described memory device, described memory device is chosen as static memory, described user input device is chosen as touch-screen or keyboard, electrostatic detector can also be comprised in described robot, for detecting the electrostatic numerical value of the Weaving device in spinning and weaving workshop in real time, described electrostatic detector can also be connected with described wireless receiving and dispatching interface 1 with electrostatic numerical value described in wireless transmission.
In addition, robot (Robot) is the installations automatically performing work.He both can accept mankind commander, can run again the program of layout in advance, also can according to the principle guiding principle action of formulating with artificial intelligence technology.His task assists or replace the work of human work, such as production industry, building industry, or the work of danger.
Robot body, its arm generally adopts space open chain linkage assembly, and kinematic pair (revolute pair or moving sets) wherein is often called joint, and joint number is the number of degrees of freedom, of robot usually.According to the difference of joint configuration and coordinates of motion form, robot actuating mechanism can be divided into the types such as Cartesian coordinate type, circular cylindrical coordinate formula, polar coordinates type and joint coordinates formula.For the consideration personalized, often the relevant portion of robot body is called pedestal, waist, arm, wrist, hand (clamper or end effector) and travel unit (for mobile robot) etc.
Along with the develop rapidly of computer technology and artificial intelligence technology, robot is greatly improved in function and the hierarchy of skill, mobile robot and the technology such as robotic vision and sense of touch are exactly typical representative.Due to the development of these technology, promote the extension of robot concept.The eighties, by have sensation, thinking, decision-making and Motor ability system be called intelligent robot, this is a summary, implication concept widely.This concept not only directs the investigation and application of Robotics, and imparts again the huge space of Robotics to deep and broad development.The application surface of current robot is more and more wider.Transversely, the non-industrial applications of more areas is expanded to by the commercial Application of 95%.Picture perform an operation, fruit-picking, beta pruning, tunnelling, investigation, the removal of mines, also have robot for space, Qian Hai robot.Robot application is unrestricted, as long as thinkable, just can go to create realizing; In longitudinal direction, the kind of robot can get more and more, and as the microrobot entering human body, has become a new direction, may diminish to size as a picture grain of rice; Robot automtion is strengthened, and robot can be more clever.
The robot of various uses comes out one after another, and many dreams become reality.The technology (as sensing technology, intellectual technology, control technology etc.) of robot is spread and penetrates into every field and defines new engine miscellaneous, such as robotize machine.Current mutual with infotech and merge the title creating again " software robot ", " network robot ", this also illustrates the innovation vigor that robot has.
Adopt spinning and weaving workshop intelligent meter data recording robot of the present invention, for existing spinning and weaving workshop, mainly Weaving device concentrated on to Machine automated repacking and lack the technical matters that the mechanism of checking meter is improved, by location technology, image technique and control technology built one can automatically locate, intelligent meter reading and can the robot system of compatible spinning and weaving workshop environmental monitoring panalarm, decrease manual operation and personnel to the impact of quality of textile products, decrease cost of labor.
Be understandable that, although the present invention with preferred embodiment disclose as above, but above-described embodiment and be not used to limit the present invention.For any those of ordinary skill in the art, do not departing under technical solution of the present invention ambit, the technology contents of above-mentioned announcement all can be utilized to make many possible variations and modification to technical solution of the present invention, or be revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belongs in the scope of technical solution of the present invention protection.