CN106252059A - Transformator three layer insulation wire hot melt line ball height equipment and hot melt line ball high technology - Google Patents
Transformator three layer insulation wire hot melt line ball height equipment and hot melt line ball high technology Download PDFInfo
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- CN106252059A CN106252059A CN201610820716.5A CN201610820716A CN106252059A CN 106252059 A CN106252059 A CN 106252059A CN 201610820716 A CN201610820716 A CN 201610820716A CN 106252059 A CN106252059 A CN 106252059A
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Abstract
The open a kind of transformator three layer insulation wire hot melt line ball height equipment of the present invention, is included in hot melt line ball high module and the mechanical hand of co-ordination under PLC control system；Hot melt line ball high module includes base plate and riser；Block hot melt platform is arranged on base plate, and hot melt platform includes hot melt platform internal layer, hot melt platform shell, thermal insulation layer；Being provided with some groups of hot melt assemblies in hot melt platform internal layer, hot melt assembly connects temperature-sensing probe, and hot melt assembly is connected temperature control instrument with temperature-sensing probe electricity communication jointly；On riser, corresponding hot melt assembly is provided with the line ball height assembly that can be forced down by three layer insulation wire in PIN in hot melt assembly；Present invention simultaneously provides a kind of transformator three layer insulation wire hot melt line ball high technology being not required to add outer increase PIN switching mechanism, the mode that after Product processing, PIN is downward, just the processing technique requirement of automatic tin welding machine is met, make the simplification of the technique that hot melt line ball is high, use manpower and material resources sparingly, improve utilization rate of equipment and installations.
Description
Technical field
The present invention relates to transformer manufacture technology, particularly to a kind of transformator three layer insulation wire hot melt line ball height equipment and
The technique that its hot melt line ball is high.
Background technology
Progressively miniaturization along with electronic mobile device, it is desirable to its provisioned power supply adaptor also corresponding miniaturization,
The size of transformator is the key factor determining power supply adaptor size, in prior art, as it is shown in figure 1, conventional change
Transformer design method is that outfan PIN 31 (being called for short PIN 31) uses three layer insulation wire to reach requirement in security regulations
Double shielding, cancels safety shelves adhesive tape, it is achieved the Miniaturization Design of transformator, and PIN 31 is generally wound around > three layers of 1.5T absolutely
Edge line 32.As in figure 2 it is shown, this method causes certain puzzlement at present during transformer production: 1, automatic winding equipment is normal
Because of the restriction of the factors such as hardware condition, coiling line footpath, coiling hardness, the line height of the coiling being wound in PIN is beyond transformator originally
Body；2, when the covered wire being wound in PIN uses the modes such as laser to peel, laser decortication technology melting loss position and melting loss length d
Differing greatly, fraction defective is high；3, laser peeler need to use PIN mode upward to take off insulated hull, and automatic tin soldering then needs
PIN the most just can be carried out, it is necessary to extra increase transformator turns over the mechanism of turnback just can automatic tin soldering.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of easy to use, raising efficiency and can improve power transformer product matter
The transformator three layer insulation wire hot melt line ball height equipment of amount and a kind of hot melt line ball high technology simplifying operation.
For solve above-mentioned technical problem, the present invention by the following technical solutions:
A kind of transformator three layer insulation wire hot melt line ball height equipment, is included in the hot melt of co-ordination under PLC control system
Line ball high module and mechanical hand；Described hot melt line ball high module includes the fixed mount of the L-shaped being made up of base plate and riser；Block
Hot melt platform is arranged on base plate, hot melt platform include hot melt platform internal layer, hot melt platform shell and be arranged between the two heat insulation
Layer；Being provided with some groups of transformator PIN in hot melt platform internal layer can the insulated hull of three layer insulation wire in insertion down and PIN
Can the hot melt assembly of hot melt, hot melt assembly connects temperature-sensing probe, and described hot melt assembly is connected with temperature-sensing probe electric communication jointly
Temperature control instrument；On riser, corresponding hot melt assembly is provided with the line ball height assembly that can be forced down by three layer insulation wire in PIN in hot melt assembly；
Transformator to be processed can be placed in hot melt line ball high module by feeding and PIN is put into facing downward
Adaptive hot melt assembly is carried out the three layer insulation wire heat decortication in PIN and line ball height operation, again can be complete at hot melt line ball height
Transformator is positioned over after one-tenth the mechanical hand at blanking be connected with hot melt line ball high module electricity communication.
Preferably, described hot melt platform internal layer is provided with several hot melt tank, often organizes described hot melt assembly and includes two adaptations one
The PIN of individual transformator is removably vertically arranged at the wolfram steel pipe that hot melt tank is interior, top exceeds hot melt platform shell, in wolfram steel pipe
Hole is up big and down small funnel-form, and infundibular stalk can hold the PIN of transformator and stretch into, and the three layer insulation wire that PIN is wound around is stuck in
In flaring spout of funnel, the edge of described spout of funnel is arc, and described hot melt assembly also includes connecting adding of each wolfram steel pipe
Heat pipe；Described add heat pipe, temperature-sensing probe electricity communication connect temperature control instrument.
It is highly preferred that described line ball height assembly includes the first straight line cylinder with the first cylinder rod, the first cylinder rod
Lower end connection has when cylinder rod is depressed, is pressed on transformator to be processed, can be depressed into tightly by the covered wire after hot melt in PIN
The pressing plate of patch transformator.
Further, described wolfram steel pipe can be changed according to various transformators to be processed, and the both sides of wolfram steel pipe set in couples
Have penetrate hot melt platform inner layer outer wall, regulation wolfram steel pipe position and height regulation bolt；In described hot melt line ball high module also
It is provided with and sensor transformer PIN can be positioned at the 3rd induction apparatus above the wolfram steel pipe of adaptation.
Further, described mechanical hand includes fetching device and can drive fetching device on X, Y, Z three-dimensional
The displacement mechanism of motion, can be inserts horizontally into/exit transformator mesopore to be processed, under the drive of displacement mechanism by be processed
Transformator be placed in hot melt line ball high module by feeding carry out hot melt line ball height operation and can by processing after transformator
It is connected on displacement mechanism by taking off the fetching device being placed into blanking in hot melt line ball high module.
It is further preferred that described fetching device be included in displacement mechanism drive lower can be by transformator to be processed by feeding
Place is placed in hot melt line ball high module and carries out the first of hot melt line ball height operation and pick and place assembly, is additionally included in displacement mechanism and drives
Lower will processing after transformator picked and placeed assembly by taking, be placed into the second of blanking in hot melt line ball high module away；It is synchronized with the movement
Described first pick and place assembly, second pick and place assembly at feeding at blanking interval arrange, first picks and places that assembly is provided with can
Sense the second induction apparatus being cased with transformator on it.
Described hot melt platform internal layer arranges two hot melt tank that left and right is arranged side by side, arranges one group of hot melt group in each hot melt tank
Part, described first picks and places assembly, second picks and places assembly and be adaptive two groups of hot melt assemblies, can insert two transformator mesopores respectively
Two shaft core.
Described Y-direction translating device be can under dynamical system effect Y-direction translation movable plate；X can be in X side to translating device
Being connected on movable plate to movement, to translating device, X includes that two that can synchronize movably to be connected on movable plate are put down
Moving bar, two translation bars be arranged in parallel up and down, and adaptation first picks and places assembly respectively, the second two contiguous blocks picking and placeing assembly are fixed
Being connected on upper and lower two translation bars, Z-direction translating device includes the second straight line cylinder that the second cylinder rod is arranged the most upward, the
Two straight line cylinder adaptations are connected to the bottom of contiguous block, first pick and place assembly, second pick and place assembly adaptation and be arranged on the second straight line
The bottom of cylinder.
Described transformator three layer insulation wire hot melt line ball height equipment automatization carries out PIN three layer insulation wire hot melt line ball
High technique, picks and places two groups of hot melt assemblies of assembly correspondence hot melt line ball high module including S1 second, and first picks and places assembly correspondence
The mesopore of transformator to be processed at feeding, displacement mechanism Y-direction moves forward, and second picks and places assembly inserts hot melt line ball Gao Mo
In the mesopore of transformator to be processed on block, first picks and places in the mesopore that assembly inserts transformator to be processed at feeding, pressure
Plate stops after Preset Time terminates and rises；
S2 displacement mechanism Z-direction rises, and the PIN abjection wolfram steel pipe of machined transformator, displacement mechanism X-direction is right
Moving, second picks and places assembly is positioned at the top at blanking, and the first PIN picking and placeing transformator to be processed on assembly is positioned at hot melt pressure
The surface of hot melt assembly corresponding in line high module；
When S3 the 3rd induction apparatus senses the surface that the PIN of transformator to be processed is positioned at corresponding hot melt assembly,
Displacement mechanism Z-direction moves downward, and PIN is inserted in corresponding wolfram steel pipe, presses, pressing plate is pressed in change under the first straight line cylinder
On depressor, meanwhile, second pick and place assembly will processing after transformator be placed at blanking；
S4 is in the Preset Time that pressing plate stops, and displacement mechanism drives fetching device to move the most afterwards, and first picks and places group
Part exits the mesopore of transformator to be processed on hot melt assembly, and meanwhile, second picks and places in the transformator after assembly exits processing
Hole, then displacement mechanism returns a machining position the most to the left；
Repeat above S1～S4 operation, circulate work.
Preferably, described Preset Time is 2 seconds.
Compared with prior art, the present invention replaces laser to take off the equipment of the insulated hull of three layer insulation wire in PIN, can be automatically
Complete three layer insulation wire decortication and the high two step operations of line ball with changing, effectively solve the melting loss area that laser peeler cannot overcome
The difficult point that difficulty controls and line is high；Described hot melt assembly can be some groups, once completes the covered wire decortication line ball of multiple transformator
Height, efficiency promotes at double；Further, using the wolfram steel pipe of heat resistant and wear resistant, the wolfram steel mouth of pipe uses and becomes 1.2:1 with product solder joint
The horn mouth moulding made of ratio, flared rim is arc, it is ensured that decortication range is little, and decortication is clean, line ball
Not damaging copper cash time high, described wolfram steel pipe is replaceable, and wolfram steel tube pitch and height adjustable, can be used for various different size model
Product.Transformator three layer insulation wire hot melt line ball height equipment is smooth and easy be connected to automatic winding equipment and automatic tin solder it
Between, the mode that after Product processing, PIN is downward, just meet the processing technique requirement of automatic tin welding machine, be not required to add outer increase PIN
Foot switching mechanism so that the simplification of the technique that hot melt line ball is high, uses manpower and material resources sparingly, and improves utilization rate of equipment and installations.
Accompanying drawing explanation
With detailed description of the invention, the present invention is explained in further detail below in conjunction with the accompanying drawings.
Fig. 1 is that transformator outfan PIN twines covered wire schematic diagram
Fig. 2 is the schematic diagram that prior art laser takes off in PIN after insulated hull
Fig. 3 is embodiment hot melt line ball high module schematic perspective view
Fig. 4 is embodiment wolfram steel pipe generalized section
Fig. 5 is embodiment mechanical hand schematic diagram
Fig. 6 is the schematic diagram that embodiment takes off in PIN after insulated hull and line ball height
Fig. 7～Figure 10 is the top view of embodiment different operating state
Detailed description of the invention
As shown in Fig. 3～Fig. 6, a kind of transformator three layer insulation wire hot melt line ball height equipment, including hot melt line ball high module
1, mechanical hand 2 and coordination hot melt line ball high module 1, the PLC control module (not shown) of mechanical hand 2 coordinating operation.Machine
Transformator to be processed is placed into three in the enterprising line transformer PIN 31 of hot melt line ball high module 1 by feeding 50 by tool hands 2
Layer covered wire hot melt line ball height hot melt line ball is high, after operation completes, the transformator after processing is positioned over again at blanking 60.
Described hot melt line ball high module 1 includes the fixed mount 11 of L-shaped, and fixed mount 11 is made up of base plate 112 and riser 111,
The hot melt platform 13 that profile is block is arranged on base plate 112.Preferably, hot melt platform 13 is rectangular shape, including in hot melt platform
Layer 131 and hot melt platform shell 138, is provided with between the two and prevents that hot melt platform shell 138 temperature is too high scalds the heat insulation of operator
Layer 137, hot melt platform internal layer 131 is provided with the PIN 31 of some groups of transformators and can put into and three layer insulation wire in PIN 31
Insulated hull can the hot melt assembly of hot melt, hot melt assembly connects temperature-sensing probe 135, and described hot melt assembly is with temperature-sensing probe 135 altogether
Temperature control instrument 19 is connected, it is ensured that the hot melting temperature that hot melt assembly keeps relative stability, described thermal insulation layer 137 can be glass with electricity communication
The heat-barrier materials 137 such as fiber, asbestos, rock wool, it is preferred to use asbestos.
Preferably, as it is shown on figure 3, be provided with several hot melt tank 132 in hot melt platform internal layer 131, described hot melt assembly is often organized
The wolfram steel pipe 133 being removably vertically arranged in hot melt tank 132 including the PIN 31 of one transformator of two adaptations, often group
Hot melt assembly also includes connecting the heat pipe 134 of adding of the strip of each wolfram steel pipe 133 and (adds heat pipe and be alternatively its of prior art
His shape), described in add heat pipe 134 and be connected temperature control instrument 19 with temperature-sensing probe 135 common electricity communication, temperature control instrument 19 is arranged constant
Temperature, by temperature-sensing probe 135, it is ensured that add heat pipe 134 and wolfram steel pipe 133 constant keep needs temperature, be typically set at
It is not less than 280 degree.In the present embodiment, hot melt platform internal layer 131 arranges two hot melt tank 132 that left and right is arranged side by side, each hot melt tank
Arranging one group of hot melt assembly in 132, the three layer insulation wire hot melt line ball that hot melt platform 13 can carry out two transformators simultaneously is high.Hot melt
Groove 132 all can be arranged as required to be 1,2,3,4,5 with the group number of hot melt assembly in hot melt tank 132 ... n.
As shown in Figure 4, wolfram steel pipe 133 is the funnel-form that endoporus is up big and down small, and its top is upper beyond hot melt platform shell 138
Surface, infundibular stalk 1331 only holds the PIN 31 of transformator deeply, and the three layer insulation wire being wound around in PIN 31 is stuck in tubaeform
Spout of funnel 1332 in, the size of described spout of funnel 1332 determines the area of hot melt insulated hull, it is ensured that three layer insulation wire melting loss position
Putting unified with area, the edge of described spout of funnel 1332 is smooth arc, it is ensured that do not damage plain conductor, quality during line ball height
Reliably.Described wolfram steel pipe 133 can be replaced by different size according to different transformator PIN 31 to be processed, each wolfram steel pipe
The both sides of 133, are provided through the regulation bolt 136 of hot melt platform internal layer 131 outer wall the most in pairs, each to regulation bolt 136
Common effect can fix position and height, such setting so that between each wolfram steel pipe 133 of a wolfram steel pipe 133
Away from and height adjustable, favorable expandability, can be used for the power transformer product of various different size model.
On described riser 111, corresponding described hot melt platform 13, it is provided with and three layer insulation wire after hot melt in PIN 31 can be forced down
Line ball height assembly 12.Preferably, in embodiment, described line ball height assembly 12 includes that with the first cylinder rod 122 first is straight
Line cylinder 121, the lower end of the first cylinder rod 122 connects pressing plate 123, and the first cylinder rod 122 moves downward, band dynamic pressure plate 123 times
Pressure, is depressed into the covered wire after hot melt in PIN 31 and is close to transformator, as shown in Figure 6, and the coiling in PIN 31 after processing
Line height, in transformer body, saves space；Melting loss position and melting loss length d are fixed.In the present embodiment, described hot melt line ball is high
It is additionally provided with in module 1 and PIN 31 adaptation of sensor transformer can be positioned at the 3rd induction apparatus 18 above wolfram steel pipe 133.
Mechanical hand 2 can automatization take, put transformator 30 to be processed, and the three layer insulation wire heat in PIN 31
Transformator 30 to be processed is fixed during fusion pressure line height.I.e. mechanical hand 2 will be placed at feeding 50 and (i.e. go up the blanking of an operation
End) transformator to be processed taken away and by described transformator PIN 31 down put in one group of wolfram steel pipe 133, carrying out
In the process that three layer insulation wire heat in PIN 31 is peeled and line ball is high, keep transformator stable, after finally processing
Transformator is positioned at blanking 60, i.e. the feeding end of subsequent processing, it is achieved the full-automatic operation of whole flow process, described mechanical hand
2 can be any mechanical hand that can realize this function of the prior art.
As it is shown in figure 5, described mechanical hand 2 includes fetching device and displacement mechanism 22, displacement mechanism 22 can drive and pick and place
Mechanism moves on X, Y, Z three-dimensional.Under the drive of displacement mechanism 22, described fetching device can repeatedly, be inserts horizontally into/
Exit transformator mesopore to be processed, transformator 30 to be processed is placed into hot melt line ball high module 1 by feeding 50 enterprising
Row hot melt line ball height operation, and the transformator 30 after hot melt is placed in blanking 60 by taking off in hot melt line ball high module 1.
In the present embodiment, described fetching device include adaptation be arranged in same level, first picking and placeing of being synchronized with the movement
Assembly 21A, second picking and placeing assembly 21B, first picks and places assembly 21A and second picks and places assembly 21B at feeding 50 at blanking 60
Interval is arranged, and first picks and places assembly 21A for transformator 30 to be processed is placed into hot melt line ball high module 1 by feeding 50
On carry out hot melt line ball height operation, second pick and place assembly 21B for by the transformator 30 after hot melt by hot melt line ball high module 1
Take away, be placed at blanking on 60；Two groups of hot melt assemblies on adaptive hot melt platform 13, first pick and place assembly 21A, second pick and place group
Part 21B all includes that two shaft core 21 that can be horizontally inserted two transformator mesopores respectively, shaft core 21 are preferably automatic coil winding machine
Shaft core, first picks and places to be additionally provided with on assembly 21A and can sense the second induction apparatus 211 being cased with transformator on it；First picks and places assembly
21A, second pick and place assembly 21B be synchronized with the movement, co-ordination, be greatly enhanced production efficiency.
Displacement mechanism 22 includes that Z-direction translating device 221, X put down to translating device 222 and Y-direction translating device 223, described Y-direction
Moving device 223 be can under dynamical system effect Y-direction translation movable plate；X can be in X-direction relative movement to translating device 222
Be connected on movable plate, X is included under power set to translating device 222 can move in X-direction two of relative movement plate
Translation bar 2221, and adaptive first pick and place assembly 21A, second pick and place that assembly 21B is fixed on two translation bars 2221 two
Individual contiguous block 2222, two translation bars 2221 on same vertical plane, parallel setting, contiguous block 2222 with translation bar 2221 with
Step motion；The bottom of two contiguous blocks 2222 is connected to Z-direction translating device 221, first picks and places assembly 21A, second picks and places
The bottom being arranged on Z-direction translating device 221 that assembly 21B is adaptive.In embodiment, each Z-direction translating device 221 includes two
The second straight line cylinder that two cylinder rods are arranged the most upward, the lower end of each second straight line cylinder connects horizontally disposed shaft core
21, drive shaft core 21 lower motion in z-direction by the up and down motion of the second cylinder rod.
Shaft core 21 described in the present embodiment is the shaft core of automatic coil winding machine, and the shaft core of current automatic coil winding machine is only used for transformation
Device winding technique operation, is expanded to the three layer insulation wire hot melt line ball high operation in PIN 31, greatly improves automatically
The range of coil winding machine shaft core.
At feeding, 50 are provided with and can sense transformator to be processed and run at feeding that at 50 correct positions, (i.e. first picks and places
Assembly 21 can the position of feeding smoothly) the first induction apparatus 51, at blanking, 60 are provided with the transformator after can sensing processing and run
The 4th induction apparatus 61 at 60 correct positions at blanking；Adjust at feeding 50, hot melt line ball high module 1, at blanking between 60
Spacing is equal in the X direction；At feeding at 50, hot melt line ball high module 1 and blanking the mesopore of the transformator on 60 in Y side
It is in same plane to, Z-direction.
Adjust PLC control system, it is achieved at feeding 50, at blanking 60 and transformator three layer insulation wire hot melt line ball height equipment
Coordinated operation.Fig. 7 is original state, and first picks and places at assembly 21A correspondence feeding two transformators 30 to be processed on 50
Mesopore, second picks and places two groups of hot melt assemblies of assembly 21B correspondence hot melt line ball high module 1.
As shown in Fig. 7～Figure 10, start described transformator three layer insulation wire hot melt line ball height equipment and carry out three layer insulation wire
The startup stage that the technique that hot melt line ball is high including and normal work stage.
Startup stage:
Starting after 1 first induction apparatus 51 senses at feeding and to have transformator 30 to be processed on 50, displacement mechanism 22 drives
Fetching device moves forward in the Y direction, picks and places assembly 21A by first and inserts at feeding transformator 30 to be processed on 50 adaptedly
Mesopore in；It is arranged at after the first the second induction apparatus 211 picking and placeing on assembly 21A senses transformator 30 to be processed, displacement
Mechanism 22 drives fetching device elder generation Z-direction to rise, and then X-direction moves right, until the PIN 31 of transformator 30 to be processed
It is positioned in hot melt line ball high module 1 surface of the hot melt assembly of correspondence；
Start 2 the 3rd induction apparatuss 18 and sense that the PIN 31 of transformator 30 to be processed is positioned at the hot melt assembly of correspondence
During surface, displacement mechanism 22Z direction moves downward, and PIN 31 is inserted high temperature (being not less than 280 degree) the hot melt assembly of correspondence
In, the first straight line cylinder 121 times is pressed, and presses on the transformer by pressing plate 123, can be 2 seconds, 3 seconds, 4 seconds ... some seconds), preferably
It it is 2 seconds, as shown in Figure 8；
Start 3 in the Preset Time that pressing plate 123 stops (can be 2 seconds, 3 seconds, 4 seconds ... some seconds), preferably 2 seconds,
Displacement mechanism 22 drives fetching device to move the most afterwards, and first picks and places assembly 21A exits the mesopore of transformator to be processed, so
After return a machining position the most to the left；
So far, transformator three layer insulation wire hot melt line ball height equipment enters normal work stage, can carry out by following operation:
S1 second picks and places the mesopore of the transformator 30 in assembly 21B correspondence hot melt line ball high module 1, and first picks and places assembly
The mesopore of transformator 30 to be processed on 50 at 21A correspondence feeding, displacement mechanism 22 drives fetching device to move forward in the Y direction, and
Two pick and place in the mesopore that assembly 21B inserts transformator 30 machined in hot melt line ball high module 1, and first picks and places assembly 21A inserts
Entering at feeding in the mesopore of transformator 30 to be processed on 50, pressing plate 123 stops and rises, as shown in Figure 9 after Preset Time terminates；
S2 displacement mechanism 22 drives fetching device Z-direction to rise, and the PIN 31 of machined transformator 30 deviates from wolfram steel pipe
133, displacement mechanism 22 drives fetching device to move right in X-direction, and second picks and places assembly 21B is positioned at the top of 60 at blanking,
Meanwhile, first pick and place assembly 21A to drive the PIN 31 of transformator 30 to be processed to be positioned in hot melt line ball high module 1 right
The surface of the hot melt assembly answered, as shown in Figure 10；
S3 the 3rd induction apparatus 18 senses that the PIN 31 of transformator 30 to be processed is positioned at just going up of the hot melt assembly of correspondence
Fang Shi, displacement mechanism 22Z direction moves downward, and PIN 31 is inserted in high temperature (being not less than 280 degree) the wolfram steel pipe 133 of correspondence,
Straight line cylinder is pressed for 121 times, presses on the transformer by pressing plate 123, and meanwhile, second picks and places assembly 21B by the transformation after processing
Device is placed at blanking on 60；
S4 (can be 2 seconds, 3 seconds, 4 seconds ... some seconds) in the Preset Time that pressing plate 123 stops, preferably 2 seconds, displacement
Mechanism 22 drives fetching device to move the most afterwards, and first picks and places assembly 21A exits transformator to be processed on hot melt assembly
Mesopore, meanwhile, second picks and places assembly 21B exits the mesopore of the transformator 30 after processing, then displacement mechanism 22 in the X direction to
A machining position is return on a left side；
Repeat the operation of S1～S4, until completing three layer insulation wire hot melt line ball in all transformator PIN to be processed
High.
Claims (10)
1. a transformator three layer insulation wire hot melt line ball height equipment, it is characterised in that: it is included under PLC control system coordination work
Hot melt line ball high module (1) made and mechanical hand (2)；
Described hot melt line ball high module (1) includes the fixed mount (11) of the L-shaped being made up of base plate (112) and riser (111)；Block
Hot melt platform (13) be arranged on base plate (112), hot melt platform (13) include hot melt platform internal layer (131), hot melt platform shell (138),
And it is arranged at thermal insulation layer (137) between the two；Being provided with some groups of transformator PIN (31) in hot melt platform internal layer (131) can
The insulated hull of the three layer insulation wire in insertion down and PIN (31) can the hot melt assembly of hot melt, hot melt assembly connects thoughts
Temperature probe (135), described hot melt assembly is connected temperature control instrument (19) with temperature-sensing probe (135) common electricity communication；Riser (111) is upper right
Hot melt assembly is answered to be provided with line ball height assembly (12) that can be forced down by upper for PIN (31) in hot melt assembly three layer insulation wire；
Transformator (30) to be processed can be placed on hot melt line ball high module (1) and by PIN (31) by feeding (50)
Put into the three layer insulation wire heat decortication carrying out in PIN (31) in the hot melt assembly of adaptation and line ball height operation facing downward, again can
After hot melt line ball height completes, transformator (30) is positioned over mechanical hand (2) and hot melt line ball high module (1) of (60) at blanking
Electricity communication connects.
2. transformator three layer insulation wire hot melt line ball height equipment as claimed in claim 1, it is characterised in that: in described hot melt platform
Layer (131) is provided with several hot melt tank (132), often organizes described hot melt assembly and includes the PIN of one transformator of two adaptations
(31) the wolfram steel pipe (133) that hot melt tank (132) is interior, top exceeds hot melt platform shell (138), wolfram steel removably it are vertically arranged at
Pipe (133) endoporus is up big and down small funnel-form, and infundibular stalk (1331) can hold the PIN (31) of transformator and stretch into, PIN (31)
The three layer insulation wire of upper winding is stuck in flaring spout of funnel (1332), and the edge of described spout of funnel is arc, described hot melt
What assembly also included connecting each wolfram steel pipe (133) adds heat pipe (134)；Described heat pipe (134), temperature-sensing probe (135) electricity of adding is logical
News connect temperature control instrument (19).
3. transformator three layer insulation wire hot melt line ball height equipment as claimed in claim 2, it is characterised in that: described line ball high group
Part (12) includes the first straight line cylinder (121) with the first cylinder rod (122), and the lower end of the first cylinder rod (122) connects to be had
When cylinder rod is depressed, it is pressed in that transformator (30) to be processed is upper, the covered wire after upper for PIN (31) hot melt can be depressed into and be close to
The pressing plate (123) of transformator.
4. transformator three layer insulation wire hot melt line ball height equipment as claimed in claim 3, it is characterised in that: described wolfram steel pipe
(133) can change according to various transformators (30) to be processed, the both sides of wolfram steel pipe (133) are provided with in couples and penetrate in hot melt platform
Layer (131) outer wall, regulation wolfram steel pipe (133) position and height regulation bolt (136)；Described hot melt line ball high module (1)
On be additionally provided with can sensor transformer PIN (31) be positioned at adaptation wolfram steel pipe (133) top the 3rd induction apparatus (18).
5. the transformator three layer insulation wire hot melt line ball height equipment as described in any one of Claims 1 to 4, it is characterised in that: institute
State mechanical hand (2) and include fetching device and the displacement mechanism (22) that fetching device can be driven to move on X, Y, Z three-dimensional,
Can be inserts horizontally into/exit transformator mesopore to be processed, under the drive of displacement mechanism (22) by transformator to be processed
(30) be placed on hot melt line ball high module (1) by feeding (50) carry out hot melt line ball height operation and can by processing after change
Depressor (30) is connected to displacement mechanism (22) by taking off the fetching device being placed into blanking (60) on hot melt line ball high module (1)
On.
6. transformator three layer insulation wire hot melt line ball height equipment as claimed in claim 5, it is characterised in that:
Described fetching device is included under displacement mechanism (22) drives and can be put by feeding (50) by transformator (30) to be processed
Put and carry out the first of hot melt line ball height operation on hot melt line ball high module (1) and pick and place assembly (21A), be additionally included in displacement mechanism
(22) by the transformator (30) after processing by taking, be placed into the of blanking (60) on hot melt line ball high module (1) away under driving
Two pick and place assembly (21B)；Described first be synchronized with the movement picks and places assembly (21A), second picks and places assembly (21B) (50) at feeding
At blanking, (60) interval is arranged, and first picks and places assembly (21A) is provided with and can sense the second induction apparatus being cased with transformator on it
(211)。
7. transformator three layer insulation wire hot melt line ball height equipment as claimed in claim 6, it is characterised in that: in described hot melt platform
Layer (131) arranges two hot melt tank (132) that left and right is arranged side by side, arranges one group of hot melt assembly in each hot melt tank (132), described
First pick and place assembly (21A), second pick and place assembly (21B) and be adaptive two groups of hot melt assemblies, two transformators can be inserted respectively
Two shaft core (21) of mesopore.
8. transformator three layer insulation wire hot melt line ball height equipment as claimed in claim 7, it is characterised in that: described Y-direction translates
Device (223) be can under dynamical system effect Y-direction translation movable plate；X can move in X-direction to translating device (222)
Being connected on movable plate, X includes two the translation bars that can synchronize movably to be connected on movable plate to translating device (222)
(2221), two translation bars (2221) be arranged in parallel up and down, adaptive first pick and place assembly (21A) respectively, second pick and place assembly
(21B) two contiguous blocks (2222) are fixedly connected on upper and lower two translation bars (2221), and Z-direction translating device (221) includes
The second straight line cylinder that second cylinder rod is arranged the most upward, the second straight line cylinder adaptation is connected to the end of contiguous block (2222)
Portion, first picks and places assembly (21A), second picks and places assembly (21B) adaptation and be arranged on the bottom of the second straight line cylinder.
9. transformator three layer insulation wire hot melt line ball height equipment automatization as claimed in claim 8 carries out PIN (31) three layers
The technique that covered wire hot melt line ball is high, it is characterised in that:
Comprise the following steps:
S1 second picks and places two groups of hot melt assemblies of corresponding hot melt line ball high module (1) of assembly (21B), and first picks and places assembly (21A)
At corresponding feeding, the mesopore of (50) upper transformator (30) to be processed, displacement mechanism (22) Y-direction moves forward, and second picks and places assembly
(21B) inserting in the mesopore of the upper transformator (30) to be processed of hot melt line ball high module (1), first picks and places assembly (21A) inserts
At feeding in the mesopore of (50) upper transformator (30) to be processed, pressing plate (123) stops after Preset Time terminates and rises；
S2 displacement mechanism (22) Z-direction rises, the PIN (31) abjection wolfram steel pipe (133) of machined transformator (30), displacement
Mechanism (22) X-direction moves to right, and second picks and places assembly (21B) is positioned at the top of (60) at blanking, and first picks and places and treat on assembly (21A)
The PIN (31) of the transformator (30) of processing is positioned at the surface of the upper corresponding hot melt assembly of hot melt line ball high module (1)；
S3 the 3rd induction apparatus (18) senses that the PIN (31) of transformator (30) to be processed is just being positioned at the hot melt assembly of correspondence
During top, displacement mechanism (22) Z-direction moves downward, and PIN (31) is inserted in corresponding wolfram steel pipe (133), straight line cylinder
(121) pressing down, pressed on the transformer by pressing plate (123), meanwhile, second picks and places assembly (21B) by the transformator after processing
It is placed at blanking on (60)；
S4 is in the Preset Time that pressing plate (123) stops, and displacement mechanism (22) drives fetching device to move the most afterwards, and first
Picking and placeing assembly (21A) and exit the mesopore of transformator to be processed on hot melt assembly, meanwhile, second picks and places assembly (21B) exits and adds
The mesopore of the transformator (30) after work, then displacement mechanism (22) returns a machining position the most to the left；
Repeat above S1～S4 operation, circulate work.
10. transformator three layer insulation wire hot melt line ball height equipment automatization as claimed in claim 9 carries out PIN (31) three layers
The technique that covered wire hot melt line ball is high, it is characterised in that: described Preset Time is 2 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610820716.5A CN106252059B (en) | 2016-09-13 | 2016-09-13 | Transformer three layer insulation wire heats the high equipment of line ball and hot melt line ball high technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610820716.5A CN106252059B (en) | 2016-09-13 | 2016-09-13 | Transformer three layer insulation wire heats the high equipment of line ball and hot melt line ball high technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106252059A true CN106252059A (en) | 2016-12-21 |
| CN106252059B CN106252059B (en) | 2017-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610820716.5A Active CN106252059B (en) | 2016-09-13 | 2016-09-13 | Transformer three layer insulation wire heats the high equipment of line ball and hot melt line ball high technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110364355A (en) * | 2019-07-24 | 2019-10-22 | 东莞市嘉龙海杰电子科技有限公司 | Full-automatic transformer PIN foot string-pressing device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6953323B2 (en) * | 2002-05-24 | 2005-10-11 | Baxter International Inc. | Medical fluid pump |
| CN203631944U (en) * | 2013-12-31 | 2014-06-04 | 梯梯电子集成制造服务(苏州)有限公司 | A hot melt wiring arrangement manufacturing device |
| CN205016374U (en) * | 2015-08-05 | 2016-02-03 | 深圳市汇众森科技有限公司 | Self -adhesion coil spooling equipment |
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2016
- 2016-09-13 CN CN201610820716.5A patent/CN106252059B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6953323B2 (en) * | 2002-05-24 | 2005-10-11 | Baxter International Inc. | Medical fluid pump |
| CN203631944U (en) * | 2013-12-31 | 2014-06-04 | 梯梯电子集成制造服务(苏州)有限公司 | A hot melt wiring arrangement manufacturing device |
| CN205016374U (en) * | 2015-08-05 | 2016-02-03 | 深圳市汇众森科技有限公司 | Self -adhesion coil spooling equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110364355A (en) * | 2019-07-24 | 2019-10-22 | 东莞市嘉龙海杰电子科技有限公司 | Full-automatic transformer PIN foot string-pressing device |
| CN110364355B (en) * | 2019-07-24 | 2023-12-22 | 东莞市嘉龙海杰电子科技有限公司 | Full-automatic transformer PIN foot line ball equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106252059B (en) | 2017-07-18 |
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Address after: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Patentee after: Austrian sea Polytron Technologies Inc, Dongguan Address before: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Patentee before: Dongguan City Ao Hai Power Technology Co., Ltd. |
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