CN105511424A - Production monitoring system and method based on mobile terminal - Google Patents
Production monitoring system and method based on mobile terminal Download PDFInfo
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- CN105511424A CN105511424A CN201510808252.1A CN201510808252A CN105511424A CN 105511424 A CN105511424 A CN 105511424A CN 201510808252 A CN201510808252 A CN 201510808252A CN 105511424 A CN105511424 A CN 105511424A
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- Prior art keywords
- mobile terminal
- monitor data
- management module
- data
- production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L63/00—Network architectures or network communication protocols for network security
- H04L63/08—Network architectures or network communication protocols for network security for authentication of entities
- H04L63/0815—Network architectures or network communication protocols for network security for authentication of entities providing single-sign-on or federations
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L63/00—Network architectures or network communication protocols for network security
- H04L63/08—Network architectures or network communication protocols for network security for authentication of entities
- H04L63/083—Network architectures or network communication protocols for network security for authentication of entities using passwords
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/50—Network services
- H04L67/55—Push-based network services
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a production monitoring system and method based on a mobile terminal, and the system comprises a production monitoring module which is disposed in a production region, and is used for the monitoring of the production region and production management, and also used for obtaining the corresponding monitoring data; a server management module which is connected with the production monitoring module, and is used for receiving and storing the monitoring data and processing the monitoring data; a mobile terminal which is connected with the sever management module, and is used for obtaining the processed monitoring data in real time from the server management module. The server management module comprises a database unit, a transfer unit, an alarm unit, a flow chart unit, and a user authentication unit. The system can be closely combined with a conventional factory monitoring system, and can obtain the operation condition, key data and monitoring information of a site at any time and places.
Description
Technical field
The present invention relates to communication technical field, particularly relate to a kind of manufacturing monitoring system based on mobile terminal and method.
Background technology
The many Based PC of existing plant data supervisory system run, and data transmission is based on special closed network, and cellular is poor, cost is high, is difficult to realize strange land data and checks.Growing along with mobile network and intelligent mobile terminal hardware device, adopts intelligent mobile terminal to check that the technology of plant produced real time data becomes the hot points and trends of research whenever and wherever possible.Therefore, a kind of manufacturing monitoring system based on mobile terminal is provided, becomes current problem demanding prompt solution.
Summary of the invention
In view of the above problems, the application describes a kind of manufacturing monitoring system based on mobile terminal, and described system comprises:
Production monitoring module, is arranged in production area, monitors and production management described production area, and obtains corresponding monitor data;
Server management module, is connected with described production monitoring module, receives, store described monitor data and process described monitor data;
Mobile terminal, is connected with described server management module, in order to acquisition real-time from described server management module described monitor data after treatment and warning message;
Wherein, the described monitor data that described production monitoring module obtains internally is converted to the discernible form of described mobile terminal and stores by described server management module; Externally for mobile terminal provides data, mobile terminal is allowed to access described monitor data in described server management module and warning message by network.
Preferably, described server management module comprises:
Database Unit, is connected with described production monitoring module, in order to store described monitor data and alert data information;
Unloading unit, is connected with described Database Unit and described mobile terminal is connected, and in order to obtain described monitor data from Database Unit, described monitor data is converted to the discernible form of described mobile terminal and stores;
Alarm unit, be connected with described Database Unit and described mobile terminal respectively, in order to described monitor data process to obtain monitor message, and transfer from described Database Unit corresponding described alert data information with judge whether need to corresponding contact person send warning message and or push described warning message to mobile terminal.
Preferably, described alert data information comprises some alert datas, and described alert data comprises type of alarm and/or warning critical value and/or alarm level and/or report to the police one to one and describes and/or contact person and/or contact number.
Preferably, described monitor data comprises the data and configuration info that produce in monitoring and production management process.
Preferably, described server management module also comprises:
Flowchart elements, is connected with described Database Unit and described mobile terminal respectively, in order to periodically to obtain described monitor data from described Database Unit, and adopts XML format to be described to obtain monitoring dynamic flow diagram described monitor data.
Preferably, described server management module also comprises:
User authentication unit, is connected with described mobile terminal, in order to the coding of user name, password and described mobile terminal inputted from mobile terminal according to user, judges whether described mobile terminal can log in described server management module.
Present invention also offers a kind of production monitoring method based on mobile terminal, described method comprises step:
Production monitoring module is monitored and production management production area, obtains monitor data in real time;
Service management module receives and stores described monitor data, processes described monitor data;
Mobile terminal is the described monitor data of Real-time Obtaining after format conversion and warning message from described service management module;
Wherein, step is comprised to the process that described monitor data processes:
Database Unit receives and stores described monitor data;
Unloading unit transfers described monitor data from described Database Unit, and described monitor data is converted to the discernible form of described mobile terminal and stores;
Alarm unit is transferred described monitor data and is gone forward side by side row relax to obtain monitor message from described Database Unit;
From described Database Unit, alert data information is transferred according to described monitor message;
According to the warning critical value in described alert data information and described monitor message judge whether need to corresponding contact person send warning message and or to mobile terminal push warning message;
Preferably, also step is comprised to the process that described monitor data processes:
Periodically from described Database Unit, obtain described monitor data;
XML format is adopted to be described to obtain monitoring dynamic flow diagram described monitor data;
Described monitoring dynamic flow diagram is pushed to described mobile terminal.
Preferably, described method also comprises step:
After user inputs username and password on the mobile terminal, according to the coding of described user name, password and described mobile terminal, judge whether described mobile terminal can log in described server management module, if can, connect between described mobile terminal and described server management module; Otherwise, do not connect between described mobile terminal and described server management module
Technique scheme tool has the following advantages or beneficial effect: the manufacturing monitoring system based on mobile terminal of the present invention's design and method, utilize mobile WiFi or 3G network communication, monitor data after process and warning message are shown on mobile terminal, realize field data remote transmission and data query.Native system can be combined closely traditional plant monitoring system, can obtain operation condition in site whenever and wherever possible, critical data, monitor message etc.Not only can allow enterprise administrator fast obtaining information in time, raise the efficiency, the investment of network and panalarm can also be reduced, reduce the cost of system, enhance competitiveness.
Accompanying drawing explanation
With reference to appended accompanying drawing, to describe embodiments of the invention more fully.But, appended accompanying drawing only for illustration of and elaboration, do not form limitation of the scope of the invention.
Fig. 1 is the structural representation one of a kind of manufacturing monitoring system based on mobile terminal of the present invention;
Fig. 2 is the structural representation two of a kind of manufacturing monitoring system based on mobile terminal of the present invention;
Fig. 3 is the overview flow chart of a kind of production monitoring method based on mobile terminal of the present invention;
Fig. 4 is a kind of process flow diagram based on alarm unit in the production monitoring method of mobile terminal of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, a kind of manufacturing monitoring system based on mobile terminal of the present invention and method are described in detail.
Embodiment one
As shown in Figure 1, a kind of manufacturing monitoring system based on mobile terminal, comprising:
Production monitoring module, is arranged in production area, monitors and production management production area, and obtains corresponding monitor data; Described monitor data comprises the data and configuration info that produce in monitoring and production management process;
Server management module, is connected with described production monitoring module, receives and stores described monitor data, processing described monitor data;
Mobile terminal, is connected with described server management module, in order to acquisition real-time from described server management module monitor data and warning message after format analysis processing, and shows in real time.
Wherein, the described monitor data that described production monitoring module obtains internally is converted to the discernible form of described mobile terminal and stores by described server management module; Externally for mobile terminal provides data, mobile terminal is allowed to access described monitor data in described server management module and warning message by network.
Specifically, in the present embodiment, first by the production monitoring module be arranged in production area, production area is monitored and production management, and obtain corresponding monitor data.Described production monitoring module can by SCADA system (SupervisoryControlAndDataAcquisition system, data acquisition and supervisor control) or PIMS system ((PersonalInformationManagementSystem, personal information management system) realizes the monitoring of the movable type of production area and production management.The described monitor data of the acquisition described production monitoring module transmission that described server management module is real-time, wherein, described monitor data comprises form and/or the process flow diagram of the acquisition of described production monitoring module.The described monitor data that described production monitoring module provides internally as monitor data unloading service, is carried out unloading, is converted to the discernible form of described mobile terminal and stores by described server management module; Externally for described mobile terminal provides described monitor data and warning message.Described mobile terminal uses Internet public network or internal wireless net to access described server management module, accesses described server management module to obtain monitor data and warning message.In simple terms, the Main Function of described server management module in described manufacturing monitoring system is data relay, document analysis, alarm analysis, and the data in production management system, form and process flow diagram is resolved to the form that mobile device can show.It is worthy of note, monitor data is converted to the form that mobile terminal can identify by described server management module, and specifically, this form can be jpg, the form that can also can read for other mobile terminal identifiable design.
In addition, as shown in Figure 2, described server management module comprises:
Database Unit, is connected with described production monitoring module, in order to store the next monitor data of described production monitoring module transmission and alert data information;
Unloading unit, is connected with described Database Unit and described mobile terminal respectively, in order to transfer described monitor data from described Database Unit, and described monitor data is converted to the discernible form of described mobile terminal and stores;
Alarm unit, be connected with described Database Unit and described mobile terminal respectively, in order to process to obtain monitor message to described monitor data, and transfer from described Database Unit corresponding described alert data information with judge whether need to corresponding contact person send warning message and or to mobile terminal push warning message;
Flowchart elements, is connected with described Database Unit and described mobile terminal respectively, in order to periodically to obtain monitor data from described Database Unit, and adopts XML format to be described to obtain monitoring dynamic flow diagram described monitor data;
User authentication unit, is connected with described mobile terminal, in order to the coding of user name, password and described mobile terminal inputted from mobile terminal according to user, judges whether described mobile terminal can log in described server management module.
Specifically, server management module realizes the visual administration configuration interface of server, possesses the functions such as database is arranged, warning setting, flowchart management, equipment control.The major function of server management module is mobile terminal access data, and the function mainly comprised is: can monitor and start and stop data, services, and configuration configuration and running environment, arrange warning, management flow chart, management equipment.
For alarm unit, because mobile monitor is generally used for enterprise management level, the alarm set point of particular importance only can be paid close attention to.The alarm unit of native system, independent of third party's connecting system, needs to carry out alarm configuration for mobile terminal specially.Report to the police and be configured in described alarm unit, the all corresponding item of each alarm configuration, and need input alert data information, described alert data information comprises some alert datas, and described alert data comprises one to one: type of alarm, warning critical value, alarm level, warning description, contact person, contact number.Alarm configuration is stored in described Database Unit, can modify and delete simultaneously.Thread alarm unit having a special disposal report to the police, generates warning message according to the critical value in alarm configuration and corresponding rule.Put into Realtime Alerts queue and be stored into history alert data information bank when each new warning message produces.When warning message produces, judge whether to need to send warning message to corresponding contact person and or push warning message to mobile terminal according to the warning critical value in alert data information and described monitor message.Mobile terminal can check in same interface that Realtime Alerts and history are reported to the police.Mobile terminal is after receiving the warning message of propelling movement, and logon server administration module, reads warning message, the operation such as confirmation, simultaneously can according to the contact method call alerts contact person of this alert correlation.
The monitoring dynamic flow diagram of server management module adopts XML standard format to describe.Flowchart elements uses third party library " Raphael.js " to the graphic plotting of process flow diagram and animation effect, according to different browser types, automatic employing SVG or VML draws vector graphics, changes by JavaScript script the animation that Drawing Object attribute realizes figure.When flowchart elements runs, periodically from server management module acquisition request data, the new value got is converted to the Dynamic attribute values of process flow diagram object, then setup of attribute to Drawing Object, realize the dynamic effect of Drawing Object.
The user authentication mode of user authentication unit adopts the mode of password and the combination of mobile terminal device numbering, server administrators register after being audited by the unique encodings of mobile terminal device in server management module, and give this mobile terminal distributing user name and password, this mobile terminal is namely by supervisory system described in this user name, password login.
The manufacturing monitoring system based on mobile terminal of the present invention's design and method, utilize mobile WiFi or 3G network communication, is shown on mobile terminal, realizes field data remote transmission and data query by the monitor data after process and warning message.Native system can be combined closely traditional plant monitoring system, can obtain operation condition in site whenever and wherever possible, critical data, monitor message etc.Not only can allow enterprise administrator fast obtaining information in time, raise the efficiency, the investment of network and panalarm can also be reduced, reduce the cost of system, enhance competitiveness.
Embodiment two
According to a kind of manufacturing monitoring system based on mobile terminal that embodiment one proposes, the present embodiment proposes a kind of production monitoring method based on mobile terminal.
As shown in Figure 3, a kind of production monitoring method based on mobile terminal, comprises step:
Production monitoring module is monitored and production management production area, obtains monitor data; Wherein, described monitor data comprises the data and configuration info that produce in monitoring and production management process;
Service management module receives and stores described monitor data, processes described monitor data;
Mobile terminal is the described monitor data of Real-time Obtaining after format conversion and warning message from described service management module;
Wherein, as shown in Figure 4, step is comprised to the process that described monitor data processes:
Database Unit receives and stores described monitor data;
Unloading unit transfers described monitor data from described Database Unit, and described monitor data is converted to the discernible form of described mobile terminal and stores;
Alarm unit is transferred described monitor data and is gone forward side by side row relax to obtain monitor message from described Database Unit;
From described Database Unit, alert data information is transferred according to described monitor message;
According to the warning critical value in described alert data information and described monitor message judge whether need to corresponding contact person send warning message and or to mobile terminal push warning message;
Specifically, described alert data information comprises: type of alarm, warning critical value, alarm level, warning description, contact person, contact number.Alert data information configuration is stored in described Database Unit, can modify and delete simultaneously.Thread alarm unit having a special disposal report to the police, generates warning message according to the critical value in alarm configuration and corresponding rule.Put into Realtime Alerts queue and be stored into history alert data information bank when each new warning message produces.When warning message produces, judge whether to need to send warning message to corresponding contact person and or push warning message to mobile terminal according to the warning critical value in alert data information and described monitor message.Mobile terminal can check in same interface that Realtime Alerts and history are reported to the police.Mobile terminal is after receiving the warning message of propelling movement, and logon server administration module, reads warning message, the operation such as confirmation, simultaneously can according to the contact method call alerts contact person of this alert correlation.
Also step is comprised to the process that described monitor data processes:
Periodically obtain monitor data from described Database Unit;
XML format is adopted to be described to obtain monitoring dynamic flow diagram described monitor data;
Described monitoring dynamic flow diagram is pushed to mobile terminal.
In addition, the production monitoring method based on mobile terminal also comprises step:
After user inputs username and password on mobile terminals, according to the coding of described user name, password and described mobile terminal, judge whether described mobile terminal can log in described server management module, if can, set up the connection of described mobile terminal and server management module; Otherwise, do not set up the connection of described mobile terminal and server management module.
Based in the production monitoring method of mobile terminal, server administrators register after being audited by the unique encodings of mobile terminal device in server management module, and give this mobile terminal distributing user name and password, this mobile terminal is namely by supervisory system described in this user name, password login.The operations such as described server management module stores the monitor data collected in production monitoring module, process, to realize reporting to the police, obtaining function such as monitoring dynamic flow diagram and data sheet etc.
This native system can be combined closely traditional plant monitoring system, can obtain operation condition in site whenever and wherever possible, critical data, monitor message etc.Not only can allow enterprise administrator fast obtaining information in time, raise the efficiency, the investment of network and panalarm can also be reduced, reduce the cost of system, enhance competitiveness.
For a person skilled in the art, after reading above-mentioned explanation, various changes and modifications undoubtedly will be apparent.Therefore, appending claims should regard the whole change and correction of containing true intention of the present invention and scope as.In Claims scope, the scope of any and all equivalences and content, all should think and still belong to the intent and scope of the invention.
Claims (9)
1. based on a manufacturing monitoring system for mobile terminal, it is characterized in that, described system comprises:
Production monitoring module, is arranged in production area, monitors and production management described production area, and obtains corresponding monitor data;
Server management module, is connected with described production monitoring module, receives, store described monitor data and process described monitor data;
Mobile terminal, is connected with described server management module, in order to acquisition real-time from described server management module described monitor data after treatment and warning message;
Wherein, the described monitor data that described production monitoring module obtains internally is converted to the discernible form of described mobile terminal and stores by described server management module; Externally for mobile terminal provides data, mobile terminal is allowed to access described monitor data in described server management module and described warning message by network.
2. the manufacturing monitoring system based on mobile terminal according to claim 1, its feature
Be, described server management module also comprises:
Database Unit, is connected with described production monitoring module, in order to store described monitor data and alert data information;
Unloading unit, is connected with described Database Unit and described mobile terminal is connected, and in order to obtain described monitor data from Database Unit, and described monitor data is converted to the discernible form of described mobile terminal and stores;
Alarm unit, be connected with described Database Unit and described mobile terminal respectively, in order to described monitor data process to obtain monitor message, and transfer from described Database Unit corresponding described alert data information with judge whether need to corresponding contact person send described warning message and or push described warning message to mobile terminal.
3. the manufacturing monitoring system based on mobile terminal according to claim 2, it is characterized in that, described alert data information comprises some alert datas, and described alert data comprises type of alarm and/or warning critical value and/or alarm level and/or report to the police one to one and describes and/or contact person and/or contact number.
4. the manufacturing monitoring system based on mobile terminal according to claim 1, is characterized in that, described monitor data comprises the data and configuration info that produce in monitoring and production management process.
5. the manufacturing monitoring system based on mobile terminal according to claim 4, is characterized in that, described server management module also comprises:
Flowchart elements, is connected with described Database Unit and described mobile terminal respectively, in order to periodically to obtain described monitor data from described Database Unit, and adopts XML format to be described to obtain monitoring dynamic flow diagram described monitor data.
6. the manufacturing monitoring system based on mobile terminal according to claim 1, is characterized in that, described server management module also comprises:
User authentication unit, is connected with described mobile terminal, in order to the coding of user name, password and described mobile terminal inputted from mobile terminal according to user, judges whether described mobile terminal can log in described server management module.
7. based on a production monitoring method for mobile terminal, it is characterized in that, described method comprises step:
Production monitoring module is monitored and production management production area, obtains monitor data in real time;
Service management module receives and stores described monitor data, processes described monitor data;
Mobile terminal is the described monitor data of Real-time Obtaining after format conversion and warning message from described service management module;
Wherein, step is comprised to the process that described monitor data processes:
Database Unit receives and stores the described monitor data of production monitoring module acquisition;
Unloading unit transfers described monitor data from described Database Unit, and described monitor data is converted to the discernible form of described mobile terminal and stores;
Alarm unit is transferred described monitor data and is gone forward side by side row relax to obtain monitor message from described Database Unit;
From described Database Unit, alert data information is transferred according to described monitor message;
Judge whether to need to send described warning message to corresponding contact person and or push described warning message to mobile terminal according to the warning critical value in described alert data information and described monitor message.
8. the production monitoring method based on mobile terminal according to claim 7, is characterized in that, also comprise step to the process that described monitor data processes:
Periodically from described Database Unit, obtain described monitor data;
XML format is adopted to be described to obtain monitoring dynamic flow diagram described monitor data;
Described monitoring dynamic flow diagram is pushed to described mobile terminal.
9. the production monitoring method based on mobile terminal according to claim 7, it is characterized in that, described method also comprises step:
After user inputs username and password on the mobile terminal, according to the coding of described user name, password and described mobile terminal, judge whether described mobile terminal can log in described server management module, if can, connect between described mobile terminal and described server management module; Otherwise, do not connect between described mobile terminal and described server management module.
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| CN201510808252.1A CN105511424B (en) | 2015-11-19 | 2015-11-19 | A kind of manufacturing monitoring system and method based on mobile terminal |
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